An unmanned aerial vehicle based live washing and drying insulator device
By using drones to carry spray guns and ducted fan devices, efficient cleaning and rapid drying of insulators were achieved, solving the problems of incomplete cleaning and untimely drying in existing technologies, and reducing operating costs and environmental impact.
Patent Information
- Application Number
- CN202411522064.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2044-10-29
AI Technical Summary
Existing technologies for cleaning insulators are inadequate. Mechanical methods cannot completely remove sticky and firmly attached substances, chemical methods have environmental impacts, and physical methods may damage the insulator surface. Furthermore, existing methods cannot achieve efficient live cleaning and rapid drying.
The system utilizes a drone carrying a spray gun and a ducted fan. Water is supplied by a high-pressure water pump, heated by electric heating wires, and the position and angle of the spray gun and ducted fan are adjusted by a steering component. Combined with cleaning brushes and dustproof nets, it achieves efficient cleaning and rapid drying of insulators.
No personnel are required to work on the tower, enabling efficient cleaning and rapid drying of insulators, reducing the requirements for the working environment and the cost of power outages, and improving cleaning efficiency and drying effect.
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Figure CN119259547B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of insulator cleaning, and in particular to a live cleaning and drying insulator device based on a UAV. BACKGROUND
[0002] With the development of China's industry, the rapid increase in the mileage of electrified railways, and the continuous rise in residential electricity consumption, the capacity and voltage of the power supply network are also increasing accordingly, which requires the power supply system to have higher safety and stability. In the power supply system, high-voltage insulators are an important component, and their maintenance condition is very important for the safe operation of the line. Due to long-term exposure to the environment, a layer of conductive dirt will form on the surface of the insulator, which can cause accidents such as pollution flashover, posing a great threat to the normal operation of the power grid.
[0003] Common insulator surface treatment methods include: mechanical method, which removes the substances attached to the surface of the insulator by mechanical means, such as using a scraper or grinding method; chemical method, which uses chemicals to dissolve the deposits or generate other forms of substances that are easy to clean or discharge, for example, using hydrochloric acid or sulfuric acid to clean the surface of the insulator in a corrosive environment, which can remove most of the dirt and rust; physical method, including high-pressure water gun cleaning, sandblasting, etc., high-pressure water gun can flush away the particles deposited on the surface of the insulator, and sandblasting can completely remove the dirt and rust layer.
[0004] However, the mechanical method can effectively remove most of the substances attached to the surface of the insulator, but there will still be some sticky and firm attachments and particles embedded in the pores on the surface of the insulator, which cannot be completely removed by this method. The chemical method needs to pay attention to the environmental impact of chemicals, and the physical method using sandblasting can damage the surface of the insulator, making it rough and uneven, and more easily attaching more deposits in the future. Therefore, the technical personnel in the field provide a live cleaning and drying insulator device based on a UAV to solve the problems raised in the background art. SUMMARY
[0005] In order to solve the problems raised in the background art, the present application provides a live cleaning and drying insulator device based on a UAV.
[0006] The live cleaning and drying insulator device based on a UAV provided by the present application adopts the following technical solution:
[0007] The utility model provides an unmanned aerial vehicle based live cleaning and drying insulator device, including unmanned aerial vehicle and fixedly arranged in the bottom end of unmanned aerial vehicle's cantilever, the top of cantilever is equipped with water tank, one side of water tank is fixed with first adjusting plate, the side of first adjusting plate away from water tank is inserted and is connected with second adjusting plate, the side of second adjusting plate away from first adjusting plate is hinged with steering plate, the top of second adjusting plate is equipped with steering assembly that takes steering plate rotation, both ends of steering plate are fixed with spray gun and ducted fan respectively, the other side of water tank is connected with high pressure water pump, high pressure water pump is communicated with spray gun through water pipe, the top of first adjusting plate is rotatably connected with winding wheel that takes water pipe winding, be equipped with the adjusting winding assembly of second adjusting plate and winding wheel linkage in first adjusting plate,
[0008] The inside of the ducted fan is fixed with an electric heating wire, and the both ends of the ducted fan are fixed with dustproof nets. The bottom end of the ducted fan is provided with a rotating assembly, and the both ends of the rotating assembly are provided with rotating plates. The opposite sides of the two rotating plates are both fixed with cleaning brushes which abut against the dustproof nets. The inside of the rotating plate is respectively provided with a first cavity and a second cavity. The first cavity is provided with a liquid supply assembly which can soak the cleaning brushes. The second cavity is provided with a switch assembly which can control the liquid supply assembly.
[0009] By adopting the above technical scheme, the positions of the spray gun and the ducted fan can be adjusted through the cooperation of the first adjusting plate and the second adjusting plate, which facilitates the adjustment of the distance between the spray gun, the ducted fan and the insulator. In addition, the angle of the spray gun and the ducted fan can be adjusted through the use of the steering assembly, so that the insulator can be conveniently high-pressure washed through the spray gun. Then, the insulator can be quickly heated and dried through the ducted fan and the electric heating wire inside the ducted fan, which is convenient for the quick cleaning of the insulator, improves the cleaning efficiency of the insulator, and the dustproof nets at both ends of the ducted fan can be cleaned through the cleaning brushes, which reduces the adhesion of dust and improves the drying effect of the ducted fan.
[0010] Preferably, the steering assembly comprises support plates fixedly arranged at the top of the second adjusting plate on both sides, a first gear rotatably connected between the two support plates, a first driving motor fixed on one side of one of the support plates and fixed with the first gear, a rack slidably arranged at the top of the second adjusting plate and engaged with the first gear, a first sliding block fixed at the bottom end of the rack, a first sliding groove formed at the top of the second adjusting plate for the sliding of the first sliding block, and a second sliding block fixed at one end of the rack and a second sliding groove formed at one side of the steering plate for the sliding of the second sliding block.
