Steel-concrete composite beam segment quality acceptance inspection detection system and detection method thereof
By designing the section quality acceptance and inspection system of steel-concrete composite beams, using distance measuring sensors and visual inspection systems, combined with remote control terminals, the problems of low acceptance efficiency and large detection error in the existing technology are solved, and the steel-concrete composite beams are realized Fast and accurate quality inspection.
Patent Information
- Application Number
- CN202411221519.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-01-03
AI Technical Summary
The existing technology lacks systematic and rapid testing methods in the quality acceptance of steel-concrete combination beam segments, resulting in low acceptance efficiency and large detection errors, and the inability to effectively detect problems such as weld staggered edges, pores, slag inclusions, surface pollution and dimensional deformation.
A steel-concrete combination beam segment quality acceptance inspection system is designed, including a bearing platform, ranging system, reference system, vision detection system and remote control terminal, through laser ranging sensor, infrared ranging sensor, vision camera and camera , realize accurate measurement and appearance inspection of steel-concrete composite beams, and combine remote control terminals to conduct data analysis and acceptance conclusions.
It improves the efficiency and accuracy of the quality acceptance of steel-concrete combination beams, can quickly determine whether deformation or defects occur after transportation, greatly improves the acceptance efficiency, and achieves rapid and systematic quality inspection of steel-concrete combination beams.
Smart Images

Figure CN119245518A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel-concrete composite beam structure detection, and more specifically, to a steel-concrete composite beam segment quality acceptance detection system and detection method thereof. Background Art
[0002] Installation preparation work is required before the construction of the steel-concrete composite beam joint. The on-site component acceptance mainly includes the weld quality, segment appearance and size inspection, and the acceptance and handover of production data. The focus of quality control is on the steel structure manufacturing plant. Components with defects exceeding the allowable deviation range after inspection shall be repaired on site and accepted only after meeting the requirements. Segments that cannot be repaired on site shall be sent back to the factory for repair. Acceptance items include visual inspection of weld misalignment, pores, slag inclusions, surface contamination and paint, manual measurement and acceptance of segment cross-sectional dimensions, length, verticality, surface flatness, etc. through tape measures, and inspection and acceptance of segment deformation during transportation. However, these acceptance items are mainly measured and recorded manually one by one, with low acceptance efficiency and large detection errors. Summary of the invention
[0003] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described hereinafter.
[0004] Another object of the present invention is to provide a steel-concrete composite beam segment quality acceptance inspection system and inspection method thereof, so as to solve the technical problem that the prior art lacks a systematic and rapid quality inspection method for steel-concrete composite beam segments.
[0005] In order to achieve these purposes and other advantages according to the present invention, on the one hand, the present invention provides a steel-concrete composite beam segment quality acceptance detection system, comprising:
[0006] The bearing platform is fixed on the ground at the acceptance site and has a horizontal upper surface. A placement area for the steel-concrete composite beam is provided in the middle of the bearing platform. The placement area matches the bottom shape and size of the steel-concrete composite beam. Limit blocks are provided on the outer sides of the four top corners of the placement area on the bearing platform, and bases are provided on the outer sides of the four top corners of the bearing platform.
[0007] The first distance measuring system is installed on the bearing platform, and includes a plurality of rows of web distance measuring sensors and a plurality of rows of top plate distance measuring sensors arranged at intervals along the length direction outside the placement area, the top plate distance measuring sensors are located outside the web distance measuring sensors, the top plate distance measuring sensors are used to measure the distance upward to the corresponding position of the bottom of the top plate of the placed steel-concrete composite beam, and the web distance measuring sensors are used to measure the distance to the corresponding position outside the web of the placed steel-concrete composite beam;
[0008] The second distance measuring system is installed on the base, and includes at least four groups of edge distance measuring sensors, each group includes two edge distance measuring sensors which are arranged relatively along the length direction or width direction of the bearing platform and are located within the top plate height range of the steel-concrete composite beam to be tested, wherein two groups of edge distance measuring sensors are respectively aligned with the two top plate distance measuring sensors at the outermost ends of the same side of the two rows of top plate distance measuring sensors, and are used to detect the top plate width of the corresponding position of the steel-concrete composite beam, and the other two groups of edge distance measuring sensors are located at the outer sides of the two ends of the length direction of the steel-concrete composite beam to be tested, and are used to detect the top plate length of the corresponding position of the steel-concrete composite beam;
[0009] The reference system includes a reference target, a target to be measured and a visual camera. The reference target and the visual camera are respectively mounted on a base and arranged relatively to each other. The target to be measured is mounted at the position of each edge distance sensor. The visual camera is used to obtain the position of the target to be measured relative to the reference target, so as to calibrate the position of the edge distance sensor.
