Stainless steel tube production device for condenser
By designing an automated stainless steel pipe production device, the transmission system and hydraulic cylinder structure are used to automatically replenish oil and extract and spray oil, solving the problems of short lubricant use cycle and oil stain cleaning, and improving the continuous and efficient operation of stainless steel pipe production.
Patent Information
- Application Number
- CN202411794527.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-07
AI Technical Summary
In the existing steel pipe extraction process, the lubricant oil has a short service life and a small amount of oil output, which leads to discontinuous equipment operation. After the pipe extraction, the oil stain attached to the steel pipe surface needs to be added to the cleaning process, which affects efficiency.
A stainless steel pipe production device was designed, including inclined downpipe rack, feed lubrication assembly and cleaning assembly. Through the transmission system, automatic pipe replenishment and pipe extraction and injection are realized, and lubricating oil is automatically introduced and exported using hydraulic cylinder and rack structure. , combined with rotary water washing to remove oil stains.
The automatic pipe replenishment and pipe extraction and injection of steel pipe production equipment is realized, which extends the lubricant use cycle, reduces cleaning processes, and ensures efficient processing of stainless steel pipes.
Smart Images

Figure CN119259722A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe processing, and more specifically to a stainless steel pipe production device for a condenser. Background Art
[0002] Tube drawing is a crucial link in the steel pipe processing process. It not only involves the forming quality of the steel pipe, but also directly affects the dimensional accuracy, surface finish and mechanical properties of the final product. In the steel pipe manufacturing industry, the tube drawing process is usually used to improve the inner and outer diameter tolerances of the pipe, improve the straightness and wall thickness uniformity of the pipe, and also enhance the mechanical properties of the material, such as strength and toughness; Specifically, the tube drawing process is a process in which a steel tube blank (or tube blank) heated to a certain temperature is passed through a series of dies with gradually decreasing diameters (i.e., die drawing), and an external pulling force is used to force the steel tube through these dies, thereby reducing its outer diameter and increasing its length. In this process, the steel tube is squeezed by the inner wall of the die, and the material undergoes plastic deformation, which not only reduces the outer diameter, but also reduces the wall thickness accordingly to meet the predetermined specification requirements. For example, a Chinese invention patent with announcement number CN112453083B discloses a steel tube drawing and stretching production device, which realizes the automated operations of automatic tube loading, tube drawing, lubrication and tube placing, reduces the setting of driving components, saves energy consumption, can apply lubricating oil while drawing, and automatically feeds the next tube after drawing, thereby improving work efficiency.
[0003] However, there are still some shortcomings in its use: a certain amount of lubricating oil is injected into the oil pipe, and the surface of the steel pipe can be automatically oiled with the rotation of the cloth brush, but its service life is short and the oil output is small. It needs to be refilled regularly, and the lubrication is insufficient, which is not conducive to the continuous operation of the equipment. In addition, the surface of the steel pipe after the pipe is pulled out is adhered to oil stains, and an additional cleaning process is required, which undoubtedly increases manpower or material resources.
[0004] Therefore, the present invention proposes a stainless steel tube production device for a condenser to realize the automatic integrated operation of oil replenishment on the tube and oil spraying after tube pulling, as well as cleaning the steel tube after tube pulling, so as to ensure the continuous and efficient operation of stainless steel tube production. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a stainless steel tube production device for a condenser to solve the problem existing in the above-mentioned background technology of how to realize the automatic integrated operation of oil replenishment on the tube and oil spraying on the tube pulling out, as well as cleaning the steel tube after tube pulling out to ensure efficient processing of the stainless steel tube.
