Wooden cable shaping machine

By designing a cable reel shaping machine, which utilizes components such as hydraulic cylinders and wedge blocks to achieve automated shaping, the problem of deformation of the side plates of cable reels was solved, and the repair efficiency and effect were improved.

CN119238679BActive Publication Date: 2026-02-17HUBEI LISHENG POWER CABLE CO LTD
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Patent Information

Application Number
CN202411398527.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2026-02-17
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

In existing technologies, the side panels of wooden cable trays deform after long-term use, and manual repair is costly, inefficient, and unsatisfactory.

Method used

Design a wooden reel shaping machine for cables, including a clamping assembly, a shaping assembly, and a driving assembly. The machine automatically shapes the wooden reel using components such as hydraulic cylinders, wedge blocks, and clamping rods, and uses the weight of the wooden reel itself to achieve clamping and fixation. The shaping plate performs pressure correction on the side plate.

Benefits of technology

It achieves efficient and automated shaping of wooden pallet side panels, reducing labor costs and improving repair efficiency and effectiveness.

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Abstract

The present application relates to the technical field of wood disc repairing for cable, and discloses a wood disc shaping machine for cable, which comprises a base, a vertical support frame is fixedly connected to one side of the base, a clamping assembly is slidably connected to the support frame, the clamping assembly is used for fixing one side plate of the wood disc, a strip-shaped groove is formed in the base for embedding the side plate of the wood disc, a shaping assembly is arranged in the strip-shaped groove, the shaping assembly is close to the support frame, a fixing frame is slidably connected to the base, a control assembly for controlling the height of the fixing frame is arranged in the base, fixing plates are symmetrically arranged on the fixing frame, the fixing plates are symmetrically arranged at the two ends of the wood disc cylinder, the fixing plates are arc-shaped, the fixing plates are slidably connected to the fixing frame, and a driving assembly for controlling the synchronous reverse movement of the fixing plates to clamp the wood disc cylinder is arranged on the fixing frame. The present application has the effects of simple structure, high shaping efficiency and excellent repairing effect.
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Description

Technical Field

[0001] This invention relates to the field of cable reel repair technology, and in particular to a cable reel shaping machine. Background Technology

[0002] Cable reels, also known as cable spools or cable coils, are wooden containers used for storing, transporting, and distributing cables or wires. This design typically utilizes the strength and durability of wood to support the weight of the cables while ensuring they remain orderly and neat during winding and unwinding.

[0003] During long-term use, the side panels of wooden cable reels inevitably deform due to constant impacts with the ground or hard objects. To repair these problems and extend the service life of the cable reels, simple repairs are often carried out by manual hammering and bending. However, this method has disadvantages such as high labor costs, long time, low efficiency, and unsatisfactory repair results. Summary of the Invention

[0004] The purpose of this invention is to provide a wooden reel shaping machine for cables, which has the advantages of simple structure, high shaping efficiency, and excellent repair effect.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a cable reel shaping machine, comprising a base, a vertical support frame fixedly connected to one side of the base, a clamping assembly slidably connected to the support frame, the clamping assembly being used to fix one side plate of the wooden reel, a strip groove for embedding the side plate of the wooden reel being provided on the base, a shaping assembly being provided in the strip groove, the shaping assembly being close to the support frame, a fixing frame slidably connected to the base, a control assembly for controlling the height of the fixing frame being provided in the base, fixing plates symmetrically arranged on the fixing frame, the fixing plates being symmetrically arranged at both ends of the wooden reel body, the fixing plates being arc-shaped, the fixing plates being slidably connected to the fixing frame, and a drive assembly for controlling the synchronous reverse movement of the fixing plates to clamp the wooden reel body being provided on the fixing frame.

