Verification platform for oil-water mixed transmitter of hydropower station
By designing an automated calibration platform for oil-mixed transmitters of hydropower stations, oil-water mixing is achieved using a mixing tank and solenoid valve, combining mechanical and electrical control systems, the problem of manual calibration inconvenience in the existing technology is solved and the calibration efficiency is improved and accuracy.
Patent Information
- Application Number
- CN202411107686.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2024-12-31
AI Technical Summary
The lack of an automated verification platform in the prior art has resulted in the verification of the oil mixing transmitter of hydropower stations relying on manual operation, which is inconvenient to operate and increases the workload.
A verification platform including a mixing tank, oil inlet pipe, water inlet pipe, oil storage container and water storage container is designed. The automatic mixing and verification of oil and water is achieved through a stirring assembly and solenoid valve, combining a mechanical execution system and an electrical control system. Achieve accurate oil-water ratio and calibration.
It realizes convenient and automatic verification of the oil-mixed water transmitter, improves operating efficiency and calibration accuracy, and reduces the workload of manual operation.
Smart Images

Figure CN119224217A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oil-water mixing calibration, and in particular to a calibration platform for an oil-water mixing transmitter in a hydropower station. Background Art
[0002] Oil-water mixing transmitters are widely used in the three-part bearing oil tanks and governor return oil tanks of hydropower stations. They are mainly used to monitor the water content in the oil tanks. Currently, there is no calibration platform specifically used for automatic calibration of oil-water mixing transmitters in hydropower stations. During each maintenance, the calibration of oil-water mixing transmitters is mainly done manually, by mixing a certain proportion of oil and water in a beaker, and then pouring the oil and water into a sealed bottle and shaking it back and forth so that the oil and water are evenly mixed. The operation is inconvenient and increases the workload of the calibrator. This invention provides a calibration platform for oil-water mixing transmitters in hydropower stations. Summary of the invention
[0003] In view of the problems existing in the calibration platform of the existing oil-water mixing transmitter in the above-mentioned hydropower station, the present invention is proposed.
[0004] Therefore, the purpose of the present invention is to provide a calibration platform for an oil-water mixing transmitter of a hydropower station, and its purpose is to provide a calibration platform for an oil-water mixing transmitter that is easy to operate.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a calibration platform for oil-water mixing transmitter of a hydropower station, comprising:
[0006] A verification unit, the verification unit comprising a stirring tank, a stirring assembly arranged in the stirring tank and an oil-water mixing transmitter body; and,
[0007] The injection unit includes an oil inlet pipe and a water inlet pipe arranged on the stirring tank.
[0008] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention, it further comprises a raw material unit, the raw material unit comprises an oil storage container and a water storage container;
[0009] The oil inlet pipe is connected to the oil storage container; the water inlet pipe is connected to the water storage container.
[0010] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station described in the present invention, wherein: a two-position two-way solenoid valve is provided on the oil inlet pipe; and a three-position four-way solenoid valve is provided on the water inlet pipe.
[0011] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention, wherein: the injection unit further comprises an oil pump connected to the stirring tank, and an oil-water separator connected to the oil pump;
[0012] The oil-water separator is connected to the oil storage container and the water storage container respectively.
[0013] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station described in the present invention, a throttle valve connected in parallel with the water inlet pipe is provided between the three-position four-way solenoid valve and the mixing tank.
[0014] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station described in the present invention, the stirring assembly includes a stirring shaft rotatably arranged in the stirring tank, a stirring motor arranged at the end of the stirring shaft, and a stirring part arranged at the bottom of the stirring shaft.
[0015] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention, wherein: the stirring part comprises a mounting box arranged at the bottom of the stirring shaft, a mounting plate 1 arranged at both sides of the mounting box, and a plurality of stirring blades 1 arranged on the mounting plate;
[0016] The stirring assembly further includes two mixing parts arranged in the installation box, a driving part arranged on the stirring shaft, and a limiting part arranged between the driving part and the stirring tank.
