Processing equipment and processing technology of canned yellow peaches

By designing the lye and soup mixing equipment for canned yellow peach production, the problems of lye waste and yellow peach flavor loss are solved, and the efficient peeling and rich flavor canned yellow peach process is achieved.

CN119257262AInactive Publication Date: 2025-01-07HUNAN NAMEIZI FOOD CO LTD
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Patent Information

Application Number
CN202411685157.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the production of canned yellow peaches, the alkali liquid is wasted when peeling, and the clean water is not thoroughly washed, resulting in the residual peel. The existing process uses sugar water to blend, resulting in the loss of the yellow peaches and the taste is poor.

Method used

A yellow peach canned processing equipment including a radishing mechanism, a rinsing mechanism and a soup dispensing mechanism was designed. Through the design of the recycling tank and rotary drum, the multiple utilization of lye liquid and the effective removal of the stubborn skin were realized, and the yellow peach solidified shape was adopted. Use the soup to ensure the rich taste of the soup.

Benefits of technology

It effectively reduces the waste of lye, improves peeling efficiency, ensures the rich taste of the yellow peach pulp and soup ingredients, and avoids taste loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses processing equipment and a processing technology of canned yellow peaches. The processing equipment comprises an alkali spraying mechanism, a flushing mechanism, a soup preparation mechanism, a vertical cutting machine, an industrial saucepan, a cooling box, a magnetic separation mechanism, a canning mechanism, a soup adding mechanism, a sealing mechanism, a sterilization mechanism, a light inspection mechanism, a labeling mechanism, a packaging machine and an inspection mechanism. During alkali spraying, alkali liquor after washing yellow peaches is filtered by the first filter plate and then enters the recovery pool, so that waste alkali liquor after alkali spraying can be used for multiple times, the utilization rate is increased, and waste is avoided; when the yellow peaches are washed with clear water, the rotary drum is used for loading the yellow peaches, and when the rotary drum rotates, the yellow peaches rub with the inner plate, so that stubborn skins are easier to remove, and the peeling effect is ensured; when the soup is prepared, pure sweet water is not adopted, and the yellow peach solid, the yellow peach clear juice and the lemon juice are adopted for preparing the soup, so that the soup base has a strong yellow peach flavor, the taste of the yellow peach pulp is not excessively separated out, and the yellow peach pulp and the soup base are strong in flavor.
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Description

Technical Field

[0001] The invention relates to the technical field of canned yellow peaches, and in particular to processing equipment and a processing technology for canned yellow peaches. Background Art

[0002] Canned yellow peach is a can made of yellow peach. It is rich in vitamin C, cellulose and carotene required by the human body. At present, the production of canned yellow peach has a complete industrial production line. The peeling of yellow peach has been improved from the early peeling to the alkali peeling process, that is, hot alkali solution is sprayed on the fruits and vegetables on the conveyor belt, the alkali solution corrodes the peel, and then rinsed with clean water to rinse the peel clean; for example, the Chinese invention application with the authorization announcement number CN103004951A discloses a production process of canned yellow peach, which specifically includes the following steps: 1. Cleaning; 2. Alkaline peeling; 3. Digging core, trimming, sorting, pre-cooking, cooling; 4. Canning; 5. Sealing; 6. Coding after sealing; 7. After coding, the product is sent to the metal detector through the conveyor belt for metal detection cup by cup; 8. After metal detection, the sealed product is clamped in time; 9. The clamped product is sterilized and cooled; However, the current canned yellow peach production process has the following problems:

[0003] When peeling with alkali, the alkali solution after rinsing is directly wasted and discharged after sewage treatment. The amount of alkali solution used is relatively large. When rinsing with clean water after alkali, some stubborn skins are difficult to wash off and the rinsing is not clean enough. The current canned yellow peach soup is mainly blended with sugar water, and the rich yellow peach flavor can only be produced after the yellow peach pulp is soaked. This will cause the flavor of the soaked yellow peaches to be seriously lost, resulting in a poor taste of the yellow peach pulp.

[0004] For this reason, we propose a processing equipment and a processing technology for canned yellow peaches to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a processing device and a processing technology for canned yellow peaches to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a processing equipment for canned yellow peaches, including an alkali-spraying mechanism, a flushing mechanism, a soup-mixing mechanism, a vertical cutting machine, an industrial cooking pot, a cooling box, a magnetic separation mechanism, a canning mechanism, a soup-adding mechanism, a sealing mechanism, a sterilization mechanism, a light inspection mechanism, a labeling mechanism, a packaging machine, and an inspection mechanism. The alkali-spraying mechanism and the flushing mechanism include a recovery tank, a mesh chain conveyor line, and a liquid supply structure. Two side support plates are vertically fixedly connected to the two sides of the top surface of the recovery tank. The top surfaces of the two side support plates are fixedly connected to the liquid-spraying bin. The liquid supply structure includes a liquid tank and a high-concentration tank. The liquid supply structure also includes a first pump body fixedly connected to the side wall of the recovery tank. The high-concentration tank is filled with high-concentration alkali liquid. The top surface of the high-concentration tank is fixedly connected to and connected to the second pump body. The second pump body is fixedly connected to and connected to one end of a replenishing pipe. The other end of the replenishing pipe is fixedly connected to and connected to the recovery tank. The pH sensor is fixedly connected to the lower side wall of the liquid tank.

[0007] The flushing mechanism comprises a bin body, a reflux cavity is provided on the inner bottom surface of the bin body, four support rods are vertically fixed to the bottom surfaces at both ends of the reflux cavity, the top ends of the four support rods are fixed to two support rings, two support rings are rotatably sleeved inside, a rotating drum is fixed between the two rotating rings, a plurality of leakage holes are provided on the rotating drum, a plurality of inner plates are evenly fixed to the inner side wall of the rotating drum, and the side wall of the inner plate is in a corrugated shape;

[0008] The soup preparation mechanism includes a preparation bin, the central top surface of the preparation bin is vertically rotatably connected to a moving shaft, a plurality of sleeves are evenly fixedly connected to the circumference of the moving shaft, each of the sleeves is rotatably sleeved to the end of a cross bar, and a plurality of stirring blades are evenly fixedly connected to the circumference of the cross bar.

