Cooling system for producing full-color intelligent display curtain wall glass

By designing a cooling system for full-color intelligent display curtain wall glass, including pools, air-cooled towers, autoclaves and plate heat exchangers, the problem of insufficient cooling rate during the production process is solved, and uniform and rapid cooling is achieved. Reduces energy consumption and failure rates and does not consume water resources.

CN119245286APending Publication Date: 2025-01-03QINGDAO GLORIOUS FUTURE ENERGY SAVING GLASS CO LTD
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Patent Information

Application Number
CN202411613197.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

When producing full-color smart display curtain wall glass, a uniform and sufficient cooling rate is required to ensure good adhesion and low haze between the LED chip beads and glass, but the prior art is difficult to meet this requirement.

Method used

A cooling system including a pool, air-cooled tower, autoclave, plate heat exchanger, water tank and water well was designed. The flow rate is controlled by pumping water flow and proportional valve to achieve a uniform and rapid cooling rate, and well water is used as the Refrigerant, the overall structure is simple and low-cost.

Benefits of technology

A uniform and fast cooling rate is achieved, reducing operating energy consumption and failure rates, reducing maintenance costs, and no water consumption.

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Abstract

The invention discloses a cooling system for producing full-color intelligent display curtain wall glass, the cooling system comprises a water pool, one side of the water pool is provided with an air cooling tower, an autoclave, a plate heat exchanger, a water storage barrel and a water well, and water in the water well is pumped into the water storage barrel through a first pump body; water in the water storage barrel is conveyed into the plate heat exchanger through a second pump body, the plate heat exchanger is connected with the high-pressure kettle and the water pool, the air cooling tower is connected with the high-pressure kettle through a third pump body, and the air cooling tower is connected with the water pool through a fourth pump body. The water well and the water storage barrel are connected with the water inlet end and the water outlet end of the first pump body through pipelines respectively. The device has the advantages that the flow is controlled through the proportional valve, so that the cooling rate is uniform and high, well water is adopted as a refrigerant, the operation energy consumption is low, the overall structure is simple and convenient, the manufacturing cost, the fault rate and the maintenance cost are low, and no water resource is consumed in the whole process.
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Description

Technical Field

[0001] The invention relates to the technical field of curtain wall glass production, and in particular to a cooling system for producing full-color intelligent display curtain wall glass. Background Art

[0002] Full-color smart display glass is formed by using glass (inorganic material) as the circuit substrate, sintering the conductive circuit and the glass tempering into a whole, and directly mounting LED lamp beads on the glass. When full-color smart display glass is used on the curtain wall, it is necessary to consider that the glass temperature load, seismic load, etc. have a strong effect on the LED chip lamp beads of the display core component of the full-color smart display glass. The combination of the lamp beads and the glass must have sufficient adhesion to avoid the loosening of the display device. In order to make the display clear enough, the haze of the glass must be as low as possible. Based on the above factors, we make the structure of the full-color smart display glass used in the curtain wall into a sandwich composite safety structure of full-color smart display tempered glass plus SGP ion-type intermediate film plus transparent tempered glass.

[0003] The combination of SGP and two pieces of glass enables the lamp bead and the glass body to obtain sufficient adhesion and ultra-low haze. However, this structure requires a uniform and sufficient cooling rate during the production process, that is, a rate of 3°C / min, to achieve the above effect. Due to the inherent properties of the SGP material itself, we propose the cooling system of this application. Summary of the invention

[0004] The purpose of the present invention is to solve the above technical problems and to propose a cooling system for producing full-color intelligent display curtain wall glass.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A cooling system for producing full-color intelligent display curtain wall glass comprises a water pool, one side of the water pool is provided with an air cooling tower, an autoclave, a plate heat exchanger, a water storage barrel and a water well, the water in the water well is pumped into the water storage barrel by a first pump body, the water in the water storage barrel is transported to the plate heat exchanger by a second pump body, the plate heat exchanger is connected to the autoclave and the water pool, the air cooling tower is connected to the autoclave by a third pump body, and the air cooling tower is connected to the water pool by a fourth pump body.

