Direct connection type main shaft concentricity laser detection device

By designing a direct-connected spindle concentricity laser detection device with automatic rotation and clamping limits, the cumbersome problem of multiple rotation adjustments during the detection process is solved, the automatic rotation and comprehensive detection of the workpiece are realized, and the accuracy of the detection is improved. stability.

CN119245554AActive Publication Date: 2025-01-03KUNSHAN LANGXUN ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD

Patent Information

Application Number
CN202411407055.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-01-03
Estimated Expiration
2044-10-10

AI Technical Summary

Technical Problem

The existing direct-connected spindle requires multiple rotation adjustments during the detection process, which makes the detection complicated and difficult to determine the rotation angle, affecting the detection accuracy.

Method used

A direct-connected spindle concentric laser detection device including a rotating mechanism and a clamping limiting mechanism is designed. Through the combination of a one-way bearing, friction wheel, friction plate and spring, the automatic rotation and clamping limiting of the workpiece are realized. Combined with a laser rangefinder for comprehensive inspection.

Benefits of technology

The automatic rotation and clamping limit of the workpiece are realized, the detection process is simplified, the accuracy and stability of the inspection are improved, manual intervention is reduced, and the comprehensive inspection of the workpiece is ensured.

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Abstract

A direct connection type main shaft concentricity laser detection device disclosed by the present invention comprises a mounting rack, air cylinders and a movable table, the air cylinders are fixed on the mounting rack in a bilateral symmetry manner, the movable table is fixed at the output ends of the air cylinders, and a rotating mechanism is mounted in the movable table. The rotating mechanism comprises a rotating shaft, a one-way bearing, a friction wheel, a friction plate, a first spring, a fixing rod and a shifting plate. According to the direct-connection type main shaft concentricity laser detection device, the opposite-jacking type self-adjusting clamping and limiting mechanism is adopted, the automatic clamping and limiting effect of a detected workpiece can be achieved, the stability of the workpiece is guaranteed, detection is facilitated, the transverse detection effect of the workpiece can be achieved in cooperation with the moving laser range finder, and the detection accuracy is improved in cooperation with the linkage rotating mechanism. After transverse detection of the workpiece is completed each time, the workpiece can automatically rotate by a certain angle, so that basic guarantee is provided for comprehensive detection of the workpiece, manual rotation adjustment is not needed, and convenience and simplicity are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of concentricity detection, in particular to a direct-connection type spindle concentricity laser detection device. Background Art

[0002] A direct-coupled spindle is one that is directly connected to a motor, so that the motor's output power can be fully expressed. It has high mechanical efficiency and is widely used in industrial equipment. The production quality of a direct-coupled spindle has a great impact on its normal operation. The higher the concentricity of the direct-coupled spindle, the smaller the runout and the higher the machining accuracy. On the contrary, the lower the concentricity of the direct-coupled spindle, the larger the runout and the lower the machining accuracy. Therefore, a concentricity test is required after the direct-coupled spindle is produced to ensure the production quality of the direct-coupled spindle.

[0003] In the actual inspection process of the existing direct-coupled spindle, in order to ensure the accuracy of the inspection, it is necessary to perform multiple inspections on different positions of the direct-coupled spindle. Therefore, the inspector is required to rotate the direct-coupled spindle multiple times during the inspection process for inspection. This inspection method is more troublesome and it is difficult to determine the rotation angle. Therefore, in view of the above problems, a direct-coupled spindle concentricity laser detection device is designed to better meet the actual use needs. Summary of the invention