[0009] Preferably, a plurality of circular openings are evenly arranged on the inner bottom surface of the shower tank, and a spray structure is arranged in each of the circular openings, and the spray structure includes a rotating plate, and the rotating plate is rotatably connected to the inner top surface of the circular opening, and the edge of the rotating plate is vertically rotatably sleeved with a first high-speed joint, and the bottom end of the first high-speed joint is located below the rotating plate and fixedly connected with a plurality of folding tubes, and the bottom end of each folding tube is fixedly connected with an atomizing nozzle, and the first high-speed joint is located below the rotating plate and fixedly sleeved with a first gear, and the bottom surface of the circular opening is fixedly connected to an inner gear ring, and the first gear is meshedly connected to the inner gear ring.

[0010] Preferably, the top end of the first high-speed joint is rotatably connected and connected to the bottom end of the L-shaped tube, the top end of the L-shaped tube is rotatably connected and connected to the second high-speed joint, the second high-speed joint is fixedly and vertically sleeved on the top surface of the shower tank, the second high-speed joint and the center of the rotating plate are located on the same vertical line, the inner bottom surface of the shower tank is close to the position of the rotating plate and vertically rotatably connected to the bottom end of the driving shaft column, a second gear is fixedly sleeved on the driving shaft column, the outer gear ring is fixedly sleeved on the peripheral side of the top surface of the rotating plate, and the second gear is meshingly connected to the outer gear ring.

[0011] Preferably, two synchronous pulleys are fixedly sleeved on the driving shaft column, and a synchronous belt is sleeved on the synchronous pulleys on two adjacent spray structures. The middle top surface of the shower tank is fixedly connected to the first servo reduction motor, and the shaft end of the first servo reduction motor is fixedly connected to the top of the driving shaft column. The top surface of the liquid tank is fixedly connected to and connected to the third pump body, the third pump body is fixedly connected to and connected to one end of the filling pipe, the other end of the filling pipe is located above the shower tank and fixedly connected to the cross pipe, the cross pipe is fixedly connected to and connected to the second high-speed connectors of multiple spray structures, and the liquid supply structure also includes a first pump body fixedly connected to the side wall of the recovery tank, the first pump body is connected to the inside of the recovery tank, the first pump body is fixedly connected to and connected to one end of the return liquid pipe, the other end of the return liquid pipe is fixedly connected to and connected to the liquid tank, the third pump body is fixedly connected to and connected to one end of the liquid collection pipe, the other end of the liquid collection pipe is fixedly connected to and connected to the bottom side wall of the liquid tank, and the spiral heating coil is fixedly connected to the inside of the side wall of the liquid tank.

[0012] Preferably, a fixed shaft is vertically fixed to the center of the inner bottom surface of the batching bin, an inner cavity is opened inside the bottom end of the dynamic shaft, the fixed shaft is located in the inner cavity, the fixed shaft is located at the same height position of multiple cross bars and is fixedly sleeved with multiple active bevel gears, the end of the cross bar is located in the inner cavity and fixedly connected to the driven bevel gear, the active bevel gear is meshed and connected to the driven bevel gear, a bearing is fixedly connected between the bottom end of the fixed shaft and the bottom end of the inner cavity, the top surface of the batching bin is fixedly connected to the fourth servo reduction motor, the rotating shaft end of the fourth servo reduction motor is fixedly connected to the top end of the dynamic shaft, the top side wall of the batching bin is fixedly connected to and connected to the feeding port, the bottom side wall of the batching bin is fixedly connected to and connected to the soup discharge pipe, and the soup discharge pipe is fixedly connected to and connected to the valve.

[0013] Preferably, a plurality of top frames are fixedly connected to the internal top surface of the warehouse body, a plurality of spray pipes are horizontally fixedly connected to the plurality of top frames, the bottom surface of the spray pipes is fixedly connected to and connected to a plurality of spray heads, a water pump is fixedly connected to the bottom of the side wall of the warehouse body, a water supply pipe is fixedly connected to the water pump and connected to the water supply pipe, an end of the water supply pipe is located at the internal top of the warehouse body and is fixedly connected to a diversion pipe, and the diversion pipe is fixedly connected to and connected to a plurality of spray pipes.

[0014] Preferably, the top surface of one side inside the warehouse body is fixedly connected to the third servo reduction motor, the rotating shaft end of the third servo reduction motor is fixedly connected to the driving gear, the driven gear ring is fixedly sleeved on the rotating ring close to the third servo reduction motor, the driving gear is meshedly connected to the driven gear ring, the top surface of the reflux chamber is fixedly connected to the second filter plate, and two material ports are opened on both sides of the warehouse body.

[0015] Preferably, two side openings are provided on both sides of the inner top surface of the recovery tank, two strip plates are inserted into the two side openings, a first filter plate is fixedly connected between the two strip plates, and a plurality of legs are fixedly connected to the two side walls of the recovery tank.

[0016] Preferably, the mesh chain conveyor line includes a frame, two ends of the frame are rotatably connected to a total of two rollers, the two rollers are sleeved with a mesh chain conveyor belt, and a strand of the mesh chain conveyor belt is located between two side support plates. The side wall at the end of the frame is fixedly connected to the second servo reduction motor, and the shaft end of the second servo reduction motor is fixedly connected to the shaft of one of the rollers.

