Mixing and stirring device for petroleum manufacturing
By introducing liftable cleaning mechanisms and discharge mechanisms into the petroleum refining and stirring device, automated cleaning is achieved, solving the problems of incomplete manual cleaning and safety risks, improving cleaning efficiency and safety, and extending the equipment life.
Patent Information
- Application Number
- CN202411593941.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-07
AI Technical Summary
The long-term use of the stirring device during the existing petroleum refining process leads to the accumulation of internal impurities and sediments, affecting the stirring efficiency and equipment life, and manual cleaning has safety risks and incomplete problems.
A mixing and stirring device including a liftable cleaning mechanism and a discharge mechanism is designed. The water flow nozzle cleaning device driven by a hydraulic rod can automatically clean the inside of the reactor, avoid manual contact with harmful substances, and improve safety and cleaning efficiency.
It reduces water and energy consumption, improves cleaning efficiency and safety, avoids manual intervention, ensures thorough cleaning of the reactor, and extends the service life of the equipment.
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Figure CN119258958A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mixing and stirring devices, and in particular relates to a mixing and stirring device for petroleum production. Background Art
[0002] There are many chemical reactions involved in the oil refining process, such as cracking, reforming, and desulfurization. Stirring and mixing can increase the contact frequency and surface area between the reactants, thereby accelerating the chemical reaction rate. In the heating or cooling process of petroleum products, stirring and mixing helps to evenly distribute heat, prevent local overheating or overcooling, and ensure uniform temperature of the product. In some oil processing processes, solid catalysts or additives need to be evenly suspended in the liquid. The stirring and mixing device can ensure that these solid particles will not settle, thereby improving their effectiveness in the reaction. After long-term use of the stirring device, the impurities and sediments accumulated inside will affect the stirring efficiency, resulting in uneven mixing and affecting the quality of petroleum products. The long-term accumulation of sediments may cause additional burden on the impeller and shaft of the agitator, causing the impeller to bend or the shaft to break, reducing the service life of the equipment.
[0003] In the prior art, manual internal cleaning is mostly used. Manual cleaning of the stirring device may pose a safety risk, especially when handling harmful or flammable substances. The internal space of the reactor is small and manual cleaning may not be able to reach some locations, resulting in incomplete cleaning. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a mixing and stirring device for petroleum production.
[0005] To achieve the above purpose, the present invention provides a mixing and stirring device for petroleum manufacturing, including a reactor, a lifting base is provided at the rear end of the reactor, a lifting motor is provided at the lower end of the front surface of the lifting base, a supporting leg is provided at the lower end of the reactor, a feed port is provided on the outer surface of the reactor, a fixing plate is provided at the front end of the lifting base, an upper cover is provided at the lower end of the fixing plate, a stirring motor is provided at the center position of the upper surface of the upper cover, a mounting seat is provided on the upper surface of the upper cover at one side of the stirring motor, a hydraulic rod is provided at the upper end of the mounting seat, a cleaning mechanism penetrating the upper cover is provided at the lower end of the hydraulic rod, a sliding sealing mechanism is provided on the lower surface of the upper cover located on the mounting seat, a discharge pipe is provided at the lower end of the reactor, and a discharge mechanism is provided on one side of the discharge pipe.
[0006] In the above technical solution, further, the stirring motor is provided with stirring blades penetrating the upper cover, the lower surface of the inner wall of the reactor is provided with a support base, and the lower surface of the inner wall of the reactor is provided with a discharge trough at the lower end of the support base.
[0007] In the above technical solution, further, a symmetrical lifting track is provided on the front surface of the lifting base, and a guide rod is provided at the output end of the lifting motor, and the guide rod passes through the fixed plate.
[0008] In the above technical solution, further, the discharge mechanism includes two connecting cover plates fixedly installed on one side of the discharge pipe, a sandwich ring is provided between the two connecting cover plates, a rotating motor is provided at the lower end of the sandwich ring, a rotating rod passing through the sandwich ring is provided at the output end of the rotating motor, and a sealing circular plate is fixedly installed on the rotating rod between the sandwich rings.
[0009] In the above technical solution, further, the sliding sealing mechanism includes a limiting circular table fixedly installed on one side of the mounting seat, a sealing plug plate is slidably installed on the lower end of the mounting seat, and a boss is provided on the sealing plug plate near one end of the limiting circular table, a limiting round rod is installed through the limiting circular table, and the limiting round rod passes through the boss, and a pin is installed through the limiting round rod on the outside of the limiting circular table.