[0010] The visual inspection system includes a track arranged around the outer side of the load-bearing platform, a trolley is arranged on the track, a driving motor for driving the trolley to move is arranged on the trolley, and a camera is arranged on the side of the trolley facing the load-bearing platform, and the camera is used to obtain the appearance image of the steel-concrete composite beam;
[0011] The remote control terminal is respectively connected to all belly plate distance measuring sensors, top plate distance measuring sensors, side line distance measuring sensors, visual cameras, photo cameras, and drive motors for acquiring and displaying data sent by all communication connection devices and for controlling the operation of all communication connection devices.
[0012] Preferably, the supporting platform is a rectangular structure as a whole, the base is symmetrically arranged outside the four corners of the supporting platform, and the outer side of the length side range of the supporting platform serves as the alignment installation surface of the track.
[0013] Preferably, the track includes two parallel straight tracks and a semicircular track respectively connected between the same ends of the two straight tracks, wherein the straight tracks are arranged close to the outer side of the base on the corresponding side.
[0014] Preferably, the web distance measuring sensor and the top plate distance measuring sensor are laser distance measuring sensors, and the edge distance measuring sensor is an infrared distance measuring sensor.
[0015] Preferably, the web distance measuring sensor and the top plate distance measuring sensor are cross-arranged in the length direction of the carrying platform.
[0016] Preferably, an electric telescopic mechanism is connected between the walking trolley and the camera, and the remote control terminal is communicatively connected with a driving end of the electric telescopic mechanism to control the electric telescopic mechanism to drive the camera to a desired height.
[0017] On the other hand, the present invention also provides a steel-concrete composite beam segment quality acceptance inspection method, comprising the following steps:
[0018] S1. After the steel-concrete composite beam is manufactured, the initial structural model of the steel-concrete composite beam is obtained by scanning, and the size and linear information are extracted and stored in the remote control terminal as basic data;
[0019] S2. Arrange the steel-concrete composite beam segment quality acceptance inspection system at the acceptance site, set the placement area and the limit block on the bearing platform according to the initial structural model, scan the positions of the reference target and the target to be measured with the visual camera, set the welding quality evaluation standard in the remote control terminal, record the installation position of the first distance measuring system, and record the position of the second distance measuring system with the reference target as a reference point;
[0020] S3. After the steel-concrete composite beam is transported to the site, it is hoisted and moved to the inner side of all the limit blocks on the bearing platform. If it cannot be put in, it is judged that the acceptance fails;
[0021] S4. After the steel-concrete composite beam is successfully placed inside the limit block, the remote control terminal receives the distance data of the corresponding position of the steel-concrete composite beam obtained from the first distance measuring system, and the width and length data of the corresponding position of the steel-concrete composite beam obtained from the second distance measuring system, and fits the installation position of the first distance measuring system, the installation position of the second distance measuring system and the distance data, width and length data in the remote control terminal to obtain the current linear state of the top plate and web plate of the steel-concrete composite beam at the corresponding position and the position state of the top plate edge line, start the walking trolley, drive the camera to move along the track and shoot the welding position of the steel-concrete composite beam, and send the shot images to the remote control terminal after numbering;
[0022] S5. On the remote control terminal, compare the current linear state with the size and linear information of the initial structural model to determine whether the steel-concrete composite beam is deformed, determine whether the welding part meets the welding quality evaluation standard based on the captured image, give an acceptance conclusion, complete the steel-concrete composite beam segment quality acceptance, and then lift and remove the current steel-concrete composite beam from the bearing platform.