[0004] The purpose of the present invention is to provide a direct-connection spindle concentricity laser detection device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a direct-connected spindle concentricity laser detection device, comprising a mounting frame, a cylinder and a movable table, wherein the mounting frame is symmetrically fixed with a cylinder, the output end of the cylinder is fixed with a movable table, a rotating mechanism is installed in the movable table, the rotating mechanism comprises a rotating shaft, a one-way bearing, a friction wheel, a friction plate, a first spring, a fixing rod and a paddle plate, the rotating shaft is connected to the movable table through the one-way bearing, a friction wheel with a rough surface is also fixed to the rotating shaft, the friction wheel is connected to the friction plate with a rough surface, and the friction plate The movable table is slidably connected, one end of a first spring is fixed on the friction plate, the other end of the first spring is fixed on the movable table, a fixed rod is fixed on the friction plate, the fixed rod and the movable table are slidably connected, the fixed rod and the paddle plate are slidably connected, and the end surface of the paddle plate is an inclined structure, the paddle plate and the detection mechanism are connected to each other, the paddle plate is driven to move by the detection mechanism, and the sliding action between the paddle plate and the fixed rod causes the fixed rod to be forced to move upward, thereby driving the friction plate to move upward, and the contact friction between the friction plate and the friction wheel causes the rotating shaft to rotate.

[0006] Preferably, a bottom pad is fixed symmetrically on the lower end surface of the mounting frame, and a control panel is also fixed on the mounting frame, through which the control panel can realize the regulation function of the device to ensure the normal operation of the device.

[0007] Preferably, ear plates are fixed symmetrically on the movable platform, and the ear plates are slidably connected to the slide rod, and the slide rod is fixed on the mounting frame. When the movable platform moves, the stability of the movable platform's movement can be ensured by the sliding guiding effect between the ear plates and the slide rod.

[0008] Preferably, the rotating shaft forms a counterclockwise unidirectional rotation mechanism between the one-way bearing and the movable table, and the angle of each rotation of the rotating shaft is 1°-10°. Through the unidirectional rotation of the rotating shaft, the automatic rotation of the workpiece can be achieved, thereby providing a basic guarantee for the comprehensive detection of the workpiece.

[0009] Preferably, a clamping mechanism is also fixed on the rotating shaft, and the clamping mechanism includes a fixed plate, a guide rod, a second spring, a circular plate, a push rod, a top plate, a connecting rod and a limit rod. The fixed plate is fixed on the rotating shaft, and four groups of guide rods are fixed at equal angles on the outside of the rotating shaft, and one end of the second spring is fixed on the fixed plate, and the other end of the second spring is fixed on the circular plate. Through the elastic action of the second spring, a basic force can be provided for the automatic reset of the circular plate, thereby ensuring the normal operation of the device.

[0010] Preferably, one end of a push rod is fixed on the circular plate, and the other end of the push rod is fixed on the top plate. Through the action of the top plate, a basic guarantee can be provided for realizing the top clamping and limiting of the workpiece.

[0011] Preferably, one end of a connecting rod is rotatably connected to the circular plate, and the other end of the connecting rod is rotatably connected to the limit rod. When the circular plate moves, the transmission action of the connecting rod can provide a basic force for the movement of the limit rod, thereby providing a basic guarantee for clamping and fixing the workpiece.

[0012] Preferably, the limit rod and the guide rod are slidably connected, and the limit rod and the guide rod are distributed in a one-to-one correspondence. When the limit rod is moved under force, the sliding guiding effect between the limit rod and the guide rod can ensure that the limit rod performs stable linear motion.

[0013] Preferably, the detection mechanism includes a motor, a threaded rod, a movable frame, a laser rangefinder and a cross bar, the motor is fixed to the right end face of the mounting frame, and the output end of the motor is fixed with a threaded rod, and the threaded rod bearing is connected to the mounting frame, and the threaded rod is connected to the movable frame through a thread, and the laser rangefinder is fixed to the movable frame, and the central axis of the laser rangefinder and the central axis of the movable table are on the same horizontal plane, the distance between the laser rangefinder and the end of the limit rod is equal to half the length of the dial plate, and the threaded rod is driven to rotate by the motor, which can provide a basic force for the movement of the movable frame, thereby providing a basic guarantee for the movement of the laser rangefinder, and further ensuring the normal progress of the detection, and by limiting the position of the central axis of the laser rangefinder and the central axis of the movable table, the accuracy of the detection data can be guaranteed, and by limiting the distance between the laser rangefinder and the end of the limit rod, the normal progress of the detection can be guaranteed.

