Welding device and method with welding seam quality inspection function for assembling structural parts
By integrating laser and thermal imager in the welding device, combining electrode sheet and Ohm's law, double quality inspection of welds is achieved, solving the problems of low efficiency of existing welding processes and difficult quality control, and improving welding quality and efficiency .
Patent Information
- Application Number
- CN202411413978.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-11
AI Technical Summary
The existing welding process for ship structural parts requires manual assistance, is inefficient and cannot effectively monitor and inspect the welding quality at the weld, which affects the safety and service life of the ship.
A welding device with weld quality inspection function was designed. Combined with a laser and a thermal imager, welding operations are realized through the workbench and driving mechanism, and welding resistance values are calculated using electrode sheets and Ohm's law, and double quality inspection is carried out to ensure welding. quality.
Through thermal imaging detection and resistance value calculation, precise quality inspection of welds is achieved, welding quality control is improved, and the scope of use of welding devices is expanded.
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Figure CN119224063A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a welding device and method for assembling structural parts with a weld quality inspection function. Background Art
[0002] Ship structures refer to various structural components and parts used in the construction and operation of ships. The design and manufacture of these structural parts are crucial to the strength, stability and safety of ships. Ship structural welding is an important part of ship manufacturing and maintenance, involving the joining of metal structural parts through welding processes to form a solid whole.
[0003] The quality of welding directly affects the safety and service life of ships. Most welding processes in existing shipbuilding usually require manual assistance, which requires the cooperation of multiple workers. This method not only consumes a lot of man-hours and is inefficient, but also fails to effectively monitor and inspect the welds at the welds, making it impossible to control the welding quality. Summary of the invention
[0004] The object of the present invention is to provide a welding device and method for assembling structural parts with a weld quality inspection function to solve the problems raised in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding device for assembling structural parts with a weld quality inspection function, comprising a laser and a thermal imager, and also comprising a workbench and a control box. Side panels are installed on both sides of the workbench, and the control box is installed on the workbench. The laser and the thermal imager are both installed on the workbench and are electrically connected to the control box. Two drive disks are installed on one side of the side panel, and the two drive disks on the same side panel are connected to a drive mechanism. The drive mechanism drives the workbench to move, and an electrode sheet is arranged on the drive mechanism. The electrode sheet is electrically connected to the control box. The electrode sheets on the two drive mechanisms cooperate with each other to allow current to flow through the welding point.
[0006] The workbench is rotatably connected to the side plate, one end of the side plate is connected to the driving mechanism, shaft seats are symmetrically installed above the side plate and the workbench, an adjustment cylinder is rotatably installed between the shaft seat on the side plate and the shaft seat on the workbench, and the adjustment cylinder is tilted in the vertical direction. The adjustment cylinder is a hydraulic cylinder, and the adjustment cylinder adjusts the angle between the side plate and the workbench by extending and contracting the cylinder rod, so that the workbench and the side plate can adapt to structural parts with angles or bending angles.
[0007] A through slot is provided in the middle of the workbench, a baffle is provided on the outside of the long side of the through slot, a rotating shaft is rotatably installed at the center of the through slot, a carrier plate is installed on the rotating shaft, and both sides of the carrier plate are placed on the baffle, tooth grooves are provided on both sides of the through slot in the middle of the workbench, both ends of the rotating shaft are inserted in the tooth grooves, and a steering gear is installed on the rotating shaft located in the tooth grooves, guide plates are installed on both sides of each tooth groove on the workbench, rectangular slide grooves are provided on the opposite end faces of the guide plates, rack plates are slidably installed on the two guide plates through the rectangular slide grooves, gear teeth are provided on the lower end of the rack plate, and the rack plate is meshed with the steering gear for transmission, lining plates are installed on both ends of the guide plate on the workbench, a rodless cylinder is installed between the two lining plates, and the slider of the rodless cylinder is connected to the rack plate. When the base belt is a conveyor belt or a first connected conveyor chain plate, the base belt drives the workbench to move between the structural parts to be welded, and the laser welds the weld under the drive of the workbench. When the base belt is a first unconnected conveyor chain plate after disassembly, the base belt is fixed on the hoisting rack so that the base belt acts as a guide rail. At this time, the workbench and the side plate are in an inverted state, so it is necessary to flip the carrier plate 180° on the workbench, and the rodless cylinder works to drive the rack plate to move through the slider. During the movement, the rack plate rotates the steering gear, and the steering gear flips the carrier plate through the rotating shaft, so that the carrier plate completes a 180° flip, so that the laser is still in a downward state.