[0006] The present invention provides the following technical solutions: a stainless steel tube production device for a condenser, comprising an inclined tube rack, a bearing rack and a feeding lubrication assembly installed at the front end of the tube rack, the bearing rack being fixedly equipped with a material blocking plate blocking the front of the feeding lubrication assembly, a traction assembly and a cleaning assembly installed at the bottom of the traction assembly are arranged on one side of the tube rack, a plastic tube assembly and an oil return assembly located below the plastic tube assembly are arranged between the traction assembly and the feeding lubrication assembly, the traction assembly is connected to the feeding lubrication assembly by transmission, and the cleaning assembly and the feeding lubrication assembly are transmitted by a transmission assembly, and a controller is also arranged on the traction assembly; The traction assembly includes a support plate, a main hydraulic cylinder, a clamping head and a second L-shaped rack, wherein the support plate is mounted on the side of the carrier, and the main hydraulic cylinder is mounted on the side of the support plate away from the carrier, and the telescopic end of the main hydraulic cylinder is equipped with a clamping head and a second L-shaped rack; The feeding lubrication assembly includes a transmission box, a first L-shaped rack, a piston rod, a push plate, a first flat gear and a rotating shaft, wherein the transmission box is fixedly installed on the top wall of the carrier frame, and a liquid chamber and a transmission chamber distributed up and down are arranged in the transmission box, the first L-shaped rack is slidably arranged in the transmission chamber, and the piston rod is sealed and inserted in the liquid chamber, the end of the piston rod is movably penetrated through the side wall of the transmission box and is fixedly connected to the first L-shaped rack, the top end of the first L-shaped rack is fixedly connected to the push plate located above the transmission box, the first flat gear is rotatably arranged in an opening communicating with the transmission chamber, the first flat gear is coaxially sleeved with the rotating shaft, the rotating shaft is rotatably connected to the side wall of the transmission box, and the upper and lower sides of the first flat gear are respectively meshed with the first L-shaped rack and the second L-shaped rack; The feeding lubrication assembly also includes a one-way feed valve, a one-way discharge valve, an injection tube, a reversing valve and a spray ring tube, wherein the injection tube is on the same layer as the liquid cavity and is arranged in a transmission box on the side close to the plastic tube assembly, and the one-way feed valve and the one-way discharge valve are installed outside the liquid cavity away from one end of the injection tube, wherein the one-way feed valve connects the feed source with the liquid cavity through a feeding tube, and the one-way discharge valve connects the liquid cavity with the injection tube through a conduit, and a reversing valve is fixedly installed at one end of the injection tube close to the plastic tube assembly, and a spray ring tube located outside the shaping hole is fixedly installed on the top of the reversing valve.
[0007] Furthermore, the cleaning component includes a cleaning tank, a brush plate, a turntable, a cutoff block, an arc-shaped connecting rod, a roller shaft and a motor, wherein the cleaning tank is fixedly installed on the inner wall of the support plate, a brush plate is movably arranged in the cleaning tank, an end of the brush plate is fixedly connected to the turntable rotatably arranged in the side wall of the cleaning tank, a cutoff block is sealed at the bottom pipe outlet of the cleaning tank, the cutoff block is fixedly connected to the roller shaft through an arc-shaped connecting rod, the roller shaft is fixedly connected to the output shaft of the motor through a coupling, and the base of the motor is installed on the outer wall of the support plate.
[0008] Furthermore, the transmission assembly includes a transmission shaft, a positioning frame, a bevel gear and a pulley, wherein the transmission shaft movably passes through the positioning frame on the outer wall of the carrier frame, one end of the transmission shaft and the rotating shaft are provided with meshing bevel gears, and the other end of the transmission shaft and the outer wall of the turntable are both installed with pulleys, and the pulleys are connected by a synchronous belt transmission.
[0009] Furthermore, the plastic pipe assembly includes a mold frame and a template, and the oil return assembly includes an oil return groove and a filter plate, wherein the mold frame is fixedly installed above the oil return groove, and the template is detachably arranged in the mold frame, and the side wall of the mold frame is provided with a through hole for the steel pipe to pass through, wherein the oil return groove supports the mold frame, and the oil return groove is fixedly installed on the top wall of the supporting frame, the filter plate is movably inserted in the inner cavity of the oil return groove, and the top wall of the oil return groove is provided with leakage holes located on both sides of the plastic pipe assembly.
[0010] Furthermore, an oil outlet hole is provided on the inner ring side wall of the spray ring tube, and the transmission box and the shaping hole of the template are concentrically distributed.
[0011] Furthermore, the clamping head includes an outer shell, an auxiliary hydraulic cylinder, a straight rack, a second spur gear, a positioning shaft and an inner clamping plate, wherein the outer shell is fixedly mounted on the telescopic end of the main hydraulic cylinder, an auxiliary hydraulic cylinder is arranged inside the outer shell, the telescopic end of the auxiliary hydraulic cylinder is fixedly connected to the straight rack, the straight rack is inserted between the second spur gears and meshes with them, the second spur gear is rotatably sleeved on the surface of the positioning shaft, the positioning shaft is fixedly connected to the outer shell, the inner clamping plate is fixedly connected to the second spur gear, and the outer clamping plate is assembled on the positioning shaft.