[0017] The present invention also provides a processing technology of canned yellow peach processing equipment, comprising the following steps:

[0018] Step 1: Pretreatment: The raw yellow peaches after acceptance are sent to the vertical cutting machine for vertical cutting, and the peach pits are removed to form peach slices;

[0019] Step 2: Peeling with alkali: Evenly lay the peach slices obtained in step 1 with the pits facing downward on the mesh chain conveyor, and spray alkali solution on the peach slices through a spraying structure so that the peels are fully rinsed with alkali solution. The concentration of the alkali solution is 6-12%, the temperature is 85-90° C., and the alkali spraying time is 30-70 seconds. After the alkali spraying is completed, the peach slices are sent to a rotating drum in a washing mechanism, and are rinsed by spraying clean water through a spray head to clean the peel residue on the surface. The washed peach slices are sent to a neutralization tank to be neutralized with acid solution;

[0020] Step 3: Pre-cooking: Put the neutralized peach slices into an industrial cooking pot, add 0.1% citric acid solution at a temperature of 90-100°C, blanch for 2-5 minutes until the peach slices become translucent, and immediately put the blanched peach slices into a cooling box to cool with ice water;

[0021] Step 4: Magnetic separation: The cooled peach slices are separated by magnetic separation mechanism, and then enter the canning mechanism for metering and canning;

[0022] Step 5: preparing soup: adding yellow peach solids, yellow peach juice, lemon juice and water into a batching bin, wherein the yellow peach solids content is ≥50%, the yellow peach juice content is ≥25%, and the lemon juice content is 0.3%, stirring and mixing to fully dissolve the soluble components in the yellow peach fixed matter, discharging through a soup drain pipe after mixing, filtering to obtain soup stock, and adding the soup stock into a tank;

[0023] Step 6 Sealing: Place the can with soup ingredients into the sealing mechanism, perform thermal exhaust in the exhaust box, and seal the can immediately after the center temperature reaches ℃;

[0024] Step 7 Sterilization: Send the sealed can body to the sterilization mechanism for sterilization at a temperature of 85-90°C for 10-20 minutes, and then cool to 35-41°C;

[0025] Step 8 Finished product: The sterilized can body is sent to the light inspection mechanism for light inspection, and then enters the labeling mechanism for labeling and coding, and then sent to the packaging machine for packaging, and then passed the inspection of the inspection line of the inspection mechanism to obtain the finished canned product.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] When the present invention is rinsing with alkali, the alkali liquid after washing the yellow peaches is filtered through the first filter plate and then enters the recovery pool, and is then pumped into the liquid tank for reuse through the first pump body, so that the high-concentration alkali liquid can be supplemented to ensure the concentration of the alkali liquid, so that the waste alkali liquid after rinsing with alkali can be used multiple times, the utilization rate is improved, and waste is avoided; when washing with clean water, a rotating drum is used to load the yellow peaches, and when the rotating drum rotates, the yellow peaches will generate friction with the inner plate, which makes it easier to remove the stubborn epidermis and ensure the peeling effect; when preparing the soup, instead of using simple syrup, yellow peach solids, yellow peach juice and lemon juice are used to prepare the soup, and the soup preparation mechanism simultaneously stirs the yellow peach solids in the horizontal and vertical directions to dissolve the yellow peach solids, and then the yellow peach juice is added, so that the soup itself has a strong yellow peach flavor, and the taste of the yellow peach pulp will not be excessively precipitated, so that the yellow peach pulp and the soup itself have a strong taste. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the main structure of the first, second and third embodiments of the present invention;

[0029] Figure 2 It is a schematic diagram of the structure of the alkali spraying mechanism in the first, second and third embodiments of the present invention;

[0030] Figure 3 It is a schematic diagram of the structure of the alkali-leaching mechanism removing the mesh chain conveyor line in the first, second and third embodiments of the present invention;

[0031] Figure 4 It is a schematic diagram of the cross-section structure of the liquid supply mechanism in the first, second and third embodiments of the present invention;

[0032] Figure 5 It is a schematic diagram of the cross-section structure of the flushing mechanism in the first, second and third embodiments of the present invention;

[0033] Figure 6 It is a schematic diagram of the cross-section structure of the soup preparation mechanism in the first, second and third embodiments of the present invention;

[0034] Figure 7 It is a schematic diagram of the cross-section structure of the alkali spraying mechanism in the second and third embodiments of the present invention;

[0035] Figure 8 It is a schematic diagram of the cross-section structure of the shower chamber in the second and third embodiments of the present invention;

[0036] Fig. 9 It is a schematic diagram of the cross-section structure of the spray structure in the second and third embodiments of the present invention;

[0037] Fig.10 It is a schematic diagram of the cross-section structure of the moving shaft in the second and third embodiments of the present invention.

[0038] In the figure: 1. Alkali spraying mechanism; 2. Flushing mechanism; 3. Soup preparation mechanism; 101. Vertical cutting machine; 102. Industrial boiling pot; 103. Cooling box; 104. Magnetic separation mechanism; 105. Canning mechanism; 106. Soup adding mechanism; 107. Sealing mechanism; 108. Sterilization mechanism; 109. Light inspection mechanism; 1010. Labeling mechanism; 1011. Packaging machine; 1012. Inspection mechanism; 11. Recovery tank; 12. Side support plate; 13. Spraying tank; 14. Spraying structure; 15. Liquid supply structure; 16. Side port; 17. Strip plate; 1 8. First filter plate; 19. Mesh chain conveyor line; 110. Round mouth; 111. First servo reduction motor; 112. Synchronous belt; 113. Leg; 141. Turn plate; 142. First high-speed joint; 143. Folding pipe; 144. Atomizing nozzle; 145. Inner gear ring; 146. First gear; 147. L-shaped pipe; 148. Second high-speed joint; 149. Drive shaft column; 1410. Second gear; 1411. Outer gear ring; 1412. Synchronous pulley; 151. Liquid tank; 152. High-concentration tank; 153. First pump body; 154, second pump body; 155, replenishing pipe; 156, third pump body; 157, liquid taking pipe; 158, filling pipe; 159, horizontal pipe; 1510, liquid return pipe; 1511, spiral heating coil; 1512, pH sensor; 191, frame; 192, roller; 193, mesh chain conveyor belt; 194, second servo reduction motor; 21, warehouse body; 22, reflux chamber; 23, support rod; 24, support ring; 25, rotating ring; 26, rotating drum; 27, leakage hole; 28, inner plate; 29, top frame; 210, spray pipe; 211. Sprinkler head; 212. Second filter plate; 213. Water pump; 214. Water delivery pipe; 215. Diverter pipe; 216. Third servo reduction motor; 217. Driving gear; 218. Driven gear ring; 219. Material port; 31. Material batching bin; 32. Driving shaft; 33. Sleeve; 34. Cross bar; 35. Stirring blade; 36. Inner cavity; 37. Fixed shaft; 38. Driving bevel gear; 39. Driven bevel gear; 310. Bearing; 311. Fourth servo reduction motor; 312. Material discharge port; 313. Soup discharge pipe; 314. Valve. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Embodiment 1:

