Film pasting device for photovoltaic module
By using the design of shearing components and transmission components in the film patching device of photovoltaic modules, the bubble problem caused by continuous heating of the heating equipment during the film patching process is solved, uniform heating and efficient adhesion of the film are achieved, and the film is improved Quality and efficiency.
Patent Information
- Application Number
- CN202411474174.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-07
AI Technical Summary
During the filming process, the length of the protective film is greater than the length of the solar panel, resulting in continuous heating of the breaking position by the heating equipment, causing film fracture and bubble generation, affecting the quality of the film.
Design a film sticking device for photovoltaic components, including a reel, a shearing component, a pressing component and a heating component. The shearing component is used to cut it in time when the film is pasted to be filmed to avoid the heating component from entering a certain area. Continuous heating and uniform heating and movement of the membrane is ensured through the transmission assembly and guide groove.
It effectively avoids the generation of bubbles during film adhesion, ensures the consistent heating temperature of each area, and improves the quality and efficiency of film adhesion.
Smart Images

Figure CN119262422A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of film pasting equipment, and in particular to a film pasting device for photovoltaic modules. Background Art
[0002] Solar panels are devices that directly convert light energy into electrical energy through the photoelectric effect or photochemical effect. After the production of solar panels, workers usually use a film-sticking device to wrap a layer of protective film on the surface of the solar panels to protect the solar panels.
[0003] In the related art, the protective film is transported to the top of the solar panel by the transmission device of the film pasting device, and after being heated by the heating device, it is pasted on the surface of the solar panel under the pressure of the pressing device. Since the length of the protective film is greater than the length of the solar panel, the film pasting device often stops moving after each solar panel is pasted, waiting for the staff to cut the protective film. During this process, the heating device continues to heat the broken part of the protective film, resulting in a higher temperature at the broken part of the protective film. The high temperature protective film is easy to produce bubbles when pasted on the solar panel, affecting the quality of the film pasting. Summary of the invention
[0004] Based on this, it is necessary to provide a film-sticking device for photovoltaic modules to address the problem that bubbles are easily generated during the film-sticking process in the current film-sticking device.
[0005] A film pasting device for a photovoltaic module, comprising:
[0006] A reel, the reel being used for winding the reflective film;
[0007] A shearing component, disposed on one side of the reel, and used for shearing the reflective film;
[0008] A pressing component is arranged on the side of the shearing component away from the reel, and the pressing component is used to attach the free end of the reflective film to the film-attaching device;
[0009] A heating component is arranged on a side of the pressing component away from the shearing component, and the heating component is used to heat the reflective film.
[0010] In one embodiment, the shearing component includes a shearing member and a shearing seat that are arranged opposite to each other, and the shearing member can move relative to the shearing seat toward or away from the shearing seat;
[0011] The reflective film is used to be inserted between the shearing piece and the shearing seat.
[0012] In one of the embodiments, the shearing member is provided with shearing teeth on one side close to the shearing seat, and the shearing teeth are used to shear through holes on the reflective film.
[0013] In one of the embodiments, a groove is provided on a side of the shearing seat close to the shearing teeth, and the groove is configured to accommodate the shearing teeth when the shearing member shears the reflective film.
[0014] In one embodiment, a guide groove is provided on a side of the shearing seat close to the shearing teeth, the guide groove is used to accommodate the reflective film, and the reflective film is configured to move relative to the shearing seat along the extension direction of the guide groove;
[0015] The groove is arranged on a groove wall of the guide groove close to a side of the shearing teeth.
[0016] In one embodiment, the shearing component includes a first driving member, a power output end of the first driving member is connected to the shearing member, and the first driving member is configured to drive the shearing member to move toward or away from the shearing seat relative to the shearing seat.
[0017] In one embodiment, the film-sticking device for photovoltaic modules also includes a transmission assembly, which includes a first transmission roller and a second transmission roller that are spaced apart, and the free end of the reflective film passes through a gap between the first transmission roller and the second transmission roller, and moves driven by the first transmission roller and the second transmission roller.