[0017] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention, wherein: the two said hybrid parts are respectively arranged at the two ends of the said installation box;
[0018] The hybrid unit includes a mounting shaft rotatably disposed on the mounting box, a second mounting plate disposed at an end of the mounting shaft, a hybrid plate disposed in the second mounting plate, and a gear disposed at the other end of the mounting shaft;
[0019] The gear is located inside the installation box.
[0020] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention, the driving part includes a convex strip arranged on the stirring shaft, a sliding device and a mounting seat outside the convex strip, two racks arranged at the bottom of the mounting seat, and a spring arranged between the mounting seat and the stirring shaft;
[0021] The two racks are respectively meshed with the two gears.
[0022] As a preferred solution of the calibration platform of the oil-water mixing transmitter of the hydropower station described in the present invention, the limiting portion includes a limiting ring arranged in the top wall of the mixing tank, a corrugated groove arranged in the limiting ring, a supporting plate arranged in the mounting seat, and an extrusion column arranged in the supporting plate and abutting against the corrugated groove.
[0023] The beneficial effects of the present invention are as follows: specific amounts of oil and water are respectively injected into the mixing tank through the oil inlet pipe and the water inlet pipe, and then the oil and water are mixed through the stirring component, and the oil-water mixing is calibrated through the oil-water mixing transmitter body. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0025] Figure 1 The figure is a schematic diagram of the overall structure of the calibration platform of the oil-water mixing transmitter of the hydropower station according to the present invention.
[0026] Figure 2 for Figure 1 A magnified image of area A.
[0027] Figure 3 This is a schematic diagram of the electrical control system of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention.
[0028] Figure 4 The present invention is a schematic diagram of the structure of the stirring assembly of the calibration platform of the oil-water mixing transmitter of the hydropower station.
[0029] Figure 5 The figure is a schematic structural diagram of the hybrid part of the calibration platform of the oil-water mixing transmitter of the hydropower station according to the present invention.
[0030] Figure 6 Schematic diagram of the limiter structure of the calibration platform of the oil-water mixing transmitter of the hydropower station of the present invention DETAILED DESCRIPTION
[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0033] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0034] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0035] Example 1, reference Figure 1 , which is the first embodiment of the present invention, provides a calibration platform for an oil-water mixing transmitter of a hydropower station. The device includes a calibration unit 100 and an injection unit 200.
[0036] The verification unit 100 includes a stirring tank 101 , a stirring assembly 102 disposed in the stirring tank 101 , and an oil-water mixing transmitter body 103 .
[0037] The injection unit 200 includes an oil inlet pipe 201 and a water inlet pipe 202 which are arranged on the stirring tank 101 .
[0038] Furthermore, it also includes a raw material unit 300, wherein the raw material unit 300 includes an oil storage container 301 and a water storage container 302; the oil inlet pipe 201 is connected to the oil storage container 301; and the water inlet pipe 202 is connected to the water storage container 302.
[0039] The stirring assembly 102 may be made of a rotating shaft rotatably installed in the stirring tank 101 and a motor connected to the rotating shaft. The rotating shaft is provided with blades. The motor drives the rotating shaft and the blades to rotate to stir and mix the inside of the stirring tank 101.
[0040] During use, the oil and water in the oil storage container 301 and the water storage container 302 are introduced into the stirring tank 101, and then stirred and mixed by the stirring component 102, and the oil-water mixing transmitter body 103 verifies the stirred oil-water mixing.
[0041] Example 2, reference Figure 1-Figure 3 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: a two-position two-way solenoid valve 201a is provided on the oil inlet pipe 201; a three-position four-way solenoid valve 202b is provided on the water inlet pipe 202, and a throttle valve 202c connected in parallel with the water inlet pipe 202 is provided between the three-position four-way solenoid valve 202b and the stirring tank 101.