[0023] The present invention includes at least the following beneficial effects: the steel-concrete composite beam segment quality acceptance detection system of the present invention includes a bearing platform, a first distance measuring system, a second distance measuring system, a reference system, a visual detection system, and a remote control terminal. In terms of the detection method, the bearing platform is first installed on the acceptance site, a limit block and a first distance measuring system are set on the bearing platform, a base and a track are sequentially set outwardly from the outside of the bearing platform, the inner side of the limit block is used as the precise placement area of the steel-concrete composite beam, the reference system is used to compare the reference target to determine the accurate relative positions of the first distance measuring system and the second distance measuring system on the bearing platform, and the first distance measuring system is used to compare the reference target to determine the accurate relative positions of the first distance measuring system and the second distance measuring system on the bearing platform. The system is used to obtain the deformation of the top and bottom plates of the steel-concrete composite beam along the length direction. The second distance measurement system is used to measure the position, line shape and size of the edge of the top plate of the steel-concrete composite beam, so as to obtain the current contour status of the steel-concrete composite beam. The visual inspection system is used to complete the visual inspection of the steel-concrete composite beam along the track. All data are displayed and analyzed on the remote control terminal. It has the function of comprehensively obtaining the acceptance project data of various steel-concrete composite beams, and can judge more quickly and accurately whether the steel-concrete composite beam is deformed or has defects after transportation, which greatly improves the quality acceptance efficiency of the steel-concrete composite beam.
[0024] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A top view structural diagram of the steel-concrete composite beam segment quality acceptance inspection system of the present invention arranged at the acceptance site;
[0026] The accompanying drawings in the specification are as follows: 1. carrying platform, 2. limit block, 3. base, 4. web distance measuring sensor, 5. top plate distance measuring sensor, 6. edge distance measuring sensor, 7. reference target, 8. target to be measured, 9. visual camera, 10. track, 11. walking trolley, 12. camera, 13. straight track, 14. semicircular track. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0028] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] like Figure 1 As shown, the present invention provides a steel-concrete composite beam segment quality acceptance detection system, comprising:
[0030] The bearing platform 1 is fixed on the ground at the acceptance site and has a horizontal upper surface. A placement area for the steel-concrete composite beam is provided in the middle of the bearing platform 1. The placement area matches the bottom shape and size of the steel-concrete composite beam. Limiting blocks 2 are provided on the outer sides of the four top corners of the placement area on the bearing platform 1, and bases 3 are provided on the outer sides of the four top corners of the bearing platform 1.
[0031] The first distance measuring system is installed on the bearing platform 1, and includes a plurality of rows of web distance measuring sensors 4 and a plurality of rows of top plate distance measuring sensors 5 arranged at intervals along the length direction outside the placement area. The top plate distance measuring sensors 5 are located outside the web distance measuring sensors 4. The top plate distance measuring sensors 5 are used to measure the distance to the corresponding position of the bottom of the top plate of the placed steel-concrete composite beam upwards, and the web distance measuring sensors 4 are used to measure the distance to the corresponding position of the outer side of the web of the placed steel-concrete composite beam;
[0032] The second distance measuring system is installed on the base 3, and includes at least four groups of edge distance measuring sensors 6, each group includes two edge distance measuring sensors 6 which are arranged relatively along the length direction or width direction of the bearing platform 1 and are located within the top plate height range of the steel-concrete composite beam to be measured, wherein two groups of edge distance measuring sensors 6 are respectively aligned with the two top plate distance measuring sensors 5 at the outermost ends of the same side of the two rows of top plate distance measuring sensors 5, and are used to detect the top plate width of the corresponding position of the steel-concrete composite beam, and the other two groups of edge distance measuring sensors 6 are located outside the two ends of the length direction of the steel-concrete composite beam to be measured, and are used to detect the top plate length of the corresponding position of the steel-concrete composite beam;
[0033] The reference system includes a reference target 7, a target to be measured 8 and a visual camera 9. The reference target 7 and the visual camera 9 are respectively mounted on the base 3 and arranged relatively to each other. The target to be measured 8 is mounted at the position of each edge distance sensor 6. The visual camera 9 is used to obtain the position of the target to be measured 8 relative to the reference target 7, so as to calibrate the position of the edge distance sensor 6.