[0041] See also Figure 1-6 The present invention provides a technical solution: a canned yellow peach processing equipment, including an alkali-spraying mechanism and a flushing mechanism 2, a flushing mechanism 2, a soup-mixing mechanism 3, a vertical cutting machine 101, an industrial boiling pot 102, a cooling box 103, a magnetic separation mechanism 104, a canning mechanism 105, a soup-adding mechanism 106, a sealing mechanism 107, a sterilization mechanism 108, a light inspection mechanism 109, a labeling mechanism 1010, a packaging machine 1011, and an inspection mechanism 1012. The alkali-spraying mechanism and the flushing mechanism 2 include a recovery tank 11, a mesh chain conveyor line 19, and a liquid supply structure 15. Two side support plates 12 are vertically fixed on both sides of the top surface of the recovery tank 11. The top surfaces of the two side support plates 12 are fixedly connected to the liquid-spraying bin 13. The liquid supply structure 15 includes a liquid tank 151 and a high-concentration tank 152. The liquid supply structure 15 also includes a first pump body 153 fixedly connected to the side wall of the recovery tank 11. The high-concentration tank 15 2 is filled with high-concentration alkali solution, the top surface of the high-concentration tank 152 is fixedly connected to and connected with the second pump body 154, the second pump body 154 is fixedly connected to and connected with one end of the supplementary pipe 155, the other end of the supplementary pipe 155 is fixedly connected to and connected with the recovery tank 11, and the pH sensor 1512 is fixedly connected to the lower side wall of the liquid tank 151. When alkali is sprayed, the alkali solution after washing the yellow peach is filtered through the first filter plate 18 and enters the recovery tank 11, and then is pumped into the liquid tank 151 through the first pump body 153 for reuse. The concentration of the alkali solution after reacting with the peel will decrease. At this time, the pH sensor 1512 will detect the concentration of the alkali solution in the liquid tank 151. When the concentration is lower than the threshold, the high-concentration alkali solution in the high-concentration tank 152 is pumped into the liquid tank 151 through the second pump body 154 for mixing to ensure the concentration of the alkali solution. In this way, the waste alkali solution after alkali spraying can be used many times, thereby improving the utilization rate and avoiding waste;

[0042] The flushing mechanism 2 includes a bin body 21, a reflux chamber 22 is provided on the inner bottom surface of the bin body 21, four support rods 23 are vertically fixed to the bottom surfaces of both ends of the reflux chamber 22, two support rings 24 are fixed to the top ends of the four support rods 23, two rotating rings 25 are rotatably sleeved inside the two support rings 24, a rotating drum 26 is fixed between the two rotating rings 25, a plurality of leak holes 27 are provided on the rotating drum 26, a plurality of inner plates 28 are evenly fixed to the inner wall of the rotating drum 26, and the side wall of the inner plate 28 is in a corrugated shape. When washing with clean water, the rotating drum 26 is used to load yellow peaches. When the rotating drum 26 rotates, the yellow peaches will generate friction with the inner plate 28, making it easier to remove the stubborn epidermis and ensure the peeling effect;

[0043] The soup preparation mechanism 3 includes a preparation bin 31, the central top surface of the inner part of the preparation bin 31 is vertically rotatably connected to a movable shaft 32, a plurality of sleeves 33 are evenly fixedly connected to the circumference of the movable shaft 32, each sleeve 33 is rotatably sleeved to the end of a cross bar 34, a plurality of stirring blades 35 are evenly fixedly connected to the circumference of the cross bar 34, when the soup preparation mechanism 3 is stirring, the stirring blades 35 not only stir in the horizontal direction, but also rotate in the vertical direction, so as to prevent the yellow peach solids from being deposited at the bottom all the time and ensure that the yellow peach solids are dissolved more fully.

[0044] Embodiment 2:

[0045] See also Figure 1-10 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. A plurality of circular openings 110 are evenly arranged on the bottom surface of the inner part of the shower tank 13. A spray structure 14 is arranged in each circular opening 110. The spray structure 14 includes a rotating plate 141. The rotating plate 141 is rotatably connected to the top surface of the inner side of the circular opening 110. The edge of the rotating plate 141 is vertically rotatably sleeved with a first high-speed joint 142. The bottom end of the first high-speed joint 142 is located below the rotating plate 141 and is fixedly connected with a plurality of folded tubes 143. The bottom end of each folded tube 143 is fixedly connected with an atomizing nozzle 144. The first high-speed joint 142 is located below the rotating plate 141 and is fixedly sleeved with a first gear 146. The bottom surface of the circular opening 110 is fixedly connected with an inner gear ring 145, and the first gear 146 is meshedly connected with the inner gear ring 145.

[0046] The top of the first high-speed joint 142 is rotatably connected and connected to the bottom end of the L-shaped tube 147, and the top of the L-shaped tube 147 is rotatably connected and connected to the second high-speed joint 148. The second high-speed joint 148 is fixedly and vertically sleeved on the top surface of the shower tank 13. The second high-speed joint 148 and the center of the rotating plate 141 are located on the same vertical line. The inner bottom surface of the shower tank 13 is close to the rotating plate 141 and vertically rotated to connect to the bottom end of the driving shaft column 149. A second gear 1410 is fixedly sleeved on the driving shaft column 149, and an outer gear ring 1411 is fixedly sleeved on the peripheral side of the top surface of the rotating plate 141. The second gear 1410 is meshed and connected to the outer gear ring 1411. The spray structure 14 sprays in a rotating manner, so that the atomizing nozzle 144 can spray in a larger range, thereby reducing the number of spray heads to be set, which is more economical.