[0011] By adopting the above technical scheme, the rotation of the steering plate can be driven through the cooperation of the steering assembly, and then the angle of the spray gun and the ducted fan can be adjusted, which is convenient for the spray gun to wash the insulator from bottom to top and improves the washing effect of the insulator.
[0012] Preferably, the water pipe comprises a first high-pressure pipe, a rotary joint and a second high-pressure pipe, the rotary joint is fixedly arranged at one end of the winding wheel, the rotary joint is communicated with the high-pressure water pump through the first high-pressure pipe, one end of the second high-pressure pipe is wound on the outer wall of the winding wheel and communicated with the rotary joint, and the other end of the second high-pressure pipe is communicated with the spray gun.
[0013] By adopting the above technical scheme, through the cooperation of the first high-pressure pipe, the rotary joint and the second high-pressure pipe, the water pipe can be conveniently wound as a whole, and the length of the water pipe can be conveniently changed according to the position of the spray gun.
[0014] Preferably, the adjusting winding assembly comprises a screw rod rotatably arranged in the first adjusting plate and threadedly connected with the second adjusting plate, one side of the first adjusting plate is fixedly provided with a second driving motor fixedly connected with the screw rod, the outer wall of the screw rod is sleeved with a first bevel gear, and the bottom end of the winding wheel is fixedly provided with a second bevel gear engaged with the first bevel gear.
[0015] By adopting the above technical scheme, through the use of the adjusting winding assembly, when the length of the spray gun is lengthened, the winding wheel can spread the water pipe, so that the water pipe is lengthened accordingly, and when the length of the spray gun is shortened, the winding wheel can wind the water pipe, so that the water pipe is shortened accordingly, thereby conveniently changing the length of the water pipe according to the change of the spray gun, avoiding the water pipe from being scattered, wound and pressed, and facilitating the normal washing of the insulator by the spray gun.
[0016] Preferably, the rotating assembly comprises two fixed seats fixedly arranged at the bottom end of the duct fan on both sides, a rotating rod fixedly connected with the rotating plate is rotatably connected between the two fixed seats, the bottom end of the duct fan is fixedly provided with a third driving motor, the output shaft of the third driving motor is fixedly provided with a second gear, and the outer wall of the rotating rod is sleeved with a third gear engaged with the second gear.
[0017] By adopting the above technical scheme, through the cooperation of the rotating assembly, the rotating plate and the cleaning brush can be conveniently rotated around the bottom of the duct fan, the dust screen on the duct fan can be conveniently cleaned, dust adhesion and blockage of the dust screen can be avoided to affect the blowing of the duct fan, and the air-drying effect of the duct fan is improved.
[0018] Preferably, the liquid supply assembly comprises a liquid storage tank fixedly arranged in the first cavity, the bottom end of the liquid storage tank is communicated with an electromagnetic valve, the bottom end of the electromagnetic valve is communicated with a flow guide pipe, and the flow guide pipe is communicated on one side with a plurality of spray pipes penetrating into the cleaning brush.
[0019] By adopting the above technical scheme, through the cooperation of the liquid supply assembly, the surface of the dust screen can be conveniently sprayed with cleaning agent, the dust screen can be conveniently cleaned by the cleaning brush, and the cleaning effect of the dust screen is improved.
[0020] Preferably, the switch assembly comprises a self-resetting switch fixed to the inner wall of the second cavity at the bottom end and electrically connected to the electromagnetic valve, the top end of the self-resetting switch is fixed with a baffle plate, and the second cavity is slidably connected with a billiard ball in contact with the baffle plate.
[0021] By adopting the above technical scheme, when the rotating plate and the cleaning brush are in contact with the dust screen by rotating upward, the switch assembly works to open the liquid supply assembly, so that the surface of the dust screen can be sprayed with cleaning agent; when the rotating plate and the cleaning brush are separated from the dust screen by rotating downward, the switch assembly stops working to close the liquid supply assembly, so that the spraying of the cleaning agent is stopped, thereby facilitating the automatic spraying and cleaning of the dust screen.
[0022] Preferably, the water tank is slidably provided with a floating plate, one side of the floating plate is fixed with a third sliding block, the inner wall of the water tank is provided with a third sliding groove for sliding of the third sliding block, the top end of the water tank is connected with a vertical rod above the floating plate, the bottom end of the vertical rod is fixedly connected with the floating plate through a pull rope, the top end of the vertical rod is fixed with a pressing plate, the pressing plate is fixedly connected with the water tank through a first spring, and the top end of the water tank is fixed with a squeeze alarm in contact with the pressing plate.
[0023] By adopting the above technical scheme, by setting the floating plate, the floating plate changes with the water level, when the water level is low, the floating plate drives the pressing plate to squeeze the squeeze alarm, thereby facilitating timely water filling in the water tank, avoiding water shortage affecting the cleaning of the insulator, and improving the cleaning efficiency of the insulator.
[0024] Preferably, the bottom end of the water tank is fixed with a mounting frame matched with the cantilever beam, the top end of the inner wall of the mounting frame is fixed with a positioning block, the top end of the cantilever beam is provided with a positioning groove matched with the positioning block, one side of the mounting frame is connected with a fixed rod below the cantilever beam, and one side of the mounting frame is provided with a fixing assembly for fixing the fixed rod.
[0025] By adopting the above technical scheme, the cooperation of the mounting frame and the fixed rod facilitates fixing the water tank on the cantilever beam, facilitates the installation and dismounting of the water tank, and improves the installation and dismounting efficiency of the water tank.