[0034] The visual inspection system includes a track 10 arranged around the outer side of the carrying platform 1, a traveling trolley 11 is arranged on the track 10, a driving motor for driving the traveling trolley 11 to move is arranged on the traveling trolley 11, and a camera 12 is arranged on the side of the traveling trolley 11 facing the carrying platform 1, and the camera 12 is used to obtain the appearance image of the steel-concrete composite beam;
[0035] The remote control terminal is respectively connected to all the web distance measuring sensors 4, the top plate distance measuring sensors 5, the edge distance measuring sensors 6, the visual camera 9, the camera 12, and the drive motor for communication, and is used to obtain and display the data sent by all the communication connection devices, and is also used to control the operation of all the communication connection devices.
[0036] For the convenience of explanation, Figure 1 The left and right directions are the length directions of the steel-concrete composite beam. Figure 1 The up and down direction is the width direction of the steel-concrete composite beam. A bearing platform 1 is set as the acceptance operation area. The bearing platform 1 ensures a regular surface and good bearing capacity. The placement area is consistent with the structure of the steel-concrete composite beam and is generally rectangular. An L-shaped limit block 2 is set on the bearing platform 1. The inner corners of the limit blocks 2 on the four sides are aligned with the bottom size range of the steel-concrete composite beam segment. The base 3 is adjacent to the outer side of the bearing platform 1 and can be integrated with the bearing platform 1 or detachably fixed. The base 3 is generally arranged corresponding to the four top corners of the placement area. The reference target 7 and the visual camera 9 are first installed, and the reference target 7 is used as a reference point. Then, after the first distance measurement system is installed on the bearing platform 1, the installation position information of each plate distance measurement sensor and the top plate distance measurement sensor 5 is determined by the upper surface of the bearing platform 1. The type, quantity and position of the added sensors on the bearing platform 1 can be designed by yourself according to the requirements of the detection project. The principle will not be repeated here.
[0037] Through the first distance measuring system, top plate distance measuring sensors 5 and web distance measuring sensors 4 are arranged in a horizontal arrangement along the placement area. According to the detection requirements, multiple rows of top plate distance measuring sensors 5 and web distance measuring sensors 4 can be set to characterize the deformation of the corresponding positions of the steel-concrete composite beam in a larger range and more accurately. After obtaining the distance data, it is sent to the remote control terminal for display. At the same time, the data of a row of top plate distance measuring sensors 5 or web distance measuring sensors 4 are fitted to form a surface line shape, which is compared with the straight line, and a deformation threshold is set. The concave and convex positions that exceed the deformation threshold can be considered as the positions where the steel-concrete composite beam has deformation. For the points that do not exceed the deformation threshold, a connecting line of the position can be formed to judge the horizontality.
[0038] The second distance measuring system measures and feedbacks the distance of the position near the end of the top plate of the steel-concrete composite beam respectively. On the one hand, after setting a sufficient number of groups, the parallel lines of the corresponding side of the top plate of the steel-concrete composite beam can be obtained. On the other hand, the width or length of the corresponding position of the top plate of the steel-concrete composite beam can be obtained by subtracting the measured distance data according to the position difference of the relatively set edge line distance measuring sensors 6 themselves. The number of groups of edge line distance measuring sensors 6 in the length direction or width direction of the bearing platform 1 can be set according to needs.
[0039] The track 10 is arranged on the outside of the base 3, and the driving motor drives the trolley 11 to move along the track 10. During the movement, the camera 12 takes pictures of the steel-concrete composite beam. The camera 12 can adjust its direction on the trolley 11 to change the distance from different positions of the steel-concrete composite beam, so as to clearly capture the surface or weld position of the steel-concrete composite beam.
[0040] All data are acquired, summarized and displayed visually on the remote control terminal, and a basic line graph is drawn based on the acquired data. The more single-row web distance sensors 4 or top plate distance sensors 5 there are, the more accurate the linear state simulation is. The size, line shape and other data of the steel-concrete composite beam recorded before leaving the factory are used as the basic data for comparison.