[0042] Furthermore, the calibration platform of the oil-water mixing transmitter also includes common automation components such as single chip microcomputer, precision pressure transmitter, buttons, etc. The calibration platform is mainly composed of two parts: mechanical execution system and electrical control system. Under the precise control of the electrical control system, the mechanical execution system can accurately mix the required oil-water ratio according to the operator's requirements.
[0043] In order to achieve an accurate oil-water ratio, a precision pressure transmitter is installed in the oil storage container 301 and the water storage container 302 respectively to monitor the pressure changes in the oil storage container 301 and the water storage container 302. The single chip microcomputer then converts the pressure signal into a liquid level signal and calculates the change in the liquid volume in the oil storage container 301 and the water storage container 302, thereby achieving an accurate oil-water ratio.
[0044] When measuring a fixed ratio: Taking the 3% oil-water ratio as an example, insert the oil-water mixing transmitter body 103 into the mixing tank 101, and set the alarm value of the oil-water mixing transmitter body 103 to 3%. Press the panel button "3% ratio", confirm the calibration and press the panel "start" button. The two-position two-way solenoid valve 201a is energized, and 100ml of pure oil is first injected into the mixing tank 101 (it can be set in the program according to the size of the mixing tank 101). After the pure oil is injected, reset the two-way solenoid valve excitation, and energize the three-position four-way solenoid valve 202b coil, and inject 3ml of pure water into the mixing tank 101. After the pure water is injected, reset the three-position four-way solenoid valve 202b, and start the stirring component 102 to mix the oil and water evenly, and observe whether the reading of the oil-water mixing transmitter body 103 and the panel 3% alarm indicator light are on; after the calibration is completed, press the "stop" button, the stirring component 102 stops stirring, and the stirring tank 101 is opened to drain the oil.
[0045] When performing data slow change verification: insert the oil-water mixing transmitter body 103 into the stirring tank 101, press the panel button "slow change", and press the panel "start" button after confirming the verification. The two-position two-way solenoid valve 201a is energized, and 100ml of pure oil is first injected into the stirring tank 101 (it can be set in the program according to the size of the stirring tank 101). After the pure oil is injected, the two-way solenoid valve excitation is reset, and the three-position four-way solenoid valve 202b coil is energized, and the stirring motor 102b is started at the same time. Pure water is slowly injected into the stirring tank 101 through the throttle valve 202c. After the verification is completed, press the "stop" button to reset the three-position four-way solenoid valve 202b coil, the motor stops stirring, and the stirring tank 101 is opened to drain the oil.
[0046] The remaining structures are the same as those of Example 1.
[0047] Example 3, reference Figure 1 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: the injection unit 200 also includes an oil pump 203 connected to the stirring tank 101, and an oil-water separator 204 connected to the oil pump 203; the oil-water separator 204 is respectively connected to the oil storage container 301 and the water storage container 302.
[0048] After the verification is completed, the oil pump 203 pumps the oil-water mixture in the mixing tank 101 into the oil-water separator 204. After the oil-water mixture is separated by the oil-water separator 204, it is injected into the oil storage container 301 and the water storage container 302 respectively to achieve recycling. When the waste oil remaining in the mixing tank 101 cannot be pumped out, the bottom of the mixing tank 101 is opened for discharge.
[0049] The remaining structure is the same as that of Example 2.
[0050] Example 4, reference Figure 4-Figure 6 , which is the fourth embodiment of the present invention. This embodiment is different from the third embodiment in that: the stirring component 102 includes a stirring shaft 102a rotatably arranged in the stirring tank 101, a stirring motor 102b arranged at the end of the stirring shaft 102a, and a stirring part 102c arranged at the bottom of the stirring shaft 102a.
[0051] The stirring part 102c includes a mounting box 102c-1 arranged at the bottom of the stirring shaft 102a, a mounting plate 102c-2 arranged on both sides of the mounting box 102c-1, and a plurality of stirring blades 102c-3 arranged on the mounting plate; when the stirring motor 102b is working, it can drive the stirring shaft 102a and the mounting box 102c-1 to rotate, thereby driving the plurality of stirring blades 102c-3 on both sides to rotate and mix the oil and water in the stirring tank 101 in the horizontal direction.