[0026] Preferably, the fixing assembly comprises an insertion rod slidably arranged on one side of the mounting frame, the top end of the fixed rod is provided with an insertion groove matched with the insertion rod, the top end of the insertion rod is fixed with a fourth sliding block, one side of the mounting frame is provided with a fourth sliding groove for sliding of the fourth sliding block, and the fourth sliding groove is fixedly connected with the fourth sliding block through a second spring.
[0027] By adopting the above technical scheme, the cooperation of the fixing assembly facilitates quick fixing of the fixed rod, thereby facilitating quick installation and fixing of the water tank.
[0028] To sum up, the present application includes the following beneficial technical effects:
[0029] 1、The device for cleaning and drying insulators on unmanned aerial vehicles, the spray gun and the ducted fan are arranged on the unmanned aerial vehicle, after the spray gun finishes cleaning, the ducted fan and the electric heating wire inside the ducted fan are used to dry, which facilitates drying after cleaning, improves the cleaning efficiency of the insulators, and through the cooperation of the first adjusting plate, the second adjusting plate and the adjusting winding assembly, the positions of the spray gun and the ducted fan can be adjusted, the spray gun and the ducted fan are moved to the lower side of the insulators, the cleaning of the insulators is facilitated, and under the movement of the steering assembly, the rotation of the spray gun and the ducted fan is driven, the angle of the spray gun and the ducted fan is adjusted, the cleaning from bottom to top is facilitated, and the cleaning effect of the insulators is improved, in the overall use of the device, personnel do not need to work on the tower, the unmanned aerial vehicle is used for mounting, hoisting and operation, and the water cleaning operation is easily completed, and the device supports live-line operation, reduces the requirement for the operation environment and the cost of power failure.
[0030] 2、The device for cleaning and drying insulators on unmanned aerial vehicles, the dustproof net is arranged at the opening of the two ends of the ducted fan, the ducted fan is protected from dust, dust is prevented from floating into the ducted fan to affect air blowing, and when dust is attached to the surface of the dustproof net, under the cooperation of the rotating assembly, the rotation of the rotating plate and the cleaning brush is driven, when the rotating plate and the cleaning brush rotate in the upper half of the circle, under the cooperation of the switch assembly and the liquid supply assembly, the surface of the dustproof net is sprayed with cleaning agent, and the cleaning brush is cleaned, so that the dust remaining on the surface of the dustproof net is reduced, after cleaning, when the rotating plate and the cleaning brush rotate in the lower half of the circle, the switch assembly and the liquid supply assembly stop spraying cleaning agent, and the cleaning of the dustproof net is stopped, so that the dustproof net is automatically cleaned, dust attached to the dustproof net is prevented from affecting the air blowing of the ducted fan, the rapid drying of the insulators is facilitated, and the drying effect of the insulators is improved.
[0031] 3、The device for cleaning and drying insulators on unmanned aerial vehicles, the floating plate is arranged in the water tank, when the flushing water in the water tank is full, the floating plate is located above the water tank, at this time, the pull rope is in a relaxed state, that is, the vertical rod and the pressing plate are kept in the initial state under the elastic force of the first spring, when the water level is lowered after the flushing water is used, the floating plate is lowered along with the lowering of the water level, when the floating plate is lowered below the water tank, the pull rope is pulled under the gravity of the floating plate, the pull rope drives the vertical rod and the pressing plate to move downward, and the pressing plate presses the extrusion alarm, so that the extrusion alarm can alarm and sound, thereby prompting the staff to supplement the flushing water in time, avoiding the insufficient flushing water affecting the cleaning of the insulators, and improving the cleaning efficiency of the insulators.
[0032] 4、The device for cleaning and drying insulators on the basis of unmanned aerial vehicle, when the water tank needs to be installed quickly, the mounting frame at the bottom of the water tank is clamped on the suspension beam, the positioning block is inserted into the positioning groove, the water tank is positioned and fixed, then the fixing rod is inserted through the lower part of the suspension beam, the fixing rod is fixed through the fixing assembly, the mounting frame is fixed, the installation of the water tank is completed, the water tank is convenient to install and disassemble, and the installation and disassembly efficiency of the water tank is improved. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is a structural schematic diagram of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application;
[0034] Figure 2 is a structural schematic diagram of the water tank of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application;
[0035] Figure 3 is a structural schematic diagram of the steering plate of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application;
[0036] Figure 4 is a structural schematic diagram of the first adjusting plate of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application;
[0037] Figure 5 is a structural schematic diagram of the ducted fan of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application;
[0038] Figure 6 is a structural schematic diagram of the water tank of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application;
[0039] Figure 7 is a structural schematic diagram of the mounting frame of the device for cleaning and drying insulators on the basis of unmanned aerial vehicle in the embodiment of the present application.
[0040] Explanation of reference signs: 1, unmanned aerial vehicle; 2, suspension beam; 3, water tank; 4, first adjusting plate; 5, second adjusting plate; 6, turning plate; 7, turning assembly; 701, support plate; 702, first gear; 703, first driving motor; 704, rack; 705, first sliding block; 706, first sliding groove; 707, second sliding block; 708, second sliding groove; 8, spray gun; 9, ducted fan; 10, high-pressure water pump; 11, water pipe; 1101, first high-pressure pipe; 1102, rotary joint; 1103, second high-pressure pipe; 12, winding wheel; 13, adjusting winding assembly; 1301, lead screw; 1302, second driving motor; 1303, first bevel gear; 1304, second bevel gear; 14, electric heating wire; 15, dustproof net; 16, rotating assembly; 1601, fixed seat; 1602, rotating rod; 1603, third driving motor; 1604, second gear; 1605, third gear; 17, turning plate; 18, cleaning brush; 19, first cavity; 20, second cavity; 21, liquid supply assembly; 2101, liquid storage tank; 2102, electromagnetic valve; 2103, flow guide pipe; 2104, spray pipe; 22, switch assembly; 2201, self-resetting switch; 2202, impact plate; 2203, impact ball; 23, floating plate; 24, third sliding block; 25, third sliding groove; 26, vertical rod; 27, pull rope; 28, pressing plate; 29, first spring; 30, extrusion alarm; 31, mounting frame; 32, positioning block; 33, positioning groove; 34, fixed rod; 35, fixing assembly; 3501, insertion rod; 3502, insertion groove; 3503, fourth sliding block; 3504, fourth sliding groove; 3505, second spring. DETAILED DESCRIPTION
[0041] The following will be described in detail below with reference to the accompanying drawings. Figures 1-7 The application is further described in detail.
