Ultrasonic fast cleaning equipment for wire
By introducing an automated filtration system into ultrasonic cleaning equipment, the filtration inconvenience caused by manual disassembly of the cleaning tank is solved, and an efficient and continuous cleaning and filtration process is achieved, improving the automation level and cleaning effect of the equipment.
Patent Information
- Application Number
- CN202411816035.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-12-11
AI Technical Summary
When using ultrasonic cleaning equipment, the cleaning tank needs to be manually removed for filtering operations, resulting in the inability to achieve automatic filtration.
A ultrasonic rapid cleaning equipment for wires was designed, combining ultrasonic cleaning technology and precision filtration technology, and a roller filter ring and an integrated flushing mechanism were used to realize automatic detection and cleaning of filter hole clogging.
Through an automated filtration system, manual intervention is reduced, maintenance costs are reduced, continuity and efficiency of the cleaning process are ensured, and deep cleaning of the wire surface is achieved.
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Figure CN119259576B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic cleaning, in particular to ultrasonic rapid cleaning equipment for wires. Background Art
[0002] The production process of wire involves an uninterrupted continuous operation process, in which the lubrication step is the key link to ensure smooth material forming and processing. However, in order to ensure the quality and effect of subsequent processes such as electroplating, welding and stamping, it is particularly important to thoroughly remove the residual lubricant on the surface. At present, the cleaning methods adopted in the industry include electrolytic cleaning, acid cleaning with double electrodes, high-pressure liquid jet cleaning, and ultrasonic cleaning. In particular, ultrasonic cleaning technology, with its excellent cleaning ability on the surface of objects, high-speed cleaning efficiency and excellent production efficiency, has successfully solved the bottleneck problem of instant cleaning in the wire automation production line, and significantly improved the continuity and efficiency of the overall production process.
[0003] The liquid in the cleaning tank is usually equipped with a circulation pump and a filter to maintain the cleanliness of the cleaning liquid, extend its service life, and improve cleaning efficiency. However, during use, the staff needs to manually disassemble and clean it, which will make it impossible to perform filtering operations. Summary of the invention
[0004] Some simplifications or omissions may be made in this section and the abstract and title of the present application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] The invention aims to provide an ultrasonic rapid cleaning device for wires.
[0006] Therefore, its purpose is to solve the problem that the filtering operation cannot be performed if the staff need to manually disassemble and clean the filter during use.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: an ultrasonic rapid cleaning device for wire, comprising an ultrasonic cleaning component, comprising a cleaning tank, a wire arranged inside the cleaning tank, and an ultrasonic cleaner arranged inside the cleaning tank, wherein the ultrasonic cleaner is used to generate a cavitation reaction on the cleaning liquid inside the cleaning tank to clean the dirt on the wire; a filtering and cleaning component, comprising a cleaning box arranged outside the cleaning tank, a segmented filtering mechanism arranged inside the cleaning box for segmented filtering of the cleaning liquid, a flushing mechanism arranged inside the segmented filtering mechanism for flushing dirt blocked on the segmented filtering mechanism, a collecting mechanism arranged outside the segmented filtering mechanism for collecting dirt during flushing, and a triggering mechanism arranged inside the cleaning box for detecting the liquid height.
[0008] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the cleaning box is fixedly provided with a water inlet pipe and a water outlet pipe which are interconnected with the cleaning tank body, and the first cavity of the cleaning box is installed with a circulating water pump for circulating the cleaning liquid into the interior of the cleaning box.
[0009] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the segmented filtering mechanism comprises a plurality of drum-type filter rings distributed at intervals, the outer peripheral edge of the drum-type filter ring is rotatably connected to a connecting ring, the lower half of the drum-type filter ring is fixedly connected to a magnetic trigger plate, and the magnetic trigger plate is provided with a plurality of filter holes for filtering the cleaning liquid.
[0010] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, wherein: each inner wall of the drum-type filter ring is correspondingly provided with a driving wheel, the driving wheel is arranged in contact with the drum-type filter ring, and one end of each driving wheel is transmission-connected to a motor, and the motor is fixed on the inner wall of the cleaning box.
[0011] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the flushing mechanism includes a compression cylinder fixed to the inner wall of the cleaning box, the compression cylinder is provided with a plurality of flushing holes in the horizontal direction, one end of the compression cylinder is connected to the compressed gas tank, and the flushing holes flush the dirt blocked in the filter holes through compressed gas.
