A large flatness ratio ceramic window polishing device and method
By designing a large flat-to-part ceramic light window polishing device including a base, a control box, a polishing unit, a clamping rotation assembly and a toggle adjustment structure, the problem of difficulty in polishing multiple parts at the existing equipment is solved, and efficient polishing processing is achieved.
Patent Information
- Application Number
- CN202411775424.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-05
AI Technical Summary
It is difficult for existing polishing equipment to polish the side walls of multiple parts to be polished at the same time, resulting in low polishing efficiency and inconvenient for promotion and use.
A large flat-to-ceramic light window polishing device is designed, using a base, a control box, a polishing unit, a clamping rotation assembly and a toggle adjustment structure. Through the coordinated work of these components, the simultaneous polishing of multiple parts to be polished is achieved.
Through the use of this device, the side walls of multiple parts to be polished can be polished simultaneously, improving the polishing efficiency and facilitating practical use.
Smart Images

Figure CN119238345B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polishing, and in particular relates to a large-flatness-ratio ceramic light window polishing device and method. Background Art
[0002] With the continuous development of science and technology, the requirements for window materials with optoelectronic properties and other functions are gradually increasing. When preparing optoelectronic windows with large aspect ratios through transparent ceramics, it is necessary to polish the annular side wall of the ceramic window through polishing equipment;
[0003] However, it is worth considering that the existing polishing equipment first clamps and fixes a single workpiece to be polished, and then polishes the workpiece through a polishing unit. Among them, it is not suitable for polishing the side walls of multiple workpieces to be polished at the same time, resulting in low polishing efficiency and not convenient for promotion and use.
[0004] Therefore, in order to solve the above problems, a related facility that better meets the usage requirements is needed. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a large flatness ratio ceramic window polishing device and method, which effectively solves the problem that the above background technology is not suitable for polishing the side walls of multiple parts to be polished at the same time.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a large flatness ratio ceramic window polishing device, comprising a base, a control box is fixedly connected to the top of the base, a polishing unit is installed on the base, at least two swing plates are provided in the control box, a first rotating shaft is rotatably connected through the swing plate, and the bottom end of the first rotating shaft is rotatably connected to the inner wall of the control box, the swing plate is installed with a clamping rotation component for driving the workpiece to be polished to rotate, and the control box is installed with a toggle adjustment structure for driving the swing plate to rotate around the first rotating shaft.
[0007] Preferably, the clamping and rotating assembly includes a second rotating shaft rotatably mounted on the swing plate, the bottom end of the second rotating shaft is fixedly connected to a pressing frame located below the control box, a supporting frame is provided below the pressing frame, a third rotating shaft is fixedly connected to the bottom of the supporting frame, an outer rotating sleeve of the third rotating shaft is provided with a lifting frame, the top of the lifting frame passes through the swing plate, at least two first avoidance holes are provided on the bottom inner wall of the control box, and the number of the first avoidance holes and the swing plate are the same, the second rotating shaft and the lifting frame respectively pass through the corresponding first avoidance holes, the control box is equipped with a driving unit for driving the second rotating shaft to rotate, and the control box is equipped with a lifting device for driving the lifting frame to move up relative to the swing plate.
[0008] Preferably, the driving unit includes a first gear fixedly mounted on the top of the second rotating shaft, and the first gear is located above the swing plate, the top of the first rotating shaft is fixedly connected to a second gear meshing with the first gear, a first servo motor is fixedly mounted on the bottom of the control box, the output end of the first servo motor is fixedly connected to a fixing frame located in the control box, an external fixing sleeve of the fixing frame is provided with a gear ring, and the second gear and the gear ring are meshed.
[0009] Preferably, the lifting device includes a support plate fixedly mounted on the top of the lifting frame, and the support plate is located above the swing plate, a support plate is provided below the support plate, a plurality of first accommodating grooves are opened on the top of the support plate, a first rolling ball is provided in the first accommodating groove, and the first rolling ball is in contact with the bottom of the support plate, and the control box is installed with an elastic support member for applying pressure to the support plate.
[0010] Preferably, the elastic support member includes a first movable plate arranged under the support plate, and a control box is fixedly installed with a plurality of first hydraulic telescopic rods, the number of the first hydraulic telescopic rods and the first movable plate are the same, the telescopic end of the first hydraulic telescopic rod is fixedly connected to the bottom of the first movable plate, and a plurality of first guide columns pass through the first movable plate, the top end of the first guide column is fixedly connected to the bottom of the support plate, and the outer sleeve of the first guide column is provided with a compression spring, and the two ends of the compression spring are respectively fixedly connected to the support plate and the first movable plate.