[0010] In the above technical solution, further, the cleaning mechanism includes a water pipe fixedly installed at the output end of the hydraulic rod, a water inlet is provided at the upper end of the outer surface of the water pipe, a connecting block is provided at the lower end of the water pipe, a rotating head is provided on one side of the connecting block, and four nozzles arranged equidistantly are provided on the outer surface of the rotating head.
[0011] In the above technical solution, further, a limited support is fixedly installed on the middle end of the inner wall of the water pipe, a turboprop is rotatably installed on the lower end of the limited support, three equidistantly arranged fixed support arms are fixedly installed on the lower end of the turboprop, a rotating ring is fixedly installed on the lower end of the fixed support arm, the rotating ring is rotatably installed on the lower end of the inner wall of the water pipe, and the rotating ring is meshed with one side of the rotating head.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The use of a liftable cleaning mechanism can reduce water and energy consumption, reduce manual intervention and labor waste, and improve the efficiency of cleaning consistency; 2. A click-driven discharge mechanism is provided to facilitate the operation of the discharge process of the reactor; 3. The internal structure of the chemical reactor is complex, and many areas cannot be thoroughly cleaned by traditional manual cleaning methods. The rotating nozzle can clean hard-to-reach corners and concave and convex surfaces through the impact force of the water flow; 4. Using the cleaning mechanism of this equipment for cleaning can prevent operators from direct contact with harmful substances, reduce operating risks, and improve operation safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The present invention provides a structural schematic diagram of a mixing and stirring device for oil production; Figure 2 Another perspective structural schematic diagram of a mixing and stirring device for petroleum production proposed by the present invention; Figure 3 A cross-sectional view of a mixing and stirring device for oil production is provided for the present invention; Figure 4 The present invention provides a schematic diagram of the upper cover structure of a mixing and stirring device for oil production; Figure 5 The present invention provides a schematic diagram of the structure of a discharging mechanism of a mixing and stirring device for petroleum production; Figure 6 The present invention provides a schematic diagram of the cleaning mechanism structure of a mixing and stirring device for petroleum production; Figure 7 The present invention provides a cross-sectional view of a cleaning mechanism of a mixing and stirring device for petroleum production.
[0014] In the figure: 1. reactor; 2. lifting base; 3. supporting legs; 4. upper cover; 5. feed port; 6. lifting track; 7. lifting motor; 8. guide rod; 9. hydraulic rod; 10. stirring motor; 11. supporting base; 12. discharge trough; 13. stirring blade; 14. mounting seat; 15. fixing plate; 16. limiting round table; 17. sealing plug plate; 18. limiting round rod; 19. latch; 20. boss; 101. discharge pipe; 102. connecting cover plate; 103. sandwich ring; 104. sealing round plate; 105. rotating rod; 106. rotating motor; 201. water pipe; 202. water inlet; 203. connecting block; 204. rotating head; 205. nozzle; 206. limiting support; 207. turboprop; 208. rotating ring; 209. fixed support arm. DETAILED DESCRIPTION
[0015] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0016] like Figure 1-Figure 7 A mixing and stirring device for petroleum manufacturing shown in the figure includes a reactor 1, a lifting base 2 is provided at the rear end of the reactor 1, a lifting motor 7 is provided at the lower end of the front surface of the lifting base 2, a supporting leg 3 is provided at the lower end of the reactor 1, a feeding port 5 is provided on the outer surface of the reactor 1, a fixing plate 15 is provided at the front end of the lifting base 2, an upper cover 4 is provided at the lower end of the fixing plate 15, a stirring motor 10 is provided at the center position of the upper surface of the upper cover 4, a mounting seat 14 is provided on the upper surface of the upper cover 4 at one side of the stirring motor 10, a hydraulic rod 9 is provided at the upper end of the mounting seat 14, a cleaning mechanism penetrating the upper cover 4 is provided at the lower end of the hydraulic rod 9, a sliding sealing mechanism is provided on the lower surface of the upper cover 4 located at the mounting seat 14, a discharge pipe 101 is provided at the lower end of the reactor 1, and a discharge mechanism is provided on one side of the discharge pipe 101.
[0017] like Figure 1 , Figure 2 As shown, a symmetrical lifting track 6 is provided on the front surface of the lifting base 2, and a guide rod 8 is provided at the output end of the lifting motor 7. The guide rod 8 penetrates the fixed plate 15, and the upper cover 4 is lifted and lowered by the lifting motor 7, so that the operator can inspect and maintain the inside of the reactor 1.