[0012] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, a sliding cylinder fixed on a compression cylinder is provided above the flushing hole, a magnetic telescopic rod is slidably connected inside the sliding cylinder, a tension spring is fixedly connected between the magnetic telescopic rod and the sliding cylinder, an arc groove is opened inside the compression cylinder, an arc sealing plate is sealingly and slidably connected inside the arc groove, the arc sealing plate is driven by the magnetic telescopic rod to control the opening and closing of the flushing hole, and a reset spring is fixed on the outside of the arc groove.
[0013] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the collecting mechanism comprises a collecting shell whose two ends are fixed to the inner wall of the cleaning tank body, the collecting shell corresponds horizontally to the flushing mechanism, a metal scraper is fixed inside the collecting shell, the upper end of the metal scraper is arranged in contact with the drum filter ring, and a plurality of water outlet holes are opened on the inner top of the collecting shell.
[0014] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, a plurality of control boxes are provided at one end of the collection shell facing the drum filter ring, a magnetic sliding block is slidably connected inside the control box, a hose is connected to the outside of the control box for transporting flushing liquid from the control box to the water outlet, and a pressure rod for sealing the hose is provided on the magnetic sliding block.
[0015] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the trigger mechanism includes a plurality of float rods spaced apart inside a cleaning box, the float rods are located in the second cavity of the cleaning box, the bottom of the float rods are slidably connected to a base, the bottom of the base is fixed to the cleaning box, a trigger switch is installed inside the base, the trigger switch is triggered by contact with the float rods, and controls the start-up of the motor with the corresponding electrical connection.
[0016] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the trigger mechanism further comprises a partition which divides the second cavity into a plurality of separate cavities, each cavity corresponds to a drum-type filter ring, and an opening is provided on the partition, and a one-way diaphragm is installed inside the opening.
[0017] The beneficial effects of the ultrasonic rapid cleaning equipment for wires of the present invention are as follows: (1) it combines ultrasonic cleaning technology and precision filtration technology, and uses the cavitation reaction generated by ultrasound to physically impact the dirt on the surface of the wire to achieve deep cleaning. At the same time, it introduces an efficient filtration system to ensure the cleanliness and recycling of the cleaning liquid, thereby improving the cleaning efficiency and quality; (2) through the innovative design of the drum filter ring and the integrated flushing mechanism, automatic detection and cleaning of filter hole blockage are achieved. This design reduces manual intervention, reduces maintenance costs, and ensures the continuity and efficiency of the cleaning process; (3) only the filter holes that currently need to be cleaned can be cleaned in a targeted manner, which not only saves resources, but also achieves efficient and accurate local processing and optimizes resource utilization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0019] Figure 1 It is a schematic diagram of the overall structure of the ultrasonic rapid cleaning equipment for wires in the present invention.
[0020] Figure 2 This is a schematic cross-sectional view of the filter cleaning component of the ultrasonic rapid cleaning equipment for wire rods in the present invention.
[0021] Figure 3 It is a schematic diagram of the exploded three-dimensional structure of the compression cylinder of the ultrasonic rapid cleaning equipment for wires in the present invention.
[0022] Figure 4It is a schematic diagram of the three-dimensional structure of the collecting mechanism of the ultrasonic rapid cleaning device for wire rods in the present invention.
[0023] Figure 5 It is a schematic diagram of the explosion structure of the magnetic sliding block of the ultrasonic rapid cleaning device for wires in the present invention.
[0024] Figure 6 It is a schematic diagram of the explosion structure of the trigger mechanism of the ultrasonic rapid cleaning device for wires in the present invention.