[0042] The embodiment of the application discloses a live cleaning and drying insulator device based on an unmanned aerial vehicle.
[0043] Embodiment one:
[0044] Reference Figures 1-7The utility model provides a kind of live cleaning and drying insulator device based on unmanned plane, including unmanned plane 1 and fixedly arranged in the bottom end of unmanned plane 1 cantilever 2, the top of cantilever 2 is equipped with water tank 3, one side of water tank 3 is fixed with first adjusting plate 4, and the side of first adjusting plate 4 away from water tank 3 is connected with second adjusting plate 5, and the side of second adjusting plate 5 away from first adjusting plate 4 is hinged with steering plate 6, the top of second adjusting plate 5 is equipped with steering assembly 7 for driving steering plate 6 to rotate, and the both ends of steering plate 6 are fixed with spray gun 8 and ducted fan 9 respectively, the other side of water tank 3 is communicated with high-pressure water pump 10, high-pressure water pump 10 is communicated with spray gun 8 by water pipe 11, the top of first adjusting plate 4 is rotatably connected with winding wheel 12 for winding water pipe 11, and the inside of first adjusting plate 4 is equipped with adjusting winding assembly 13 for driving second adjusting plate 5 and winding wheel 12 to link, the inside of ducted fan 9 is fixed with electric heating wire 14, and the both ends of ducted fan 9 are fixed with dust screen 15, the bottom of ducted fan 9 is equipped with rotating assembly 16, the both ends of rotating assembly 16 are equipped with rotating plate 17, the opposite side of two rotating plates 17 is fixed with cleaning brush 18 for abutting dust screen 15, the inside of rotating plate 17 is respectively provided with first cavity 19 and second cavity 20, first cavity 19 is equipped with liquid supply assembly 21 for wetting cleaning brush 18, and second cavity 20 is equipped with switch assembly 22 for controlling liquid supply assembly 21.
[0045] When the insulator needs to be cleaned, the unmanned aerial vehicle 1 adopts the FlyCart 30, first makes the unmanned aerial vehicle 1 move to the position close to the insulator, and makes the spray gun 8 and the ducted fan 9 be located below the insulator, then drives the movement of the second adjusting plate 5 under the movement of the adjusting winding assembly 13, the second adjusting plate 5 drives the movement of the steering plate 6, thereby driving the movement of the spray gun 8 and the ducted fan 9, adjusts the position of the spray gun 8 and the ducted fan 9, moves the spray gun 8 and the ducted fan 9 to the appropriate cleaning position, adjusts the movement of the winding assembly 13, drives the synchronous rotation of the winding wheel 12, the winding wheel 12 corresponds to the winding or unwinding of the water pipe 11, facilitates the movement of the water pipe 11 following the movement of the spray gun 8, avoids the winding and scattering of the water pipe 11 due to looseness, avoids affecting the spray cleaning of the spray gun 8, then drives the rotation of the steering plate 6 under the cooperation of the steering assembly 7, the steering plate 6 drives the rotation of the spray gun 8 and the ducted fan 9, adjusts the angle of the spray gun 8 and the ducted fan 9, makes the flushing angle greater than or equal to 60°, and then flushes the insulator from bottom to top, then under the work of the high-pressure water pump 10, the high-pressure water pump 10 adopts a high-pressure plunger pump with a pressure greater than 10 MPa, a flow of 12 L / min, and a weight less than 5 kg, the sprayed high-pressure water column can reach more than 3 meters, and the water pipe 11 adopts a 2cm high-pressure water pipe, ensures sufficient flow and water pressure, can pump out the water in the water tank 3, the water tank 3 adopts a large capacity of 35L, and a water inlet is arranged on one side of the water tank 3 for input of the flushing water, the flushing water adopts industrial distilled water, and the electrical conductivity is 0.1μs / cm, and the resistivity is 10000 kΩ·cm. The water is delivered to the spray gun 8 through the water pipe 11, facilitating the cleaning of the insulator. After the cleaning is completed, the duct fan 9 is turned on. The duct fan 9 is a 90 mm high-speed duct fan, which can generate a thrust of 6-8 kg during operation. The residual water droplets can be blown dry at a distance of 2-3 meters from the insulator. At the same time, the electric heating wire 14 in the duct fan 9 starts to work. The electric heating wire 14 is distributed in a ring shape in the duct fan 9, which facilitates the uniform blowing of hot air, thereby facilitating the rapid air drying of the insulator. Dust screens 15 are arranged at the openings of the two ends of the duct fan 9, which are used for dustproof protection of the duct fan 9, avoiding dust from floating into the inside of the duct fan 9 and affecting the blowing. When the surface of the dust screen 15 adheres to a large amount of dust, the rotation of the rotating assembly 16 drives the rotation of the rotating plate 17 and the cleaning brush 18. When the rotating plate 17 and the cleaning brush 18 are upwardly rotated and contacted with the dust screen 15, the switch assembly 22 controls the liquid supply assembly 21 to work, and sprays cleaning agent on the dust screen 15, and cooperates with the cleaning brush 18 to clean. When the rotating plate 17 and the cleaning brush 18 are downwardly rotated and separated from the dust screen 15, the switch assembly 22 controls the liquid supply assembly 21 to stop working, thereby facilitating the automatic cleaning of the dust screen 15, avoiding the adhesion of dust to the dust screen 15 and affecting the blowing of the duct fan 9, facilitating the rapid air drying of the insulator, and improving the air drying efficiency of the insulator. The steering assembly 7, the spray gun 8, the duct fan 9, the high-pressure water pump 10, the adjusting and winding assembly 13, the electric heating wire 14, the rotating assembly 16 and other structures are remotely controlled through image transmission and communication of the Zhi Fei W330 platform.
