Battery overturning and stacking mechanism for storage battery boxing assembly line

Abstract

The invention discloses a battery overturning and stacking mechanism for a storage battery boxing assembly line, and relates to the technical field of storage battery boxing. The device comprises an overturning and stacking mechanism and a boxing assembly line. A push plate mechanism and a turnover stacking mechanism are fixed to the boxing assembly line, and a positioning baffle is fixed to the boxing assembly line. The overturning and stacking mechanism comprises an overturning supporting plate, a bidirectional synchronous telescopic assembly, a clamping and supporting assembly and a rotating base. The rotating base is in running fit with the boxing assembly line, an overturning supporting plate is fixed to the top of the rotating base, a two-way synchronous telescopic assembly is further fixed to the rotating base, clamping and supporting assemblies are fixedly installed at the two ends of the two-way synchronous telescopic assembly, and the clamping and supporting assemblies penetrate through the overturning supporting plate and are in sliding fit with the overturning supporting plate. Through the effects of the overturning and stacking mechanism and the boxing assembly line, a plurality of storage batteries are laterally overturned and stacked; the device has the advantages of reducing the labor intensity of overturning of workers and improving the boxing efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of battery packaging, and in particular relates to a battery turning and stacking mechanism for a battery packaging production line. Background Art

[0002] Lead-acid batteries are batteries that have positive and negative plates stacked alternately in a battery box, with the positive and negative plates separated by insulating partitions. They are widely used in important areas of the national economy because of their low price, reliable quality, large capacity range, easy maintenance, and long service life. In order to avoid mechanical damage or accidents and damage caused by collisions during transportation, loading and unloading, and stacking, the batteries need to be placed in packaging boxes after the assembly process is completed. Effective and safe packaging is very important for batteries.

[0003] Existing battery packing equipment not only uses a robot to grab the batteries and then vertically load them into a corrugated paper box with a sealed bottom, but also uses a method of flipping the batteries sideways before packing them sideways as a whole. Among them, in the side packing method, the carton must first be manually unfolded, and then multiple batteries are flipped sideways and stacked, and then the flipped batteries are pushed into the unsealed carton as a whole by mechanical equipment, and finally the box is sealed. This flipping method has the problems of high labor intensity and low efficiency of manual operation.

[0004] In view of the above-mentioned problems of high labor intensity of manual turning and low packing efficiency; therefore, the present invention designs a battery turning and stacking mechanism for a battery packing production line. Summary of the invention

[0005] The object of the present invention is to provide a battery flipping and stacking mechanism for a battery packing line, which can flip and stack multiple batteries laterally as a whole through the flipping and stacking mechanism and the packing line; it has the advantages of reducing the labor intensity of workers' flipping and improving the packing efficiency, and solves the above-mentioned problems of high labor intensity and low packing efficiency.

[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention discloses a battery flipping and stacking mechanism for a battery packing line, comprising a flipping and stacking mechanism and a packing line; batteries are evenly placed on the packing line, a push plate mechanism is fixedly installed on the outer side of the packing line, a flipping and stacking mechanism is installed on the inner side of the packing line, a positioning baffle is also fixedly installed on the packing line, and the positioning baffle is located between the push plate mechanism and the flipping and stacking mechanism; the flipping and stacking mechanism comprises a flipping support plate, a two-way synchronous telescopic component, a clamping support component and a rotating base; the rotating base is rotatably matched with the packing line, a flipping support plate is fixedly installed on the top of the rotating base, and a two-way synchronous telescopic component is also fixedly installed on the rotating base The two ends of the bidirectional synchronous telescopic component are fixedly installed with clamping and supporting components, and the clamping and supporting components penetrate the flipping pallet and slide together; the clamping and supporting components are used to clamp the batteries and flip and stack them on the flipping pallet; wherein, the positioning baffle gathers the batteries on the packing line one by one, and then the pushing plate mechanism pushes them as a whole onto the flipping and stacking mechanism, and the flipping and stacking mechanism flips them to 90 degrees, so that multiple flat batteries are flipped and stacked; this lateral stacking state is conducive to the mechanical equipment to quickly push them as a whole into the unsealed carton, greatly reducing the stroke displacement range during vertical loading, thereby achieving the effect of improving the packing efficiency.