[0011] Preferably, the toggle adjustment structure includes a first support column fixedly mounted on the top of the swing plate, a second movable plate is provided on the top of the swing plate, a slide groove is provided at the bottom of the second movable plate, and the first support column is located in the slide groove, the control box is equipped with a reset unit adapted for the second movable plate, the control box is equipped with a stopper adapted for the second support column, a plurality of toggle plates are provided in the control box, the number of toggle plates and the second support column is the same, one end of the toggle plate away from the second support column is fixedly connected with a damping plate, a second servo motor is fixedly connected to the top of the control box, an output end of the second servo motor is fixedly connected with a damping disk located in the control box, and the top of the damping plate is in contact with the bottom of the damping disk, a guide ring is provided in the control box, the guide ring and the top inner wall of the control box are fixedly connected by a plurality of fixing plates, a guide hole adapted for the guide ring is provided on the toggle plate, and the guide ring passes through the guide hole, a plurality of second accommodating grooves are provided on the top inner wall and the bottom inner wall of the guide hole, a second rolling ball is provided in the second accommodating groove, and the second rolling ball is in contact with the guide ring.
[0012] Preferably, the reset unit includes two second guide columns fixedly mounted on the second movable plate, the outer sleeve of the second guide column is provided with a support portion, the support portion and the top inner wall of the control box are fixedly connected, the outer sleeve of the second guide column is provided with a tension spring, and the two ends of the tension spring are respectively fixedly connected to the second movable plate and the support portion.
[0013] Preferably, the stopper comprises a support ring arranged on the top of the control box, a plurality of guide grooves are provided at the bottom of the support ring, guide blocks are provided in the guide grooves, the guide blocks are fixedly connected to the top of the control box, a plurality of second avoidance holes are provided on the top inner wall of the control box, a plurality of baffles matching the second support columns are fixedly connected to the bottom of the support ring, and the number of the second avoidance holes, baffles and second support columns is the same, the baffles pass through the second avoidance holes, at least two mounting frames are fixedly connected to the top of the control box, a second hydraulic telescopic rod is fixedly installed on the mounting frame, a pressing plate is fixedly connected to the telescopic end of the second hydraulic telescopic rod, and the bottom of the pressing plate is in contact with the top of the support ring.
[0014] Preferably, the polishing unit comprises a third servo motor fixedly mounted on the base, and an output end of the third servo motor is fixedly connected to a polishing wheel for polishing the workpiece to be polished.
[0015] The present invention also provides a method for polishing a large-aspect-ratio ceramic light window, using the large-aspect-ratio ceramic light window polishing device as described above, comprising the following steps:
[0016] Step 1: clamp and fix a plurality of workpieces to be polished by a clamping self-rotating assembly, and drive the swing plate to rotate around the first rotating shaft by toggling the adjustment structure to control the distance between the plurality of workpieces to be polished and the polishing unit;
[0017] Step 2: After the workpiece to be polished moves to a preset position, the side wall of the workpiece to be polished is polished by the polishing unit, and the clamping rotation assembly drives the workpiece to be polished to rotate, so that the polishing unit polishes different positions on the side wall of the workpiece to be polished;
[0018] Step 3: When polishing is completed, the swing plate is driven to return to the initial position relative to the first rotating shaft by toggling the adjustment structure, the clamping and rotating assembly releases the clamping and fixing of the workpiece to be polished, and the staff removes the processed workpiece to be polished.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The swing plate is driven to rotate around the first rotating shaft by toggling the adjustment structure, so that the workpiece to be polished clamped and fixed by the clamping and rotating assembly rotates around the first rotating shaft, and the distance between a plurality of workpieces to be polished and the polishing unit is controlled at the same time. When the workpiece to be polished moves to a preset position, the side wall of the workpiece to be polished is polished by the polishing unit, and the clamping and rotating assembly drives the workpiece to be polished to rotate, so that the polishing unit polishes different positions on the side wall of the workpiece to be polished. The side walls of a plurality of workpieces to be polished can be polished at the same time, thereby improving the polishing efficiency and facilitating practical use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0022] In the attached picture:
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure inside the control box of the present invention;
[0025] Figure 3 It is a schematic structural diagram of the elastic support member of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the guide ring of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the paddle of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the pressing frame and the supporting frame of the present invention;
[0029] Figure 7 It is a structural schematic diagram of the swing plate of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the support plate and the first movable plate being separated according to the present invention;
[0031] Fig. 9 It is a structural schematic diagram of the bottom of the second movable plate of the present invention;
[0032] Fig.10 It is a structural schematic diagram of the bottom of the support ring of the present invention.