[0008] There are two thermal imagers located on both sides of the control box. The thermal imagers are distributed in front and behind the laser in the forward direction, and there is always one thermal imager located behind the laser. The thermal imagers collect data on the position after welding, and the control system processes the data fed back by the thermal imagers to obtain the welding quality of the welding point.
[0009] A sleeve is provided on one side of the side plate close to the driving mechanism, the sleeve is sleeved on the outside of the driving disc, one end of the sleeve is rotatably connected to the driving mechanism, the sleeve is rotatably connected to the driving roller, and the driving roller is mounted on the side plate through the sleeve, so that the driving disc only needs to provide power for the driving roller to rotate.
[0010] The driving mechanism includes a driving roller connected to the driving disk shaft, and a base belt meshing with the two driving rollers for transmission. The driving roller is provided with a plurality of slots, and a plurality of bearing columns adapted to the slots are provided on the inner side of the base belt. The driving roller is provided with a rotation groove, and one end of the sleeve is rotatably installed in the rotation groove. An annular limiting groove is radially provided in the middle of the driving roller, and a center column is provided in the middle of each of the bearing columns, and the width of the center column is the same as the width of the limiting groove. The center column and the limiting groove cooperate with each other to prevent positional offset between the base belt and the driving roller. The driving disk drives the driving roller to rotate, and the two driving rollers cooperate with each other to make the base belt run, and drive the workbench to move along the weld, and the laser welds the weld.
[0011] The side panel is in a "T"-shaped structure, and a clamping sleeve is installed at the lower middle part of the side panel away from the workbench. A clamping groove is provided at the lower end of the clamping sleeve, and right-angled trapezoidal electrode columns are provided on the lower sides of both ends of the clamping groove. Right-angled trapezoidal notches are provided on the lower sides of both ends of each of the supporting columns, and the electrode columns are located in the notches. A transmission wire electrically connected to the control system is provided in the clamping sleeve, and copper sheets are provided on the inclined surface of one of the electrode columns and the vertical surfaces of the two electrode columns, and the copper sheets are electrically connected to the transmission wires. The copper sheets on the two vertical surfaces are respectively connected to the positive and negative electrodes of the power supply, and the copper sheets on the inclined surface and the copper sheets on the vertical surfaces are in contact with each other. Metal contacts are provided on the inclined surface of one of the notches and the vertical surfaces of the two notches, and the metal contacts are in sliding contact with the copper sheets. The electrode sheets are installed on the base belt, and the electrode sheets are electrically connected to the metal contacts on the inclined surface. When the baseband runs on the structural parts, the control system in the control box connects the copper sheet to the circuit, and then connects the electromagnetic parts and electrode sheets to the circuit through the metal contacts. The electromagnetic parts are energized to generate a magnetic field and magnetically attract the structural parts to prevent the baseband from deviating from the direction on the structural parts when running. The electrode sheets on the two basebands cooperate with each other to allow current to flow through the welding points of the structural parts. The control system calculates the resistance value of the welding points according to Ohm's law, and verifies the welding quality of the welding points again through the resistance value. When the electrode sheets and electromagnetic parts within the coverage range of the ferrule are energized, the driving roller rotates and drives the baseband to run, and the side plate also forms a relative position with the baseband, so that the bearing column located in the coverage range of the ferrule moves out of the coverage range, so that the electrode sheets and electromagnetic parts are naturally powered off. No additional control by the control system is required. The electrode sheets and electromagnetic parts corresponding to the bearing columns newly entering the coverage range of the ferrule will automatically connect to the circuit and work.
[0012] An electromagnetic component is installed at the position corresponding to each bearing column inside the baseband, and the electromagnetic component is electrically connected to the metal contacts on the two vertical surfaces. The electromagnetic component generates a magnetic field when energized. The electromagnetic component is composed of an excitation coil and an iron core, and the excitation coil is connected to the metal contacts.
[0013] The base belt is a conveyor belt or a detachable conveyor chain plate, and the material of the base belt is an insulating material.