[0008] As a preferred technical solution of the present invention, the clamping and supporting assembly includes a clamping plate, a supporting plate and a base; a clamping plate and a supporting plate are respectively fixed on the top of the two bases; a card slot is provided on the clamping plate; the clamping plate and the supporting plate are used to improve the lateral support effect when the battery is flipped, so as to prevent it from detaching and falling.

[0009] As a preferred technical solution of the present invention, a limiting top plate is fixed on the top of the clamping plate and the supporting plate; the limiting top plate is used to prevent the battery from being thrown out during rapid flipping, and has the function of ensuring the safety and stability of the flipping operation.

[0010] As a preferred technical solution of the present invention, a through slide is provided on the flip tray; the through slide is slidably matched with the base.

[0011] As a preferred technical solution of the present invention, the bidirectional synchronous telescopic assembly includes two synchronous cylinder groups, and a clamping plate and a base on a support plate are respectively fixedly mounted on one relative outer end of the two synchronous cylinder groups.

[0012] As a preferred technical solution of the present invention, a stepper motor and a support beam are fixedly installed below the packing line; the output shaft of the stepper motor passes through the support beam and is fixedly installed with the bottom of the rotating base.

[0013] As a preferred technical solution of the present invention, the packing line is provided with a clearance gap on the inner side near the flipping and stacking mechanism; and a limit block is fixedly installed under the clearance gap on the packing line.

[0014] The present invention has the following beneficial effects:

[0015] The present invention, through the functions of the flipping and stacking mechanism and the packing assembly line, can flip and stack multiple batteries sideways as a whole, thereby realizing the operation of gathering and quickly flipping multiple batteries; and compared with the traditional vertical loading method, the stroke displacement range is reduced to a certain extent, which has the advantages of reducing labor intensity and improving packing efficiency.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of a battery turning and stacking mechanism for a battery packing line of the present invention;

[0019] Figure 2 It is a structural schematic diagram of the packing line, the push plate mechanism and the positioning baffle of the present invention;

[0020] Figure 3 It is a structural schematic diagram of the flipping and stacking mechanism of the present invention;

[0021] Figure 4 It is a structural schematic diagram of the clamping support assembly of the present invention;

[0022] Figure 5 A top view of the structure of a battery flipping and stacking mechanism for a battery packing line according to the present invention adopting mode 1;

[0023] Figure 6 A top view of the structure of a battery flipping and stacking mechanism for a battery packing line according to the present invention adopting a second method;

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1- flipping and stacking mechanism, 2- packing line, 3- battery, 4- push plate mechanism, 5- positioning baffle, 101- flipping pallet, 102- two-way synchronous telescopic assembly, 103- clamping and supporting assembly, 104- rotating base, 105- through slide, 201- stepping motor, 202- supporting beam, 203- giving way gap, 204- limiting block, 1031- splint, 1032- pallet, 1033- base, 1034- slot, 1035- top limit plate, 1021- synchronous cylinder group. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0028] See also Figure 1-6As shown, the present invention is a battery flipping and stacking mechanism for a battery packing line, comprising a flipping and stacking mechanism 1 and a packing line 2; batteries 3 are evenly placed on the packing line 2, a push plate mechanism 4 is fixedly installed on the outer side of the packing line 2, and a flipping and stacking mechanism 1 is installed on the inner side of the packing line 2, and a positioning baffle 5 is also fixedly installed on the packing line 2, and the positioning baffle 5 is located between the push plate mechanism 4 and the flipping and stacking mechanism 1; the flipping and stacking mechanism 1 comprises a flipping support plate 101, a two-way synchronous telescopic component 102, a clamping support component 103 and a rotating base 104; the rotating base 104 is rotated in coordination with the packing line 2, a flipping support plate 101 is fixedly installed on the top of the rotating base 104, and a two-way synchronous The telescopic component 102, the two ends of the bidirectional synchronous telescopic component 102 are fixedly installed with clamping and supporting components 103, the clamping and supporting components 103 penetrate the flip pallet 101 and slide together; the clamping and supporting components 103 are used to clamp the battery 3, and flip and stack it on the flip pallet 101; wherein, the positioning baffle 5 gathers the batteries 3 on the packing line 2 one by one, and then the pushing plate mechanism 4 pushes them as a whole onto the flipping and stacking mechanism 1, and the flipping and stacking mechanism 1 flips them to 90 degrees, so that multiple flat batteries 3 are flipped and stacked; this lateral stacking state is conducive to the mechanical equipment to quickly push it as a whole into the unsealed carton, greatly reducing the stroke displacement range during vertical loading, thereby achieving the effect of improving the packing efficiency.