[0018] In one embodiment, the reflective film is provided with a reflective surface and an adhesive surface on opposite sides thereof;
[0019] The first transmission roller is in contact with the reflective surface, the second transmission roller is in contact with the bonding surface, and the outer peripheral surface of the first transmission roller is provided with transmission teeth.
[0020] In one embodiment, the transmission assembly includes a second drive member and a third drive member, the power output shaft of the second drive member is connected to the first drive roller to drive the first drive roller to rotate around its own axis, and the power output shaft of the third drive member is connected to the second drive roller to drive the second drive roller to rotate around its own axis.
[0021] In one embodiment, the film-sticking device for photovoltaic modules includes a plurality of transmission assemblies arranged at intervals, and the free end of the reflective film passes through the gap between the first transmission roller and the second transmission roller in each of the transmission assemblies, and moves driven by the first transmission roller and the second transmission roller.
[0022] In one embodiment, the film-sticking device for photovoltaic modules includes a base, and the reel, the shearing component, the pressing component and the heating component are sequentially arranged on the base at intervals along a first direction. The base is used to be slidably connected to the device to be film-sticked and can slide relative to the device to be film-sticked along a second direction. The first direction is the gravity direction of the base, and the second direction is perpendicular to the first direction.
[0023] The film-laminating device for photovoltaic modules in the present embodiment, the heating component heats the reflective film, the pressing component applies pressure to the heated reflective film so that the free end of the reflective film is attached to the device to be film-laminating, and when the reflective film has been attached to the entire device to be film-laminating, the shearing component shears the reflective film to separate the reflective film attached to the device to be film-laminating from the reflective film wound on the reel, thereby facilitating film laminating for other devices to be film-laminating. In summary, the film-laminating device for photovoltaic modules in the present embodiment, by providing the shearing component, can timely cut the reflective film attached to the device to be film-laminating and the reflective film wound on the reel when the reflective film has been attached to the entire device to be film-laminating, thereby avoiding continuous heating of a certain area on the reflective film by the heating component, ensuring that the heating component heats each area on the reflective film to the same temperature, reducing the probability of bubbles generated when the reflective film is attached to the device to be film-laminating, and improving the film laminating quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments or exemplary embodiments of the present application, the drawings required for use in the description of the embodiments or exemplary embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic structural diagram of a film-sticking device for photovoltaic modules in one embodiment of the present application.
[0026] Figure 2 for Figure 1 The figure shows an assembly diagram of a shearing piece and a mounting frame of a shearing component in a film-sticking device for photovoltaic modules.
[0027] Figure 3 for Figure 1 A schematic structural diagram of a shearing seat of a shearing component in a film-sticking device for a photovoltaic module is shown.
[0028] Figure 4 for Figure 1 The diagram shows the structure of the transmission component in the film-sticking device for photovoltaic modules.
[0029] Reference numerals:
[0030] Film attaching device 1000 for photovoltaic modules;
[0031] Reflective film 1100, reflective surface 1110, adhesive surface 1120;
[0032] Shearing component 1200, shearing member 1210, shearing teeth 1211, shearing seat 1220, groove 1221, guide groove 1222, first mounting hole 1223, first driving member 1230, mounting frame 1240, second mounting hole 1241;
[0033] Transmission assembly 1300, first transmission roller 1310, second transmission roller 1320, second driving member 1330, third driving member 1340;
[0034] A pressing component 1400, a pressing rod 1410, and a pressing wheel 1420;
[0035] A heating component 1500, a heating air outlet 1510;
[0036] Base 1600. DETAILED DESCRIPTION
[0037] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0038] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0039] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0040] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0041] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0042] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0043] See also Figure 1 , Figure 1A schematic structural diagram of a film-applying device for photovoltaic modules in an embodiment of the present application is shown. A film-applying device 1000 for photovoltaic modules provided in an embodiment of the present application includes: a reel (not shown), a shearing component 1200, a pressing component 1400, and a heating component 1500. The reel is used to wind up a reflective film 1100. The shearing component 1200 is arranged on one side of the reel. The shearing component 1200 is used to shear the reflective film 1100. The pressing component 1400 is arranged on the side of the shearing component 1200 away from the reel. The pressing component 1400 is used to attach the free end of the reflective film 1100 to a device to be film-applied (not shown). The heating component 1500 is arranged on the side of the pressing component 1400 away from the shearing component 1200. The heating component 1500 is used to heat the reflective film 1100.