[0014] A welding method for assembling structural parts with a weld quality inspection function, using a welding device for assembling structural parts with a weld quality inspection function, the method comprising the following steps: S1. Confirm the position of the laser according to the welding position; S2, laser welding operation on the weld; S3, the thermal imager collects data on the heat of the welding point and feeds it back to the control system, which calculates the welding quality of the weld; S4. When the base belt moves on the structural parts to be welded, the current flows through the welding point. Using Ohm's law, the control system calculates the resistance and further obtains the welding quality of the weld.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The thermal imager performs thermal imaging detection on the welding point and feeds back to the control system in the control box. The control system processes the data fed back by the thermoforming instrument to obtain the welding quality of the weld. During the movement of the workbench, the two electrode sheets cooperate with each other to allow current to flow through the welding point. The control system calculates the resistance value of the welding point according to Ohm's law and verifies the welding quality of the welding point again through the resistance value. After dual quality inspection of the thermal imager and the resistance value, the quality inspection of the weld is guaranteed to be effective and accurate.
[0016] 2. The base belt can be a conveyor belt or a conveyor chain plate. The base belt drives the workbench to move on the structural parts for welding. The conveyor chain plate can also be disassembled and inverted on the frame to serve as a guide rail. The ferrule serves as a slider to hoist the side plate and the workbench on the frame. The driving roller moves on the base belt, so that the laser can weld the structural parts under the hoisting condition. The setting of the base belt expands the use range of the welding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 It is a left view of the overall structure of the present invention; Figure 3 A three-dimensional diagram of a workbench of the present invention; Figure 4 It is a right side view of the driving mechanism of the present invention; Figure 5 For the present invention Figure 4 Sectional view in the AA direction; Figure 6 It is a three-dimensional view when the base belt of the present invention is a conveyor chain plate.
[0018] In the figure: 1. workbench; 2. side panel; 3. drive disc; 4. adjustment cylinder; 5. control box; 6. thermal imager; 7. base belt; 8. drive roller; 9. ferrule; 10. bearing column; 11. shaft seat; 12. carrier plate; 13. guide plate; 14. rack plate; 15. steering gear; 16. rodless cylinder; 17. center column; 18. electrode sheet; 19. sleeve; 20. notch; 21. electromagnetic part. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example: Figure 1-Figure 6 As shown, the present invention provides a technical solution, a welding device for assembling structural parts with a weld quality inspection function, including a laser and a thermal imager 6, and also including a workbench 1 and a control box 5. Side panels 2 are installed on both sides of the workbench 1, and the control box 5 is installed on the workbench 1. The laser and the thermal imager 6 are both installed on the workbench 1 and electrically connected to the control box 5. There are two thermal imagers 6, which are located on both sides of the control box 5. Two drive disks 3 are installed on one side of the side panel 2. The two drive disks 3 on the same side panel 2 are connected to a drive mechanism together. The drive mechanism drives the workbench 1 to move. An electrode sheet 18 is arranged on the drive mechanism. The electrode sheet 18 is electrically connected to the control box 5. The electrode sheets 18 on the two drive mechanisms cooperate with each other to allow current to flow through the welding point.
[0021] The workbench 1 is rotatably connected to the side plate 2, one end of the side plate 2 is connected to the driving mechanism, shaft seats 11 are symmetrically installed above the side plate 2 and above the workbench 1, an adjusting cylinder 4 is rotatably installed between the shaft seat 11 on the side plate 2 and the shaft seat on the workbench 1, the adjusting cylinder 4 is tilted in the vertical direction, and the adjusting cylinder 4 is a hydraulic cylinder.
[0022] A through slot is provided in the middle of the workbench 1, a baffle is provided on the outside of the long side of the through slot on the workbench 1, a rotating shaft is rotatably installed at the center of the through slot, a carrier plate 12 is installed on the rotating shaft, and both sides of the carrier plate 12 are placed on the baffle, tooth grooves are provided on both sides of the through slot in the middle of the workbench 1, and both ends of the rotating shaft are inserted in the tooth grooves, and a steering gear 15 is installed on the rotating shaft located in the tooth grooves, and guide plates 13 are installed on both sides of each tooth groove on the workbench 1, and rectangular slide grooves are provided on the opposite end faces of the guide plates 13. Rack plates 14 are slidably installed on the two guide plates 13 through the rectangular slide grooves, and gear teeth are provided at the lower end of the rack plate 14. The rack plate 14 is meshed with the steering gear 15 for transmission, and lining plates are installed on both ends of the guide plate 13 on the workbench 1, and a rodless cylinder 16 is installed between the two lining plates, and the slider of the rodless cylinder 16 is connected to the rack plate 14.