[0006] By adopting the above technical solution, the deformed wooden disc is placed in the strip groove, so that the edge of the side plate of the wooden disc contacts the strip groove and one side plate of the wooden disc contacts the support frame. The clamping component is controlled to descend, so that it descends to one-sixth of the wooden disc. The clamping component is controlled to clamp the side plate. Then the shaping component shapes the deformed side plate. The structure is simple and the shaping effect is excellent. During the process of placing the wooden disc from top to bottom in the strip groove, the drive component controls the fixing plate to clamp the two ends of the wooden disc, further fixing the position of the wooden disc and ensuring the stability of the wooden disc position during the shaping process.

[0007] A further configuration of the present invention is as follows: the shaping component includes a hydraulic cylinder arranged horizontally on the base, a connecting rod is fixedly connected to the output end of the hydraulic cylinder, and a shaping piece is provided at the end of the connecting rod away from the hydraulic cylinder, the shaping piece being positioned towards the support frame.

[0008] By adopting the above technical solution, the output end of the hydraulic cylinder controls the shaping piece to move towards the support frame through the connecting rod, thereby applying pressure to the side plate of the wooden tray and realizing the shaping of the wooden tray.

[0009] A further feature of the present invention is that a connecting rod is fixedly connected to the shaping plate, and the connecting rod is threadedly connected to the connecting rod.

[0010] By adopting the above technical solution, the connecting rod and the connecting rod are threaded together, making the shaping piece detachable. This allows for the replacement of shaping pieces of different shapes according to the severity of the wooden disc deformation, thereby improving the practicality of the device.

[0011] A further configuration of the present invention is as follows: the driving assembly includes a first wedge block slidably connected to a fixed frame, second wedge blocks symmetrically arranged at both ends of the first wedge block, the first wedge block and the second wedge blocks being slidably connected and fitting together, a transmission rod being fixedly connected to the end of the second wedge block away from the first wedge block, the transmission rod being shaped like a gate, and the end of the transmission rod away from the second wedge block being fixedly connected to a fixed plate.

[0012] By adopting the above technical solution, during the process of placing the wooden disc from top to bottom on the base, the wooden disc cylinder contacts the top of the first wedge block, controlling the first wedge block to move downward. At this time, the second wedge block moves synchronously towards the first wedge block under the drive of the first wedge block, and drives the fixing plate to move synchronously in the opposite direction through the transmission rod until the fixing plate contacts the wooden disc cylinder, thereby achieving the clamping and fixing of the wooden disc cylinder.

[0013] A further feature of the present invention is that the cross-section of the first wedge block gradually increases in length from top to bottom, and a vertical sliding rod is fixedly connected to the bottom of the first wedge block. The sliding rod passes through the fixed frame and is slidably connected to the fixed frame. A first groove is provided on the fixed frame to restrict the movement of the first wedge block in the vertical direction, and a second groove is provided on the fixed frame to control and restrict the movement of the transmission rod in the horizontal direction.

[0014] By adopting the above technical solution, the cross-section of the first wedge block gradually increases in length from top to bottom, ensuring that during the descent of the first wedge block, the second wedge block moves closer to the first wedge block, thereby controlling the fixing plate to clamp the wooden disc cylinder.

[0015] A further embodiment of the present invention is that: a spring is sleeved on the sliding rod, the top of the spring is fixedly connected to the first wedge block, and the bottom is fixedly connected to the fixed frame; the control component includes a lifting cylinder arranged in a vertical direction, and the output end of the lifting cylinder is fixedly connected to the bottom of the fixed frame.

[0016] By adopting the above technical solution, after the wooden tray is shaped, the lifting cylinder controls the fixing frame to descend. At this time, the first wedge block moves upward under the action of the spring, thereby controlling the second wedge block to move away from the first wedge block, so that the fixing plate is separated from the wooden tray cylinder, making it convenient to remove the wooden tray.

[0017] A further feature of the present invention is that a plurality of miniature rollers are provided on the opposite side of the fixing plate.