[0006] Preferably, the water well and the water storage barrel are respectively connected to the water inlet and outlet of the first pump body through pipelines.

[0007] Preferably, the plate heat exchanger is provided with a hot inlet joint, a hot outlet joint, a cold inlet joint and a cold outlet joint, the cold outlet joint is connected to a water well through a pipeline, the hot inlet joint is connected to an autoclave through a pipeline, and the hot outlet joint is connected to a water pool.

[0008] Preferably, a first thermometer and a second thermometer are installed on the pipes on the hot inlet joint and the hot outlet joint, respectively.

[0009] Preferably, it further comprises a pure water tank, the third water pump is connected to the pure water tank and the autoclave through a pipeline, and the pure water tank is connected to the air-cooled water jacket through a pipeline.

[0010] Preferably, the water inlet end of the fourth pump body is connected to the water pool through a pipeline, and the water outlet end of the fourth pump body is connected to the air-cooled water tower.

[0011] Preferably, a heat-insulating layer is provided on the outside of the water storage barrel, and a floating ball is placed inside the water storage barrel.

[0012] Preferably, a proportional valve is further included, wherein the proportional valve is connected to the cold inlet joint and the water outlet end of the second pump body through a pipeline, and the second pump body is connected to the water storage tank through a pipeline.

[0013] The advantages of the present invention are that the flow rate is controlled by a proportional valve to make the cooling rate uniform and fast, well water is used as refrigerant, the operating energy consumption is low, the overall structure is simple, the cost is low, the failure rate is low, the maintenance cost is low, and the whole process does not consume water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The present invention is a schematic structural diagram of a cooling system for producing full-color intelligent display curtain wall glass.

[0015] Figure 2 This is an enlarged view of the left side of a cooling system for producing full-color intelligent display curtain wall glass proposed by the present invention.

[0016] Figure 3 This is an enlarged view of the right side of a cooling system for producing full-color intelligent display curtain wall glass proposed by the present invention.

[0017] In the figure: 1 water tank, 2 fourth pump body, 3 air cooling tower, 4 pure water tank, 5 third pump body, 6 autoclave, 7 first thermometer, 8 second thermometer, 9 plate heat exchanger, 10 proportional valve, 11 second pump body, 12 first pump body, 13 water storage barrel, 14 insulation layer, 15 water well. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Reference Figure 1-3A cooling system for producing full-color intelligent display curtain wall glass includes a water pool 1, and an air cooling tower 3, an autoclave 6, a plate heat exchanger 9, a water storage barrel 13 and a water well 15 are arranged on one side of the water pool 1; wherein, a hot inlet joint, a hot outlet joint, a cold inlet joint, and a cold outlet joint are arranged on the plate heat exchanger 9, and the cold outlet joint is connected to the water well 15 through a pipeline, the hot inlet joint is connected to the autoclave 6 through a pipeline, and the hot outlet joint is connected to the water pool 1; wherein, a first thermometer 7 and a second thermometer 8 are respectively installed on the pipelines on the hot inlet joint and the hot outlet joint.

[0020] The water in the well 15 is pumped into the water storage barrel 13 through the first pump body 12. The outside of the water storage barrel 13 is provided with an insulation layer 14, and a float is placed in the water storage barrel 13. The well 15 and the water storage barrel 13 are respectively connected to the water inlet and the water outlet of the first pump body 12 through pipelines. The water in the water storage barrel 13 is transported to the plate heat exchanger 9 through the second pump body 11, which also includes a proportional valve 10. The proportional valve 10 is connected to the cold inlet joint and the water outlet of the second pump body 11 through a pipeline. The second pump body 11 is connected to the water storage barrel 13 through a pipeline. The plate heat exchanger 9 is connected to the autoclave 6 and the water tank 1.

[0021] The air cooling tower 3 is connected to the autoclave 6 through the third pump body 5, and also includes a pure water tank 4. The third water pump 5 is connected to the pure water tank 4 and the autoclave 6 through a pipeline, and the pure water tank 4 is connected to the air cooling water jacket 3 through a pipeline. The air cooling tower 3 is connected to the water pool 1 through the fourth pump body 2, the water inlet end of the fourth pump body 2 is connected to the water pool 1 through a pipeline, and the water outlet end of the fourth pump body 2 is connected to the air cooling water tower 3.