[0018] like Figure 4 As shown, the sliding sealing mechanism includes a limiting circular table 16 fixedly mounted on one side of the mounting seat 14, a sealing plug plate 17 is slidably mounted on the lower end of the mounting seat 14, a boss 20 is provided on the sealing plug plate 17 near the end of the limiting circular table 16, a limiting round rod 18 is installed through the limiting circular table 16, and the limiting round rod 18 penetrates the boss 20, and the limiting round rod 18 is located on the outer side of the limiting circular table 16 and penetrates a latch 19, the latch 19 penetrates the boss 20 and the limiting circular table 16 to limit the sealing plug plate 17 to prevent air and impurities from entering the reactor 1.
[0019] A stirring motor 10 passes through the upper cover 4 and is provided with stirring blades 13. A support base 11 is provided on the lower surface of the inner wall of the reactor 1. A discharge trough 12 is provided on the lower surface of the inner wall of the reactor 1 at the lower end of the support base 11. The stirring blades 13 are anchor structures that fit the inner wall of the reactor 1, which increase the efficiency of mixing and stirring and prevent impurities from accumulating on the inner wall of the reactor 1.
[0020] like Figure 5 As shown, the discharge mechanism includes two connecting cover plates 102 fixedly installed on one side of the discharge pipe 101, a sandwich ring 103 is provided between the two connecting cover plates 102, a rotating motor 106 is provided at the lower end of the sandwich ring 103, a rotating rod 105 penetrating the sandwich ring 103 is provided at the output end of the rotating motor 106, the rotating rod 105 is located between the sandwich rings 103 and a sealing circular plate 104 is fixedly installed, the sealing circular plate 104 is controlled to rotate by the rotating motor 106, so as to open the channel for discharge.
[0021] like Figure 6 , Figure 7 As shown, the cleaning mechanism includes a water pipe 201 fixedly installed at the output end of the hydraulic rod 9, a water inlet 202 is provided at the upper end of the outer surface of the water pipe 201, a connecting block 203 is provided at the lower end of the water pipe 201, a rotating head 204 is provided on one side of the connecting block 203, and four nozzles 205 arranged equidistantly are provided on the outer surface of the rotating head 204.
[0022] A limit support 206 is fixedly installed at the middle end of the inner wall of the water pipe 201, and a turboprop 207 is rotatably installed at the lower end of the limit support 206. Three equidistantly arranged fixed support arms 209 are fixedly installed at the lower end of the turboprop 207, and a rotating ring 208 is fixedly installed at the lower end of the fixed support arm 209. The rotating ring 208 is rotatably installed at the lower end of the inner wall of the water pipe 201, and the rotating ring 208 is meshed with one side of the rotating head 204. The turboprop 207 is driven by water pressure to rotate the rotating ring 208, and the rotating ring 208 is meshed with the rotating head 204 to make them rotate synchronously, so that no additional motor is required for rotation.
[0023] Working principle: The operator inputs petroleum and other materials into the reactor 1 through the feed port 5 opened on the surface of the reactor 1, and starts the stirring motor 10 at the upper end to stir the reactor 1. The stirring motor 10 is provided with a stirring blade 13 penetrating the upper cover 4 at the lower end. The stirring blade 13 is an anchor structure that fits the inner wall of the reactor 1 better and has a higher mixing efficiency, which is suitable for stirring materials with high viscosity such as petroleum. After the mixing and stirring work is completed, the discharge mechanism fixedly installed on one side of the discharge pipe 101 is used for discharge. The rotating motor 106 controls the rotating rod 105 to drive the sealing circular plate 104 to rotate. The sealing circular plate 104 fits the inner wall of the sandwich ring 103 to form a seal and rotates to open the channel for discharge operation.
[0024] When thorough cleaning and internal maintenance are required, the lifting motor 7 at the lower end of the lifting base 2 is activated, and the lifting motor 7 controls the fixed plate 15 to move up and down along the lifting track 6. The fixed plate 15 drives the upper cover 4 to open the inside of the reactor 1, which is convenient for operators to inspect and maintain the stirring blades 13 and the inside of the reactor 1. A large amount of impurities will be generated during the oil production process and need to be cleaned regularly. The cleaning mechanism fixedly installed on the upper end of the upper cover 4 is activated to clean the inside of the reactor 1. The cleaning mechanism does not require excessive manual intervention and effectively reduces the labor intensity, avoiding manual contact with toxic substances and gases. In the sealed state, the sealing plug plate 17 on the upper surface of the upper cover 4 is in a fixed state, and is limited by a pin 19 that penetrates the limiting round rod 18 on one side to avoid problems such as uneven mixing caused by the entry of air and impurities during the mixing process. When cleaning the interior, remove the latch 19 and take out the sealing plug plate 17, use the hydraulic rod 9 at the upper end of the mounting seat 14 to move downward, and the cleaning mechanism enters the reactor 1 through the output end of the hydraulic rod 9. The staff connects the external water source to the water inlet 202, and the high-pressure water source enters the water pipe 201 to act on the turboprop 207. The turboprop 207 is rotatably mounted on the lower end of the limit support 206, and the lower end of the turboprop 207 is equipped with a rotating ring 208 through a fixed support arm 209. The rotating ring 208 is rotatably mounted on the lower end of the water pipe 201, and the lower surface of the rotating ring 208 is meshed with one end of the rotating head 204. The rotating head 204 can be driven to rotate through the rotating ring 208, and the nozzles 205 equidistantly mounted on the outer surface of the rotating head 204 are used to wash the inner wall of the reactor 1 with water, and the sewage is discharged from the discharge pipe 101 at the lower end.
