Modularized filtering and rectifying structure

Through the modular filtering and rectification structure, combined with the detachable filter mesh and rectification module, multi-stage inertial dust removal is achieved, solving the problem of high dust removal cost in high air volume equipment, and achieving efficient and low-cost dust filtration and rectification effect.

CN119244582APending Publication Date: 2025-01-03HARBIN ELECTRIC POWER GENERATION EQUIP NAT ENG RES CENT CO LTD
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Patent Information

Application Number
CN202411640076.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In the existing fan system, the dust particles in the air intake system seriously affect the equipment's operating efficiency and service life, and the dust removal cost of high-air volume equipment is relatively high, making it difficult to achieve low-cost dust filtration and rectification.

Method used

A modular filtering and rectifying structure is designed, including a detachable filter mesh module and rectifying module. Combined with the first- and second-level inertial dust removal structure, a multi-stage filtering and rectifying system is formed, which is suitable for the use needs of high air volume and low cost.

Benefits of technology

It realizes efficient and low-cost rapid filtration and rectification to meet the needs of high air volume and low-cost usage. The filter and rectification module can be adjusted according to the needs and are suitable for multi-scenario applications.

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Abstract

The invention discloses a modular filtering and rectifying structure. In an existing fan system, dust particles are generally removed by adopting a filter screen, electrostatic adsorption, inertial dust removal and the like, so that the running reliability of a fan is ensured; for equipment with large air volume, dust is removed through a filter screen, electrostatic adsorption and the like, and the operation cost of an air compressor can be greatly improved due to consumables and power consumption. The device comprises a filtering and rectifying box, a filter screen module is detachably connected in the filtering and rectifying box, and a rectifying module is detachably connected to the air outlet side of the filtering and rectifying box; the bottom of the filter rectification box is communicated with the ash discharge pipe; and a first-stage inertial dust removal structure and a second-stage inertial dust removal structure are fixed in the filtering rectification box. The invention is applied to modular filtering rectification.
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Description

Technical Field

[0001] The invention relates to a modular filtering and rectifying structure. Background Art

[0002] At present, in the fan system, dust particles in the air intake system will seriously affect the operating efficiency and service life of the fan equipment. Usually, filters, electrostatic adsorption, inertial dust removal and other methods are used to remove dust particles to ensure the reliability of fan operation. For equipment with large air volume, the use of filters, electrostatic adsorption and other methods to remove dust will greatly increase the operating cost of the fan due to consumables and power consumption. Therefore, it is very important to achieve dust filtering and rectification at a lower cost. Summary of the invention

[0003] The purpose of the present invention is to solve the above-mentioned problems, thereby providing a modular filtering and rectifying structure, realizing multi-stage inertial dust removal, and cooperating with a detachable filter module and a rectifier module to achieve efficient and low-cost rapid filtering and rectification to meet the requirements of large air volume and low cost.

[0004] The above purpose is achieved through the following technical solutions: A modular filtering and rectifying structure, comprising: a filtering and rectifying box, wherein a filter screen module is detachably connected inside the filtering and rectifying box, and a rectifying module is detachably connected to the air outlet side of the filtering and rectifying box; The bottom of the filtering and rectifying box is connected with the ash discharge pipe; A primary inertial dust removal structure and a secondary inertial dust removal structure are fixed in the filtering and rectifying box.

[0005] The modular filtering and rectifying structure, the primary inertial dust removal structure is a side wall block, and the obtuse-angled diversion surface of the side wall block faces the air inlet of the filtering and rectifying box.

[0006] The modular filtering and rectifying structure, the secondary inertial dust removal structure is a baffle protruding from the top of the filtering and rectifying box on the air outlet side close to the filtering and rectifying box.

[0007] A modular filtering and rectifying structure is described, wherein an ash separating plate is fixed in the filtering and rectifying box, the lower part of the ash separating plate is inserted into the ash discharge pipe, and the upper side surface of the ash separating plate and the vertical surface of the side wall block respectively have inlays for inserting the edge of the filter module, and after the filter module is inserted, an air filter channel is formed through the side wall block, the filter module and the ash separating plate.

[0008] In the modular filtering and rectifying structure, the baffle is arranged vertically downward.

[0009] In the modular filtering and rectifying structure, the ash discharge pipe is a V-shaped pipe with an open bottom.

[0010] The modular filtering and rectifying structure, the filter screen module comprises a detachable filter screen, and a filter screen handle is hinged on the side of the detachable filter screen.

[0011] The modular filtering and rectifying structure, the rectifying module comprises a rectifying plate, and a rectifying handle is hinged on the side of the rectifying plate.

[0012] The modular filtering and rectifying structure, the filtering and rectifying box is placed on a fixed bracket. Beneficial Effects

[0013] 1. The present invention designs a new flow channel structure, realizes multi-stage inertial dust removal, and cooperates with a detachable filter module and a rectifier module to achieve efficient and low-cost rapid filtering and rectification to meet the use requirements of large air volume and low cost. The filter module and the rectifier module can be adjusted and replaced according to the needs of the user, and can be applied to the use requirements of multiple scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an exploded view of the structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 Schematic diagram of the filter module structure; Figure 4 It is a schematic diagram of the rectifier module structure; Figure 5 It is a front view of the present invention; Figure 6 is a rear view of the present invention; Figure 7 is a side view of the present invention; Figure 8 is a cross-sectional view of the present invention; Fig. 9 is a gas flow schematic diagram of the present invention; In the figure: 1. filter rectifier box; 2. filter module; 3. fixed bracket; 4. rectifier module; 5. air inlet; 11. filter socket; 12. rectifier socket; 13. side wall block; 14. ash discharge pipe; 15. baffle; 16. inlay; 17. ash separator; 18. slope surface; 19. air filter channel; 21. detachable filter; 22. filter handle; 41. rectifier plate; 42. rectifier handle. DETAILED DESCRIPTION