[0033] In the figure: 1, base; 2, control box; 3, swing plate; 4, first rotating shaft; 5, second rotating shaft; 6, pressing frame; 7, lifting frame; 8, third rotating shaft; 9, supporting frame; 10, first gear; 11, second gear; 12, supporting plate; 13, first avoidance hole; 14, supporting plate; 15, first receiving groove; 16, first rolling ball; 17, first movable plate; 18, first hydraulic telescopic rod; 19, first guide column; 20, compression spring; 21, first servo motor; 22, fixing frame; 23, gear ring; 24, second movable plate; 25, slide groove ; 26. First support column; 27. Support part; 28. Second guide column; 29. Tension spring; 30. Second support column; 31. Paddle plate; 32. Damping plate; 33. Second servo motor; 34. Damping disk; 35. Guide ring; 36. Fixing plate; 37. Guide hole; 38. Second accommodating groove; 39. Second rolling ball; 40. Support ring; 41. Second avoidance hole; 42. Baffle; 43. Guide groove; 44. Guide block; 45. Mounting frame; 46. Second hydraulic telescopic rod; 47. Pressing plate; 48. Third servo motor; 49. Polishing wheel. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0035] Embodiment 1, by Figure 1 , Figure 2 and Figure 7 The present invention comprises a base 1, a control box 2 is fixedly connected to the top of the base 1, a polishing unit is installed on the base 1, at least two swinging plates 3 are arranged in the control box 2, a first rotating shaft 4 connected in rotation is passed through the swinging plate 3, and the bottom end of the first rotating shaft 4 is rotatably connected to the inner wall of the control box 2, the swinging plate 3 is installed with a clamping and rotating assembly for driving the workpiece to be polished to rotate, and the control box 2 is installed with a toggle adjustment structure for driving the swinging plate 3 to rotate around the first rotating shaft 4; the swinging plate 3 is driven to rotate around the first rotating shaft 4 by the toggle adjustment structure, so that the workpiece to be polished clamped and fixed by the clamping and rotating assembly rotates around the first rotating shaft 4, and the distance between several workpieces to be polished and the polishing unit is controlled at the same time, when the workpiece to be polished moves to a preset position, the side wall of the workpiece to be polished is polished by the polishing unit, and the clamping and rotating assembly drives the workpiece to be polished to rotate, so that the polishing unit polishes different positions on the side wall of the workpiece to be polished, and the side walls of multiple workpieces to be polished can be polished at the same time, thereby improving the polishing efficiency and facilitating practical use.
[0036] Embodiment 2, based on embodiment 1, Figure 2 , Figure 3 , Figure 6 and Figure 8 The clamping self-rotating assembly includes a second rotating shaft 5 rotatably mounted on the swing plate 3, the bottom end of the second rotating shaft 5 is fixedly connected to a pressing frame 6 located below the control box 2, a supporting frame 9 is provided below the pressing frame 6, and a third rotating shaft 8 is fixedly connected to the bottom of the supporting frame 9, and the outer rotating sleeve of the third rotating shaft 8 is provided with a lifting frame 7, and the top of the lifting frame 7 passes through the swing plate 3, and at least two first avoidance holes 13 are opened on the inner wall of the bottom of the control box 2, and the number of the first avoidance holes 13 and the swing plate 3 is the same, and the second rotating shaft 5 and the lifting frame 7 respectively pass through the corresponding The first avoidance hole 13, the control box 2 is equipped with a driving unit for driving the second rotating shaft 5 to rotate, the control box 2 is equipped with a lifting device for driving the lifting frame 7 to move upward relative to the swing plate 3, the driving unit includes a first gear 10 fixedly installed on the top of the second rotating shaft 5, and the first gear 10 is located above the swing plate 3, the top of the first rotating shaft 4 is fixedly connected with a second gear 11 meshing with the first gear 10, the bottom of the control box 2 is fixedly installed with a first servo motor 21, and the output end of the first servo motor 21 is fixedly connected to a fixed frame located in the control box 2 22, the outer fixed sleeve of the fixed frame 22 is provided with a gear ring 23, and the second gear 11 is meshed with the gear ring 23, the lifting device includes a support plate 12 fixedly installed on the top of the lifting frame 7, and the support plate 12 is located above the swing plate 3, and a support plate 14 is provided below the support plate 12, and a plurality of first receiving grooves 15 are opened on the top of the support plate 14, and a first rolling ball 16 is provided in the first receiving groove 15, and the first rolling ball 16 is in contact with the bottom of the support plate 12, and the control box 2 is installed with an elastic support member for applying pressure to the support plate 14, and the elastic support member includes a support plate 14 provided at the bottom of the support plate 12. The first movable plate 17 below the support plate 14, the control box 2 is fixedly installed with a plurality of first hydraulic telescopic rods 18, the number of the first hydraulic telescopic rods 18 and the first movable plate 17 is the same, the telescopic end of the first hydraulic telescopic rod 18 is fixedly connected to the bottom of the first movable plate 17, the first movable plate 17 is penetrated by a plurality of first guide columns 19, the top of the first guide column 19 is fixedly connected to the bottom of the support plate 14, the outer sleeve of the first guide column 19 is provided with a compression spring 20, and the two ends of the compression spring 20 are respectively fixedly connected to the support plate 14 and the first movable plate 17;