[0023] A sleeve 19 is provided on one side of the side plate 2 close to the driving mechanism, and the sleeve 19 is sleeved on the outer side of the driving disc 3 .
[0024] The driving mechanism includes a driving roller 8 connected to the driving disc 3 axis, and a base belt 7 meshing with the two driving rollers 8 for transmission. The base belt 7 is a conveyor belt or a detachable conveyor chain plate. The base belt 7 is made of insulating material. The driving disc 3 drives the driving roller 8 to rotate. The two driving rollers 8 cooperate with each other to make the base belt 7 run and drive the workbench 1 to move along the weld. The laser welds the weld. A plurality of card slots are arranged circumferentially on the driving roller 8, a plurality of supporting columns 10 adapted to the card slots are arranged on the inner side of the base belt 7, a rotating groove is arranged inwardly on one end face of the driving roller 8, one end of the sleeve 19 is rotatably installed in the rotating groove, the sleeve 19 is rotatably connected to the driving roller 8, and the driving roller 8 is installed on the side plate 2 through the sleeve 19.
[0025] An annular limiting groove is radially arranged in the middle of the driving roller 8, and a center column 17 is arranged in the middle of each supporting column 10. The width of the center column 17 is the same as the width of the limiting groove. The center column 17 and the limiting groove cooperate with each other to prevent position deviation between the base belt 7 and the driving roller 8.
[0026] The side panel 2 is in a "T"-shaped structure. A sleeve 9 is installed at the lower middle part of the side panel 2 away from the workbench 1. A snap-fit groove is provided at the lower end of the sleeve 9. Right-angled trapezoidal electrode columns are provided on the lower sides of both ends of the snap-fit groove. Right-angled trapezoidal notches 20 are provided on the lower sides of both ends of each supporting column 10. The electrode columns are located in the notches 20. A transmission wire electrically connected to the control system is provided in the sleeve 9. Copper sheets are provided on the inclined surface of one of the electrode columns and the vertical surfaces on the two electrode columns. The copper sheets are electrically connected to the transmission wire. The copper sheets on the two vertical surfaces are respectively connected to the positive and negative electrodes of the power supply. The copper sheets on the inclined surface and the copper sheets on the vertical surfaces are in contact with each other. Metal contacts are provided on the inclined surface of one of the notches 20 and the vertical surfaces on the two notches 20. The metal contacts are in sliding contact with the copper sheets. The electrode sheet 18 is installed on the base band 7, and the electrode sheet 18 is electrically connected to the metal contacts on the inclined surface.
[0027] An electromagnetic component 21 is installed at a position corresponding to each supporting column 10 inside the baseband 7. The electromagnetic component 21 is electrically connected to the metal contacts on the two vertical surfaces. The electromagnetic component 21 generates a magnetic field when energized. The electromagnetic component 21 consists of an excitation coil and an iron core. The excitation coil is connected to the metal contacts.
[0028] A welding method for assembling structural parts with a weld quality inspection function, using a welding device for assembling structural parts with a weld quality inspection function, the method comprising the following steps: S1. Confirm the position of the laser according to the welding position; S2, laser welding operation on the weld; S3, the thermal imager collects data on the heat of the welding point and feeds it back to the control system, which calculates the welding quality of the weld; S4. When the base belt moves on the structural parts to be welded, the current flows through the welding point. Using Ohm's law, the control system calculates the resistance and further obtains the welding quality of the weld.
[0029] Working principle of the present invention: When welding a structural member, place the welding device on the structural member. When the angle between the two components constituting the structural member is 90°, the adjusting cylinder 4 adjusts the angle between the side panel 2 and the workbench 1 by contracting the cylinder rod, so that the workbench 1 and the side panel 2 can adapt to the structural member with a 90° angle, so that the workbench 1 is in a 45° inclined state; when the angle between the two components constituting the structural member is 180°, the workbench 1 and the side panel 2 are in a mutually parallel state.