[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A mixing and stirring device for petroleum production, comprising a reaction kettle (1), characterized in that: The reactor (1) is provided with a lifting base (2) at the rear end, a lifting motor (7) is provided at the lower end of the front surface of the lifting base (2), a supporting leg (3) is provided at the lower end of the reactor (1), a feeding port (5) is provided on the outer surface of the reactor (1), a fixing plate (15) is provided at the front end of the lifting base (2), an upper cover (4) is provided at the lower end of the fixing plate (15), a stirring motor (10) is provided at the center position of the upper surface of the upper cover (4), a mounting seat (14) is provided on the upper surface of the upper cover (4) at one side of the stirring motor (10), a hydraulic rod (9) is provided at the upper end of the mounting seat (14), a cleaning mechanism penetrating the upper cover (4) is provided at the lower end of the hydraulic rod (9), a sliding sealing mechanism is provided on the lower surface of the upper cover (4) at the mounting seat (14), a discharge pipe (101) is provided at the lower end of the reactor (1), and a discharge mechanism is provided on one side of the discharge pipe (101).
2. A mixing and stirring device for petroleum production according to claim 1, characterized in that: The stirring motor (10) penetrates the upper cover (4) and is provided with stirring blades (13); the lower surface of the inner wall of the reaction kettle (1) is provided with a supporting base (11); and the lower surface of the inner wall of the reaction kettle (1) is provided with a discharge trough (12) at the lower end of the supporting base (11).
3. A mixing and stirring device for petroleum production according to claim 1, characterized in that: A symmetrical lifting track (6) is provided on the front surface of the lifting base (2), and a guide rod (8) is provided at the output end of the lifting motor (7), wherein the guide rod (8) passes through the fixing plate (15).
4. A mixing and stirring device for petroleum production according to claim 1, characterized in that: The discharge comprises two connecting cover plates (102) fixedly mounted on one side of the discharge pipe (101); a sandwich ring (103) is arranged between the two connecting cover plates (102); a rotating motor (106) is arranged at the lower end of the sandwich ring (103); a rotating rod (105) penetrating the sandwich ring (103) is arranged at the output end of the rotating motor (106); and a sealing circular plate (104) is fixedly mounted on the rotating rod (105) between the sandwich rings (103).
5. A mixing and stirring device for petroleum production according to claim 1, characterized in that: The sliding sealing mechanism comprises a limiting circumferential table (16) fixedly mounted on one side of the mounting seat (14); a sealing plug plate (17) is slidably mounted on the lower end of the mounting seat (14); a boss (20) is provided on one end of the sealing plug plate (17) close to the limiting circumferential table (16); a limiting round rod (18) is installed through the limiting circumferential table (16); the limiting round rod (18) passes through the boss (20); and a latch (19) is installed through the limiting round rod (18) located on the outer side of the limiting circumferential table (16).
6. A mixing and stirring device for petroleum production according to claim 1, characterized in that: The cleaning mechanism comprises a water pipe (201) fixedly mounted on the output end of the hydraulic rod (9); a water inlet (202) is provided at the upper end of the outer surface of the water pipe (201); a connecting block (203) is provided at the lower end of the water pipe (201); a rotating head (204) is provided on one side of the connecting block (203); and four nozzles (205) are arranged at equal distances on the outer surface of the rotating head (204).
7. A mixing and stirring device for petroleum production according to claim 6, characterized in that: A limit support (206) is fixedly mounted on the middle end of the inner wall of the water pipe (201); a turboprop (207) is rotatably mounted on the lower end of the limit support (206); three equidistantly arranged fixed support arms (209) are fixedly mounted on the lower end of the turboprop (207); a rotating ring (208) is fixedly mounted on the lower end of the fixed support arms (209); the rotating ring (208) is rotatably mounted on the lower end of the inner wall of the water pipe (201); and the rotating ring (208) is meshed with one side of the rotating head (204).