[0047] The driving shaft column 149 is also fixedly sleeved with two synchronous pulleys 1412, and the synchronous belts 112 are sleeved on the synchronous pulleys 1412 on the two adjacent spray structures 14. The top surface of the middle part of the shower tank 13 is fixedly connected to the first servo reduction motor 111, and the end of the rotating shaft of the first servo reduction motor 111 is fixedly connected to the top of the driving shaft column 149. The top surface of the liquid tank 151 is fixedly connected and connected to the third pump body 156, and the third pump body 156 is fixedly connected and connected to one end of the charging pipe 158. The other end of the charging pipe 158 is located above the shower tank 13 and is fixedly connected to the transverse pipe 159. The transverse pipe 159 is fixedly connected to the top of the liquid tank 151. A second high-speed connector 148 is connected to and communicates with multiple spray structures 14. The liquid supply structure 15 also includes a first pump body 153 fixedly connected to the side wall of the recovery tank 11. The first pump body 153 is connected to the inside of the recovery tank 11. The first pump body 153 is fixedly connected to and communicates with one end of the return liquid pipe 1510, and the other end of the return liquid pipe 1510 is fixedly connected to and communicates with the liquid tank 151. The third pump body 156 is fixedly connected to and communicates with one end of the liquid collection pipe 157, and the other end of the liquid collection pipe 157 is fixedly connected to and communicates with the bottom side wall of the liquid tank 151. The spiral heating coil 1511 is fixedly connected to the inside of the side wall of the liquid tank 151.

[0048] The center of the bottom surface of the batching bin 31 is vertically fixed to a fixed shaft 37, an inner cavity 36 is provided inside the bottom end of the driving shaft 32, the fixed shaft 37 is located in the inner cavity 36, the fixed shaft 37 is located at the same height position of the plurality of cross bars 34 and is fixedly sleeved with a plurality of active bevel gears 38, the end of the cross bar 34 is located in the inner cavity 36 and is fixedly connected to a driven bevel gear 39, the active bevel gear 38 is meshed and connected to the driven bevel gear 39, a bearing 310 is fixedly connected between the bottom end of the fixed shaft 37 and the bottom end of the inner cavity 36, and the top surface of the batching bin 31 is fixedly connected to the first There are four servo reduction motors 311, the shaft end of the fourth servo reduction motor 311 is fixedly connected to the top of the driving shaft 32, the top side wall of the batching bin 31 is fixedly connected and connected to the discharge port 312, the bottom side wall of the batching bin 31 is fixedly connected and connected to the soup discharge pipe 313, and the soup discharge pipe 313 is fixedly connected and connected to the valve 314. When the driving shaft 32 rotates, the active bevel gear 38 and the driven bevel gear 39 mesh together, so that the cross bar 34 itself rotates, so that the stirring blade 35 can rotate in the vertical direction.

[0049] A plurality of top frames 29 are fixedly connected to the internal top surface of the warehouse body 21, a plurality of spray pipes 210 are horizontally fixedly connected to the plurality of top frames 29, the bottom surface of the spray pipes 210 are fixedly connected to and connected to a plurality of spray heads 211, a water pump 213 is fixedly connected to the bottom of the side wall of the warehouse body 21, a water supply pipe 214 is fixedly connected to the water pump 213 and connected to the water supply pipe 214, an end of the water supply pipe 214 is located at the internal top of the warehouse body 21 and is fixedly connected to a diversion pipe 215, and the diversion pipe 215 is fixedly connected to and connected to the plurality of spray pipes 210.

[0050] The top surface of one side inside the bin body 21 is fixedly connected to the third servo reduction motor 216, the rotating shaft end of the third servo reduction motor 216 is fixedly connected to the driving gear 217, the driven gear ring 218 is fixedly sleeved on the rotating ring 25 close to the third servo reduction motor 216, the driving gear 217 is meshedly connected to the driven gear ring 218, the top surface of the reflux chamber 22 is fixedly connected to the second filter plate 212, and two material ports 219 are opened on both sides of the bin body 21.

[0051] Two side openings 16 are provided on both sides of the top surface of the recovery tank 11 . Two strip plates 17 are inserted into the two side openings 16 . A first filter plate 18 is fixedly connected between the two strip plates 17 . A plurality of legs 113 are fixedly connected to the two side walls of the recovery tank 11 .

[0052] The mesh chain conveyor line 19 includes a frame 191, and two ends of the frame 191 are rotatably connected to two rollers 192. The two rollers 192 are sleeved with a mesh chain conveyor belt 193, and a strand of the mesh chain conveyor belt 193 is located between two side support plates 12. The side wall at the end of the frame 191 is fixedly connected to the second servo reduction motor 194, and the shaft end of the second servo reduction motor 194 is fixedly connected to the shaft of one of the rollers 192.