[0015] Reference Figure 1-Figure 8A modular filtering and rectifying structure, comprising: a filtering and rectifying box 1, a filter screen module 2 is detachably connected inside the filtering and rectifying box, and a rectifying module is detachably connected to the air outlet side of the filtering and rectifying box; The bottom of the filtering and rectifying box is connected to the ash discharge pipe 14; A primary inertial dust removal structure and a secondary inertial dust removal structure are fixed in the filter rectifier box. The filter rectifier box is placed on a fixed bracket 3. A filter screen socket 11 is provided on the filter rectifier box. The filter screen module is inserted into the filter rectifier box through the filter screen socket. A rectifier socket 12 is provided near the air outlet side. The rectifier module is inserted into the filter rectifier box through the rectifier socket. The outlet of the filter rectifier box is connected to the inlet of the fan, and an ash bucket is placed at the open bottom of the ash discharge pipe at the bottom of the filter rectifier box. The operation of the equipment mainly realizes filtering and rectification through the air duct structure, in which the flow pressure head is provided by the external fan, and the external fan is turned off when the module needs to be replaced; when replacing the filter module, the filter module is pulled out by turning the filter handle, and the detachable filter is replaced and then inserted back into the filter rectifier box; when it is necessary to adjust the intake preheating or precooling, the rectifier handle is turned out to pull out the rectifier module and replace it with an electric heating or semiconductor refrigeration module; The primary inertial dust removal structure is a side wall block 13, and the obtuse diversion surface of the side wall block faces the air inlet 5 of the filter rectifier box; The secondary inertial dust removal structure is a baffle 15 protruding from the top of the filter rectifier box on the air outlet side close to the filter rectifier box; The air duct system takes in air from the front end of the filter rectifier box, passes through the first-level inertial dust removal structure, and filters the dust-free air A from the upper end. The dust-rich air B hits the side wall block through inertia. Due to the pressure of the outlet fan, the air B is effectively filtered through the filter module. Then the air A and the air B converge and pass through the second-level inertial dust removal structure, and then are discharged from the filter rectifier box through the rectifier module. Part of the gas that enters the ash discharge pipe flows back to the filter rectifier box through the ash discharge pipe. The baffle is arranged vertically downward.

[0016] The ash discharge pipe is a V-shaped pipe with an open bottom.

[0017] Reference Figure 3 The filter module includes a detachable filter 21, and a filter handle 22 is hinged on the side of the detachable filter.

[0018] Reference Figure 4 The rectifier module includes a rectifier plate 41, and a rectifier handle 42 is hinged on the side of the rectifier plate.

[0019] An ash separator 17 is fixed in the filter rectifier box, and the lower part of the ash separator is inserted into the ash discharge pipe. The upper side surface of the ash separator and the vertical surface of the side wall block are respectively provided with an inlay 16 for inserting the edge of the filter module. After the filter module is inserted, an air filter channel 19 is formed through the side wall block, the filter module and the ash separator.

[0020] Reference Fig. 9 The dust system enters the first-level inertial dust removal structure with the intake air. The dust hits the side wall block, and the large particles fall on the slope surface 18 at the bottom of the filter rectifier box. Due to the action of gravity, the dust falls on the bottom ash discharge pipe; the intake air B enters the filter air channel. Due to the pressure of the outlet fan, part of the intake air B will pass through the filter module, and the dust is filtered out by the filter module. Then the intake air A and the intake air B converge and pass through the second-level inertial dust removal structure, and are thrown on the rear slope surface of the filter rectifier box and fall into the ash discharge pipe. Finally, the dust is concentrated in the ash discharge pipe and discharged into the bottom ash bucket.

Claims

1. A modular filtering and rectifying structure, characterized by: The composition includes: a filter rectifier box, a filter screen module is detachably connected inside the filter rectifier box, and a rectifier module is detachably connected on the air outlet side of the filter rectifier box; The bottom of the filtering and rectifying box is connected with the ash discharge pipe; A primary inertial dust removal structure and a secondary inertial dust removal structure are fixed in the filtering and rectifying box.

2. A modular filtering and rectifying structure according to claim 1, characterized in that: The first-level inertial dust removal structure is a side wall block, and the obtuse-angled diversion surface of the side wall block faces the air inlet of the filter rectifier box.

3. A modular filtering and rectifying structure according to claim 2, characterized in that: The secondary inertial dust removal structure is a baffle protruding from the top of the filter rectifier box on the air outlet side close to the filter rectifier box.

4. A modular filtering and rectifying structure according to claim 3, characterized in that: An ash separator is fixed in the filter rectifier box, and the lower part of the ash separator is inserted into the ash discharge pipe. The upper side surface of the ash separator and the vertical surface of the side wall block respectively have inlays for inserting the edge of the filter module. After the filter module is inserted, an air filter channel is formed through the side wall block, the filter module and the ash separator.

5. The modular filtering and rectifying structure according to claim 3 is characterized in that: The baffle is arranged vertically downward.

6. A modular filtering and rectifying structure according to claim 4, characterized in that: The ash discharge pipe is a V-shaped pipe with an open bottom.

7. The modular filtering and rectifying structure according to claim 1 is characterized in that: The filter module comprises a detachable filter, and a filter handle is hinged on the side of the detachable filter.

8. The modular filtering and rectifying structure according to claim 1 is characterized in that: The rectifier module comprises a rectifier plate, and a rectifier handle is hinged on the side of the rectifier plate.

9. The modular filtering and rectifying structure according to claim 1 is characterized in that: The filtering and rectifying box is placed on a fixed bracket.