[0044] In the film-painting device 1000 for photovoltaic modules in this embodiment, the heating component 1500 heats the reflective film 1100, and the pressing component 1400 applies pressure to the heated reflective film 1100 so that the free end of the reflective film 1100 is attached to the device to be film-painted. When the reflective film 1100 is attached to the entire device to be film-painted, the shearing component 1200 shears the reflective film 1100 to separate the reflective film 1100 attached to the device to be film-painted from the reflective film 1100 wound on the reel, so as to facilitate filming on other devices to be film-painted. In summary, The film-laminating device 1000 for photovoltaic modules in this embodiment can timely cut the reflective film 1100 attached to the device to be laminated and the reflective film 1100 wound on the reel when the reflective film 1100 has been laminated on the entire device to be laminated by setting the shearing component 1200, thereby avoiding continuous heating of a certain area on the reflective film 1100 by the heating component 1500, ensuring that the heating temperature of each area on the reflective film 1100 is the same, reducing the probability of bubbles generated when the reflective film 1100 is attached to the device to be laminated, and improving the laminating quality.
[0045] In addition, since the film-sticking device 1000 for photovoltaic modules does not need to stop working for a period of time after sticking a piece of film to be applied to the device, waiting for the staff to cut the reflective film 1100, the film-sticking efficiency of the film-sticking device 1000 for photovoltaic modules is also greatly improved.
[0046] It should be further explained that the device to be coated may be a glass panel in a solar panel.
[0047] See also Figure 2 and Figure 3 In some embodiments, the shearing component 1200 includes a shearing piece 1210 and a shearing seat 1220 that are relatively arranged. The shearing piece 1210 can move relative to the shearing seat 1220 toward or away from the shearing seat 1220, and the reflective film 1100 is used to be inserted between the shearing piece 1210 and the shearing seat 1220.
[0048] In this embodiment, the shearing piece 1210 moves toward the direction approaching the shearing seat 1220, and can cut the reflective film 1100 inserted between the shearing piece 1210 and the shearing seat 1220; the shearing piece 1210 moves toward the direction away from the shearing seat 1220, so that the remaining reflective film 1100 on the reel can be attached to a new film-sticking device, and can be inserted between the shearing piece 1210 and the shearing seat 1220 again and cut by the shearing piece 1210.
[0049] In some embodiments, the film-sticking device 1000 for photovoltaic modules also includes an image collector (not shown), which is used to capture image information of the reflective film 1100 inserted between the shearing piece 1210 and the shearing seat 1220, so that the staff can understand the shearing effect of the shearing piece 1210, and then judge whether the shearing piece 1210 needs to be sheared again according to the degree of shearing of the reflective film 1100.
[0050] See also Figure 2 In some embodiments, a shearing member 1210 is provided with shearing teeth 1211 on one side close to the shearing seat 1220 , and the shearing teeth 1211 are used to shear through holes (not shown) on the reflective film 1100 .
[0051] In this embodiment, the shearing teeth 1211 cut through holes on the reflective film 1100. After the reflective film 1100 is attached to the device to be film-attached, the film-attaching device 1000 for photovoltaic modules uses the adhesive force between the reflective film 1100 attached to the device to be film-attached and the device to be film-attached to stretch the entire reflective film 1100, so that stress concentration occurs in the through holes opened on the reflective film 1100, and then the reflective film 1100 is torn into pieces, separating the reflective film 1100 attached to the device to be film-attached from the reflective film 1100 wound on the reel.