[0012] Furthermore, the traction assembly also includes a signal receiver and a signal transmitter. The signal transmitter is assembled on the outer shell, and the left and right ends of the support plate side wall are equipped with signal receivers. The signal receiver can align and receive the targeting signal emitted by the signal transmitter, and the moving position of the clamping head is determined by the on-target situation of the signal receiver.
[0013] Technical effects and advantages of the present invention: The present invention is provided with a feeding lubrication component, a transmission component and a cleaning component, which is conducive to the main hydraulic cylinder extending and carrying the clamping head and the second L-shaped rack to move to the right, so that the first L-shaped rack, the piston rod and the push plate move to the left together, and the piston rod moving to the left causes the transmission box liquid cavity to expand and form a negative pressure, so that the lubricating oil of the feed source is automatically introduced into the liquid cavity of the transmission box through the one-way feed valve for oil replenishment, and the push plate moving to the left sends the pipe to one side of the plastic pipe assembly, and then the clamping head clamps the steel pipe, and the main hydraulic cylinder pulls the steel pipe through the clamping head to perform the mold-piercing and pipe-pulling operation, and the piston rod and The push plate moves to the right to reset, and the right-moving piston rod compresses the liquid chamber of the transmission box, causing the lubricating oil in the liquid chamber to flow out from the oil outlet of the spray ring pipe after passing through the one-way discharge valve, injection tube, and reversing valve, so as to continuously lubricate and dissipate heat for the steel pipe passing through the mold. During this period, the first flat gear keeps rotating, and the bevel gear connected to the end of the rotating shaft and the transmission shaft can transmit the transmission force of the first flat gear to the pulley, and the pulley connected to the end of the transmission shaft and the turntable is connected by a synchronous belt, so that the turntable and the brush plate can rotate synchronously, so as to perform rotational water washing on the steel pipe falling into the cleaning tank and remove oil stains on the surface of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 It is a schematic diagram of the overall structure of the present invention and its partial cross-section.
[0016] Figure 3 For the present invention Figure 2 Schematic diagram of the remaining structure and its cross-section after removing the drop tube rack and the material blocking plate.
[0017] Figure 4 It is a schematic diagram of the connection structure of the feeding lubrication assembly, the plastic pipe assembly, the traction assembly and the oil return assembly of the present invention.
[0018] Figure 5 For the present invention Figure 4 Schematic diagram of the structure at point A in the middle.
[0019] Figure 6 For the present invention Figure 4 Schematic diagram of the structure at point B in the middle.
[0020] Figure 7 It is a schematic diagram of the connection structure of the traction component, the cleaning component and the controller of the present invention.
[0021] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at point C in the middle.
[0022] Fig. 9 It is a schematic cross-sectional view of the cleaning component structure of the present invention.
[0023] The accompanying drawings are marked as follows: 1, pipe drop rack; 2, bearing rack; 3, material blocking plate; 4, feeding lubrication assembly; 401, transmission box; 402, first L-shaped rack; 403, piston rod; 404, push plate; 405, first flat gear; 406, rotating shaft; 407, one-way feed valve; 408, one-way discharge valve; 409, injection tube; 410, reversing valve; 411, spray ring pipe; 5, plastic pipe assembly; 501, mold frame; 502, template; 6, traction assembly; 601, support plate; 602, main hydraulic cylinder; 603, clamping head; 6031, outer shell; 6032, auxiliary hydraulic cylinder; 603 3. Straight rack; 6034. Second flat gear; 6035. Positioning shaft; 6036. Inner clamping plate; 6037. Outer clamping plate; 604. Second L-shaped rack; 605. Signal receiver; 606. Signal transmitter; 7. Cleaning assembly; 701. Cleaning tank; 702. Brush plate; 703. Turntable; 704. Cut-off block; 705. Arc connecting rod; 706. Roller; 707. Motor; 8. Transmission assembly; 801. Transmission shaft; 802. Positioning frame; 803. Bevel gear; 804. Pulley; 9. Oil return assembly; 901. Oil return tank; 902. Filter plate; 10. Controller. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The stainless steel tube production device for a condenser involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0025] Reference Figure 1-9 The present invention provides a stainless steel tube production device for a condenser, comprising an inclined tube rack 1, a supporting frame 2 and a feeding and lubricating assembly 4 installed at the front end of the tube rack 1, the supporting frame 2 is fixedly equipped with a material blocking plate 3 blocking the front part of the feeding and lubricating assembly 4, the preheated steel pipe is introduced from the feed port at the top of the tube rack 1, and then slides down the slope of the tube rack 1, and finally hovers on the top of the feeding and lubricating assembly 4 under the obstruction of the material blocking plate 3, a traction assembly 6 and a cleaning assembly 7 installed at the bottom of the traction assembly 6 are arranged on one side of the tube rack 1, a plastic pipe assembly 5 and an oil return assembly 9 located below the plastic pipe assembly 5 are arranged between the traction assembly 6 and the feeding and lubricating assembly 4, the plastic pipe assembly 5 and the oil return assembly 9 are carried on the supporting frame 2, the traction assembly 6 is connected to the feeding and lubricating assembly 4 by transmission, and the cleaning assembly 7 and the feeding and lubricating assembly 4 are transmitted through the transmission assembly 8, and the traction assembly 6 is also equipped with a controller 10.