[0037] The staff places the workpiece to be polished on the top of the support frame 9, and drives the first movable plate 17 to move up through the first hydraulic telescopic rod 18. The first movable plate 17 drives the support plate 12 and the lifting frame 7 to move up through the compression spring 20 and the support plate 14, so that the lifting frame 7 drives the support frame 9 through the third rotating shaft 8 to drive the workpiece to be polished and the bottom end of the pressing frame 6 to contact. As the first movable plate 17 continues to move upward, the distance between the first movable plate 17 and the support plate 14 becomes smaller, and the compression spring 20 is in a compressed state. The compression spring 20 applies pressure to the support plate 14 so that the first rolling ball 16 is elastically pressed on the bottom of the support plate 12, so that the workpiece to be polished is elastically clamped between the support frame 9 and the pressing frame 6. When the adjustment structure is driven to drive the swing plate 3 to rotate around the first rotating shaft 4, the swing plate 3 drives the lifting frame 7 and the support plate 12 to contact each other. The support plate 14 moves, and the first rolling ball 16 rolls at the bottom of the support plate 12. The design of the first rolling ball 16 reduces the resistance of the swing plate 3, the lifting frame 7 and the support plate 12 when they move relative to the support plate 14, and the swing plate 3 drives the first gear 10 to rotate around the second gear 11 through the second rotating shaft 5. When it is necessary to drive the pressing frame 6 and the second rotating shaft 5 to rotate, the first servo motor 21 drives the fixed frame 22 and the ring gear 23 to rotate, and the ring gear 23 drives the first gear 10 and the second rotating shaft 5 to rotate through the second gear 11. The second rotating shaft 5 can drive the pressing frame 6, the workpiece to be polished, the support frame 9 and the third rotating shaft 8 to rotate relative to the lifting frame 7 and the swing plate 3. When the swing plate 3 rotates relative to the first rotating shaft 4, it does not affect the pressing frame 6 and the support frame 9 clamping the workpiece to be polished, and does not affect the self-rotation of the pressing frame 6, the support frame 9 and the workpiece to be polished.
[0038] Embodiment 3, based on embodiment 1, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Fig. 9 and Fig.10The toggle adjustment structure includes a first support column 26 fixedly mounted on the top of the swing plate 3, a second movable plate 24 is provided on the top of the swing plate 3, a slide groove 25 is provided at the bottom of the second movable plate 24, and the first support column 26 is located in the slide groove 25, the control box 2 is equipped with a reset unit adapted to the second movable plate 24, the control box 2 is equipped with a stopper adapted to the second support column 30, a plurality of toggle plates 31 are provided in the control box 2, the number of toggle plates 31 and the number of the second support column 30 are the same, a damping plate 32 is fixedly connected to one end of the toggle plate 31 away from the second support column 30, and a second servo motor 3 is fixedly connected to the top of the control box 2 3, the output end of the second servo motor 33 is fixedly connected with a damping plate 34 located in the control box 2, and the top of the damping plate 32 is in contact with the bottom of the damping plate 34, a guide ring 35 is provided in the control box 2, and the guide ring 35 and the top inner wall of the control box 2 are fixedly connected through a plurality of fixing plates 36, a guide hole 37 adapted to the guide ring 35 is provided on the dial plate 31, and the guide ring 35 passes through the guide hole 37, and a plurality of second receiving grooves 38 are provided on the top inner wall and the bottom inner wall of the guide hole 37, and a second rolling ball 39 is provided in the second receiving groove 38, and the second rolling ball 39 is in contact with the guide ring 35, and the reset unit includes two fixedly mounted A second guide column 28 on the second movable plate 24, the second guide column 28 is sleeved with a support portion 27 on the outside, the support portion 27 is fixedly connected to the top inner wall of the control box 2, the second guide column 28 is sleeved with a tension spring 29 on the outside, the two ends of the tension spring 29 are respectively fixedly connected to the second movable plate 24 and the support portion 27, the stopper includes a support ring 40 arranged on the top of the control box 2, a plurality of guide grooves 43 are opened at the bottom of the support ring 40, a guide block 44 is arranged in the guide groove 43, the guide block 44 is fixedly connected to the top of the control box 2, a plurality of second avoidance holes 41 are opened on the top inner wall of the control box 2, the bottom of the support ring 40 is fixedly connected to the top inner wall of the control box 2, and the second avoidance holes 41 are opened on the top inner wall of the control box 2. A plurality of baffles 42 are fixedly connected to the second support column 30, and the number of the second avoidance holes 41, the baffles 42 and the second support column 30 is consistent, and the baffles 42 pass through the second avoidance holes 41. At least two mounting frames 45 are fixedly connected to the top of the control box 2, and the mounting frames 45 are fixedly installed with a second hydraulic telescopic rod 46. The telescopic end of the second hydraulic telescopic rod 46 is fixedly connected with a pressing plate 47, and the bottom of the pressing plate 47 is in contact with the top of the support ring 40. The polishing unit includes a third servo motor 48 fixedly installed on the base 1, and the output end of the third servo motor 48 is fixedly connected with a polishing wheel 49 for polishing the workpiece to be polished;