[0022] When the present invention is used, when the autoclave 6 starts to cool down, the second pump body 11, the third pump body 5 and the fourth pump body 2 work to transport the water in the water storage tank 13 to the plate heat exchanger 9 through the proportional valve 10 and the pipeline, and then return to the water well 15 through the pipeline; The fourth pump body 2 works to transport the water in the water pool 1 to the air-cooling tower 3 for cooling, and then flows into the pure water tank 4 through the pipeline. The third pump body 5 works to transport the water in the pure water tank 4 to the autoclave 6 through the pipeline, which can perform heat exchange and cooling of the autoclave 6, and then flows into the plate heat exchanger 9 through the pipeline, and then exchanges heat with the cold water in the plate heat exchanger 9 and flows out, and then flows into the water pool 1 through the pipeline, and this reciprocating cycle can cool the autoclave 6.

[0023] When the float is lower than the low water level, the first pump body 12 works to transport the water in the well 15 to the water storage barrel 13 through the pipeline. When the float is higher than the high water level, the first pump body 12 is closed. The proportional valve 10 adjusts the water flow rate according to the temperature difference between the first thermometer 7 and the second thermometer 8 .

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cooling system for producing full-color intelligent display curtain wall glass, comprising a water pool (1), characterized in that: An air cooling tower (3), an autoclave (6), a plate heat exchanger (9), a water storage barrel (13) and a water well (15) are provided on one side of the water pool (1). Water in the water well (15) is pumped into the water storage barrel (13) by a first pump body (12). Water in the water storage barrel (13) is transported into the plate heat exchanger (9) by a second pump body (11). The plate heat exchanger (9) is connected to the autoclave (6) and the water pool (1). The air cooling tower (3) is connected to the autoclave (6) by a third pump body (5). The air cooling tower (3) is connected to the water pool (1) by a fourth pump body (2).

2. A cooling system for producing full-color intelligent display curtain wall glass according to claim 1, characterized in that: The water well (15) and the water storage bucket (13) are respectively connected to the water inlet and the water outlet of the first pump body (12) through pipelines.

3. A cooling system for producing full-color intelligent display curtain wall glass according to claim 1, characterized in that: The plate heat exchanger (9) is provided with a hot inlet joint, a hot outlet joint, a cold inlet joint, and a cold outlet joint; the cold outlet joint is connected to a water well (15) via a pipeline; the hot inlet joint is connected to an autoclave (6) via a pipeline; and the hot outlet joint is connected to a water pool (1).

4. A cooling system for producing full-color intelligent display curtain wall glass according to claim 2, characterized in that: It also comprises a proportional valve (10), wherein the proportional valve (10) is connected to the cold inlet joint and the water outlet end of the second pump body (11) via a pipeline, and the second pump body (11) is connected to the water storage barrel (13) via a pipeline.

5. The cooling system for producing full-color intelligent display curtain wall glass according to claim 1, characterized in that: A first thermometer (7) and a second thermometer (8) are respectively installed on the pipes on the heat inlet joint and the heat outlet joint.

6. The cooling system for producing full-color intelligent display curtain wall glass according to claim 1, characterized in that: It also includes a pure water tank (4), the third water pump (5) is connected to the pure water tank (4) and the autoclave (6) through a pipeline, and the pure water tank (4) is connected to the air-cooled water jacket (3) through a pipeline.

7. The cooling system for producing full-color intelligent display curtain wall glass according to claim 1, characterized in that: The water inlet end of the fourth pump body (2) is connected to the water pool (1) through a pipeline, and the water outlet end of the fourth pump body (2) is connected to the air-cooled water tower (3).

8. The cooling system for producing full-color intelligent display curtain wall glass according to claim 1, characterized in that: The outside of the water storage barrel (13) is provided with a heat-insulating layer (14), and a floating ball is placed inside the water storage barrel (13).