[0014] Preferably, the movable frame is slidably connected to the cross bar, and the cross bar is fixed on the mounting frame. A shift plate is fixed on the movable frame. When the movable frame moves, the stability of the movement of the movable frame can be ensured by the sliding guide effect between the movable frame and the cross bar.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the direct-connected spindle concentricity laser detection device adopts a top-type self-adjusting clamping limit mechanism, which can realize the automatic clamping limit function of the detected workpiece, ensure the stability of the workpiece, and facilitate the detection. In conjunction with a mobile laser rangefinder, the lateral detection function of the workpiece can be realized. In conjunction with a linked rotating mechanism, the workpiece can be automatically rotated by a certain angle after each lateral detection of the workpiece is completed, thereby providing a basic guarantee for the comprehensive detection of the workpiece, without the need for manual rotation adjustment, and is convenient and simple. The specific contents are as follows:

[0016] 1. When inspecting a workpiece, the direct-connected spindle concentricity laser detection device controls the extension of the cylinder to drive the movable table to move. When the top plate contacts the workpiece, the elastic action of the second spring is used to move the circular plate relative to the fixed plate, and the transmission action of the connecting rod is used to move the limit rods, thereby reducing the distance between the limit rods until the limit rods contact the workpiece, thereby realizing the automatic clamping and limiting action of the workpiece, which is convenient for subsequent inspections.

[0017] 2. During the detection process, the direct-connected spindle concentricity laser detection device moves the laser rangefinder and the dial plate through the action of the motor, threaded rod, movable frame and cross bar. The axial detection of the workpiece can be realized through the movement of the laser rangefinder. The sliding action between the dial plate and the fixed rod, the friction transmission action between the friction plate and the friction wheel, and the unidirectional rotation action of the one-way bearing can make the rotating shaft drive the clamping mechanism to automatically rotate a certain angle, thereby realizing self-adjustment of the workpiece angle, providing basic guarantee for the comprehensive detection of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the device of the present invention;

[0019] Figure 2 It is a schematic diagram of the overall rear-view stereoscopic structure of the device of the present invention;

[0020] Figure 3 It is a schematic diagram of the front view of the three-dimensional structure of the movable platform of the present invention;

[0021] Figure 4 It is a schematic diagram of the front cross-sectional three-dimensional structure of the movable platform of the present invention;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the rotating mechanism of the present invention;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating mechanism and the clamping mechanism of the present invention;

[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the movable frame of the present invention.

[0025] In the figure: 1. mounting frame; 101. bottom pad; 102. control panel; 2. cylinder; 3. movable platform; 301. ear plate; 302. slide bar; 4. rotating mechanism; 401. rotating shaft; 402. one-way bearing; 403. friction wheel; 404. friction plate; 405. first spring; 406. fixing rod; 407. paddle plate; 5. clamping mechanism; 501. fixing plate; 502. guide rod; 503. second spring; 504. round plate; 505. ejector rod; 506. ejector plate; 507. connecting rod; 508. limit rod; 6. detection mechanism; 601. motor; 602. threaded rod; 603. movable frame; 604. laser rangefinder; 605. cross bar. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-Figure 7 The present invention provides a technical solution: a direct-connected spindle concentricity laser detection device, comprising a mounting frame 1, a cylinder 2 and a movable table 3, the mounting frame 1 is symmetrically fixed with the cylinder 2, the output end of the cylinder 2 is fixed with the movable table 3, and a rotating mechanism 4 is installed in the movable table 3.