[0025] In the figure:
[0026] 100. ultrasonic cleaning component; 101. cleaning tank; 102. wire; 103. ultrasonic cleaning device;
[0027] 200, filter cleaning assembly; 201, cleaning box; 202, segmented filtering mechanism; 203, flushing mechanism; 204, collecting mechanism; 205, triggering mechanism;
[0028] 201a, driving wheel;
[0029] 202a, drum filter ring; 202b, connecting ring; 202c, magnetic trigger plate; 202d, filter hole;
[0030] 203a, compression cylinder; 203b, sliding cylinder; 203c, magnetic telescopic rod; 203d, tension spring; 203e, arc groove; 203f, arc blocking plate; 203g, flushing hole;
[0031] 204a, collecting shell; 204b, metal scraper; 204c, water outlet; 204d, control box; 204e, magnetic sliding block; 204f, pressure rod; 204g, hose;
[0032] 205a, floating rod; 205b, base; 205c, trigger switch; 205d, partition; 205e, opening. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0035] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0036] Example 1
[0037] Reference Figure 1-Figure 2 , which is the first embodiment of the present invention, provides an ultrasonic rapid cleaning device for wires, including an ultrasonic cleaning assembly 100, which includes a cleaning tank 101, a wire 102 arranged inside the cleaning tank 101, and an ultrasonic cleaner 103 arranged inside the cleaning tank 101, and the ultrasonic cleaner 103 is used to generate a cavitation reaction on the cleaning liquid inside the cleaning tank 101 to clean the dirt on the wire 102; wherein, the cavitation reaction generally refers to the phenomenon that bubbles or cavities are formed in the liquid due to the rapid decrease in pressure, and when these bubbles suddenly burst, a local high temperature and high pressure environment is generated. This phenomenon can occur in many situations, such as near ship propellers, pumps and valves, and during ultrasonic treatment. The filtering and cleaning component 200 includes a cleaning box 201 arranged on the outside of the cleaning tank 101, a segmented filtering mechanism 202 arranged inside the cleaning box 201 for segmented filtering of the cleaning liquid, a flushing mechanism 203 arranged inside the segmented filtering mechanism 202 for flushing dirt blocked on the segmented filtering mechanism 202, a collecting mechanism 204 arranged outside the segmented filtering mechanism 202 for collecting dirt during flushing, and a trigger mechanism 205 arranged inside the cleaning box 201 for detecting the liquid height.
[0038] The cleaning tank 101 is used to hold the cleaning liquid and the wire 102 to be cleaned. The ultrasonic cleaner 103 is installed in the cleaning tank 101, and generates high-frequency ultrasonic waves to form tiny bubbles in the liquid. These bubbles grow and close rapidly under the action of sound pressure, producing a strong "cavitation reaction" to physically impact the dirt attached to the surface of the wire 102, thereby achieving an efficient cleaning effect. The cleaning box 201 is arranged outside the cleaning tank 101 as the outer shell of the filtration system, providing an installation space for the segmented filtration mechanism 202. The segmented filtration mechanism 202 is used to filter impurities in the cleaning liquid to improve the filtration efficiency and effect. The collection mechanism 204 is used to collect the dirt washed down during the flushing process to maintain the continuous and efficient operation of the system and prevent secondary pollution.
[0039] In summary, the system achieves deep cleaning of wires by combining the physical cleaning effect of ultrasound with filtration and self-cleaning mechanisms, while ensuring the recycling and processing efficiency of the cleaning fluid. It is suitable for wire processing or maintenance scenarios with high requirements for cleanliness.
[0040] Example 2
[0041] Reference Figure 2-Figure 3 , which is the second embodiment of the present invention. Different from the previous embodiment, a water inlet pipe and a water outlet pipe interconnected with the cleaning tank body 101 are fixedly provided on the cleaning box 201, and a circulating water pump is installed in the first cavity of the cleaning box 201 to circulate the cleaning liquid to the inside of the cleaning box 201. The segmented filtering mechanism 202 includes a plurality of drum-type filter rings 202a distributed at intervals, the outer peripheral edge of the drum-type filter ring 202a is rotatably connected to a connecting ring 202b, and the lower half of the drum-type filter ring 202a is fixedly connected to a magnetic trigger plate 202c, and the magnetic trigger plate 202c is provided with a plurality of filter holes 202d for filtering the cleaning liquid. The inner wall of each drum-type filter ring 202a is correspondingly provided with a driving wheel 201a, and the driving wheel 201a is arranged in contact with the drum-type filter ring 202a. One end of each driving wheel 201a is drivingly connected to a motor, and the motor is fixed on the inner wall of the cleaning box 201.
[0042] The cleaning box 201 is built with a circulating water pump system, which is used to extract the cleaning liquid from the cleaning tank body 101 and send it back to the cleaning tank body 101 after processing. This mechanism ensures the continuous circulation of the cleaning liquid, improves the cleaning efficiency and reduces the consumption of the cleaning liquid. The segmented filtering mechanism 202 adopts a plurality of drum-type filter rings 202a for segmented filtering. The outer peripheral edge of each drum-type filter ring 202a is connected by a connecting ring 202b, which not only ensures the stable connection between the sections of each drum-type filter ring 202a, but also facilitates maintenance and replacement. In order to enable the drum-type filter ring 202a to work effectively, the inner wall of each drum-type filter ring 202a is equipped with a driving wheel 201a, which is in direct contact with the drum-type filter ring 202a and driven by a motor to ensure that the drum-type filter ring 202a can rotate continuously.