[0029] Among them Figure 3-4 As shown, a through slide 105 is provided on the flip tray 101; the through slide 105 is slidably matched with the base 1033; the clamping and supporting assembly 103 includes a clamping plate 1031, a supporting plate 1032 and a base 1033; the tops of the two bases 1033 are respectively fixed with a clamping plate 1031 and a supporting plate 1032; a card slot 1034 is provided on the clamping plate 1031; the clamping plate 1031 and the supporting plate 1032 are used to improve the lateral support effect when the battery 3 is flipped, so as to prevent it from falling off; a limited top plate 1035 is fixed on the top of the clamping plate 1031 and the supporting plate 1032; the function of the limited top plate 1035 is to prevent the battery 3 from being thrown out during rapid flipping, and has the function of ensuring the safety and stability of the flipping operation.

[0030] Among them Figure 3 As shown, the bidirectional synchronous telescopic assembly 102 includes two synchronous cylinder groups 1021 , and a clamping plate 1031 and a base 1033 on a support plate 1032 are respectively fixedly mounted on opposite outer ends of the two synchronous cylinder groups 1021 .

[0031] Among them Figure 1-2As shown, a stepper motor 201 and a support beam 202 are fixedly installed below the packing line 2; the output shaft of the stepper motor 201 passes through the support beam 202 and is fixedly installed with the bottom of the rotating base 104; a clearance gap 203 is opened on the inner side of the packing line 2 near the flipping and stacking mechanism 1; a limit block 204 is fixedly installed below the clearance gap 203 of the packing line 2.

[0032] The operation flow of this embodiment is as follows: Figure 5 As shown, first, the packing line 2 conveys the neatly arranged batteries 3, moves them to the positioning baffle 5 and gathers three batteries 3; then the push plate mechanism 4 pushes the three batteries 3 as a whole onto the flipping and stacking mechanism 1; the batteries 3 pass through the support plate 1032 on the flipping and stacking mechanism 1 and arrive at the card slot 1034 on the clamping plate 1031; at this time, the support plate 1032 limits the side of the battery 3, the clamping plate 1031 limits the surfaces of the side and end faces of the battery 3 in three directions, and the top limit plate 1035 limits the top surface of the battery 3, thereby ensuring the stable operation and safety of the battery 3 as a whole during the flipping process; when the flipping and stacking mechanism 1 completes the flipping, the battery 3 lies on its side on the packing platform; the two synchronous cylinder groups 1021 then synchronously control the synchronous cylinder group 1021, so that the clamping plate 1031 and the support plate 1032 move synchronously in the opposite direction, thereby releasing the battery 3; and finally completing the flipping process.