[0030] When the base belt 7 is a conveyor belt or a first connected conveyor chain plate, the driving disc 3 drives the driving roller 8 to rotate, and the base belt 7 runs. When the base belt 7 drives the workbench 1 to move between the structural parts to be welded, the laser welds the weld seam driven by the workbench 1.
[0031] When the base belt 7 moves on the structural part, the control system in the control box 5 connects the copper sheet to the circuit, and then connects the electromagnetic part 21 and the electrode sheet 18 to the circuit through the metal contact. The electromagnetic part 21 is energized to generate a magnetic field and magnetically attract the structural part to prevent the base belt 7 from deviating from the direction when moving on the structural part; The electrode sheet 18 and the electromagnetic component 21 within the coverage of the card sleeve 9 are energized. When the driving roller 8 rotates and drives the base belt 7 to run, the side plate 2 and the base belt 7 are in relative position, so that the bearing column 10 located in the coverage of the card sleeve 9 moves out of the coverage, so that the electrode sheet 18 and the electromagnetic component 21 are naturally powered off, and no additional control by the control system is required. The electrode sheet 18 and the electromagnetic component 21 corresponding to the bearing column 10 newly entering the coverage of the card sleeve 9 will automatically connect to the circuit and work; The electrode sheets 18 on the two base strips 7 cooperate with each other to allow current to flow through the welding point of the structural parts. The control system calculates the resistance value of the welding point according to Ohm's law, and verifies the welding quality of the welding point again through the resistance value.
[0032] According to the welding position of the structural parts, the base belt 7 can be disassembled. When the base belt 7 is disassembled into the first unconnected conveyor chain plate, the base belt 7 is fixed on a hoisting or overhead rack, so that the base belt 7 is inverted in the air and acts as a guide rail. The clamping sleeve 9 is installed on the bearing column 10 through the electrode column and the notch 20. The clamping sleeve 9 acts as a slider and drives the side plate 2 to move on the base belt 7. The overall length of the base belt 7 can be automatically increased according to work requirements; When the base belt 7 is inverted, since the workbench 1 and the side plate 2 are also in an inverted state, it is necessary to first flip the carrier plate 12 on the workbench 1 by 180° when the base belt 7 is not inverted. The rodless cylinder 16 works under the control of the control system and drives the rack plate 14 to move through the slider. During the movement, the rack plate 14 rotates the steering gear 15, and the steering gear 15 flips the carrier plate 12 through the rotating shaft, so that the carrier plate 12 completes a 180° flip, so that the laser is still in a downward state. The laser welds the weld.
[0033] The thermal imagers 6 are distributed in front and behind the laser in the forward direction. There is always a thermal imager 6 located behind the laser. After the laser welds the weld, the thermal imager 6 collects data on the position after welding. The control system processes the data fed back by the thermal imager 6 to obtain the welding quality of the weld.
[0034] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A welding device for structural component assembly with weld quality inspection function, comprising a laser and a thermal imager (6), characterized in that: The invention also comprises a workbench (1) and a control box (5), wherein side panels (2) are mounted on both sides of the workbench (1), the control box (5) is mounted on the workbench (1), a laser and a thermal imager (6) are mounted on the workbench (1) and are electrically connected to the control box (5), two drive disks (3) are mounted on one side of the side panel (2), the two drive disks (3) on the same side panel (2) are connected to a drive mechanism, the drive mechanism drives the workbench (1) to move, an electrode sheet (18) is arranged on the drive mechanism, the electrode sheet (18) is electrically connected to the control box (5), and the electrode sheets (18) on the two drive mechanisms cooperate with each other to allow current to flow through the welding position.
2. A welding device for structural component assembly with weld quality inspection function according to claim 1, characterized in that: The workbench (1) is rotatably connected to the side plate (2), one end of the side plate (2) is connected to the driving mechanism, shaft seats (11) are symmetrically installed above the side plate (2) and above the workbench (1), and an adjustment cylinder (4) is rotatably installed between the shaft seat (11) on the side plate (2) and the shaft seat on the workbench (1), and the adjustment cylinder (4) is inclined in the vertical direction.