[0018] By adopting the above technical solution, during the shaping process of the wooden disc, it is necessary to rotate the wooden disc to completely shape the side plate of the wooden disc. At this time, the miniature roller can assist the wooden disc in rotating while fixing the position of the wooden disc cylinder.

[0019] A further configuration of the present invention is as follows: the clamping assembly includes a first clamping rod and a second clamping rod that are slidably connected to the support frame. The first clamping rod is located on the side of the support frame away from the strip groove. The first clamping rod and the second clamping rod are respectively located on both sides of the support frame. A clamping cylinder is fixedly connected to each end of the first clamping rod. The output end of the clamping cylinder passes through the first clamping rod and is fixedly connected to the second clamping rod.

[0020] By adopting the above technical solution, after the wooden tray is placed on the base, the first clamping rod and the second clamping rod descend to one-sixth of the side plate of the wooden tray, the clamping cylinder is activated, and the second clamping rod moves towards the first clamping rod, thereby fixing the side plate of the wooden tray.

[0021] A further feature of the present invention is that an electric winch is provided on the top of the support frame, a through hole is provided in the middle of the first clamping rod, and the cable in the electric winch is fixedly connected to the through hole.

[0022] By adopting the above technical solution, the electric winch controls the raising and lowering of the first clamping rod through the cable, thereby controlling the position of the second clamping rod.

[0023] A further feature of the present invention is that two rotating guide wheels are rotatably connected to the base, the two rotating guide wheels are respectively located at both ends of the strip groove, and the rotating guide wheels are in contact with the edge of the wooden disc side plate.

[0024] By adopting the above technical solution, the rotating guide wheel can further assist the rotation of the wooden disc.

[0025] The beneficial effects of this invention are:

[0026] 1. The present invention places a wooden disc on a base, and then the first clamping rod and the second clamping rod are lowered to 1 / 6 of the wooden disc and fixed by a clamping cylinder. Then, the hydraulic cylinder controls the shaping plate to correct the deformed wooden disc. The structure is simple, the shaping efficiency is high, and the repair effect is excellent.

[0027] 2. In this invention, during the process of placing the wooden disc on the base from top to bottom, the wooden disc cylinder contacts the top of the first wedge block, controlling the first wedge block to move downward. At this time, the second wedge block moves synchronously towards the first wedge block under the drive of the first wedge block. Through the transmission rod, the fixing plate moves synchronously in the opposite direction until the fixing plate contacts the wooden disc cylinder, thereby achieving the clamping and fixing of the wooden disc cylinder. The clamping of the wooden disc cylinder is achieved by utilizing the gravity of the wooden disc when it is placed, without the need for an external drive source, thus saving energy. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the structure of the present invention.

[0030] Figure 2 This is a schematic diagram of the shaping component of the present invention.

[0031] Figure 3 yes Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0032] Figure 4 This is a cross-sectional view of the shaping component of the present invention.

[0033] Figure 5 This is a schematic diagram of the driving component of the present invention.

[0034] Figure 6 This is a side view of the structure of the present invention.

[0035] In the diagram, 1. Base; 2. Support frame; 3. Clamping assembly; 31. First clamping rod; 32. Second clamping rod; 33. Clamping cylinder; 4. Strip groove; 5. Shaping assembly; 51. Hydraulic cylinder; 52. Connecting rod; 53. Shaping piece; 54. Connecting rod; 6. Fixing frame; 61. Miniature roller; 7. Lifting cylinder; 8. Fixing plate; 9. Drive assembly; 91. First wedge block; 92. Second wedge block; 93. Transmission rod; 94. Sliding rod; 95. Spring; 96. First slide groove; 97. Second slide groove; 10. Electric winch; 11. Cable; 12. Rotating guide wheel; 13. Through hole. Detailed Implementation