[0053] Embodiment 3:

[0054] See also Figure 1-10, which is the third embodiment of the present invention, is based on the above two embodiments, and this embodiment provides a processing technology of yellow peach canned processing equipment, including the following steps:

[0055] Step 1: Pretreatment: The raw yellow peach after acceptance is sent to the vertical cutting machine 101 for vertical cutting, and the peach pit is removed to form peach slices;

[0056] Step 2: Peeling with alkali: The peach slices obtained in step 1 are evenly laid flat on the mesh chain conveyor 193 with the pits facing downward, and alkali solution is sprayed on the peach slices through the spray structure 14, so that the peels are fully rinsed with alkali solution. The concentration of the alkali solution is 6-12%, the temperature is 85-90° C., and the alkali spraying time is 30-70 seconds. After the alkali spraying is completed, the peach slices are sent to the drum 26 in the washing mechanism 2, and are rinsed by spraying clean water through the spray head 211 to clean the peel residue on the surface. The washed peach slices are sent to the neutralization tank to be neutralized with the acid solution;

[0057] Step 3: pre-cooking: the neutralized peach slices are placed in an industrial cooking pot 102, a 0.1% citric acid solution at a temperature of 90-100° C. is added, and the peach slices are blanched for 2-5 minutes until the peach slices become translucent. The blanched peach slices are immediately placed in a cooling box 103 and cooled with ice water;

[0058] Step 4: Magnetic separation: The cooled peach slices are magnetically separated by the magnetic separation mechanism 104 and then enter the canning mechanism 105 for metering and canning;

[0059] Step 5: preparing soup: adding yellow peach solids, yellow peach juice, lemon juice and water into the ingredient bin 31, wherein the yellow peach solids content is ≥50%, the yellow peach juice content is ≥25%, and the lemon juice content is 0.3%. The soluble components in the yellow peach fixed substance are fully dissolved by stirring and mixing. After the mixing is completed, the mixture is discharged through the soup discharge pipe 313. After filtering, soup stock is obtained. The soup stock is added into a tank. When preparing the soup, yellow peach solids, yellow peach juice and lemon juice are used instead of simple syrup. After the yellow peach solids are dissolved, the yellow peach juice is added so that the soup stock itself has a strong yellow peach flavor without too much precipitation of the taste of the yellow peach pulp, so that the yellow peach pulp and the soup stock itself have a strong taste.

[0060] Step 6: Sealing: The can body with the soup added is sent into the sealing mechanism 107, and the can body is thermally exhausted in the exhaust box until the center temperature reaches 75°C and the can is immediately sealed;

[0061] Step 7 Sterilization: The sealed can body is sent to the sterilization mechanism 108 for sterilization at a temperature of 85°C-90°C for 10-20 minutes, and then cooled to 35-41°C;

[0062] Step eight: Finished product: The sterilized can body is sent to the light inspection mechanism 109 for light inspection, and after inspection, it enters the labeling mechanism 1010 for labeling and coding, and then sent to the packaging machine 1011 for packaging, and then inspected by the inspection mechanism 1012 to obtain the finished canned product.

[0063] Embodiment 4:

[0064] See also Figure 1-10, which is the fourth embodiment of the present invention. This embodiment is based on the above three embodiments. When the present invention is used, the raw material yellow peach after acceptance is sent to the vertical cutting machine 101 for vertical cutting, and the peach pits are removed to form peach slices; the peach slices obtained in step 1 are evenly laid on the mesh chain conveyor 193 with the pits downward, and the alkali solution is sprayed on the peach slices through the spray structure 14, so that the peel is fully rinsed with the alkali solution. The concentration of the alkali solution is 6-12%, the temperature is 85-90°C, and the alkali spraying time is 30-70s. After the alkali spraying is completed, the peach slices are sent to the rotating drum 26 in the washing mechanism 2, and the surface peel residues are cleaned by spraying clean water through the spray head 211. The washed peach slices are sent to the neutralization tank for neutralization with the acid solution; the neutralized peach slices are sent to the neutralization tank for neutralization with the acid solution; The peach slices are sent to the industrial boiling pot 102, and a 0.1% citric acid solution with a temperature of 90-100°C is added. The peach slices are blanched for 2-5 minutes until the peach slices become translucent. The blanched peach slices are immediately sent to the cooling box 103 to be cooled with ice water; the cooled peach slices are magnetically separated by the magnetic separation mechanism 104, and then enter the canning mechanism 105 for metering and canning; yellow peach solids, yellow peach juice, lemon juice, and water are added to the ingredient bin 31, wherein the yellow peach solid content is ≥50%, the yellow peach juice content is ≥25%, and the lemon juice content is 0.3%. The soluble components in the yellow peach fixed material are fully dissolved by stirring and mixing. After mixing, the mixture is discharged through the soup discharge pipe 313, and the soup is obtained after filtering. The soup is added The can body with soup added is sent to the sealing mechanism 107, and thermal exhaust is performed in the exhaust box. When the center temperature reaches 75°C, the can body is immediately sealed; the sealed can body is sent to the sterilization mechanism 108 for sterilization at a temperature of 85°C-90°C for 10-20 minutes, and then cooled to 35-41°C; the sterilized can body is sent to the light inspection mechanism 109 for light inspection, and after inspection, it enters the labeling mechanism 1010 for labeling and coding, and then sent to the packaging machine 1011 for packaging, and then the finished can is obtained after inspection by the inspection mechanism 1012 inspection line; when the present invention is lye-spraying, the alkali solution after washing the yellow peach is filtered through the first filter plate 18 and enters the recovery pool 11, and then is pumped into the first pump body 153 The liquid tank 151 can be reused to replenish high-concentration alkali solution to ensure the concentration of the alkali solution, so that the waste alkali solution after alkali spraying can be used multiple times, thereby improving utilization rate and avoiding waste; when washing with clean water, the yellow peaches are loaded with a rotating drum 26. When the rotating drum 26 rotates, the yellow peaches will rub against the inner plate 28, making it easier to remove the stubborn skin and ensuring the peeling effect; when making soup, instead of using simple sugar water, yellow peach solids, yellow peach juice and lemon juice are used to make the soup. After the yellow peach solids are dissolved by stirring in the horizontal and vertical directions at the same time through the soup making mechanism 3, the yellow peach juice is added, so that the soup itself has a strong yellow peach flavor, and the taste of the yellow peach pulp will not be too much precipitated, so that the yellow peach pulp and the soup itself have a strong taste.

[0065] When preparing the soup, simple sugar water is not used, but yellow peach solids, yellow peach juice and lemon juice are used to prepare the soup. After the yellow peach solids are dissolved, they are combined with yellow peach juice, so that the soup itself has a strong yellow peach flavor without too much precipitation of the taste of the yellow peach pulp, making the yellow peach pulp and the soup itself have a rich taste.