[0052] Furthermore, the stirring assembly 102 further includes two mixing parts 102d disposed in the mounting box 102c-1, a driving part 102e disposed on the stirring shaft 102a, and a limiting part 102f disposed between the driving part 102e and the stirring tank 101.
[0053] Among them, the two hybrid parts 102d are respectively arranged at the two ends of the mounting box 102c-1; the hybrid part 102d includes a mounting shaft 102d-1 rotatably arranged on the mounting box 102c-1, a mounting plate 102d-2 arranged at the end of the mounting shaft 102d-1, a hybrid plate 102d-3 arranged in the mounting plate 102d-2, and a gear 102d-4 arranged at the other end of the mounting shaft 102d-1; the gear 102d-4 is located inside the mounting box 102c-1.
[0054] The driving part 102e includes a convex strip 102e-1 arranged on the stirring shaft 102a, a mounting seat 102e-2 outside the sliding device and the convex strip 102e-1, two racks 102e-3 arranged at the bottom of the mounting seat 102e-2, and a spring 102e-4 arranged between the mounting seat 102e-2 and the stirring shaft 102a; the two racks 102e-3 are respectively meshed with two gears 102d-4, wherein when the mounting seat 102e-2 moves downward along the stirring shaft 102a, the spring 102e-4 is compressed, and the racks 102e-3 are meshed with the gears 102d-4. The combination can drive the gear 102d-4 to rotate, thereby driving the mounting shaft 102d-1 and the mounting plate 102d-2 to rotate. The mounting plate 102d-2 rotates in the vertical direction. The position can be converted through multiple mixing plates 102d-3 to mix the top and bottom of the oil-water mixture, which can effectively reduce the influence of the oil and water stratification on the verification result. The mounting plate 1 102c-2 rotating in the horizontal direction and the mounting plate 102d-2 rotating in the vertical direction can oscillate the mixed oil and water, so that the oil-water mixture is mixed in all directions, thereby improving the accuracy of the verification result.
[0055] Furthermore, the limiting portion 102f includes a limiting ring 102f-1 arranged in the top wall of the stirring tank 101, a corrugated groove 102f-2 arranged in the limiting ring 102f-1, a supporting plate 102f-3 arranged in the mounting seat 102e-2, and an extrusion column 102f-4 arranged in the supporting plate 102f-3 and abutting against the corrugated groove 102f-2.
[0056] Among them, under the elastic force of the spring 102e-4, the mounting seat 102e-2 drives the support plate 102f-3 and the extrusion column 102f-4 to resist the corrugated groove 102f-2. When stirring, the extrusion column 102f-4 can rotate with the stirring shaft 102a, the mounting seat 102e-2 and the support plate 102f-3. When the extrusion column 102f-4 rotates along the corrugated groove 102f-2, the extrusion column 102f-4 reciprocates between the trough and the crest of the corrugated groove 102f-2. When the extrusion column 102f-4 is located at the crest, it will press down the support plate 102f-3 and the mounting seat 102e-2. At this time, the spring 1 02e-4 is compressed. When the extrusion column 102f-4 is located at the trough, the spring 102e-4 pops out, and the mounting seat 102e-2 and the support plate 102f-3 are in an upward state. When the height of the mounting seat 102e-2 changes, it can drive the rack 102e-3 to move back and forth, thereby driving the gear 102d-4 and the mounting shaft 102d-1 to move back and forth, and driving the mounting plate 102d-2 and the shaking plate to rotate in the vertical direction. The rotation of the stirring shaft 102a can drive the mounting box 102c-1, the mounting plate 1 102c-2 and the stirring shaft 102a-1 to rotate in different horizontal directions, thereby improving the mixing effect of oil and water.