[0036] The technical solution of the present invention will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0037] Example: Please refer to Figure 1-6 A cable reel shaping machine includes a base 1, a vertical support frame 2 fixedly connected to one side of the base 1, a clamping assembly 3 slidably connected to the support frame 2, the clamping assembly 3 being used to fix one side plate of the wooden reel, a strip groove 4 for embedding the side plate of the wooden reel being provided on the base 1, a shaping assembly 5 being provided in the strip groove 4, the shaping assembly 5 being close to the support frame 2, a fixing frame 6 slidably connected to the base 1, a control assembly for controlling the height of the fixing frame 6 being provided in the base 1, fixing plates 8 symmetrically arranged on the fixing frame 6, the fixing plates 8 being symmetrically arranged at both ends of the wooden reel body, the fixing plates 8 being arc-shaped, the fixing plates 8 being slidably connected to the fixing frame 6, and a drive assembly 9 being provided on the fixing frame 6 for controlling the synchronous reverse movement of the fixing plates 8 to clamp the wooden reel body. The deformed wooden disc is placed in the strip groove 4, so that the edge of the side plate of the wooden disc contacts the strip groove 4 and one side plate of the wooden disc contacts the support frame 2. The clamping component 3 is controlled to descend, so that it descends to one-sixth of the wooden disc. The clamping component 3 clamps the side plate. Then the shaping component 5 shapes the deformed side plate. The structure is simple and the shaping effect is excellent. During the process of placing the wooden disc from top to bottom in the strip groove 4, the drive component 9 controls the fixing plate 8 to clamp the two ends of the wooden disc, further fixing the position of the wooden disc and ensuring the stability of the wooden disc position during the shaping process.

[0038] Furthermore, the shaping assembly 5 includes a hydraulic cylinder 51 horizontally mounted on the base 1. A connecting rod 52 is fixedly connected to the output end of the hydraulic cylinder 51. A shaping piece 53 is mounted on the end of the connecting rod 52 away from the hydraulic cylinder 51, facing the support frame 2. A connecting rod 54 is fixedly connected to the shaping piece 53, and the connecting rod 54 is threadedly connected to the connecting rod 52. The output end of the hydraulic cylinder 51 controls the movement of the shaping piece 53 towards the support frame 2 via the connecting rod 52, thereby applying pressure to the side plate of the wooden tray and shaping the wooden tray. The threaded connection between the connecting rod 54 and the connecting rod 52 allows the shaping piece 53 to be disassembled, enabling the replacement of shaping pieces 53 of different shapes according to the severity of the wooden tray deformation, thus improving the practicality of the device.

[0039] Furthermore, the drive assembly 9 includes a first wedge block 91 slidably connected to the fixed frame 6. Second wedge blocks 92 are symmetrically arranged at both ends of the first wedge block 91. The first wedge block 91 and the second wedge blocks 92 are slidably connected and fit together. A transmission rod 93 is fixedly connected to the end of the second wedge block 92 away from the first wedge block 91. The transmission rod 93 is gate-shaped, and the end of the transmission rod 93 away from the second wedge block 92 is fixedly connected to the fixed plate 8. The cross-section of the first wedge block 91 gradually increases in length from top to bottom. A vertical sliding rod 94 is fixedly connected to the bottom of the first wedge block 91. The sliding rod 94 passes through the fixed frame 6 and is slidably connected to the fixed frame 6. A first groove 96 is provided on the fixed frame 6 to restrict the vertical movement of the first wedge block 91. A second groove 97 is provided on the fixed frame 6 to control and restrict the horizontal movement of the transmission rod 93. As the wooden disc is placed on the base 1 from top to bottom, the wooden disc cylinder contacts the top of the first wedge block 91, controlling the first wedge block 91 to move downward. The cross-sectional length of the first wedge block 91 gradually increases from top to bottom, ensuring that as the first wedge block 91 descends, the second wedge block 92 moves towards the first wedge block 91. Through the transmission rod 93, the fixing plate 8 moves synchronously in the opposite direction until the fixing plate 8 contacts the wooden disc cylinder, thus achieving the clamping and fixing of the wooden disc cylinder.