[0028] A bottom pad 101 is fixed symmetrically on the lower end surface of the mounting frame 1, and a control panel 102 is also fixed on the mounting frame 1; an ear plate 301 is also fixed symmetrically on the movable platform 3, and the ear plate 301 is slidably connected to the slide bar 302, and the slide bar 302 is fixed on the mounting frame 1; the rotating shaft 401 forms a counterclockwise one-way rotation mechanism with the movable platform 3 through a one-way bearing 402, and the angle of each rotation of the rotating shaft 401 is 1°-10°; a clamping mechanism 5 is also fixed on the rotating shaft 401, and the clamping mechanism 5 includes a fixed plate 501, a guide rod 502, a second spring 503, a circular plate 504, a top rod 505, a top plate 506, a connecting rod 507 and The limiting rod 508 and the fixing plate 501 are fixed on the rotating shaft 401, and four groups of guide rods 502 are fixed at equal angles on the outside of the rotating shaft 401, and one end of the second spring 503 is fixed on the fixing plate 501, and the other end of the second spring 503 is fixed on the circular plate 504; one end of the top rod 505 is fixed on the circular plate 504, and the other end of the top rod 505 is fixed on the top plate 506; one end of the connecting rod 507 is rotatably connected to the circular plate 504, and the other end of the connecting rod 507 is rotatably connected to the limiting rod 508; the limiting rod 508 and the guide rod 502 are slidably connected, and the limiting rod 508 and the guide rod 502 are distributed one-to-one;

[0029] When using the direct-connected spindle concentricity laser detection device, Figure 1-Figure 7As shown, the direct-connected spindle workpiece to be inspected is placed between the left and right top plates 506, and then the cylinder 2 is controlled to start. The cylinder 2 is extended to drive the movable table 3, the rotating mechanism 4 and the clamping mechanism 5 to move. With the sliding guide effect between the ear plate 301 and the slide bar 302, the stability of the movement of the movable table 3, the rotating mechanism 4 and the clamping mechanism 5 can be ensured, so that the distance between the left and right top plates 506 can be adjusted. When the left and right top plates 506 are in contact with the end surface of the workpiece, the cylinder 2 continues to extend, so that the top plates 506 is forced to move relative to the fixed plate 501, and synchronously drives the circular plate 504 to move. When the circular plate 504 moves, the transmission effect of the connecting rod 507 can make the limit rod 508 move under force, and the sliding guide effect between the limit rod 508 and the guide rod 502 can ensure the stability of the movement of the limit rod 508, until the limit rod 508 contacts the direct-connected spindle workpiece to achieve clamping and fixing, thereby ensuring the stability of the workpiece. At this time, the center axis of the workpiece is flush with the center axis of the laser rangefinder 604.

[0030] The rotating mechanism 4 includes a rotating shaft 401, a one-way bearing 402, a friction wheel 403, a friction plate 404, a first spring 405, a fixing rod 406 and a dial plate 407. The rotating shaft 401 is connected to the movable platform 3 through the one-way bearing 402. The rotating shaft 401 is also fixed with a friction wheel 403 with a rough surface structure. The friction wheel 403 and the friction plate 404 with a rough surface structure are connected to each other. The friction plate 404 and the movable platform 3 are slidably connected. One end of the first spring 405 is also fixed to the friction plate 404, and the other end of the first spring 405 is fixed to the movable platform 3. A fixed rod 406 is also fixed on the friction plate 404. The fixed rod 406 is slidably connected to the movable table 3, and the fixed rod 406 is slidably connected to the dial plate 407. The end surface of the dial plate 407 is an inclined structure. The dial plate 407 is connected to the detection mechanism 6. The dial plate 407 is driven to move by the detection mechanism 6. The sliding action between the dial plate 407 and the fixed rod 406 causes the fixed rod 406 to move upward, thereby driving the friction plate 404 to move upward. The contact friction between the friction plate 404 and the friction wheel 403 causes the rotating shaft 401 to rotate.