[0039] The damping plate 34 is driven to rotate by the second servo motor 33, and the damping plate 34 drives the damping plate 32 and the paddle plate 31 to rotate synchronously through friction, and the paddle plate 31 drives the second rolling ball 39 to roll on the guide ring 35, and the paddle plate 31 rotates relative to the guide ring 35. Through the design of the guide ring 35, the fixing plate 36, the guide hole 37, the second accommodating groove 38 and the second rolling ball 39, the paddle plate 31 and the damping plate 32 can rotate smoothly relative to the control box 2, and the paddle plate 31 pushes the second support column 30 and the second movable plate 24 to move synchronously, and the second movable plate 24 drives the second guide column 28 to move relative to the support portion 27, the tension spring 29 is in a tensioned state, and the second movable plate 24 pushes the first support column 26 to slide in the slide groove 25 The first support column 26 drives the swing plate 3 to rotate around the first rotating shaft 4, and the polishing wheel 49 is driven to rotate by the third servo motor 48. When the workpiece to be polished, which is clamped and fixed by the clamped self-rotating assembly, contacts the polishing wheel 49, the workpiece to be polished is polished by the polishing wheel 49. When the force of the workpiece to be polished pressing on the polishing wheel 49 reaches a preset value, as the damping disc 34 continues to rotate, the damping disc 34 cannot drive the damping plate 32 and the paddle plate 31 to move by friction, ensuring that the force of the polishing workpiece pressing on the polishing wheel 49 is at a preset value. As the polishing continues, the diameter of the workpiece to be polished becomes smaller, and the swing plate 3 slowly rotates around the first rotating shaft 4. When the second support column 30 contacts the corresponding baffle plate 42, the second support column 30 contacts the corresponding baffle plate 42. When the second support column 30 and the second movable plate 24 stop moving, the swing plate 3 stops rotating around the first rotating shaft 4 to avoid over-polishing, which causes the diameter of the workpiece to be polished to be less than the preset value. When the polishing of the workpiece to be polished is completed, the damping plate 34 is driven to rotate in the opposite direction by the second servo motor 33. The damping plate 34 drives the damping plate 32 and the paddle plate 31 to rotate in the opposite direction through friction, so that the paddle plate 31 no longer presses the second support column 30. The tension spring 29 drives the second movable plate 24 and the second guide column 28 to slide in the opposite direction relative to the support portion 27, so that the second movable plate 24 is reset to the initial position, and the second movable plate 24 drives the first support column 26 to slide in the opposite direction in the slide groove 25. The second movable plate 24 is driven by the first support column 26 to slide in the opposite direction in the slide groove 25. The column 26 drives the swing plate 3 to rotate in the opposite direction around the first rotating shaft 4, so that the swing plate 3 is reset to the initial position relative to the control box 2. The pressing plate 47 is driven to move upward by the second hydraulic telescopic rod 46, so that the pressing plate 47 no longer presses the support ring 40, thereby releasing the limitation on the position of the support ring 40. The staff drives the support ring 40 to rotate relative to the control box 2, and the guide block 44 slides in the guide groove 43. The support ring 40 drives the baffle 42 to rotate, so as to adjust the initial position of the baffle 42. After the position of the baffle 42 is adjusted, the pressing plate 47 is driven to move downward by the second hydraulic telescopic rod 46, so that the pressing plate 47 presses the top of the support ring 40 again, so that the support ring 40 and the baffle 42 are fixed relative to the control box 2.
[0040] A method for polishing a large-aspect-ratio ceramic window of this embodiment uses the large-aspect-ratio ceramic window polishing device as described above, comprising the following steps:
[0041] Step 1: clamp and fix a plurality of workpieces to be polished by a clamping self-rotating assembly, and drive the swing plate 3 to rotate around the first rotating shaft 4 by turning the adjustment structure to control the distance between the plurality of workpieces to be polished and the polishing unit;
[0042] Step 2: After the workpiece to be polished moves to a preset position, the side wall of the workpiece to be polished is polished by the polishing unit, and the clamping rotation assembly drives the workpiece to be polished to rotate, so that the polishing unit polishes different positions on the side wall of the workpiece to be polished;
[0043] Step 3: When polishing is completed, the swing plate 3 is driven to return to the initial position relative to the first rotating shaft 4 by toggling the adjustment structure, the clamping and rotating assembly releases the clamping and fixing of the workpiece to be polished, and the staff removes the processed workpiece to be polished.