[0052] In some embodiments, a plurality of shearing teeth 1211 are provided on the side of the shearing piece 1210 close to the shearing seat 1220, and each shearing tooth 1211 is used to cut a through hole on the reflective film 1100. By opening a plurality of through holes on the reflective film 1100, it is convenient to separate the reflective film 1100 attached to the film-applying device from the reflective film 1100 wound on the reel with a smaller adhesive force.
[0053] In some embodiments, the plurality of shear teeth 1211 are evenly arranged along the width direction or thickness direction of the reflective film 1100 to open through holes penetrating opposite sides of the reflective film 1100 along the width direction or to open through holes penetrating opposite sides of the reflective film 1100 along the thickness direction.
[0054] See also Figure 3In some embodiments, a groove 1221 is provided on a side of the shear seat 1220 close to the shear teeth 1211 , and the groove 1221 is configured to accommodate the shear teeth 1211 when the shearing piece 1210 shears the reflective film 1100 .
[0055] In this embodiment, a groove 1221 for accommodating the shearing teeth 1211 is provided on the shearing seat 1220, so that the shearing teeth 1211 can completely penetrate the reflective film 1100, thereby improving the success rate of the shearing teeth 1211 in cutting a through hole on the reflective film 1100. The above-mentioned success rate of cutting a through hole on the reflective film 1100 refers to the through hole completely penetrating the reflective film 1100.
[0056] In some embodiments, a plurality of grooves 1221 arranged at intervals are provided on one side of the shearing seat 1220 near the shearing teeth 1211, and the plurality of grooves 1221 correspond to the plurality of shearing teeth 1211 one by one, and each groove 1221 is configured to accommodate the corresponding shearing tooth 1211 when the shearing piece 1210 shears the reflective film 1100. By providing the plurality of grooves 1221 and the plurality of shearing teeth 1211, the reflective film 1100 can be supported by means of an isolation piece (not shown) between two adjacent grooves 1221, so that when the shearing teeth 1211 pierce the reflective film 1100, the tensile force generated on the reflective film 1100 is reduced, so that the reflective film 1100 passing through the shearing piece 1210 and the shearing seat 1220 is prevented from being broken by the tensile force, so that the reflective film 1100 on the reel can continue to pass through the gap between the shearing piece 1210 and the shearing seat 1220.
[0057] Please continue reading Figure 3 In some embodiments, a guide groove 1222 is provided on the side of the shearing seat 1220 close to the shearing tooth 1211, and the guide groove 1222 is used to accommodate the reflective film 1100. The reflective film 1100 is configured to move relative to the shearing seat 1220 along the extension direction of the guide groove 1222, and the groove 1221 is provided on the groove wall (not shown) of the guide groove 1222 close to the shearing tooth 1211.
[0058] In this embodiment, the reflective film 1100 is guided by setting a guide groove 1222, so as to avoid the reflective film 1100 from being offset when passing through the gap between the shearing piece 1210 and the shearing seat 1220, thereby ensuring that the reflective film 1100 located between the shearing piece 1210 and the shearing seat 1220 is always facing the shearing piece 1210, so that the shearing piece 1210 can cut the reflective film 1100 easily.
[0059] In some embodiments, the guide groove 1222 is provided with a first arc chamfer (not shown) on one side along its own extension direction, and a second arc chamfer (not shown) on the other side, and the reflective film 1100 enters the guide groove 1222 through the first arc chamfer, and leaves the guide groove 1222 from the second arc chamfer. By respectively providing the first arc chamfer and the second arc chamfer on both sides of the guide groove 1222 along its own extension direction, the wear of the reflective film 1100 at the connection between the two sides of the guide groove 1222 along its own extension direction and the groove wall of the guide groove 1222 on the side close to the shearing teeth 1211 can be reduced when the reflective film 1100 passes through the guide groove 1222.