[0041] The steel-concrete composite beam segment quality acceptance detection system of the present invention comprises a bearing platform 1, a first distance measuring system, a second distance measuring system, a reference system, a visual detection system, and a remote control terminal. The bearing platform 1 is installed on the acceptance site, a limit block 2 is arranged on the bearing platform 1, and a base 3 and a track 10 are arranged outward from the outside of the bearing platform 1 in sequence, and a precise placement area of the steel-concrete composite beam is formed inside the limit block 2. The first distance measuring system is arranged on the bearing platform 1 to obtain the deformation of the top plate and the bottom plate of the steel-concrete composite beam along the length direction. The second distance measuring system and the reference system are respectively installed on the base 3 for the steel-concrete composite beam. The position, line shape and size status of the edge of the top plate. The reference system is used to compare the reference target 7 to determine the accurate relative positions of the first distance measuring system and the second distance measuring system on the bearing platform 1, so as to obtain the current contour status of the steel-concrete composite beam. The visual inspection system is used to complete the visual inspection items of the steel-concrete composite beam along the track 10. All data are displayed and analyzed on the remote control terminal. It has the function of comprehensively obtaining the acceptance project data of various steel-concrete composite beams, and can judge whether the steel-concrete composite beams are deformed or have defects after transportation more quickly and accurately, which greatly improves the quality acceptance efficiency of steel-concrete composite beams.
[0042] In another technical solution, Figure 1As shown, the whole supporting platform 1 is a rectangular structure, and the base 3 is symmetrically arranged outside the four corners of the supporting platform 1, and the outer side of the length side range of the supporting platform 1 is used as the alignment installation surface of the track 10. The base 3 is arranged to facilitate the installation of the second distance measurement system and the reference system, and serves as a positioning guide structure surrounded by the track 10 on the outside.
[0043] In another technical solution, Figure 1 As shown, the track 10 includes two parallel straight tracks 13 and semicircular tracks 14 respectively connected between the same ends of the two straight tracks 13, wherein the straight tracks 13 are arranged close to the outer side of the corresponding side of the base 3. In combination with the length and width of the steel-concrete composite beam, the circular track 10 is arranged, and the oblong combination mode occupies less space.
[0044] In another technical solution, Figure 1 As shown, the web distance sensor 4 and the top plate distance sensor 5 are laser distance sensors, and the side line distance sensor 6 is an infrared distance sensor. The use of laser distance sensors to measure linear changes is more accurate, and the use of infrared distance sensors on the sides of steel-concrete composite beams is conducive to reducing installation costs.
[0045] In another technical solution, Figure 1 As shown, the web distance measuring sensor 4 and the top plate distance measuring sensor 5 are cross-arranged in the length direction of the carrying platform 1 to expand the detection position range.
[0046] In another technical solution, Figure 1 As shown, an electric telescopic mechanism is connected between the walking trolley 11 and the camera 12, and the remote control terminal is connected to the driving end of the electric telescopic mechanism in communication, and is used to control the electric telescopic mechanism to drive the camera 12 to a desired height. By setting the electric telescopic mechanism, the height and direction of the camera 12 can be adjusted on the remote control terminal to better obtain the appearance state image of the steel-concrete composite beam.