[0066] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A canned yellow peach processing equipment, comprising an alkali-spraying mechanism, a rinsing mechanism (2), a rinsing mechanism (2), a soup-mixing mechanism (3), a vertical cutter (101), an industrial boiling pot (102), a cooling box (103), a magnetic separation mechanism (104), a canning mechanism (105), a soup-adding mechanism (106), a sealing mechanism (107), a sterilizing mechanism (108), a light inspection mechanism (109), a labeling mechanism (1010), a packaging machine (1011), and an inspection mechanism (1012), characterized in that: The alkali spraying mechanism flushing mechanism (2) comprises a recovery tank (11), a mesh chain conveyor line (19), and a liquid supply structure (15). Two side support plates (12) are vertically fixedly connected to the top of the recovery tank (11). The top surfaces of the two side support plates (12) are fixedly connected to the spraying bin (13). The liquid supply structure (15) comprises a liquid tank (151) and a high-concentration tank (152). The liquid supply structure (15) also comprises a first pump body (153) fixedly connected to the side wall of the recovery tank (11). The high-concentration tank (152) is filled with high-concentration alkali liquid. The top surface of the high-concentration tank (152) is fixedly connected to and connected to a second pump body (154). The second pump body (154) is fixedly connected to and connected to one end of a replenishing pipe (155). The other end of the replenishing pipe (155) is fixedly connected to and connected to the recovery tank (11). A pH sensor (1512) is fixedly connected to the lower side wall of the liquid tank (151). The flushing mechanism (2) comprises a chamber body (21), a reflux chamber (22) is provided on the inner bottom surface of the chamber body (21), four support rods (23) are vertically fixedly connected to the bottom surfaces at both ends of the reflux chamber (22), the top ends of the four support rods (23) are fixedly connected to two support rings (24), the inner sides of the two support rings (24) are rotatably sleeved with two rotating rings (25), a rotating cylinder (26) is fixedly connected between the two rotating rings (25), a plurality of leakage holes (27) are provided on the rotating cylinder (26), a plurality of inner plates (28) are evenly fixedly connected to the inner side wall of the rotating cylinder (26), and the side wall of the inner plate (28) is in a corrugated shape; The soup preparation mechanism (3) comprises a preparation bin (31), the central top surface of the preparation bin (31) being vertically rotatably connected to a movable shaft (32), a plurality of sleeves (33) being evenly fixedly connected to the circumference of the movable shaft (32), each of the sleeves (33) being rotatably sleeved to the end of a cross bar (34), a plurality of stirring blades (35) being evenly fixedly connected to the circumference of the cross bar (34).

2. The canned yellow peach processing equipment according to claim 1, characterized in that: The inner bottom surface of the spray liquid bin (13) is evenly provided with a plurality of circular openings (110), each of which is provided with a spray structure (14), the spray structure (14) comprising a rotating plate (141), the rotating plate (141) being rotatably connected to the inner top surface of the circular opening (110), the edge of the rotating plate (141) being vertically rotatably sleeved with a first high-speed joint (142), the bottom end of the first high-speed joint (142) being located below the rotating plate (141) and being fixedly connected with a plurality of folding tubes (143), the bottom end of each folding tube (143) being fixedly connected with an atomizing nozzle (144), the first high-speed joint (142) being located below the rotating plate (141) and being fixedly sleeved with a first gear (146), the bottom surface of the circular opening (110) being fixedly connected with an inner gear ring (145), the first gear (146) being meshingly connected with the inner gear ring (145).

3. The processing equipment for canned yellow peach according to claim 2, characterized in that: The top end of the first high-speed joint (142) is rotatably connected to and communicated with the bottom end of the L-shaped tube (147); the top end of the L-shaped tube (147) is rotatably connected to and communicated with the second high-speed joint (148); the second high-speed joint (148) is fixedly and vertically sleeved on the top surface of the shower chamber (13); the second high-speed joint (148) and the center of the rotating plate (141) are located on the same vertical line; the bottom surface of the interior of the shower chamber (13) is vertically and rotatably connected to the bottom end of a driving shaft column (149) near the rotating plate (141); a second gear (1410) is fixedly sleeved on the driving shaft column (149); an outer gear ring (1411) is fixedly sleeved on the circumferential side of the top surface of the rotating plate (141); and the second gear (1410) is meshingly connected to the outer gear ring (1411).

4. The processing equipment for canned yellow peach according to claim 3, characterized in that: Two synchronous pulleys (1412) are also fixedly sleeved on the driving shaft column (149), and the synchronous pulleys (1412) on the two adjacent spray structures (14) are sleeved with a synchronous belt (112). The top surface of the middle part of the shower chamber (13) is fixedly connected to the first servo reduction motor (111), and the end of the rotating shaft of the first servo reduction motor (111) is fixedly connected to the top of the driving shaft column (149). The top surface of the liquid tank (151) is fixedly connected to and connected to the third pump body (156), and the third pump body (156) is fixedly connected to and connected to one end of the charging pipe (158). The other end of the charging pipe (158) is located above the shower chamber (13) and is fixedly connected to the transverse pipe (159). The transverse pipe (159) A second high-speed connector (148) is fixedly connected to and connected to a plurality of spray structures (14); the liquid supply structure (15) further comprises a first pump body (153) fixedly connected to the side wall of the recovery tank (11); the first pump body (153) is connected to the interior of the recovery tank (11); the first pump body (153) is fixedly connected to and connected to one end of a liquid return pipe (1510); the other end of the liquid return pipe (1510) is fixedly connected to and connected to a liquid tank (151); the third pump body (156) is fixedly connected to and connected to one end of a liquid extraction pipe (157); the other end of the liquid extraction pipe (157) is fixedly connected to and connected to the bottom side wall of the liquid tank (151); the spiral heating coil (1511) is fixedly connected to the interior of the side wall of the liquid tank (151).