[0044] Working principle: During operation, a plurality of workpieces to be polished are clamped and fixed by the clamping self-rotating assembly, and the swing plate 3 is driven to rotate around the first rotating shaft 4 by turning the adjustment structure, so that the workpieces to be polished clamped and fixed by the clamping self-rotating assembly rotate around the first rotating shaft 4, and the distance between the plurality of workpieces to be polished and the polishing unit is controlled at the same time. When the workpieces to be polished move to the preset position, the side wall of the workpieces to be polished is polished by the polishing unit, and the clamping self-rotating assembly drives the workpieces to be polished to rotate, so that the polishing unit polishes different positions on the side wall of the workpieces to be polished. When the polishing is completed, the swing plate 3 is driven to reset to the initial position relative to the first rotating shaft 4 by turning the adjustment structure, and the clamping self-rotating assembly releases the clamping and fixing of the workpieces to be polished. The staff removes the processed workpieces to be polished, and the side walls of multiple workpieces to be polished can be polished at the same time, which improves the polishing efficiency and is convenient for practical use.
[0045] The staff places the workpiece to be polished on the top of the support frame 9, and drives the first movable plate 17 to move up through the first hydraulic telescopic rod 18. The first movable plate 17 drives the support plate 12 and the lifting frame 7 to move up through the compression spring 20 and the support plate 14, so that the lifting frame 7 drives the support frame 9 through the third rotating shaft 8 to drive the workpiece to be polished and the bottom end of the pressing frame 6 to contact. As the first movable plate 17 continues to move upward, the distance between the first movable plate 17 and the support plate 14 becomes smaller, and the compression spring 20 is in a compressed state. The compression spring 20 applies pressure to the support plate 14 so that the first rolling ball 16 is elastically pressed on the bottom of the support plate 12, so that the workpiece to be polished is elastically clamped between the support frame 9 and the pressing frame 6. When the adjustment structure is driven to drive the swing plate 3 to rotate around the first rotating shaft 4, the swing plate 3 drives the lifting frame 7 and the support plate 12 to contact each other. The support plate 14 moves, and the first rolling ball 16 rolls at the bottom of the support plate 12. The design of the first rolling ball 16 reduces the resistance of the swing plate 3, the lifting frame 7 and the support plate 12 when they move relative to the support plate 14, and the swing plate 3 drives the first gear 10 to rotate around the second gear 11 through the second rotating shaft 5. When it is necessary to drive the pressing frame 6 and the second rotating shaft 5 to rotate, the first servo motor 21 drives the fixing frame 22 and the ring gear 23 to rotate, and the ring gear 23 drives the first gear 10 and the second rotating shaft 5 to rotate through the second gear 11. The second rotating shaft 5 can drive the pressing frame 6, the workpiece to be polished, the support frame 9 and the third rotating shaft 8 to rotate relative to the lifting frame 7 and the swing plate 3. When the swing plate 3 rotates relative to the first rotating shaft 4, it does not affect the pressing frame 6 and the support frame 9 clamping the workpiece to be polished, and does not affect the self-rotation of the pressing frame 6, the support frame 9 and the workpiece to be polished.