[0040] Furthermore, a spring 95 is fitted onto the sliding rod 94. The top of the spring 95 is fixedly connected to the first wedge block 91, and the bottom is fixedly connected to the fixing frame 6. The control assembly includes a lifting cylinder 7 arranged vertically, and the output end of the lifting cylinder 7 is fixedly connected to the bottom of the fixing frame 6. After the wooden tray is shaped, the lifting cylinder 7 controls the fixing frame 6 to descend. At this time, the first wedge block 91 moves upward under the action of the spring 95, thereby controlling the second wedge block 92 to move away from the first wedge block 91, causing the fixing plate 8 to detach from the wooden tray cylinder, making it easier to remove the wooden tray.

[0041] Furthermore, several miniature rollers 61 are provided on one side of the fixed plate 8. During the shaping process of the wooden disc, it is necessary to rotate the wooden disc to fully shape the side plate of the wooden disc. At this time, the miniature rollers 61 can assist the wooden disc in rotating while fixing the position of the wooden disc cylinder.

[0042] Furthermore, the clamping assembly 3 includes a first clamping rod 31 and a second clamping rod 32 slidably connected to the support frame 2. The first clamping rod 31 is located on the side of the support frame 2 away from the strip groove 4, and the first clamping rod 31 and the second clamping rod 32 are located on both sides of the support frame 2. Clamping cylinders 33 are fixedly connected to both ends of the first clamping rod 31, and the output end of the clamping cylinder 33 passes through the first clamping rod 31 and is fixedly connected to the second clamping rod 32. After the wooden tray is placed on the base 1, the first clamping rod 31 and the second clamping rod 32 descend to one-sixth of the side plate of the wooden tray, and the clamping cylinder 33 is activated, causing the second clamping rod 32 to move towards the first clamping rod 31, thereby fixing the side plate of the wooden tray.

[0043] Furthermore, an electric winch 10 is installed at the top of the support frame 2, and a through hole 13 is provided in the middle of the first clamping rod 31. The cable 11 in the electric winch 10 is fixedly connected to the through hole 13. The electric winch 10 controls the raising and lowering of the first clamping rod 31 through the cable 11, thereby controlling the position of the second clamping rod 32.

[0044] Furthermore, two rotating guide wheels 12 are rotatably connected to the base 1. The two rotating guide wheels 12 are located at both ends of the strip groove 4. The rotating guide wheels 12 are in contact with the edge of the wooden disc side plate, and the rotating guide wheels 12 can further assist the wooden disc in rotating.

[0045] Working principle of this invention:

[0046] The wooden disc is placed on the base 1 from top to bottom, with the disc body contacting the top of the first wedge block 91. The first wedge block 91 is controlled to move downward. At this time, the second wedge block 92 moves synchronously towards the first wedge block 91 under the drive of the first wedge block 91. The transmission rod 93 drives the fixing plate 8 to move synchronously in the opposite direction until the fixing plate 8 contacts the wooden disc body, thus clamping and fixing the wooden disc body. Subsequently, the first clamping rod 31 and the second clamping rod 32 are lowered to 1 / 6 of the wooden disc by the electric winch 10 and then fixed by the clamping cylinder 33. Then, the hydraulic cylinder 51 controls the shaping plate 53 to correct the deformed wooden disc.