5. The processing equipment for canned yellow peach according to claim 1, characterized in that: A fixed shaft (37) is vertically fixed to the center of the bottom surface of the batching bin (31); an inner cavity (36) is provided inside the bottom end of the driving shaft (32); the fixed shaft (37) is located in the inner cavity (36); the fixed shaft (37) is located at the same height position of a plurality of cross bars (34) and is fixedly sleeved with a plurality of active bevel gears (38); the end of the cross bar (34) is located in the inner cavity (36) and is fixedly connected to a driven bevel gear (39); the active bevel gear (38) is meshedly connected to the driven bevel gear (39); A bearing (310) is fixedly connected between the bottom end of the fixed shaft (37) and the bottom end of the inner cavity (36); the top surface of the batching bin (31) is fixedly connected to a fourth servo reduction motor (311); the rotating shaft end of the fourth servo reduction motor (311) is fixedly connected to the top of the moving shaft (32); the top side wall of the batching bin (31) is fixedly connected to and connected to a feed outlet (312); the bottom side wall of the batching bin (31) is fixedly connected to and connected to a soup discharge pipe (313); and the soup discharge pipe (313) is fixedly connected to and connected to a valve (314).

6. The processing equipment for canned yellow peach according to claim 1, characterized in that: The top surface of the interior of the warehouse body (21) is fixedly connected to a plurality of top frames (29); a plurality of spray pipes (210) are horizontally fixedly connected to the top frames (29); the bottom surface of the spray pipes (210) is fixedly connected to and connected to a plurality of spray heads (211); a water pump (213) is fixedly connected to the bottom of the side wall of the warehouse body (21); the water pump (213) is fixedly connected to and connected to a water supply pipe (214); an end of the water supply pipe (214) is located at the top of the interior of the warehouse body (21) and is fixedly connected to a shunt pipe (215); and the shunt pipe (215) is fixedly connected to and connected to the plurality of spray pipes (210).

7. The canned yellow peach processing equipment according to claim 6, characterized in that: The top surface of one side of the interior of the bin body (21) is fixedly connected to a third servo reduction motor (216); the end of the rotating shaft of the third servo reduction motor (216) is fixedly connected to a driving gear (217); a driven gear ring (218) is fixedly sleeved on a rotating ring (25) close to the third servo reduction motor (216); the driving gear (217) is meshingly connected to the driven gear ring (218); the top surface of the reflux chamber (22) is fixedly connected to a second filter plate (212); and two material ports (219) are provided on both sides of the bin body (21).

8. The canned yellow peach processing equipment according to claim 1, characterized in that: Two side openings (16) are provided on both sides of the top surface of the recovery tank (11); two strip plates (17) are inserted into the two side openings (16); a first filter plate (18) is fixedly connected between the two strip plates (17); and a plurality of supporting legs (113) are fixedly connected to the two side walls of the recovery tank (11).

9. The canned yellow peach processing equipment according to claim 1, characterized in that: The mesh chain conveyor line (19) comprises a frame (191), two ends of the frame (191) are rotatably connected to two rollers (192), a mesh chain conveyor belt (193) is sleeved on the two rollers (192), an upper strand of the mesh chain conveyor belt (193) is located between two side support plates (12), a side wall at the end of the frame (191) is fixedly connected to a second servo reduction motor (194), and a rotating shaft end of the second servo reduction motor (194) is fixedly connected to the rotating shaft of one of the rollers (192).

10. A processing technology of canned yellow peaches using the processing equipment according to any one of claims 1 to 9, characterized in that: The following steps are involved: step First, pretreatment: the raw yellow peach after acceptance is sent to a vertical cutting machine (101) for vertical cutting, and the peach pits are removed to form peach slices; Step 2: Peeling with alkali: The peach slices obtained in step 1 are evenly laid flat on the mesh chain conveyor (193) with the pits facing downwards, and alkali solution is sprayed on the peach slices through the spray structure (14) so ​​that the peels are fully rinsed with the alkali solution. The concentration of the alkali solution is 6-12%, the temperature is 85-90° C., and the alkali spraying time is 30-70 seconds. After the alkali spraying is completed, the peach slices are sent to the rotating drum (26) in the washing mechanism (2) and washed with clean water through the spray head (211) to clean the peel residue on the surface. The washed peach slices are sent to the neutralization tank to be neutralized with the acid solution; Step 3: pre-cooking: the neutralized peach slices are placed in an industrial cooking pot (102), a 0.1% citric acid solution at a temperature of 90-100°C is added, and the peach slices are blanched for 2-5 minutes until the peach slices become translucent. The blanched peach slices are immediately placed in a cooling box (103) and cooled with ice water; Step 4: Magnetic separation: The cooled peach slices are magnetically separated by a magnetic separation mechanism (104) and then enter a canning mechanism (105) for metering and canning; Step 5: preparing soup: adding yellow peach solids, yellow peach juice, lemon juice and water into a mixing bin (31), wherein the yellow peach solids content is ≥50%, the yellow peach juice content is ≥25%, and the lemon juice content is 0.3%, and stirring and mixing to fully dissolve the soluble components in the yellow peach solids. After mixing, the mixture is discharged through a soup discharge pipe (313), filtered, and a soup stock is obtained, which is added into a tank; Step 6: Sealing: The can body with the soup added is sent into the sealing mechanism (107), and thermal exhaust is performed in the exhaust box until the center temperature reaches 75°C and the can is immediately sealed; Step 7 Sterilization: The sealed can body is sent to the sterilization mechanism (108) for sterilization at a temperature of 85°C-90°C for 10-20 minutes, and then cooled to 35-41°C; Step 8 Finished product: The sterilized can body is sent to the light inspection mechanism (109) for light inspection, and after inspection, it enters the labeling mechanism (1010) for labeling and coding, and then sent to the packaging machine (1011) for packaging, and then inspected by the inspection mechanism (1012) to obtain the finished canned product.

Citation Information

Patent Citations

  • Production process of canned yellow peach

    CN103004951A