[0026] In this embodiment, it should be specifically explained that the controller 10 is fixedly mounted on the outer wall of the support plate 601 to receive the determination information output by the signal receiver 605 and output control instructions to the actuator through analysis and processing.
[0027] Reference Figure 2-6 The feeding lubrication assembly 4 includes a transmission box 401, a first L-shaped rack 402, a piston rod 403, a push plate 404, a first flat gear 405 and a rotating shaft 406, wherein the transmission box 401 is fixedly installed on the top wall of the carrier frame 2, and a liquid chamber and a transmission chamber distributed up and down are arranged in the transmission box 401, the first L-shaped rack 402 is slidably arranged in the transmission chamber, and the piston rod 403 is sealed and inserted in the liquid chamber, the end of the piston rod 403 is movably penetrated through the side wall of the transmission box 401 and is fixedly connected to the first L-shaped rack 402, the top of the first L-shaped rack 402 is fixedly connected to the push plate 404 located above the transmission box 401, the first flat gear 405 is rotatably arranged in an opening communicating with the transmission chamber, and the first flat gear 405 and the rotating shaft 406 are connected together. The shaft is sleeved, and the rotating shaft 406 is rotatably connected to the side wall of the transmission box 401, and the upper and lower sides of the first flat gear 405 are respectively meshed with the first L-shaped rack 402 and the second L-shaped rack 604, and the main hydraulic cylinder 602 extends and carries the clamping head 603 and the second L-shaped rack 604 to move to the right, so that the first L-shaped rack 402, the piston rod 403 and the push plate 404 move to the left together, and the piston rod 403 moving to the left causes the liquid cavity of the transmission box 401 to expand and form a negative pressure, so that the lubricating oil of the supply source is automatically introduced into the liquid cavity of the transmission box 401 through the one-way feed valve 407 for oil replenishment, and the push plate 404 moving to the left automatically delivers the pipe to one side of the plastic pipe assembly 5, so that its end can be connected with the clamping head 603 after passing through the shaping hole of the template 502 under pressure; The feeding lubrication assembly 4 also includes a one-way feed valve 407, a one-way discharge valve 408, an injection tube 409, a reversing valve 410 and a spray ring pipe 411, wherein the injection tube 409 is in the same layer as the liquid cavity and is arranged in the transmission box 401 near the side of the plastic pipe assembly 5, and the one-way feed valve 407 and the one-way discharge valve 408 are installed outside the liquid cavity away from one end of the injection tube 409, wherein the one-way feed valve 407 connects the feed source with the liquid cavity through the feed pipe, and the one-way discharge valve 408 connects the liquid cavity with the injection tube 409 through the conduit, and the injection tube 409 is fixed at one end near the plastic pipe assembly 5. A reversing valve 410 is fixedly installed, and a spray ring pipe 411 located outside the shaping hole is fixedly installed on the top of the reversing valve 410. When the main hydraulic cylinder 602 pulls the steel pipe through the clamping head 603 to perform the pipe pulling operation, the piston rod 403 and the push plate 404 connected to the first L-shaped rack 402 move to the right to reset, and the right-moving piston rod 403 compresses the liquid chamber of the transmission box 401, causing the lubricating oil in the liquid chamber to flow out from the oil outlet of the spray ring pipe 411 after passing through the one-way discharge valve 408, the injection tube 409, and the reversing valve 410, so as to continuously lubricate and dissipate heat for the steel pipe passing through the mold; The plastic pipe assembly 5 includes a mold frame 501 and a template 502, wherein the mold frame 501 is fixedly installed above the oil return groove 901, and the template 502 is detachably arranged inside the mold frame 501, and a through hole is opened on the side wall of the mold frame 501 for the steel pipe to pass through, and the inner diameter of the through hole can be consistent with the setting of the spray ring pipe 411 to allow steel pipes of various specifications to pass through.