[0060] See also Figure 2 In some embodiments, the shearing component 1200 includes a first driving member 1230, a power output end of the first driving member 1230 is connected to the shearing member 1210, and the first driving member 1230 is configured to drive the shearing member 1210 to move relative to the shearing seat 1220 toward or away from the shearing seat 1220.
[0061] In this embodiment, by setting the first driving member 1230 to drive the shearing member 1210 to move relative to the shearing seat 1220 toward or away from the shearing seat 1220, the reflective film 1100 inserted between the shearing member 1210 and the shearing seat 1220 can be sheared more efficiently and quickly.
[0062] In some embodiments, the first driving member 1230 can adopt a common linear motion driving device such as a linear motor, a cylinder, etc. to drive the shearing member 1210 to move relative to the shearing seat 1220 toward or away from the shearing seat 1220.
[0063] In some embodiments, the film-sticking device 1000 for photovoltaic modules includes a central controller (not shown), the first driving member 1230 and the image collector are both communicatively connected to the central controller, the central controller reads the image information taken by the image collector, and when the cutting effect of the shearing member 1210 does not meet expectations, the shearing member 1210 is driven again to shear the reflective film 1100 inserted between the shearing member 1210 and the cutting seat 1220.
[0064] In some embodiments, the film-applying device 1000 for photovoltaic modules includes a position detection sensor (not shown), which is communicatively connected to the central controller. When the position detection sensor detects the shearing piece 1210, it transmits a position signal to the central controller. The central controller turns off the first driving member 1230 based on the received position signal to prevent the shearing piece 1210 from getting closer to the shearing seat 1220, thereby reducing the risk of the shearing piece 1210 being squeezed or collided with the shearing seat 1220 and being damaged.
[0065] Optionally, the position detection sensor may be a common position detection device such as an infrared sensor, an ultrasonic sensor, or a laser sensor.
[0066] See also Figure 1 and Figure 4 In some embodiments, the film pasting device 1000 for photovoltaic modules further includes a transmission assembly 1300, and the transmission assembly 1300 includes a first transmission roller 1310 and a second transmission roller 1320 that are spaced apart. The free end of the reflective film 1100 passes through the gap between the first transmission roller 1310 and the second transmission roller 1320, and moves driven by the first transmission roller 1310 and the second transmission roller 1320.
[0067] In this embodiment, the reflective film 1100 is driven to move by the first transmission roller 1310 and the second transmission roller 1320, so that the reflective film 1100 wound on the reel can be gradually pulled out from the reel, thereby making full use of the reflective film 1100 on the reel to be attached to the film-attaching equipment.
[0068] See also Figure 1 and Figure 4 In some embodiments, a reflective surface 1110 and an adhesive surface 1120 are respectively provided on opposite sides of the reflective film 1100, the first transmission roller 1310 is in contact with the reflective surface 1110, the second transmission roller 1320 is in contact with the adhesive surface 1120, and the outer peripheral surface of the first transmission roller 1310 is provided with transmission teeth (not shown).
[0069] In this embodiment, transmission teeth are provided on the outer surface of the first transmission roller 1310 to increase the roughness of the outer surface of the first transmission roller 1310, thereby increasing the friction force when the outer surface of the first transmission roller 1310 contacts the reflective surface 1110, thereby reducing the risk of the reflective film 1100 slipping relative to the first transmission roller 1310.
[0070] In some embodiments, the outer surface of the second transmission roller 1320 is smoothed and polished to reduce the roughness of the outer surface of the second transmission roller 1320, thereby reducing the friction between the outer surface of the second transmission roller 1320 and the bonding surface 1120, thereby reducing the risk of glue peeling on the bonding surface 1120 of the reflective film 1100.
[0071] In other embodiments, a reflective surface 1110 and an adhesive surface 1120 are respectively provided on opposite sides of the reflective film 1100, the first transmission roller 1310 contacts the reflective surface 1110, the second transmission roller 1320 contacts the adhesive surface 1120, and the outer peripheral surface of the first transmission roller 1310 is roughened and frosted.