[0046] Example Two
[0047] Referring to Figures 2-4The steering assembly 7 comprises support plates 701 fixed at the top end of the second adjusting plate 5, a first gear 702 rotatably connected between the two support plates 701, a first driving motor 703 fixed on one side of one of the support plates 701 and fixed with the first gear 702, a rack 704 slidably arranged at the top end of the second adjusting plate 5 and engaged with the first gear 702, a first sliding block 705 fixed at the bottom end of the rack 704, a first sliding slot 706 formed in the top end of the second adjusting plate 5 and through which the first sliding block 705 slides, a second sliding block 707 fixed at one end of the rack 704, a second sliding slot 708 formed in one side of the steering plate 6 and through which the second sliding block 707 slides, the water pipe 11 comprises a first high-pressure pipe 1101, a rotary joint 1102 and a second high-pressure pipe 1103, the rotary joint 1102 is fixed at one end of the winding wheel 12, the rotary joint 1102 is communicated with the high-pressure water pump 10 through the first high-pressure pipe 1101, one end of the second high-pressure pipe 1103 is wound around the outer wall of the winding wheel 12 and communicated with the rotary joint 1102, the other end of the second high-pressure pipe 1103 is communicated with the spray gun 8, the adjusting and winding assembly 13 comprises a lead screw 1301 rotatably arranged in the first adjusting plate 4 and threadedly connected with the second adjusting plate 5, a second driving motor 1302 fixed on one side of the first adjusting plate 4 and fixed with the lead screw 1301, a first bevel gear 1303 sleeved on the outer wall of the lead screw 1301, and a second bevel gear 1304 fixed at the bottom end of the winding wheel 12 and engaged with the first bevel gear 1303.
[0048] When the unmanned aerial vehicle 1 is in the air and the positions of the spray gun 8 and the ducted fan 9 need to be adjusted, first, the rotation of the lead screw 1301 is driven by the movement of the second driving motor 1302, and the second adjusting plate 5 is inserted and moved in the first adjusting plate 4, thereby driving the spray gun 8 and the ducted fan 9 to move closer to or farther away from the unmanned aerial vehicle 1. When moving closer, the rotation of the first bevel gear 1303 is driven by the lead screw 1301, and the rotation of the second bevel gear 1304 is driven by the first bevel gear 1303, thereby driving the rotation of the winding wheel 12. The winding wheel 12 winds the water pipe 11 during rotation. When moving farther away, the lead screw 1301 is reversed by the second driving motor 1302, and the winding wheel 12 is reversed by the cooperation of the first bevel gear 1303 and the second bevel gear 1304, thereby unwinding the water pipe 11. Thus, when the spray gun 8 moves, the water pipe 11 can be appropriately positioned relative to the spray gun 8, and the water pipe 11 is prevented from being wound and knotted when it is in a loose state, thereby preventing the water supply of the spray gun 8 from being affected. Specifically, the rotary joint 1102 is fixed on the end axis of the winding wheel 12, and one end of the rotary joint 1102 penetrates through the outer wall of the winding wheel 12 and extends out, and then the end is connected with the second high-pressure pipe 1103. The other end of the second high-pressure pipe 1103 is connected with the spray gun 8. Thus, when the winding wheel 12 rotates, the second high-pressure pipe 1103 is wound. The other end of the rotary joint 1102 is connected with the first high-pressure pipe 1101, and the end and the first high-pressure pipe 1101 are in a rotating state. Thus, the winding wheel 12 is prevented from pulling the first high-pressure pipe 1101 when it rotates. The other end of the first high-pressure pipe 1101 is connected with the high-pressure water pump 10. Thus, the high-pressure water pump 10 can deliver the water in the water tank 3 to the spray gun 8 through the first high-pressure pipe 1101, the rotary joint 1102, and the second high-pressure pipe 1103 in sequence. When the positions of the spray gun 8 and the ducted fan 9 are adjusted, the rotation of the first gear 702 is driven by the movement of the first driving motor 703, and the horizontal movement of the rack 704 is driven by the meshing of the first gear 702 and the rack 704. At the same time, the rack 704 is conveniently supported by the sliding cooperation of the first sliding block 705 and the first sliding groove 706, thereby maintaining the stability of the movement of the rack 704. The rack 704 drives the movement of the second sliding block 707, so that the second sliding block 707 slides in the second sliding groove 708. Thus, the rotation of the steering plate 6 is driven by the horizontal left-right movement of the rack 704, and the spray gun 8 and the ducted fan 9 are driven to rotate by the steering plate 6. The angle of the spray gun 8 and the ducted fan 9 is adjusted, so that the angle between the spray gun 8 and the ducted fan 9 and the second adjusting plate 5 is greater than or equal to 60°. Thus, the insulator can be washed from bottom to top, thereby facilitating the rapid cleaning of the insulator.