Claims

1. A wood batten shaper for electrical cables, characterized in that: The utility model provides a wood disc shaping device, including base (1), one side fixedly connected with vertical support frame (2) of base (1), the support frame (2) is slidably connected with clamping assembly (3), clamping assembly (3) is used for fixing one side board of wood disc, the base (1) is opened the strip groove (4) of wood disc side board embedding, the strip groove (4) is provided with shaping assembly (5) in, shaping assembly (5) is close to the support frame (2), the base (1) is slidably connected with fixed frame (6), the base (1) is provided with control assembly of controlling the height of fixed frame (6), the fixed frame (6) is provided with fixed plate (8) symmetry, the fixed plate (8) symmetry is provided in wood disc cylinder both ends, the fixed plate (8) is arc, the fixed plate (8) is slidably connected with fixed frame (6), the fixed frame (6) is provided with drive assembly (9) of control fixed plate (8) synchronous reverse motion and is used for clamping wood disc cylinder, shaping assembly (5) includes the hydraulic oil cylinder (51) of setting on the base (1) along the horizontal direction, the output end of hydraulic oil cylinder (51) is fixedly connected with connecting rod (52), the one end of connecting rod (52) away from hydraulic oil cylinder (51) is provided with shaping piece (53), shaping piece (53) is towards the support frame (2) setting, shaping piece (53) is fixedly connected with connecting rod (54), connecting rod (54) is screwed with connecting rod (52), the base (1) is rotatably connected with two rotating pulleys (12), two the rotating pulleys (12) are located at the both ends of strip groove (4) respectively, and the rotating pulley (12) is in contact with the edge of wood disc side board.

2. A cable wood shaping machine according to claim 1, characterized in that: The drive assembly (9) includes a first wedge block (91) slidably connected to the fixed frame (6), the first wedge block (91) is symmetrically provided with a second wedge block (92) at both ends, the first wedge block (91) is slidably connected with the second wedge block (92), the first wedge block (91) is engaged with the second wedge block (92), the second wedge block (92) is fixedly connected with a transmission rod (93) at one end away from the first wedge block (91), the transmission rod (93) is in the shape of a door, and the transmission rod (93) is fixedly connected with the fixed plate (8) at one end away from the second wedge block (92).

3. A cable wood shaping machine according to claim 2, characterized in that: The first wedge block (91) has a cross section with gradually increasing length from top to bottom, and a vertical sliding rod (94) is fixedly connected to the bottom of the first wedge block (91), the sliding rod (94) penetrates through the fixed frame (6) and is slidably connected with the fixed frame (6), the fixed frame (6) is provided with a first sliding groove (96) for limiting the vertical movement of the first wedge block (91), and the fixed frame (6) is provided with a second sliding groove (97) for controlling the horizontal movement of the transmission rod (93).

4. A cable wood shaping machine according to claim 3, characterized in that: A spring (95) is sleeved on the sliding rod (94), the top of the spring (95) is fixedly connected with the first wedge block (91), the bottom is fixedly connected with the fixing frame (6), the control assembly comprises a lifting cylinder (7) arranged in the vertical direction, and the output end of the lifting cylinder (7) is fixedly connected with the bottom of the fixing frame (6).

5. A cable wood shaping machine according to claim 1, characterized in that: The opposite side of the fixing plate (8) is provided with a plurality of micro rollers (61).

6. A cable wood shaping machine according to claim 1, characterized in that: The clamping assembly (3) comprises a first clamping rod (31) and a second clamping rod (32) which are slidably connected with the support frame (2), the first clamping rod (31) is located on the side of the support frame (2) away from the strip-shaped groove (4), the first clamping rod (31) and the second clamping rod (32) are respectively located on the two sides of the support frame (2), and the two ends of the first clamping rod (31) are fixedly connected with clamping cylinders (33), and the output ends of the clamping cylinders (33) are fixedly connected with the second clamping rod (32) through the first clamping rod (31).

7. A cable wood shaping machine according to claim 6, characterized in that: The top of the support frame (2) is provided with an electric winch (10), the middle of the first clamping rod (31) is provided with a through hole (13), and the cable (11) in the electric winch (10) is fixedly connected with the through hole (13).

Citation Information

Patent Citations

  • Disc shaping machine and shaping method thereof

    CN105945095A

  • Automatic moving type wood board edge trimming machine for furniture manufacturing

    CN117863294A