[0046] The damping plate 34 is driven to rotate by the second servo motor 33, and the damping plate 34 drives the damping plate 32 and the paddle plate 31 to rotate synchronously through friction, and the paddle plate 31 drives the second rolling ball 39 to roll on the guide ring 35, and the paddle plate 31 rotates relative to the guide ring 35. Through the design of the guide ring 35, the fixing plate 36, the guide hole 37, the second accommodating groove 38 and the second rolling ball 39, the paddle plate 31 and the damping plate 32 can rotate smoothly relative to the control box 2, and the paddle plate 31 pushes the second support column 30 and the second movable plate 24 to move synchronously, and the second movable plate 24 drives the second guide column 28 to move relative to the support portion 27, the tension spring 29 is in a tensioned state, and the second movable plate 24 pushes the first support column 26 to slide in the slide groove 25 The first support column 26 drives the swing plate 3 to rotate around the first rotating shaft 4, and the polishing wheel 49 is driven to rotate by the third servo motor 48. When the workpiece to be polished, which is clamped and fixed by the clamped self-rotating assembly, contacts the polishing wheel 49, the workpiece to be polished is polished by the polishing wheel 49. When the force of the workpiece to be polished pressing on the polishing wheel 49 reaches a preset value, as the damping disc 34 continues to rotate, the damping disc 34 cannot drive the damping plate 32 and the paddle plate 31 to move by friction, ensuring that the force of the polishing workpiece pressing on the polishing wheel 49 is at a preset value. As the polishing continues, the diameter of the workpiece to be polished becomes smaller, and the swing plate 3 slowly rotates around the first rotating shaft 4. When the second support column 30 contacts the corresponding baffle plate 42, the second support column 30 contacts the corresponding baffle plate 42. When the second support column 30 and the second movable plate 24 stop moving, the swing plate 3 stops rotating around the first rotating shaft 4 to avoid over-polishing, which causes the diameter of the workpiece to be polished to be less than the preset value. When the polishing of the workpiece to be polished is completed, the damping plate 34 is driven to rotate in the opposite direction by the second servo motor 33. The damping plate 34 drives the damping plate 32 and the paddle plate 31 to rotate in the opposite direction through friction, so that the paddle plate 31 no longer presses the second support column 30. The tension spring 29 drives the second movable plate 24 and the second guide column 28 to slide in the opposite direction relative to the support portion 27, so that the second movable plate 24 is reset to the initial position, and the second movable plate 24 drives the first support column 26 to slide in the opposite direction in the slide groove 25. The second movable plate 24 is driven by the first support column 26 to slide in the opposite direction in the slide groove 25. The column 26 drives the swing plate 3 to rotate in the opposite direction around the first rotating shaft 4, so that the swing plate 3 is reset to the initial position relative to the control box 2. The pressing plate 47 is driven to move upward by the second hydraulic telescopic rod 46, so that the pressing plate 47 no longer presses the support ring 40, thereby releasing the limitation on the position of the support ring 40. The staff drives the support ring 40 to rotate relative to the control box 2, and the guide block 44 slides in the guide groove 43. The support ring 40 drives the baffle 42 to rotate, so as to adjust the initial position of the baffle 42. After the position of the baffle 42 is adjusted, the pressing plate 47 is driven to move downward by the second hydraulic telescopic rod 46, so that the pressing plate 47 presses the top of the support ring 40 again, so that the support ring 40 and the baffle 42 are fixed relative to the control box 2.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large aspect ratio ceramic window polishing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a control box (2), the base (1) is equipped with a polishing unit, at least two swing plates (3) are arranged in the control box (2), a first rotating shaft (4) rotatably connected passes through the swing plate (3), and the bottom end of the first rotating shaft (4) is rotatably connected to the inner wall of the control box (2), the swing plate (3) is equipped with a clamping rotation component for driving the workpiece to be polished to rotate, and the control box (2) is equipped with a toggle adjustment structure for driving the swing plate (3) to rotate around the first rotating shaft (4); The clamping and rotating assembly comprises a second rotating shaft (5) rotatably mounted on the swing plate (3); the bottom end of the second rotating shaft (5) is fixedly connected to a pressing frame (6) located below the control box (2); a supporting frame (9) is provided below the pressing frame (6); the bottom of the supporting frame (9) is fixedly connected to a third rotating shaft (8); an outer rotating sleeve of the third rotating shaft (8) is provided with a lifting frame (7); the top end of the lifting frame (7) passes through the swing plate (3); at least two first avoidance holes (13) are provided on the inner wall of the bottom of the control box (2); the number of the first avoidance holes (13) and the number of the swing plate (3) are the same; the second rotating shaft (5) and the lifting frame (7) respectively pass through the corresponding first avoidance holes (13); the control box (2) is provided with a driving unit for driving the second rotating shaft (5) to rotate; and the control box (2) is provided with a lifting device for driving the lifting frame (7) to move upward relative to the swing plate (3); The toggle adjustment structure comprises a first support column (26) fixedly mounted on the top of the swing plate (3); a second movable plate (24) is provided on the top of the swing plate (3); a slide groove (25) is provided on the bottom of the second movable plate (24); and the first support column (26) is located in the slide groove (25); a reset unit matched with the second movable plate (24) is installed on the control box (2); a stopper matched with the second support column (30) is installed on the control box (2); a plurality of toggle plates (31) are provided in the control box (2); the number of toggle plates (31) and the number of the second support columns (30) are the same; a damping plate (32) is fixedly connected to one end of the toggle plate (31) away from the second support column (30); and a second servo motor (32) is fixedly connected to the top of the control box (2). A servo motor (33), an output end of the second servo motor (33) is fixedly connected to a damping plate (34) located in the control box (2), and the top of the damping plate (32) is in contact with the bottom of the damping plate (34), a guide ring (35) is provided in the control box (2), the guide ring (35) and the top inner wall of the control box (2) are fixedly connected via a plurality of fixing plates (36), a guide hole (37) matched with the guide ring (35) is provided on the dial plate (31), and the guide ring (35) passes through the guide hole (37), a plurality of second receiving grooves (38) are provided on the top inner wall and the bottom inner wall of the guide hole (37), a second rolling ball (39) is provided in the second receiving groove (38), and the second rolling ball (39) and the guide ring (35) are in contact.