[0028] In this embodiment, it should be specifically explained that the inner ring side wall of the spray ring pipe 411 is provided with an oil outlet hole, the shaping holes of the transmission box 401 and the template 502 are concentrically distributed, and the width of the spray ring pipe 411 is set to at least meet the requirements of steel pipes within a preset specification range. By replacing templates 502 of different models, pipe drawing processing of steel pipes of various specifications can be achieved; The oil return assembly 9 includes an oil return groove 901 and a filter plate 902, wherein the oil return groove 901 carries the mold frame 501, and the oil return groove 901 is fixedly installed on the top wall of the supporting frame 2, and the filter plate 902 is movably inserted in the inner cavity of the oil return groove 901. The top wall of the oil return groove 901 is provided with leakage holes located on both sides of the plastic pipe assembly 5, so that the lubricating oil of the steel pipe can flow back to the oil return groove 901 through the leakage holes. After separation and impurity removal by the filter plate 902, the pure oil can pass through the filter plate 902 into the bottom of the inner cavity of the oil return groove 901 for collection, and flow back to the feed source through the oil return pipe to improve the utilization rate of the oil.
[0029] Reference Figure 2-3 ,and Figure 7-9 The traction assembly 6 includes a support plate 601, a main hydraulic cylinder 602, a clamping head 603 and a second L-shaped rack 604, wherein the support plate 601 is mounted on the side of the carrier 2, and the main hydraulic cylinder 602 is installed on the side of the support plate 601 away from the carrier 2, and the telescopic end of the main hydraulic cylinder 602 is equipped with a clamping head 603 and a second L-shaped rack 604. By adjusting the locking and releasing state of the clamping head 603, it can be controlled to clamp the pipe, and the telescopic end of the main hydraulic cylinder 602 carries the second L-shaped rack 604 to move, which can drive the feeding lubrication assembly 4 to perform the upper pipe oil replenishment and pipe pulling and oil spraying operations; The clamping head 603 includes an outer shell 6031, an auxiliary hydraulic cylinder 6032, a straight rack 6033, a second flat gear 6034, a positioning shaft 6035 and an inner clamping plate 6036, wherein the outer shell 6031 is fixedly installed at the telescopic end of the main hydraulic cylinder 602, the auxiliary hydraulic cylinder 6032 is arranged inside the outer shell 6031, the telescopic end of the auxiliary hydraulic cylinder 6032 is fixedly connected to the straight rack 6033, the straight rack 6033 is inserted between and meshed with the second flat gear 6034, the second flat gear 6034 is rotatably sleeved on the surface of the positioning shaft 6035, and the positioning shaft 6035 is fixedly connected to the outer shell On the body 6031, the inner clamping plate 6036 is fixedly connected to the second flat gear 6034, and the outer clamping plate 6037 is adjustably assembled on the positioning shaft 6035. When the telescopic end of the auxiliary hydraulic cylinder 6032 extends and carries the straight rack 6033 to move right, the right-moving straight rack 6033 drives the second flat gears 6034 on both sides to rotate from inside to outside with the positioning shaft 6035 as the axis, so that the inner clamping plate 6036 connected to the second flat gear 6034 moves closer to the outer clamping plate 6037 until the inner clamping plate 6036 cooperates with the outer clamping plate 6037 to clamp the end wall of the steel pipe, so as to complete the clamping of the steel pipe; The cleaning assembly 7 includes a cleaning tank 701, a brush plate 702, a rotating disk 703, a stop block 704, an arc-shaped connecting rod 705, a roller shaft 706 and a motor 707, wherein the cleaning tank 701 is fixedly mounted on the inner side wall of the support plate 601, a brush plate 702 is movably arranged in the cleaning tank 701, an end of the brush plate 702 is fixedly connected to the rotating disk 703 rotatably arranged in the side wall of the cleaning tank 701, a stop block 704 is sealed at the bottom end of the cleaning tank 701, and the stop block 706 is provided. 04 is fixedly connected to the roller shaft 706 through the arc connecting rod 705, and the roller shaft 706 is fixedly connected to the output shaft of the motor 707 through the coupling. The base of the motor 707 is installed on the outer wall of the support plate 601. When it is necessary to discharge pipes and sewage, the motor 707 is started, and the output shaft of the motor 707 drives the roller shaft 706 to rotate through the coupling, so that the cut-off block 704 and the arc connecting rod 705 connected thereto rotate with the roller shaft 706 as the axis to open the discharge port to release the cleaned steel pipe; The transmission assembly 8 includes a transmission shaft 801, a positioning frame 802, a bevel gear 803 and a pulley 804, wherein the transmission shaft 801 movably penetrates the positioning frame 802 on the outer wall of the carrier frame 2, one end of the transmission shaft 801 and the rotating shaft 406 are provided with a meshing bevel gear 803, the other end of the transmission shaft 801 and the outer