[0043] The flushing mechanism 203 includes a compression cylinder 203a fixed to the inner wall of the cleaning box 201, and a plurality of flushing holes 203g are provided in the horizontal direction of the compression cylinder 203a. One end of the compression cylinder 203a is connected to the compressed gas tank, and the flushing holes 203g flush the dirt blocked in the filter hole 202d through the compressed gas. A sliding cylinder 203b fixed to the compression cylinder 203a is provided above the flushing hole 203g, and a magnetic telescopic rod 203c is slidably connected inside the sliding cylinder 203b, and a tension spring 203d is fixedly connected between the magnetic telescopic rod 203c and the sliding cylinder 203b, and an arc groove 203e is provided inside the compression cylinder 203a, and an arc blocking plate 203f is sealed and slidably connected inside the arc groove 203e, and the arc blocking plate 203f is driven by the magnetic telescopic rod 203c to control the opening and closing of the flushing hole 203g, and a reset spring is fixed outside the arc groove 203e.
[0044] In this embodiment, the circulation pump can continuously transport the cleaning liquid in the cleaning tank 101 to the cleaning box 201 to achieve filtering and purification of the cleaning liquid, thereby improving the cleaning effect of the cleaning liquid on the wire 102.
[0045] The drum filter ring 202a divides the internal space of the cleaning box 201 into a first cavity and a second cavity. When the cleaning liquid enters the cleaning box 201, it will flow from the first cavity through the drum filter ring 202a into the second cavity. The filter holes 202d on the drum filter ring 202a will filter the dirt in the cleaning liquid.
[0046] However, after working for a long time, the filter hole 202d on a drum filter ring 202a may be clogged, thereby affecting the normal circulation of the cleaning liquid. Therefore, when a drum filter ring 202a is clogged, the trigger mechanism 205 corresponding to the drum filter ring 202a is affected by the drop in the water level of the cleaning liquid, thereby triggering the corresponding motor, so that the motor drives the driving wheel 201a to rotate. Under the action of friction, the driving wheel 201a drives the clogged drum filter ring 202a to rotate one circle, thereby realizing automatic cleaning of dirt.
[0047] Specifically, when the drum filter ring 202a drives the magnetic trigger plate 202c to rotate to the preset position and compresses the cylinder 203a, the magnetic force generated by the magnetic trigger plate 202c overcomes the elastic force of the tension spring 203d, so the magnetic telescopic rod 203c slides toward the drum filter ring 202a. When the magnetic telescopic rod 203c slides, the internal air pressure will change, so that the arc-shaped sealing plate 203f will open the corresponding arc-shaped sealing plate 203f under the pull of the reset spring, so that the compressed gas ejected from the flushing hole 203g can backwash the blocked filter hole 202d, effectively cleaning the blocked dirt.
[0048] It should be noted that each drum-type filter ring 202a is rotatably connected to a sealing baffle, which can prevent the cleaning liquids entering the drum-type filter ring 202a from mixing with each other, thereby preventing interference with subsequent blockage detection.
[0049] The filter holes 202d currently rotating to the cleaning area can be cleaned in a directional manner, while other drum-type filter rings 202a continue filtering operations, which can ensure continuous filtration and efficiently utilize resources for local precision cleaning.
[0050] The drum filter ring 202a is used for segmented filtration, which effectively removes dirt in the cleaning liquid, improves the cleaning efficiency of the cleaning liquid, and further enhances the cleaning effect on the wire, ensures the cleanliness of the wire surface, and improves production quality and efficiency.
[0051] The rotation of the driving wheel 201a drives the clogged drum filter ring 202a to rotate, and combined with the backwashing effect of the compressed gas, the automatic removal of dirt is achieved, which reduces manual intervention, reduces maintenance costs, and maintains the continuous and efficient operation of the cleaning system.
[0052] Directional cleaning is only performed on the filter holes 202d that currently need to be cleaned, which not only saves resources, but also achieves efficient and accurate local processing and optimizes resource utilization efficiency.