[0072] See also Figure 4In some embodiments, the transmission assembly 1300 includes a second driving member 1330 and a third driving member 1340. The power output shaft of the second driving member 1330 is connected to the first transmission roller 1310 to drive the first transmission roller 1310 to rotate around its own axis. The power output shaft of the third driving member 1340 is connected to the second transmission roller 1320 to drive the second transmission roller 1320 to rotate around its own axis.
[0073] In this embodiment, by setting the second driving member 1330 and the third driving member 1340, the first transmission roller 1310 and the second transmission roller 1320 can be automatically rotated, thereby automatically, quickly and efficiently driving the reflective film 1100 to move. It should be further explained that the rotation direction of the first transmission roller 1310 is opposite to the rotation direction of the second transmission roller 1320.
[0074] In some embodiments, the second driving member 1330 and the third driving member 1340 may be common driving devices such as servo motors and rotary cylinders.
[0075] In some embodiments, the film-sticking device 1000 for photovoltaic modules includes a speed detection sensor (not shown), and the speed detection sensor, the second drive member 1330 and the third drive member 1340 are all communicatively connected to the central controller. The speed detection sensor is used to detect the moving speed of the reflective film 1100 and transmit the detected speed information to the central controller. The central controller adjusts the second drive member 1330 and the third drive member 1340 according to the received speed information so that the rotation speed of the first transmission roller 1310 and the rotation speed of the second transmission roller 1320 reach a preset value.
[0076] See also Figure 1 In some embodiments, the film-applying device 1000 for photovoltaic modules includes a plurality of transmission assemblies 1300 arranged at intervals, and the free end of the reflective film 1100 passes through the gap between the first transmission roller 1310 and the second transmission roller 1320 in each transmission assembly 1300, and moves driven by the first transmission roller 1310 and the second transmission roller 1320.
[0077] In this embodiment, a plurality of transmission assemblies 1300 are arranged at intervals. When the reflective film 1100 is relatively long, the free end of the reflective film 1100 is passed through the gap between the first transmission roller 1310 and the second transmission roller 1320 in each transmission assembly 1300 to tension the reflective film 1100.
[0078] In some embodiments, multiple transmission components 1300 are arranged at intervals along the direction of the reel pointing to the clamping component 1400, each transmission component 1300 is arranged between the reel and the clamping component 1400, and the shearing component 1200 is arranged on the side of any transmission component 1300 close to the clamping component 1400.
[0079] In some embodiments, the pressing component 1400 includes a pressing wheel 1420, which can move toward or away from the device to be filmed relative to the device to be filmed, so as to apply pressure to the free end of the reflective film 1100 between the pressing wheel 1420 and the device to be filmed, thereby attaching the reflective film 1100 to the device to be filmed.
[0080] In some embodiments, the heating component 1500 includes a heating air outlet 1510, which is located on the side of the adhesive surface 1120 of the free end of the reflective film 1100 close to the film-pasting device to be used, so as to blow hot air to the adhesive surface 1120 of the reflective film 1100 at this position, thereby enhancing the firmness of the attachment of the reflective film 1100 to the film-pasting device to be used for the photovoltaic module.
[0081] See also Figure 1 In some embodiments, a film-laminating device 1000 for a photovoltaic module includes a base 1600, a reel, a shearing component 1200, a pressing component 1400, and a heating component 1500 are sequentially arranged on the base 1600 along a first direction and at intervals therebetween. The base 1600 is used for sliding connection with a device to be film-laminating, and can slide relative to the device to be film-laminating along a second direction. The first direction is the gravity direction of the base 1600, and the second direction is perpendicular to the first direction.