wall of the rotating disk 703 are both installed with a pulley 804, and the pulleys 804 are connected by a synchronous belt transmission. When the first flat gear 405 rotates, the bevel gear 803 connected to the rotating shaft 406 and the end of the transmission shaft 801 can transmit the transmission force of the first flat gear 405 to the pulley 804, and the transmission shaft 801 and the pulley 804 connected to the end of the rotating disk 703 are connected by a synchronous belt, so that the rotating disk 703 and the brush plate 702 can rotate synchronously, so as to provide driving force for the steel pipe falling into the cleaning tank 701 to be rotary washed with water; In this embodiment, it should be specifically explained that the top wall of the carrier 2 is provided with a channel for the second L-shaped rack 604 to move, so as to stabilize the movement track of the second L-shaped rack 604; The traction assembly 6 also includes a signal receiver 605 and a signal transmitter 606. The signal transmitter 606 is assembled on the outer shell 6031. The signal receivers 605 are installed on both ends of the left and right sides of the side wall of the support plate 601. The signal receiver 605 can align and receive the targeting signal emitted by the signal transmitter 606. The moving position of the clamping head 603 is determined by the hitting situation of the signal receiver 605.
[0030] Working principle of the present invention: The preheated steel pipe is introduced from the feed port at the top of the pipe rack 1, and then slides down along the slope of the pipe rack 1, and finally stops on the top wall of the transmission box 401 and aligns with the shaping hole of the template 502 under the blockage of the material blocking plate 3, completing the automatic feeding of the steel pipe; Next, the telescopic end of the main hydraulic cylinder 602 extends and carries the clamping head 603 and the second L-shaped rack 604 to move to the right. The second L-shaped rack 604 that moves to the right drives the first L-shaped rack 402 to move in the opposite direction through the first flat gear 405, so that the first L-shaped rack 402 can be gradually retracted to the left into the transmission cavity of the transmission box 401. At the same time, the piston rod 403 and the push plate 404 connected to the first L-shaped rack 402 move to the left together. The piston rod 403 that moves to the left causes the liquid cavity of the transmission box 401 to expand and form a negative pressure, so that the lubricating oil provided by the feed source is automatically introduced into the liquid cavity of the transmission box 401 through the one-way feed valve 407 for automatic oil replenishment. At the same time, the push plate 404 that moves to the left pushes the steel pipe to one side of the plastic pipe assembly 5, so that its end can be pressed through the shaping hole of the template 502 and can be in contact with the clamping head. 603 docking, when the signal receiver 605 on the right is aligned and receives the target signal emitted by the signal transmitter 606, it is determined that the clamping head 603 has reached the clamping area of the steel pipe at this time, and the signal receiver 605 outputs the target determination information to the controller 10, and the controller 10 receives the target determination information and outputs the control instruction to the auxiliary hydraulic cylinder 6032, and then controls the telescopic end of the auxiliary hydraulic cylinder 6032 to extend and carry the straight rack 6033 to move right, and the right-moving straight rack 6033 drives the second flat gears 6034 on both sides thereof to rotate in the opposite direction from inside to outside with the positioning shaft 6035 as the axis, so that the inner clamping plate 6036 connected to the second flat gear 6034 moves closer to the side of the outer clamping plate 6037, until the inner clamping plate 6036 cooperates with the outer clamping plate 6037 to clamp the end wall of the steel pipe, so as to complete the clamping of the steel pipe; Subsequently, the telescopic end of the main hydraulic cylinder 602 retracts and moves the clamping head 603 and the second L-shaped rack 604 to the left. The clamping head 603 continuously pulls the clamped steel pipe to the left, so that the steel pipe gradually passes through the shaping hole of the template 502 to perform the pipe pulling operation. During this period, the second L-shaped rack 604 that moves to the left drives the first L-shaped rack 402 to the right through the first flat gear 405 and gradually withdraws from the transmission chamber of the transmission box 401. The piston rod 403 and the push plate 404 connected to the first L-shaped rack 402 move to the right together to reset. The piston rod 403 that moves to the right compresses the liquid chamber of the transmission box 401. The lubricating oil in the liquid cavity is injected into the injection pipe 409 through the one-way discharge valve 408 and the conduit, and then introduced into the spray ring pipe 411 through the reversing valve 410. Finally, the lubricating oil flows out through the oil outlet hole on the inner wall of the transmission box 401. On the one hand, it continuously lubricates the steel pipe passing through the mold to reduce the friction during pipe pulling. On