[0047] The present invention also provides a steel-concrete composite beam segment quality acceptance detection method, comprising the following steps:
[0048] S1. After the steel-concrete composite beam is manufactured, the initial structural model of the steel-concrete composite beam is obtained by scanning, and the size and linear information are extracted and stored in the remote control terminal as basic data;
[0049] S2. Arrange the steel-concrete composite beam segment quality acceptance inspection system at the acceptance site, set the placement area and the limit block 2 on the bearing platform 1 according to the initial structure model, scan the positions of the reference target 7 and the target to be measured 8 by the visual camera 9, set the welding quality evaluation standard in the remote control terminal, record the installation position of the first distance measuring system, take the reference target 7 as a reference point, and record the position of the second distance measuring system;
[0050] S3, after the steel-concrete composite beam is transported to the site, it is hoisted and moved to the inner side of all the limit blocks 2 on the bearing platform 1. If it cannot be put in, it is judged that the acceptance fails;
[0051] S4. After the steel-concrete composite beam is successfully placed inside the limit block 2, the remote control terminal receives the distance data of the corresponding position of the steel-concrete composite beam obtained from the first distance measuring system, and the width and length data of the corresponding position of the steel-concrete composite beam obtained from the second distance measuring system. The installation position of the first distance measuring system, the installation position of the second distance measuring system and the distance data, width and length data are fitted in the remote control terminal to obtain the linear state of the current top plate and web plate of the steel-concrete composite beam at the corresponding position and the position state of the top plate edge line. The walking trolley 11 is turned on to drive the camera 12 to move along the track 10 and shoot the welding position of the steel-concrete composite beam, and the shot images are numbered and sent to the remote control terminal;
[0052] S5. On the remote control terminal, compare the current linear state with the size and linear information of the initial structural model to determine whether the steel-concrete composite beam is deformed, determine whether the welding part meets the welding quality evaluation standard based on the captured image, give an acceptance conclusion, complete the steel-concrete composite beam segment quality acceptance, and then lift and remove the current steel-concrete composite beam from the bearing platform 1.
[0053] The reference system determines the accurate positions of the first distance measuring system and the second distance measuring system relative to the bearing platform 1, obtains distance data through the position information of the second distance measuring system itself, and combines the signal fed back from the top plate of the steel-concrete composite beam to obtain the linear direction of the corresponding side of the steel-concrete composite beam, thereby obtaining the outer edge line of each lateral direction of the top plate of the steel-concrete composite beam, and obtaining the relative position of the steel-concrete composite beam in the horizontal plane, thereby obtaining the contour line of the steel-concrete composite beam. After determining the contour position of the steel-concrete composite beam in the placement area, the distance measuring data obtained by the first distance measuring system are combined with the corresponding positions in the placement area one by one, thereby obtaining the steel-concrete composite beam. The linear shape of the beam in the corresponding length direction can be used to determine whether there are any concave-convex changes caused by deformation; the captured images can be manually observed in front of a remote control terminal such as a computer, or a simple algorithm can be set up as needed to capture the welding or surface morphology structure for comparison. All data are displayed and analyzed on the remote control terminal, which has the function of comprehensively obtaining the acceptance project data of various steel-concrete composite beams. It can determine more quickly and accurately whether the steel-concrete composite beams are deformed or have defects after transportation, greatly improving the quality acceptance efficiency of the steel-concrete composite beams, and can carry out continuous inspection in the form of an assembly line.
[0054] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A steel-concrete composite beam segment quality acceptance inspection system, characterized in that: include: The bearing platform is fixed on the ground at the acceptance site and has a horizontal upper surface. A placement area for the steel-concrete composite beam is provided in the middle of the bearing platform. The placement area matches the bottom shape and size of the steel-concrete composite beam. Limit blocks are provided on the outer sides of the four top corners of the placement area on the bearing platform, and bases are provided on the outer sides of the four top corners of the bearing platform. The first distance measuring system is installed on the bearing platform, and includes a plurality of rows of web distance measuring sensors and a plurality of rows of top plate distance measuring sensors arranged at intervals along the length direction outside the placement area, the top plate distance measuring sensors are located outside the web distance measuring sensors, the top plate distance measuring sensors are used to measure the distance upward to the corresponding position of the bottom of the top plate of the placed steel-concrete composite beam, and the web distance measuring sensors are used to measure the distance to the corresponding position outside the web of the placed steel-concrete composite beam; The second distance measuring system is installed on the base, and includes at least four groups of edge distance measuring sensors, each group includes two edge distance measuring sensors which are arranged relatively along the length direction or width direction of the bearing platform and are located within the top plate height range of the steel-concrete composite beam to be tested, wherein two groups of edge distance measuring sensors are respectively aligned with the two top plate distance measuring sensors at the outermost ends of the same side of the two rows of top plate distance measuring sensors, and are used to detect the top plate width of the corresponding position of the steel-concrete composite beam, and the other two groups of edge distance measuring sensors are located at the outer sides of the two ends of the length direction of the steel-concrete composite beam to be tested, and are used to detect the top plate length of the corresponding position of the steel-concrete composite beam; The reference system includes a reference target, a target to be measured and a visual camera. The reference target and the visual camera are respectively mounted on a base and arranged relatively to each other. The target to be measured is mounted at the position of each edge distance sensor. The visual camera is used to obtain the position of the target to be measured relative to the reference target, so as to calibrate the position of the edge distance sensor. The visual inspection system includes a track arranged around the outer side of the load-bearing platform, a trolley is arranged on the track, a driving motor for driving the trolley to move is arranged on the trolley, and a camera is arranged on the side of the trolley facing the load-bearing platform, and the camera is used to obtain the appearance image of the steel-concrete composite beam; The remote control terminal is respectively connected to all belly plate distance measuring sensors, top plate distance measuring sensors, side line distance measuring sensors, visual cameras, photo cameras, and drive motors for acquiring and displaying data sent by all communication connection devices and for controlling the operation of all communication connection devices.