[0053] Example 3
[0054] Reference Figure 4-Figure 6 , which is the third embodiment of the present invention, and this embodiment further provides an ultrasonic rapid cleaning device for wire rods. The collecting mechanism 204 includes a collecting shell 204a whose two ends are fixed to the inner wall of the cleaning tank 101, and the collecting shell 204a corresponds horizontally to the flushing mechanism 203. A metal scraper 204b is fixed inside the collecting shell 204a, and the upper end of the metal scraper 204b is in contact with the drum filter ring 202a. A plurality of water outlet holes 204c are opened on the top of the inner side of the collecting shell 204a. A plurality of control boxes 204d are provided at one end of the collecting shell 204a facing the drum filter ring 202a, and a magnetic sliding block 204e is slidably connected inside the control box 204d. A hose 204g is connected to the outside of the control box 204d for transporting the flushing liquid from the control box 204d to the water outlet hole 204c, and a pressure rod 204f is provided on the magnetic sliding block 204e to block the hose 204g.
[0055] In this embodiment, the collecting shell 204a and the flushing mechanism 203 are arranged correspondingly, so that the flushed dirt will directly fall into the collecting shell 204a, avoiding secondary contamination of the cleaning liquid, and certain impurities or grease may adhere to the outer side of the drum filter ring 202a when it rotates. The elastic metal scraper 204b can scrape and collect the impurities or grease on the outer side of the drum filter ring 202a, thereby improving the cleaning effect.
[0056] In addition, the magnetic force generated by the magnetic trigger plate 202c drives the magnetic sliding block 204e to slide, and the magnetic sliding block 204e drives the pressure rod 204f to no longer squeeze the hose 204g, so that the flushing liquid inside the hose 204g will flow out from the water outlet 204c, thereby cleaning and collecting the dirt that falls into the collection shell 204a.
[0057] By adjusting the opening angle of the water outlet 204c, the outflowing flushing liquid can flow along the inner wall of the collection shell 204a, so that a water film is formed on the inner wall of the collection shell 204a to reduce the adhesion of dirt.
[0058] In addition, the magnetic sliding block 204e is connected to a compression spring to facilitate pushing the magnetic sliding block 204e back to its original position and sealing the hose 204g.
[0059] The trigger mechanism 205 includes a plurality of floating rods 205a spaced apart inside the cleaning box 201, the floating rods 205a are located in the second cavity of the cleaning box 201, the bottom of the floating rods 205a is slidably connected to a base 205b, the bottom of the base 205b is fixed to the cleaning box 201, a trigger switch 205c is installed inside the base 205b, the trigger switch 205c is triggered by contact with the floating rods 205a, and controls the start of the corresponding electrically connected motor. The trigger mechanism 205 also includes a partition 205d that divides the second cavity into a plurality of separate cavities, each cavity corresponds to a drum-type filter ring 202a, and an opening 205e is opened on the partition 205d, and a one-way diaphragm is installed inside the opening 205e.
[0060] In this embodiment, the second cavity is divided into a plurality of cavities by a partition 205d, each cavity corresponds to a drum filter ring 202a, so that the filtered cleaning liquid is collected separately, and when a drum filter ring 202a is blocked, the cleaning liquid in the cavity will be reduced, so the buoyancy generated is insufficient to support the float rod 205a, and the float rod 205a will drop by its own weight to trigger the trigger switch 205c. The trigger switch 205c is electrically connected to the corresponding motor, thereby driving the blocked drum filter ring 202a to rotate, realizing automatic cleaning, and a one-way diaphragm is installed at the opening 205e. The one-way diaphragm is a rubber diaphragm used to control the flow direction of the fluid. It only allows the fluid to pass from one direction and prevents the fluid from flowing from the other direction to avoid the backflow of the cleaning liquid.