[0031] The detection mechanism 6 includes a motor 601, a threaded rod 602, a movable frame 603, a laser rangefinder 604 and a crossbar 605. The motor 601 is fixed to the right end face of the mounting frame 1, and the output end of the motor 601 is fixed with a threaded rod 602, and the threaded rod 602 is connected to the mounting frame 1 by a bearing, and the threaded rod 602 is connected to the movable frame 603 by a thread, and the laser rangefinder 604 is fixed to the movable frame 603, and the central axis of the laser rangefinder 604 is on the same horizontal plane as the central axis of the movable platform 3, and the distance between the laser rangefinder 604 and the end of the limit rod 508 is equal to half the length of the dial plate 407; the movable frame 603 and the crossbar 605 are slidably connected, and the crossbar 605 is fixed to the mounting frame 1, and the dial plate 407 is fixed to the movable frame 603;

[0032] After the workpiece is fixed, Figure 1-Figure 7As shown, by controlling the motor 601 to start, the threaded rod 602 is driven to rotate, and the threaded connection between the threaded rod 602 and the movable frame 603 is coordinated, so that the movable frame 603 and the laser rangefinder 604 are forced to move, and the sliding guide between the movable frame 603 and the cross bar 605 can ensure the stability of the movement of the movable frame 603 and the laser rangefinder 604. Through the horizontal movement of the laser rangefinder 604, the one-time detection of the direct-connected spindle workpiece can be achieved (the concentricity of the direct-connected spindle can be determined by detecting the distance from the laser rangefinder 604 to the surface of the direct-connected spindle), and the movable frame 603 and the laser rangefinder 604 are connected. During the movement, the dial plate 407 is synchronously driven to move. When the laser rangefinder 604 moves to be flush with the end of the limit rod 508, the inclined surface of the dial plate 407 is just aligned with the fixed rod 406. At this time, the laser rangefinder 604 and the dial plate 407 continue to move, and the sliding action between the inclined surface of the dial plate 407 and the fixed rod 406 causes the fixed rod 406 to move upward under force, thereby driving the friction plate 404 to move upward synchronously under force. The sliding guide action between the friction plate 404 and the movable platform 3 can ensure the stability of the movement of the friction plate 404, and when the friction plate 404 moves upward, the friction transmission action between the friction plate 404 and the friction wheel 403 can make The rotating shaft 401 rotates until the fixed rod 406 contacts the plane of the dial plate 407. At this time, the rotating shaft 401 completes its rotation. When the rotating shaft 401 rotates, it synchronously drives the clamping mechanism 5 and the direct-connected spindle workpiece to rotate, thereby realizing the angle adjustment function of the direct-connected spindle workpiece (wherein the rotation angle of the rotating shaft 401 is proportional to the moving distance of the friction plate 404, that is, the rotation angle of the rotating shaft 401 can be controlled by controlling the inclined height of the dial plate 407, so as to better meet the actual use requirements). After the rotation is completed, the threaded rod 602 is driven to reverse by controlling the motor 601, so that the movable frame 603 and the laser rangefinder 604 move in the opposite direction. The laser rangefinder 604 can be used to perform secondary detection of the direct-connected spindle workpiece, and when the fixed rod 406 is separated from the paddle plate 407, the friction plate 404 and the fixed rod 406 can be reset by the elastic action of the first spring 405. Due to the action of the one-way bearing 402, it can be ensured that the friction plate 404 will not drive the rotating shaft 401 to rotate in the opposite direction when it is reset. According to the above principle, the sliding action of the fixed rod 406 and the paddle plate 407 can realize automatic adjustment of the workpiece angle, and the reciprocating motion of the laser rangefinder 604 can realize comprehensive detection of the workpiece. This is the working principle of the direct-connected spindle concentricity laser detection device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A direct-connection spindle concentricity laser detection device, comprising a mounting frame (1), a cylinder (2) and a movable platform (3), wherein the cylinder (2) is fixed symmetrically on the mounting frame (1), and the movable platform (3) is fixed at the output end of the cylinder (2), characterized in that: A rotating mechanism (4) is installed in the movable platform (3), and the rotating mechanism (4) comprises a rotating shaft (401), a one-way bearing (402), a friction wheel (403), a friction plate (404), a first spring (405), a fixing rod (406) and a shifting plate (407). The rotating shaft (401) is connected to the movable platform (3) via the one-way bearing (402). A friction wheel (403) having a rough surface is fixed to the rotating shaft (401). The friction wheel (403) and the friction plate (404) having a rough surface are connected to each other. The friction plate (404) and the movable platform (3) are slidably connected. One end of the first spring (405) is fixed to the friction plate (404). 5) is fixed on the movable platform (3), a fixing rod (406) is also fixed on the friction plate (404), the fixing rod (406) and the movable platform (3) are slidably connected, the fixing rod (406) and the shifting plate (407) are slidably connected, and the end surface of the shifting plate (407) is an inclined surface structure, the shifting plate (407) and the detection mechanism (6) are connected to each other, the shifting plate (407) is driven to move by the detection mechanism (6), the sliding action between the shifting plate (407) and the fixing rod (406) causes the fixing rod (406) to move upward, thereby driving the friction plate (404) to move upward, and the contact friction action between the friction plate (404) and the friction wheel (403) causes the rotating shaft (401) to rotate.