2. The steel-concrete composite beam segment quality acceptance detection system according to claim 1, characterized in that: The bearing platform is a rectangular structure as a whole, and the base is symmetrically arranged outside the four corners of the bearing platform, and the outer side of the length side range of the bearing platform serves as the alignment installation surface of the track.
3. The steel-concrete composite beam segment quality acceptance detection system according to claim 2, characterized in that: The track includes two parallel straight tracks and a semicircular track respectively connected between the same ends of the two straight tracks, wherein the straight tracks are arranged close to the outer side of the base on the corresponding side.
4. The steel-concrete composite beam segment quality acceptance detection system according to claim 1, characterized in that: The web distance measuring sensor and the top plate distance measuring sensor are laser distance measuring sensors, and the edge distance measuring sensor is an infrared distance measuring sensor.
5. The steel-concrete composite beam segment quality acceptance detection system according to claim 1, characterized in that: The web distance measuring sensor and the top plate distance measuring sensor are cross-arranged in the length direction of the carrying platform.
6. The steel-concrete composite beam segment quality acceptance detection system according to claim 1, characterized in that: An electric telescopic mechanism is connected between the walking trolley and the camera, and the remote control terminal is communicatively connected with a driving end of the electric telescopic mechanism to control the electric telescopic mechanism to drive the camera to a desired height.
7. The steel-concrete composite beam segment quality acceptance test method according to claim 1, characterized in that: The steps include: S1. After the steel-concrete composite beam is manufactured, the initial structural model of the steel-concrete composite beam is obtained by scanning, and the size and linear information are extracted and stored in the remote control terminal as basic data; S2. Arrange the steel-concrete composite beam segment quality acceptance inspection system at the acceptance site, set the placement area and the limit block on the bearing platform according to the initial structural model, scan the positions of the reference target and the target to be measured with the visual camera, set the welding quality evaluation standard in the remote control terminal, record the installation position of the first distance measuring system, and record the position of the second distance measuring system with the reference target as a reference point; S3. After the steel-concrete composite beam is transported to the site, it is hoisted and moved to the inner side of all the limit blocks on the bearing platform. If it cannot be put in, it is judged that the acceptance fails; S4. After the steel-concrete composite beam is successfully placed inside the limit block, the remote control terminal receives the distance data of the corresponding position of the steel-concrete composite beam obtained from the first distance measuring system, and the width and length data of the corresponding position of the steel-concrete composite beam obtained from the second distance measuring system, and fits the installation position of the first distance measuring system, the installation position of the second distance measuring system and the distance data, width and length data in the remote control terminal to obtain the current linear state of the top plate and web plate of the steel-concrete composite beam at the corresponding position and the position state of the top plate edge line, start the walking trolley, drive the camera to move along the track and shoot the welding position of the steel-concrete composite beam, and send the shot images to the remote control terminal after numbering; S5. On the remote control terminal, compare the current linear state with the size and linear information of the initial structural model to determine whether the steel-concrete composite beam is deformed, determine whether the welding part meets the welding quality evaluation standard based on the captured image, give an acceptance conclusion, complete the steel-concrete composite beam segment quality acceptance, and then lift and remove the current steel-concrete composite beam from the bearing platform.