3. A welding device for structural component assembly with weld quality inspection function according to claim 1, characterized in that: A through slot is provided in the middle of the workbench (1), a baffle is provided on the outside of the long side of the through slot on the workbench (1), a rotating shaft is rotatably installed at the center of the through slot, a carrier plate (12) is installed on the rotating shaft, and the two sides of the carrier plate (12) are placed on the baffle, a tooth groove is provided on both sides of the through slot in the middle of the workbench (1), the two ends of the rotating shaft are inserted in the tooth groove, a steering gear (15) is installed on the rotating shaft located in the tooth groove, and a guide is installed on both sides of each tooth groove on the workbench (1). The guide plate (13) is provided with a rectangular slide groove on the opposite end surface of the guide plate (13), and a rack plate (14) is slidably mounted on the two guide plates (13) through the rectangular slide groove. The lower end of the rack plate (14) is provided with gear teeth, and the rack plate (14) is meshed with a steering gear (15) for transmission. The workbench (1) is provided with lining plates at both ends of the guide plate (13), and a rodless cylinder (16) is installed between the two lining plates. The slider of the rodless cylinder (16) is connected to the rack plate (14).
4. A welding device for structural component assembly with weld quality inspection function according to claim 3, characterized in that: The thermal imagers (6) are two in number and are located on both sides of the control box (5).
5. The structural component assembly welding device with weld quality inspection function according to claim 2, characterized in that: A sleeve (19) is provided on one side of the side plate (2) close to the driving mechanism. The sleeve (19) is sleeved on the outside of the driving disc (3), and one end of the sleeve (19) is rotatably connected to the driving mechanism.
6. A welding device for structural component assembly with weld quality inspection function according to claim 5, characterized in that: The driving mechanism comprises a driving roller (8) connected to the axis of the driving disk (3), and a base belt (7) meshing with the two driving rollers (8) for transmission, the driving roller (8) being provided with a plurality of slots, the inner side of the base belt (7) being provided with a plurality of bearing columns (10) adapted to the slots, the driving roller (8) being provided with a rotation groove, one end of the sleeve (19) being rotatably mounted in the rotation groove, the middle part of the driving roller (8) being radially provided with an annular limiting groove, the middle part of each of the bearing columns (10) being provided with a center column (17), the width of the center column (17) being the same as the width of the limiting groove.
7. A welding device for structural component assembly with weld quality inspection function according to claim 6, characterized in that: The side plate (2) is in a "T"-shaped structure. A clamping sleeve (9) is installed at the lower middle part of the side plate (2) away from the workbench (1). The lower end of the clamping sleeve (9) is provided with a clamping groove. The lower sides of both ends of the clamping groove are provided with right-angled trapezoidal electrode columns. The lower sides of both ends of each of the supporting columns (10) are provided with right-angled trapezoidal notches (20). The electrode columns are located in the notches (20). The clamping sleeve (9) is provided with a power transmission wire electrically connected to the control system. The inclined surface and Copper sheets are arranged on the vertical surfaces of the two electrode columns, and the copper sheets are electrically connected to the power transmission wires. The copper sheets on the two vertical surfaces are respectively connected to the positive and negative electrodes of the power supply. The copper sheets on the inclined surface and the copper sheets on the vertical surface are in contact with each other. The inclined surface of one of the slots (20) and the vertical surfaces on the two slots (20) are provided with metal contacts, and the metal contacts are in sliding contact with the copper sheets. The electrode sheets (18) are mounted on the base band (7), and the electrode sheets (18) are electrically connected to the metal contacts on the inclined surface.
8. The structural component assembly welding device with weld quality inspection function according to claim 7, characterized in that: An electromagnetic component (21) is installed at a position corresponding to each bearing column (10) inside the baseband (7), and the electromagnetic component (21) is electrically connected to metal contacts on two vertical surfaces. When the electromagnetic component (21) is energized, a magnetic field is generated.
9. The structural component assembly welding device with weld quality inspection function according to claim 6, characterized in that: The base belt (7) is a conveyor belt or a detachable conveyor chain plate, and the material of the base belt (7) is an insulating material.
10. A welding method for assembling structural parts with weld quality inspection function, characterized in that: Using the structural component assembly welding device with weld quality inspection function according to any one of claims 1 to 9, the method comprises the following steps: S1. Confirm the position of the laser according to the welding position; S2, laser welding operation on the weld; S3, the thermal imager collects data on the heat of the welding point and feeds it back to the control system, which calculates the welding quality of the weld; S4. When the base belt moves on the structural parts to be welded, the current flows through the welding point. Using Ohm's law, the control system calculates the resistance and further obtains the welding quality of the weld.
Citation Information
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