[0049] Embodiment Three
[0050] With reference to Figure 5The rotating assembly 16 comprises two fixed seats 1601 fixed at the bottom end of the ducted fan 9, a rotating rod 1602 fixed with the rotating plate 17 rotatably connected between the two fixed seats 1601, a third driving motor 1603 fixed at the bottom end of the ducted fan 9, a second gear 1604 fixed on the output shaft of the third driving motor 1603, and a third gear 1605 sleeved on the outer wall of the rotating rod 1602 and engaged with the second gear 1604. The liquid supply assembly 21 comprises a liquid storage tank 2101 fixed in the first cavity 19, an electromagnetic valve 2102 communicated with the bottom end of the liquid storage tank 2101, a flow guide pipe 2103 communicated with the bottom end of the electromagnetic valve 2102, and a plurality of spray pipes 2104 communicated with the flow guide pipe 2103 and penetrating into the cleaning brush 18. The switch assembly 22 comprises a self-resetting switch 2201 fixed on the inner wall of the second cavity 20 and electrically connected with the electromagnetic valve 2102, a striker plate 2202 fixed on the top end of the self-resetting switch 2201, and a striker ball 2203 slidably connected in the second cavity 20 and abutting against the striker plate 2202.
[0051] When the surface of the dust screen 15 needs to be cleaned, the third driving motor 1603 drives the second gear 1604 to rotate, the second gear 1604 drives the third gear 1605 to rotate, the third gear 1605 drives the rotating rod 1602 to rotate, and the rotating rod 1602 drives the rotating plate 17 and the cleaning brush 18 to rotate. The length of the rotating plate 17 and the cleaning brush 18 is greater than the diameter of the ducted fan 9, so that the dust screen 15 can be cleaned at different positions. When the rotating plate 17 and the cleaning brush 18 rotate in the upper half of the circle, the rotating plate 17 is in an upward or oblique upward state, so that the striker ball 2203 slides downward and hits the striker plate 2202 under the action of gravity. The surface of the striker plate 2202 is provided with a rubber pad, which can reduce the damage between the striker ball 2203 and the striker plate 2202. The striker plate 2202 is pressed downward to the self-resetting switch 2201 under the impact, the self-resetting switch 2201 opens the electromagnetic valve 2102, the electromagnetic valve 2102 discharges the cleaning agent in the liquid storage tank 2101, the top of the liquid storage tank 2101 is communicated with a liquid inlet pipe penetrating to the outside of the rotating plate 17, the cleaning agent is conveniently conveyed to the liquid storage tank 2101 for storage, then the electromagnetic valve 2102 conveys the cleaning agent to the flow guide pipe 2103, and then the cleaning agent is sprayed onto the dust screen 15 through the spray pipe 2104. Then, the dust screen 15 is cleaned by cooperating with the wiping of the cleaning brush 18. When the cleaning is completed, the rotating plate 17 and the cleaning brush 18 are separated from the dust screen 15 by rotating downward, which can form an avoidance to avoid interference with the blowing of the ducted fan 9. When rotating in the lower half of the circle, the rotating plate 17 is in a downward or oblique downward state, so that the striker ball 2203 is separated from the striker plate 2202 under the action of gravity, that is, the pressing of the self-resetting switch 2201 is stopped, and the self-resetting switch 2201 closes the electromagnetic valve 2102. At this time, the discharge of the cleaning agent is stopped.
[0052] Embodiment Four
[0053] With reference to Figure 6 The water tank 3 is slidably provided with a floating plate 23, one side of the floating plate 23 is fixedly provided with a third sliding block 24, an inner wall of the water tank 3 is provided with a third sliding groove 25 for sliding of the third sliding block 24, a top end of the water tank 3 is connected with a vertical rod 26 located above the floating plate 23, a bottom end of the vertical rod 26 is fixedly connected with the floating plate 23 through a pull rope 27, a top end of the vertical rod 26 is fixedly provided with a pressing plate 28, the pressing plate 28 is fixedly connected with the water tank 3 through a first spring 29, and a top end of the water tank 3 is fixedly provided with a squeeze alarm 30 abutting against the pressing plate 28.
[0054] In the embodiment, when the flushing water is delivered into the water tank 3 through the water inlet, the floating plate 23 is located at an upper position of the water tank 3 when the water tank 3 is filled with water, the floating plate 23 and the vertical rod 26 are relatively close, that is, the pull rope 27 is in a relaxed state, the pull rope 27 does not have a pulling force on the vertical rod 26, and the pressing plate 28 is separated from the squeeze alarm 30 under the elastic action of the first spring 29. When the water level gradually decreases during use of the flushing water, the floating plate 23 moves downward along with the water level, the floating plate 23 gradually straightens the pull rope 27, and the floating plate 23 is located at a lowermost position of the water tank 3 when the water level is at a lowest position. Under the action of the gravity of the floating plate 23, the pull rope 27 is pulled downward, the pull rope 27 drives the vertical rod 26 to move downward, the vertical rod 26 drives the pressing plate 28 to move downward, the pressing plate 28 gradually compresses the first spring 29, the gravity of the floating plate 23 is greater than the elastic force of the first spring 29, the floating plate 23 can drive the pressing plate 28 to move downward to compress the first spring 29, and the pressing plate 28 presses the squeeze alarm 30. When the pressing plate 28 presses the squeeze alarm 30, the squeeze alarm 30 alarms and emits sound, that is, a worker can be prompted to timely supplement the flushing water, the flushing water is prevented from being insufficient to affect cleaning of the insulator, and the cleaning efficiency of the insulator is improved.