[0082] In this embodiment, by setting up the base 1600, the reel, the shearing component 1200, the pressing component 1400 and the heating component 1500 can be driven to move along the second direction relative to the film-applying device, and then the reflective film 1100 is used to adhere to the film-applying device along the second direction; by setting the reel, the shearing component 1200, the pressing component 1400 and the heating component 1500 in sequence along the first direction and at intervals on the base 1600, the free end of the reflective film 1100 can automatically pass through the shearing component 1200, the pressing component 1400 and the heating component 1500 due to its own gravity when there is no transmission component 1300, and be sheared by the shearing component 1200, pressed by the pressing component 1400 and heated by the heating component 1500, thereby reducing the manufacturing and operating costs of the film-applying device 1000 for photovoltaic modules.
[0083] In some embodiments, the shearing component 1200 is located on one side of the pressing component 1400 along the second direction, the shearing piece 1210 and the shearing seat 1220 are arranged at intervals along the first direction, the shearing seat 1220 is located between the shearing piece 1210 and the film-laminating device, and the shearing piece 1210 and the shearing seat 1220 are both arranged on the base 1600.
[0084] In some embodiments, a plurality of shearing teeth 1211 arranged at intervals along a third direction are provided on the side of the shearing piece 1210 close to the shearing seat 1220, and the first direction, the second direction and the third direction are perpendicular to each other. By providing a plurality of shearing teeth 1211 arranged at intervals along the third direction, a plurality of through holes arranged at intervals along the third direction are opened on the reflective film 1100.
[0085] In some embodiments, the groove 1221 on the shear seat 1220 extends along the third direction. By setting the groove 1221 to extend along the third direction, when the shearing piece 1210 shears the reflective film 1100, it can accommodate multiple shearing teeth 1211 arranged at intervals in the third direction, so that each shearing tooth 1211 can completely penetrate the reflective film 1100, thereby improving the success rate of the shearing tooth 1211 in cutting a through hole on the reflective film 1100.
[0086] In some embodiments, the guide groove 1222 on the shearing seat 1220 extends along the second direction to guide the reflective film 1100 along the second direction.
[0087] In some embodiments, the shear seat 1220 is provided with a plurality of first mounting holes 1223 arranged at intervals in the first direction along one side of the third direction, and the base 1600 is provided with a first assembly hole (not shown) corresponding to the first mounting hole, and a first fastener (not shown) passes through the first assembly hole and is connected to the first mounting hole 1223.
[0088] In some embodiments, the shearing component 1200 also includes a mounting frame 1240, the first driving member 1230 is disposed on the mounting frame 1240, and the mounting frame 1240 is provided with a plurality of second mounting holes 1241 arranged at intervals in the first direction along one side of the third direction, and the base 1600 is provided with a second assembly hole (not shown) corresponding to the second mounting hole 1241, and a second fastener (not shown) passes through the second assembly hole and is connected to the second mounting hole 1241.
[0089] In some embodiments, multiple transmission assemblies 1300 are arranged on the base 1600 at intervals along the second direction, each transmission assembly 1300 is located on the same side of the clamping component 1400 along the second direction, and along the direction of the clamping component 1400 pointed to by multiple transmission assemblies 1300, the distance between each transmission assembly 1300 and the film-applying device along the first direction gradually decreases, and the first transmission roller 1310 and the second transmission roller 1320 in each transmission assembly 1300 are arranged at intervals along the first direction, and the free end of the reflective film 1100 passes through the gap between the first transmission roller 1310 and the second transmission roller 1320 in each transmission assembly 1300, and moves in turn under the drive of the first transmission roller 1310 and the second transmission roller 1320 in each transmission assembly 1300.
[0090] In some embodiments, the axes of the first transmission roller 1310 and the second transmission roller 1320 in each transmission assembly 1300 extend along the third direction.
[0091] In some embodiments, the pressing component 1400 includes a pressing rod 1410, which is located on the side of the device to be film-laminating close to the shearing component 1200 along the first direction. The pressing rod 1410 is connected to a pressing wheel 1420 on the side of the device to be film-laminating close to the device to be film-laminating. The pressing rod 1410 is slidably connected to the base 1600 and can slide relative to the base 1600 along the first direction to drive the pressing wheel 1420 to apply pressure to the reflective film 1100, thereby attaching the reflective film 1100 to the device to be film-laminating.