[0057] Furthermore, the corrugated groove 102f-2 is symmetrically arranged, and two extrusion columns 102f-4 are provided and symmetrically distributed on the support plate 102f-3. The two extrusion columns 102f-4 can synchronously reach the crest or trough of the corrugated groove 102f-2, thereby improving the stability of the downward movement of the support plate 102f-3.
[0058] The remaining structure is the same as that of Example 3.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A calibration platform for oil-water mixing transmitters in hydropower stations, characterized by: include, A verification unit (100), the verification unit (100) comprising a stirring tank (101), a stirring assembly (102) arranged in the stirring tank (101) and an oil-water mixing transmitter body (103); and, An injection unit (200), the injection unit (200) comprising an oil inlet pipe (201) and a water inlet pipe (202) arranged on the stirring tank (101).
2. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 1 is characterized by: It also includes a raw material unit (300), wherein the raw material unit (300) includes an oil storage container (301) and a water storage container (302); The oil inlet pipe (201) is connected to the oil storage container (301); and the water inlet pipe (202) is connected to the water storage container (302).
3. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 1 or 2, characterized in that: The oil inlet pipe (201) is provided with a two-position, two-way solenoid valve (201a); and the water inlet pipe (202) is provided with a three-position, four-way solenoid valve (202b).
4. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 2 is characterized by: The injection unit (200) further comprises an oil pump (203) connected to the stirring tank (101), and an oil-water separator (204) connected to the oil pump (203); The oil-water separator (204) is connected to the oil storage container (301) and the water storage container (302) respectively.
5. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 3 is characterized by: A throttle valve (202c) connected in parallel with the water inlet pipe (202) is provided between the three-position four-way solenoid valve (202b) and the stirring tank (101).
6. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 1 is characterized by: The stirring assembly (102) comprises a stirring shaft (102a) rotatably arranged in the stirring tank (101), a stirring motor (102b) arranged at the end of the stirring shaft (102a), and a stirring portion (102c) arranged at the bottom of the stirring shaft (102a).
7. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 6, characterized in that: The stirring portion (102c) comprises a mounting box (102c-1) arranged at the bottom of the stirring shaft (102a), a mounting plate (102c-2) arranged on both sides of the mounting box (102c-1), and a plurality of stirring blades (102c-3) arranged on the mounting plate; The stirring assembly (102) further comprises two mixing parts (102d) arranged in the installation box (102c-1), a driving part (102e) arranged on the stirring shaft (102a), and a limiting part (102f) arranged between the driving part (102e) and the stirring tank (101).
8. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 7 is characterized by: The two hybrid parts (102d) are respectively arranged at two ends of the installation box (102c-1); The hybrid unit (102d) comprises a mounting shaft (102d-1) rotatably mounted on the mounting box (102c-1), a second mounting plate (102d-2) mounted at the end of the mounting shaft (102d-1), a hybrid plate (102d-3) mounted in the second mounting plate (102d-2), and a gear (102d-4) mounted at the other end of the mounting shaft (102d-1); The gear (102d-4) is located inside the installation box (102c-1).
9. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 8, characterized in that: The driving part (102e) comprises a convex strip (102e-1) arranged on the stirring shaft (102a), a sliding device and a mounting seat (102e-2) outside the convex strip (102e-1), two racks (102e-3) arranged at the bottom of the mounting seat (102e-2), and a spring (102e-4) arranged between the mounting seat (102e-2) and the stirring shaft (102a); The two racks (102e-3) are respectively meshed with the two gears (102d-4).
10. The calibration platform for the oil-water mixing transmitter of a hydropower station according to claim 9, characterized in that: The limiting portion (102f) comprises a limiting ring (102f-1) arranged in the top wall of the stirring tank (101), a corrugated groove (102f-2) arranged in the limiting ring (102f-1), a supporting plate (102f-3) arranged in the mounting seat (102e-2), and an extrusion column (102f-4) arranged in the supporting plate (102f-3) and abutting against the corrugated groove (102f-2).