[0055] Embodiment Five
[0056] With reference to Figure 7 A bottom end of the water tank 3 is fixedly provided with a mounting frame 31 matched with the cantilever beam 2, a top end of an inner wall of the mounting frame 31 is fixedly provided with a positioning block 32, a top end of the cantilever beam 2 is provided with a positioning groove 33 matched with the positioning block 32, one side of the mounting frame 31 is connected with a fixed rod 34 located below the cantilever beam 2, one side of the mounting frame 31 is provided with a fixing assembly 35 for fixing the fixed rod 34, the fixing assembly 35 comprises an insertion rod 3501 slidably arranged on one side of the mounting frame 31, a top end of the fixed rod 34 is provided with an insertion groove 3502 matched with the insertion rod 3501, a top end of the insertion rod 3501 is fixedly provided with a fourth sliding block 3503, one side of the mounting frame 31 is provided with a fourth sliding groove 3504 for sliding of the fourth sliding block 3503, and the fourth sliding groove 3504 is fixedly connected with the fourth sliding block 3503 through a second spring 3505.
[0057] In this embodiment, when the water tank 3 needs to be installed, the mounting frame 31 at the bottom of the water tank 3 is clamped on the suspension beam 2, the suspension beam 2 is two, which is arranged at the bottom of the unmanned aerial vehicle 1 on both sides, the mounting frame 31 is provided with four, which are symmetrically clamped on the two suspension beams 2 respectively, and meanwhile the positioning block 32 on the mounting frame 31 is inserted into the positioning groove 33 on the suspension beam 2, that is, the mounting frame 31 can be positioned and fixed, so as to avoid the left and right sliding of the mounting frame 31 on the suspension beam 2, then the fixing rod 34 is inserted through the bottom of the suspension beam 2, and the fixing rod 34 is inserted through the other side of the mounting frame 31, then under the elastic action of the second spring 3505, the fourth sliding block 3503 is driven to move downward, the fourth sliding block 3503 drives the insertion rod 3501 to move downward, so that the insertion rod 3501 is inserted into the insertion slot 3502, so that the fixing rod 34 can be fixed, so as to fix the mounting frame 31, that is, the installation of the water tank 3 can be completed, and the quick installation and disassembly of the water tank 3 are facilitated.
[0058] The implementation principle of the device for cleaning and drying insulators on the basis of the unmanned aerial vehicle is as follows: first, the unmanned aerial vehicle 1 is lifted to move close to the insulator, and the spray gun 8 and the ducted fan 9 are located below the insulator; then, under the movement of the adjusting winding assembly 13, the movement of the second adjusting plate 5 is driven, the second adjusting plate 5 drives the movement of the deflection plate 6, so that the spray gun 8 and the ducted fan 9 move, the position of the spray gun 8 and the ducted fan 9 is adjusted, the spray gun 8 and the ducted fan 9 move to a suitable cleaning position, and under the movement of the adjusting winding assembly 13, the synchronous rotation of the winding wheel 12 is driven, the winding wheel 12 correspondingly winds or unwinds the water pipe 11, so that the water pipe 11 moves along with the movement of the spray gun 8, the winding and scattering of the water pipe 11 due to looseness are avoided, and the influence of the spray gun 8 on the spray cleaning is avoided; then, under the cooperation of the deflection assembly 7, the rotation of the deflection plate 6 is driven, the deflection plate 6 drives the rotation of the spray gun 8 and the ducted fan 9, the angle of the spray gun 8 and the ducted fan 9 is adjusted, the flushing angle is greater than or equal to 60°, and the insulator can be flushed from bottom to top; then, under the work of the high-pressure water pump 10, the flushing water in the water tank 3 is transported to the water pipe 11 and then to the spray gun 8, and the spray gun 8 can spray the flushing water to the surface of the insulator to clean the insulator; when the cleaning is completed, the ducted fan 9 starts to work, the electric heating wire 14 in the ducted fan 9 starts to work, the electric heating wire 14 generates heat, the ducted fan 9 blows the heat to the surface of the insulator, the insulator can be quickly dried, the dust screen 15 is arranged at the opening of the two ends of the ducted fan 9, the dust screen 15 is used for dust protection of the ducted fan 9, dust is prevented from floating into the ducted fan 9 to affect the blowing, when the surface of the dust screen 15 is attached with a large amount of dust, under the cooperation of the rotating assembly 16, the rotation of the rotating plate 17 and the cleaning brush 18 is driven, when the rotating plate 17 and the cleaning brush 18 are upwardly rotated to contact the dust screen 15, the switch assembly 22 controls the liquid supply assembly 21 to work to spray the cleaning agent on the dust screen 15, and the cleaning brush 18 is used for cleaning, when the rotating plate 17 and the cleaning brush 18 are downwardly rotated to separate from the dust screen 15, the switch assembly 22 controls the liquid supply assembly 21 to stop working to stop spraying the cleaning agent, so that the automatic cleaning of the dust screen 15 is facilitated, the dust screen 15 is prevented from being attached with dust to affect the blowing of the ducted fan 9, the quick drying of the insulator is facilitated, and the drying efficiency of the insulator is improved.