2. The direct-connected spindle concentricity laser detection device according to claim 1, characterized in that: A bottom pad (101) is fixed symmetrically to the lower end surface of the mounting frame (1), and a control panel (102) is also fixed to the mounting frame (1).

3. The direct-connection spindle concentricity laser detection device according to claim 1, characterized in that: The movable platform (3) is also provided with ear plates (301) symmetrically fixed in the upper and lower parts, and the ear plates (301) are slidably connected to the sliding rod (302), and the sliding rod (302) is fixed on the mounting frame (1).

4. The direct-connected spindle concentricity laser detection device according to claim 1, characterized in that: The rotating shaft (401) forms a counterclockwise one-way rotation mechanism with the movable platform (3) through the one-way bearing (402), and the angle of each rotation of the rotating shaft (401) is 1°-10°.

5. The direct-connection spindle concentricity laser detection device according to claim 1, characterized in that: A clamping mechanism (5) is also fixed on the rotating shaft (401), and the clamping mechanism (5) comprises a fixed plate (501), a guide rod (502), a second spring (503), a circular plate (504), a top rod (505), a top plate (506), a connecting rod (507) and a limiting rod (508); the fixed plate (501) is fixed on the rotating shaft (401), and four groups of guide rods (502) are fixed at equal angles on the outside of the rotating shaft (401); one end of the second spring (503) is fixed on the fixed plate (501), and the other end of the second spring (503) is fixed on the circular plate (504).

6. The direct-connection spindle concentricity laser detection device according to claim 5, characterized in that: One end of a push rod (505) is fixed on the circular plate (504), and the other end of the push rod (505) is fixed on the top plate (506).

7. The direct-connection spindle concentricity laser detection device according to claim 5, characterized in that: One end of a connecting rod (507) is rotatably connected to the circular plate (504), and the other end of the connecting rod (507) is rotatably connected to a limiting rod (508).

8. The direct-connection spindle concentricity laser detection device according to claim 7, characterized in that: The limiting rod (508) and the guide rod (502) are slidably connected, and the limiting rod (508) and the guide rod (502) are distributed in a one-to-one correspondence.

9. The direct-connection spindle concentricity laser detection device according to claim 8, characterized in that: The detection mechanism (6) comprises a motor (601), a threaded rod (602), a movable frame (603), a laser rangefinder (604) and a crossbar (605); the motor (601) is fixed to the right end face of the mounting frame (1); the output end of the motor (601) is fixed with a threaded rod (602); the threaded rod (602) is bearing-connected to the mounting frame (1); the threaded rod (602) is connected to the movable frame (603) via threads; the laser rangefinder (604) is fixed to the movable frame (603); the central axis of the laser rangefinder (604) and the central axis of the movable platform (3) are on the same horizontal plane; the distance between the laser rangefinder (604) and the end of the limit rod (508) is equal to half the length of the dial plate (407).

10. The direct-connection spindle concentricity laser detection device according to claim 9, characterized in that: The movable frame (603) and the cross bar (605) are slidably connected, and the cross bar (605) is fixed on the mounting frame (1). A shifting plate (407) is fixed on the movable frame (603).

Citation Information

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