2. The large aspect ratio ceramic window polishing device according to claim 1, characterized in that: The driving unit comprises a first gear (10) fixedly mounted on the top of the second rotating shaft (5), and the first gear (10) is located above the swing plate (3); the top of the first rotating shaft (4) is fixedly connected to a second gear (11) meshing with the first gear (10); a first servo motor (21) is fixedly mounted on the bottom of the control box (2); an output end of the first servo motor (21) is fixedly connected to a fixing frame (22) located in the control box (2); an outer fixing sleeve of the fixing frame (22) is provided with a gear ring (23), and the second gear (11) meshes with the gear ring (23).
3. The large aspect ratio ceramic window polishing device according to claim 1, characterized in that: The lifting device comprises a support plate (12) fixedly mounted on the top of the lifting frame (7), and the support plate (12) is located above the swing plate (3), a support plate (14) is provided below the support plate (12), a plurality of first receiving grooves (15) are provided on the top of the support plate (14), a first rolling ball (16) is provided in the first receiving groove (15), and the first rolling ball (16) is in contact with the bottom of the support plate (12), and the control box (2) is installed with an elastic support member for applying pressure to the support plate (14).
4. The large aspect ratio ceramic window polishing device according to claim 3, characterized in that: The elastic support member comprises a first movable plate (17) arranged below the support plate (14); a plurality of first hydraulic telescopic rods (18) are fixedly mounted on the control box (2); the number of the first hydraulic telescopic rods (18) and the first movable plate (17) is the same; the telescopic end of the first hydraulic telescopic rod (18) is fixedly connected to the bottom of the first movable plate (17); a plurality of first guide columns (19) are passed through the first movable plate (17); the top end of the first guide column (19) is fixedly connected to the bottom of the support plate (14); a compression spring (20) is sleeved on the outside of the first guide column (19); the two ends of the compression spring (20) are respectively fixedly connected to the support plate (14) and the first movable plate (17).
5. The large aspect ratio ceramic window polishing device according to claim 4, characterized in that: The reset unit comprises two second guide columns (28) fixedly mounted on the second movable plate (24); the second guide columns (28) are sleeved with a support portion (27) on the outside; the support portion (27) is fixedly connected to the top inner wall of the control box (2); the second guide columns (28) are sleeved with a tension spring (29) on the outside; the two ends of the tension spring (29) are respectively fixedly connected to the second movable plate (24) and the support portion (27).
6. The large aspect ratio ceramic window polishing device according to claim 5, characterized in that: The stopper comprises a support ring (40) arranged at the top of the control box (2); a plurality of guide grooves (43) are provided at the bottom of the support ring (40); guide blocks (44) are provided in the guide grooves (43); the guide blocks (44) are fixedly connected to the top of the control box (2); a plurality of second avoidance holes (41) are provided on the inner wall of the top of the control box (2); a plurality of baffles (42) matched with the second support columns (30) are fixedly connected to the bottom of the support ring (40); the number of the second avoidance holes (41), the baffles (42) and the second support columns (30) is the same; the baffles (42) pass through the second avoidance holes (41); at least two mounting frames (45) are fixedly connected to the top of the control box (2); a second hydraulic telescopic rod (46) is fixedly installed on the mounting frame (45); a pressing plate (47) is fixedly connected to the telescopic end of the second hydraulic telescopic rod (46); the bottom of the pressing plate (47) contacts the top of the support ring (40).
7. The large aspect ratio ceramic window polishing device according to claim 1, characterized in that: The polishing unit comprises a third servo motor (48) fixedly mounted on the base (1), and an output end of the third servo motor (48) is fixedly connected to a polishing wheel (49) for polishing a workpiece to be polished.
8. A method for polishing a large aspect ratio ceramic window, using the large aspect ratio ceramic window polishing device as claimed in claim 1, characterized in that: The following steps are involved: Step 1: clamping and fixing a plurality of workpieces to be polished by means of a clamping and rotating assembly, and driving the swing plate (3) to rotate around the first rotating shaft (4) by toggling the adjustment structure to control the distance between the plurality of workpieces to be polished and the polishing unit; Step 2: After the workpiece to be polished moves to a preset position, the side wall of the workpiece to be polished is polished by the polishing unit, and the clamping rotation assembly drives the workpiece to be polished to rotate, so that the polishing unit polishes different positions on the side wall of the workpiece to be polished; Step 3: When polishing is completed, the swing plate (3) is driven to return to the initial position relative to the first rotating shaft (4) by toggling the adjustment structure, the clamping and rotating assembly releases the clamping and fixing of the workpiece to be polished, and the staff removes the completed workpiece to be polished.
Citation Information
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