[0033] The second operation flow of this embodiment is as follows: Figure 6 As shown, first, the packing line 2 conveys the neatly arranged batteries 3, moves them to the positioning baffle 5 and gathers three batteries 3; then the push plate mechanism 4 pushes the three batteries 3 of the first group as a whole onto the flipping and stacking mechanism 1; then, the positioning baffle 5 gathers three batteries 3 again, and the push plate mechanism 4 pushes the three batteries 3 of the second group as a whole onto the flipping and stacking mechanism 1; and the batteries 3 of the first group pass through the support plate 1032 on the flipping and stacking mechanism 1 to the card slot 103 on the clamping plate 1031 4; at this time, the support plate 1032 limits the side surface of the second battery group 3, the clamping plate 1031 limits the surfaces of the three directions of the side surface and end surface of the first battery group 3, and the top limit plate 1035 limits the top surface of the two battery groups 3; when the flipping and stacking mechanism 1 completes the flipping, the two battery groups 3 lie on their sides on the packing platform; the two synchronous cylinder groups 1021 then synchronously control the synchronous cylinder groups 1021, so that the clamping plate 1031 and the support plate 1032 move synchronously in the opposite direction, thereby releasing the two battery groups 3; and finally completing the flipping process.

[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A battery flipping and stacking mechanism for a battery packing line, characterized in that: It comprises a turning and stacking mechanism (1) and a packing assembly line (2); The batteries (3) are evenly arranged on the packing line (2), a push plate mechanism (4) is fixedly installed on the outside of the packing line (2), a flipping and stacking mechanism (1) is installed on the inside of the packing line (2), and a positioning baffle (5) is also fixedly installed on the packing line (2), and the positioning baffle (5) is located between the push plate mechanism (4) and the flipping and stacking mechanism (1); The flipping and stacking mechanism (1) comprises a flipping pallet (101), a bidirectional synchronous telescopic component (102), a clamping and supporting component (103) and a rotating base (104); the rotating base (104) is rotatably matched with the packing assembly line (2); the flipping pallet (101) is fixedly mounted on the top of the rotating base (104); the bidirectional synchronous telescopic component (102) is also fixedly mounted on the rotating base (104); the clamping and supporting components (103) are fixedly mounted on both ends of the bidirectional synchronous telescopic component (102); the clamping and supporting components (103) penetrate the flipping pallet (101) and are slidably matched; the clamping and supporting components (103) are used to clamp the storage battery (3) and flip and stack it on the flipping pallet (101).

2. The battery flipping and stacking mechanism for a battery packing line according to claim 1 is characterized in that: The clamping and supporting assembly (103) comprises a clamping plate (1031), a supporting plate (1032) and a base (1033); the clamping plate (1031) and the supporting plate (1032) are respectively fixed on the tops of the two bases (1033); and a clamping slot (1034) is provided on the clamping plate (1031).

3. The battery flipping and stacking mechanism for a battery packing line according to claim 2 is characterized in that: A limited top plate (1035) is fixed on the top of the clamping plate (1031) and the supporting plate (1032).

4. The battery flipping and stacking mechanism for a battery packing line according to claim 3 is characterized in that: A through slideway (105) is provided on the flip support plate (101); the through slideway (105) is slidably matched with the base (1033).

5. The battery flipping and stacking mechanism for a battery packing line according to claim 1 is characterized in that: The bidirectional synchronous telescopic assembly (102) comprises two synchronous cylinder groups (1021), and a clamping plate (1031) and a base (1033) on a support plate (1032) are respectively fixedly mounted on opposite outer ends of the two synchronous cylinder groups (1021).

6. The battery flipping and stacking mechanism for a battery packing line according to claim 1 is characterized in that: A stepper motor (201) and a support beam (202) are fixedly installed below the packing line (2); the output shaft of the stepper motor (201) passes through the support beam (202) and is fixedly installed with the bottom of the rotating base (104).

7. The battery flipping and stacking mechanism for a battery packing line according to claim 1 is characterized in that: The packing line (2) is provided with a clearance gap (203) on the inner side near the flipping and stacking mechanism (1); and a limit block (204) is fixedly installed below the clearance gap (203) on the packing line (2).

Images