[0092] In some embodiments, the heating air outlet 1510 extends along the second direction to blow hot air in a direction opposite to the movement direction of the base 1600 relative to the film-laminating device to the bonding surface 1120 of the reflective film 1100 between the pressure wheel 1420 and the film-laminating device.
[0093] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0094] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A film-sticking device for photovoltaic modules, characterized in that: The film pasting device for photovoltaic modules comprises: A reel, the reel being used for winding the reflective film; A shearing component, disposed on one side of the reel, and used for shearing the reflective film; A pressing component is arranged on the side of the shearing component away from the reel, and the pressing component is used to attach the free end of the reflective film to the film-attaching device; A heating component is arranged on a side of the pressing component away from the shearing component, and the heating component is used to heat the reflective film.
2. The film sticking device for photovoltaic modules according to claim 1, characterized in that: The shearing component comprises a shearing piece and a shearing seat which are arranged opposite to each other, and the shearing piece can move relative to the shearing seat towards or away from the shearing seat; The reflective film is used to be inserted between the shearing piece and the shearing seat.
3. The film sticking device for photovoltaic modules according to claim 2, characterized in that: The shearing piece is provided with shearing teeth on one side close to the shearing seat, and the shearing teeth are used for shearing through holes on the reflective film.
4. The film sticking device for photovoltaic modules according to claim 3, characterized in that: A groove is provided on one side of the shearing seat close to the shearing teeth, and the groove is configured to accommodate the shearing teeth when the shearing piece shears the reflective film.
5. The film sticking device for photovoltaic modules according to claim 4, characterized in that: A guide groove is provided on one side of the shearing seat close to the shearing teeth, the guide groove is used to accommodate the reflective film, and the reflective film is configured to move relative to the shearing seat along the extension direction of the guide groove; The groove is arranged on a groove wall of the guide groove close to a side of the shearing teeth.
6. The film sticking device for photovoltaic modules according to claim 2, characterized in that: The shearing component comprises a first driving member, a power output end of the first driving member is connected to the shearing member, and the first driving member is configured to drive the shearing member to move towards or away from the shearing seat relative to the shearing seat.
7. The film-sticking device for photovoltaic modules according to claim 1, characterized in that: The film-sticking device for photovoltaic modules also includes a transmission assembly, which includes a first transmission roller and a second transmission roller that are spaced apart. The free end of the reflective film passes through the gap between the first transmission roller and the second transmission roller, and moves driven by the first transmission roller and the second transmission roller.
8. The film sticking device for photovoltaic modules according to claim 7, characterized in that: The reflective film is provided with a reflective surface and a bonding surface on opposite sides thereof; The first transmission roller is in contact with the reflective surface, the second transmission roller is in contact with the bonding surface, and the outer peripheral surface of the first transmission roller is provided with transmission teeth.
9. The film sticking device for photovoltaic modules according to claim 8, characterized in that: The transmission assembly includes a second driving member and a third driving member, the power output shaft of the second driving member is connected to the first transmission roller to drive the first transmission roller to rotate around its own axis, and the power output shaft of the third driving member is connected to the second transmission roller to drive the second transmission roller to rotate around its own axis.
10. The film sticking device for photovoltaic modules according to claim 8, characterized in that: The film-sticking device for photovoltaic modules includes a plurality of transmission components arranged at intervals, and the free end of the reflective film passes through the gap between the first transmission roller and the second transmission roller in each of the transmission components, and moves driven by the first transmission roller and the second transmission roller.
11. The film sticking device for photovoltaic modules according to claim 1, characterized in that: The film-sticking device for photovoltaic modules includes a base, and the reel, the shearing component, the pressing component and the heating component are arranged on the base in sequence along a first direction and at intervals. The base is used to be slidably connected to the device to be film-sticked, and can slide relative to the device to be film-sticked along a second direction. The first direction is the gravity direction of the base, and the second direction is perpendicular to the first direction.
Citation Information
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