the other hand, the continuously flowing lubricating oil can reduce the heat generated by excessive friction and reduce wear. The right-moving push plate 404 will withdraw and vacate the top space of the transmission box 401, so that the nearest steel pipe on the slope of the pipe rack 1 can enter to wait for the next cycle of pipe pulling operation. Finally, when the signal transmitter 606 is aligned with the left signal receiver 605, it is determined that the pipe pulling operation is completed, and the clamping head 603 releases the pipe, so that the steel pipe that has completed the pipe pulling falls freely into the cleaning tank 701. During the stage of oil replenishment and pipe pulling and oil injection, the first flat gear 405 keeps rotating, and the bevel gear 803 connected to the end of the rotating shaft 406 and the transmission shaft 801 can transmit the transmission force of the first flat gear 405 to the pulley 804, and the pulley 804 connected to the end of the transmission shaft 801 and the turntable 703 is connected by a synchronous belt, so that the turntable 703 and the brush plate 702 can rotate synchronously to perform rotational water washing on the steel pipe that falls into the cleaning tank 701 to remove oil stains on the surface of the pipe.
[0031] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or modifications within the technical scope disclosed by the present invention; according to the technical plan and its improved conception of the present invention, all of which should be included under the protection of the present invention.
Claims
1. A stainless steel tube production device for a condenser, comprising an inclined tube rack (1), a support frame (2) and a feeding lubrication assembly (4) mounted at the front end of the tube rack (1), wherein a blocking plate (3) is fixedly mounted on the support frame (2) and blocks the front of the feeding lubrication assembly (4), and characterized in that: A traction assembly (6) and a cleaning assembly (7) mounted at the bottom of the traction assembly (6) are provided on one side of the pipe drop rack (1); a plastic pipe assembly (5) and an oil return assembly (9) located below the plastic pipe assembly (5) are installed between the traction assembly (6) and the feeding lubrication assembly (4); the traction assembly (6) is connected to the feeding lubrication assembly (4) by transmission, while the cleaning assembly (7) and the feeding lubrication assembly (4) are transmitted by a transmission assembly (8); and a controller (10) is also installed on the traction assembly (6); The traction assembly (6) comprises a support plate (601), a main hydraulic cylinder (602), a clamping head (603) and a second L-shaped rack (604), wherein the support plate (601) is mounted on the side of the carrier frame (2), and the main hydraulic cylinder (602) is mounted on the side of the support plate (601) away from the carrier frame (2), and the clamping head (603) and the second L-shaped rack (604) are mounted on the telescopic end of the main hydraulic cylinder (602); The feeding lubrication assembly (4) comprises a transmission box (401), a first L-shaped rack (402), a piston rod (403), a push plate (404), a first flat gear (405) and a rotating shaft (406), wherein the transmission box (401) is fixedly mounted on the top wall of the carrier frame (2), and a liquid cavity and a transmission cavity distributed up and down are arranged in the transmission box (401), the first L-shaped rack (402) is slidably arranged in the transmission cavity, and the piston rod (403) is sealed and inserted in the liquid cavity, and the end of the piston rod (403) movably penetrates the transmission box (401). The first L-shaped rack (402) is fixedly connected to the side wall of the transmission box (401), the top of the first L-shaped rack (402) is fixedly connected to a push plate (404) located above the transmission box (401), the first flat gear (405) is rotatably arranged in an opening communicated with the transmission cavity, the first flat gear (405) is coaxially sleeved with a rotating shaft (406), the rotating shaft (406) is rotatably connected to the side wall of the transmission box (401), and the upper and lower sides of the first flat gear (405) are respectively meshed with the first L-shaped rack (402) and the second L-shaped rack (604); The feeding lubrication assembly (4) further comprises a one-way feed valve (407), a one-way discharge valve (408), an injection tube (409), a reversing valve (410) and a spray ring pipe (411), wherein the injection tube (409) is arranged in the same layer as the liquid cavity and is arranged in the transmission box (401) close to the side of the plastic tube assembly (5), and the one-way feed valve (407) and the one-way discharge valve (408) are installed outside the liquid cavity away from one end of the injection tube (409), wherein the one-way feed valve (407) connects the feed source with the liquid cavity through the feeding tube, and the one-way discharge valve (408) connects the liquid cavity with the injection tube (409) through the conduit, and the reversing valve (410) is fixedly mounted on one end of the injection tube (409) close to the plastic tube assembly (5), and the spray ring pipe (411) located outside the shaping hole is fixedly mounted on the top of the reversing valve (410).