[0061] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to an alternative embodiment. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0062] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0063] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0064] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An ultrasonic rapid cleaning device for wire, characterized in that: include, An ultrasonic cleaning assembly (100), comprising a cleaning tank (101), a wire (102) disposed inside the cleaning tank (101), and an ultrasonic cleaner (103) disposed inside the cleaning tank (101), wherein the ultrasonic cleaner (103) is used to generate a cavitation reaction on a cleaning liquid inside the cleaning tank (101), thereby cleaning dirt on the wire (102); A filter cleaning assembly (200), comprising a cleaning box (201) arranged outside a cleaning tank (101), a segmented filtering mechanism (202) arranged inside the cleaning box (201) for filtering cleaning liquid, a flushing mechanism (203) arranged inside the segmented filtering mechanism (202) for flushing dirt on the segmented filtering mechanism (202), a collecting mechanism (204) arranged outside the segmented filtering mechanism (202) for collecting dirt during flushing, and a triggering mechanism (205) arranged inside the cleaning box (201) for detecting the liquid height; The segmented filtering mechanism (202) comprises a plurality of drum-type filter rings (202a) distributed at intervals, the outer peripheral edge of the drum-type filter ring (202a) being rotatably connected to a connecting ring (202b), the lower half of the drum-type filter ring (202a) being fixedly connected to a magnetic trigger plate (202c), and the magnetic trigger plate (202c) being provided with a plurality of filter holes (202d) for filtering cleaning liquid; The flushing mechanism (203) comprises a compression cylinder (203a) fixed to the inner wall of the cleaning box (201), the compression cylinder (203a) being provided with a plurality of flushing holes (203g) in a horizontal direction, one end of the compression cylinder (203a) being connected to a compressed gas tank, and the flushing holes (203g) flush dirt blocked in the filter holes (202d) through compressed gas; A sliding cylinder (203b) fixed on the compression cylinder (203a) is provided above the flushing hole (203g); a magnetic telescopic rod (203c) is slidably connected inside the sliding cylinder (203b); a tension spring (203d) is fixedly connected between the magnetic telescopic rod (203c) and the sliding cylinder (203b); an arc groove (203e) is provided inside the compression cylinder (203a); an arc-shaped blocking plate (203f) is sealingly slidably connected inside the arc groove (203e); the arc-shaped blocking plate (203f) is driven by the magnetic telescopic rod (203c) to control the opening and closing of the flushing hole (203g); and a reset spring is fixed outside the arc groove (203e).
2. The ultrasonic rapid cleaning device for wire rods according to claim 1, characterized in that: The cleaning box (201) is fixedly provided with a water inlet pipe and a water outlet pipe which are in communication with the cleaning tank body (101); the drum-type filter ring (202a) divides the internal space of the cleaning box (201) into a first cavity and a second cavity; the first cavity of the cleaning box (201) is equipped with a circulating water pump for circulating cleaning liquid into the interior of the cleaning box (201).
3. The ultrasonic rapid cleaning device for wire rods according to claim 2, characterized in that: The inner wall of each drum-type filter ring (202a) is correspondingly provided with a driving wheel (201a), the driving wheel (201a) being arranged in contact with the drum-type filter ring (202a), and one end of each driving wheel (201a) is drivingly connected to a motor, and the motor is fixed on the inner wall of the cleaning box (201).
4. The ultrasonic rapid cleaning device for wire rods according to claim 1, characterized in that: The collecting mechanism (204) comprises a collecting shell (204a) whose two ends are fixed to the inner wall of the cleaning tank body (101); the collecting shell (204a) corresponds horizontally to the flushing mechanism (203); a metal scraper (204b) is fixed inside the collecting shell (204a); the upper end of the metal scraper (204b) is arranged in contact with the drum-type filter ring (202a); and a plurality of water outlet holes (204c) are provided on the inner top of the collecting shell (204a).
5. The ultrasonic rapid cleaning device for wire rods according to claim 4, characterized in that: A plurality of control boxes (204d) are provided at one end of the collection shell (204a) facing the drum-type filter ring (202a); a magnetic sliding block (204e) is slidably connected inside the control box (204d); a hose (204g) is connected to the outside of the control box (204d) for conveying flushing liquid from the control box (204d) to the water outlet (204c); and a pressure rod (204f) for sealing the hose (204g) is provided on the magnetic sliding block (204e).
6. The ultrasonic rapid cleaning device for wire rods according to claim 5, characterized in that: The trigger mechanism (205) comprises a plurality of floating rods (205a) spaced apart and distributed inside the cleaning box (201); the floating rods (205a) are located in the second cavity of the cleaning box (201); the bottom of the floating rods (205a) is slidably connected to a base (205b); the bottom of the base (205b) is fixed to the cleaning box (201); a trigger switch (205c) is installed inside the base (205b); the trigger switch (205c) is triggered by contact with the floating rods (205a) to control the start-up of a corresponding electrically connected motor.
7. The ultrasonic rapid cleaning device for wire rods according to claim 6, characterized in that: The trigger mechanism (205) further comprises a partition (205d) which divides the second cavity into a plurality of separate cavities, each cavity corresponding to a drum-type filter ring (202a), and an opening (205e) is provided on the partition (205d), and a one-way diaphragm is installed inside the opening (205e).
Citation Information
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