[0059] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, and therefore: any equivalent changes made on the basis of the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. An unmanned aerial vehicle (UAV)-based live-line washing and drying insulator device, comprising an UAV (1) and a suspension beam (2) fixedly arranged at the bottom end of the UAV (1), characterized in that: The top end of the cantilever beam (2) is provided with a water tank (3), one side of the water tank (3) is fixedly provided with a first adjusting plate (4), the side, away from the water tank (3), of the first adjusting plate (4) is penetratingly connected with a second adjusting plate (5), the side, away from the first adjusting plate (4), of the second adjusting plate (5) is hingedly connected with a steering plate (6), the top end of the second adjusting plate (5) is provided with a steering assembly (7) for driving the steering plate (6) to rotate, both ends of the steering plate (6) are fixedly provided with a spray gun (8) and a ducted fan (9) respectively, the other side of the water tank (3) is communicated with a high-pressure water pump (10), the high-pressure water pump (10) is communicated with the spray gun (8) through a water pipe (11), the top end of the first adjusting plate (4) is rotatably connected with a winding wheel (12) for winding the water pipe (11), the first adjusting plate (4) is internally provided with an adjusting and winding assembly (13) for driving the second adjusting plate (5) and the winding wheel (12) to link together; The inside of the ducted fan (9) is fixedly provided with an electric heating wire (14), both ends of the ducted fan (9) are fixedly provided with a dust screen (15), the bottom end of the ducted fan (9) is provided with a rotating assembly (16), both ends of the rotating assembly (16) are provided with a rotating plate (17), the opposite sides of the two rotating plates (17) are fixedly provided with a cleaning brush (18) abutting against the dust screen (15), the inside of the rotating plate (17) is respectively provided with a first cavity (19) and a second cavity (20), the first cavity (19) is internally provided with a liquid supply assembly (21) for wetting the cleaning brush (18), the second cavity (20) is internally provided with a switch assembly (22) for controlling the liquid supply assembly (21); The liquid supply assembly (21) comprises a liquid storage tank (2101) fixedly arranged in the first cavity (19), the bottom end of the liquid storage tank (2101) is communicated with an electromagnetic valve (2102), the bottom end of the electromagnetic valve (2102) is communicated with a flow guide pipe (2103), one side of the flow guide pipe (2103) is communicated with a plurality of spray pipes (2104) penetrating into the cleaning brush (18); The switch assembly (22) comprises a self-resetting switch (2201) fixedly arranged at the bottom end of the inner wall of the second cavity (20) and electrically connected with the electromagnetic valve (2102), the top end of the self-resetting switch (2201) is fixedly provided with a bump plate (2202), the second cavity (20) is slidingly connected with a bump ball (2203) abutting against the bump plate (2202).
2. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 1, wherein: The steering assembly (7) comprises support plates (701) fixed at the top of the second adjusting plate (5) on both sides, a first gear (702) is rotatably connected between the two support plates (701), one side of one of the support plates (701) is fixed with a first drive motor (703) fixed with the first gear (702), the top of the second adjusting plate (5) is slidably provided with a rack (704) engaged with the first gear (702), the bottom end of the rack (704) is fixed with a first sliding block (705), the top of the second adjusting plate (5) is provided with a first sliding groove (706) for the first sliding block (705) to slide, one end of the rack (704) is fixed with a second sliding block (707), one side of the steering plate (6) is provided with a second sliding groove (708) for the second sliding block (707) to slide.
3. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 1, wherein: The water pipe (11) comprises a first high-pressure pipe (1101), a rotary joint (1102) and a second high-pressure pipe (1103), the rotary joint (1102) is fixedly arranged at one end of the winding wheel (12), the rotary joint (1102) is communicated with the high-pressure water pump (10) through the first high-pressure pipe (1101), one end of the second high-pressure pipe (1103) is wound on the outer wall of the winding wheel (12) and communicated with the rotary joint (1102), the other end of the second high-pressure pipe (1103) is communicated with the spray gun (8).
4. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 3, wherein: The adjusting and winding assembly (13) comprises a lead screw (1301) rotatably arranged in the first adjusting plate (4) and threadedly connected with the second adjusting plate (5), one side of the first adjusting plate (4) is fixed with a second drive motor (1302) fixed with the lead screw (1301), the outer wall of the lead screw (1301) is sleeved with a first bevel gear (1303), the bottom end of the winding wheel (12) is fixed with a second bevel gear (1304) engaged with the first bevel gear (1303).
5. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 1, wherein: The rotating assembly (16) comprises fixed seats (1601) fixed at the bottom of the ducted fan (9) on both sides, a rotating rod (1602) fixed with a rotating plate (17) is rotatably connected between the two fixed seats (1601), the bottom of the ducted fan (9) is fixed with a third drive motor (1603), the output shaft of the third drive motor (1603) is fixed with a second gear (1604), the outer wall of the rotating rod (1602) is sleeved with a third gear (1605) engaged with the second gear (1604).
6. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 1, wherein: The water tank (3) is slidably provided with a floating plate (23), one side of the floating plate (23) is fixedly provided with a third sliding block (24), the inner wall of the water tank (3) is provided with a third sliding groove (25) for sliding of the third sliding block (24), the top end of the water tank (3) is connected with a vertical rod (26) above the floating plate (23), the bottom end of the vertical rod (26) is fixedly connected with the floating plate (23) through a pull rope (27), the top end of the vertical rod (26) is fixedly provided with a pressing plate (28), the pressing plate (28) is fixedly connected with the water tank (3) through a first spring (29), the top end of the water tank (3) is fixedly provided with an extrusion alarm (30) abutting against the pressing plate (28).
7. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 1, wherein: The bottom end of the water tank (3) is fixedly provided with a mounting frame (31) adapted to the suspension beam (2), the top end of the inner wall of the mounting frame (31) is fixedly provided with a positioning block (32), the top end of the suspension beam (2) is provided with a positioning groove (33) adapted to the positioning block (32), one side of the mounting frame (31) is connected with a fixing rod (34) below the suspension beam (2), one side of the mounting frame (31) is provided with a fixing assembly (35) for fixing of the fixing rod (34).
8. The unmanned aerial vehicle based live-line washing and drying insulator device of claim 7, wherein: The fixing assembly (35) comprises an insertion rod (3501) slidably arranged on one side of the mounting frame (31), the top end of the fixing rod (34) is provided with an insertion groove (3502) adapted to the insertion rod (3501), the top end of the insertion rod (3501) is fixedly provided with a fourth sliding block (3503), one side of the mounting frame (31) is provided with a fourth sliding groove (3504) for sliding of the fourth sliding block (3503), the fourth sliding groove (3504) is fixedly connected with the fourth sliding block (3503) through a second spring (3505).
Citation Information
Patent Citations
Insulator cleaning device
CN109622474A
Insulator live detection equipment based on unmanned aerial vehicle
CN219997141U