2. The stainless steel tube production device for condensers according to claim 1, characterized in that: The cleaning assembly (7) comprises a cleaning tank (701), a brush plate (702), a rotating disk (703), a stop block (704), an arc-shaped connecting rod (705), a roller shaft (706) and a motor (707), wherein the cleaning tank (701) is fixedly mounted on the inner side wall of the support plate (601), a brush plate (702) is movably arranged in the cleaning tank (701), an end of the brush plate (702) is fixedly connected to a rotating disk (703) rotatably arranged in the side wall of the cleaning tank (701), a stop block (704) is sealed at the bottom end of the cleaning tank (701) for discharging pipes, the stop block (704) is fixedly connected to the roller shaft (706) via the arc-shaped connecting rod (705), the roller shaft (706) is fixedly connected to the output shaft of the motor (707) via a coupling, and the base of the motor (707) is mounted on the outer wall of the support plate (601).
3. The stainless steel tube production device for condensers according to claim 1, characterized in that: The transmission assembly (8) comprises a transmission shaft (801), a positioning frame (802), a bevel gear (803) and a pulley (804), wherein the transmission shaft (801) movably passes through the positioning frame (802) on the outer wall of the carrier frame (2), one end of the transmission shaft (801) and the rotating shaft (406) are provided with a meshing bevel gear (803), and the other end of the transmission shaft (801) and the outer wall of the rotating disk (703) are both provided with a pulley (804), and the pulleys (804) are connected to each other through a synchronous belt transmission.
4. The stainless steel tube production device for condensers according to claim 1, characterized in that: The plastic pipe assembly (5) comprises a mold frame (501) and a template (502), and the oil return assembly (9) comprises an oil return groove (901) and a filter plate (902), wherein the mold frame (501) is fixedly mounted above the oil return groove (901), and the template (502) is detachably arranged in the mold frame (501), and a through hole for a steel pipe to pass through is opened on the side wall of the mold frame (501), wherein the oil return groove (901) carries the mold frame (501), and the oil return groove (901) is fixedly mounted on the top wall of the bearing frame (2), and the filter plate (902) is movably plugged into the inner cavity of the oil return groove (901), and the top wall of the oil return groove (901) is opened with leakage holes located on both sides of the plastic pipe assembly (5).
5. The stainless steel tube production device for condensers according to claim 4, characterized in that: An oil outlet hole is provided on the inner ring side wall of the spray ring tube (411), and the shaping holes of the transmission box (401) and the template (502) are concentrically distributed.
6. The stainless steel tube production device for condensers according to claim 1, characterized in that: The clamping head (603) comprises an outer shell (6031), an auxiliary hydraulic cylinder (6032), a straight rack (6033), a second flat gear (6034), a positioning shaft (6035) and an inner clamping plate (6036), wherein the outer shell (6031) is fixedly mounted on the telescopic end of the main hydraulic cylinder (602), the auxiliary hydraulic cylinder (6032) is arranged inside the outer shell (6031), and the telescopic end of the auxiliary hydraulic cylinder (6032) is fixedly mounted on the inner surface of the main hydraulic cylinder (602). A straight rack (6033) is connected, the straight rack (6033) is inserted between and meshed with the second flat gear (6034), the second flat gear (6034) is rotatably sleeved on the surface of the positioning shaft (6035), the positioning shaft (6035) is fixedly connected to the outer shell (6031), the inner clamping plate (6036) is fixedly connected to the second flat gear (6034), and the outer clamping plate (6037) is assembled on the positioning shaft (6035).
7. The stainless steel tube production device for condensers according to claim 1, characterized in that: The traction assembly (6) further comprises a signal receiver (605) and a signal transmitter (606); the signal transmitter (606) is mounted on the outer shell (6031); the signal receivers (605) are mounted on both the left and right ends of the side wall of the support plate (601); the signal receivers (605) are capable of aligning and receiving the targeting signal emitted by the signal transmitter (606); and the moving position of the clamping head (603) is determined by the on-target condition of the signal receiver (605).
Citation Information
Patent Citations
An automatic feeding, drawing and stretching production device for steel pipes
CN112453083B