Wear-resistant antiskid carpet production device

Abstract

The invention discloses a wear-resistant anti-slip carpet production device which comprises a transfer frame and rollers, the rollers are arranged on the transfer frame, mounting plates are arranged on the two sides of the transfer frame in a sliding mode, and round holes matched with the rollers are formed in the mounting plates; an air cylinder is arranged on the mounting plate, a driving wheel is mounted on a piston rod of the air cylinder, and a supporting wheel matched with the driving wheel is rotationally mounted on the mounting plate; a proximity sensor is arranged at the top end of the round hole; distance sensors are arranged on the mounting plates on the two sides of the transfer frame. A mounting seat is arranged at one end of the transfer frame, a square shaft is rotatably mounted on the mounting seat, and a reel is slidably arranged on the square shaft; the position of a carpet can be adjusted before the carpet enters the cutting machine.

Description

Technical Field

[0001] The invention relates to the technical field of carpet production, and in particular to a wear-resistant and anti-skid carpet production device. Background Art

[0002] In the carpet production process, carpet cutting is a key link. Traditional carpet production equipment often needs to locate the starting coordinates multiple times when cutting carpets, which not only reduces production efficiency, but also easily leads to positioning errors, affecting the cutting quality of the carpet. At the same time, there are also some problems in the carpet feeding process. For example, if the feeding is not smooth, it will cause production interruptions and affect the operating efficiency of the entire production line. In addition, for special-purpose carpets such as wear-resistant and non-slip carpets, when adjusting the position, due to the large friction between the carpet and the reel, it is often difficult to adjust the position, further affecting the smooth progress of production. Summary of the invention

[0003] In view of the defects in the prior art, the present invention provides a wear-resistant and anti-skid carpet production device.

[0004] The present invention is achieved through the following technical solutions: A wear-resistant and non-slip carpet production device comprises a transfer frame and rollers, wherein the rollers are arranged in an array on the transfer frame, mounting plates are slidably arranged on both sides of the transfer frame, and circular holes matching with the rollers are opened on the mounting plates; a cylinder is arranged on the mounting plate, a driving wheel is mounted on the piston rod of the cylinder, and a supporting wheel matching with the driving wheel is rotatably mounted on the mounting plate; a proximity sensor is arranged on the top of the circular hole; distance sensors are arranged on the mounting plates on both sides of the transfer frame; a mounting seat is arranged at one end of the transfer frame, a square shaft is rotatably mounted on the mounting seat, and a reel is slidably arranged on the square shaft.

[0005] Preferably, a support frame is provided on the transfer frame, an electric cylinder is provided on the support frame, and the piston rod of the electric cylinder is connected to the mounting plate through a connecting block; a slideway is provided on the transfer frame, and a roller matching the slideway is rotatably installed on the mounting plate.

[0006] Preferably, one end of the square shaft is mounted on the mounting seat via a bearing and a bearing seat.

[0007] Preferably, the other end of the square shaft is provided with a chamfer.

[0008] Preferably, a square groove is provided on the reel, and pulleys are arranged on four side walls of the square groove.

[0009] Preferably, the diameter of the circular hole is larger than the outer diameter of the drum.

[0010] Preferably, the driving wheel is driven by a motor.

[0011] The beneficial effects of the present invention are as follows: the present invention can adjust the position of the carpet before it enters the cutting machine, so that the cutting machine does not need to locate the starting coordinates multiple times; the design of the roller of the utility model can make the feeding of the wear-resistant and non-slip carpet smoother; the utility model can make the position adjustment of the wear-resistant and non-slip carpet smoother by sliding the reel on the square shaft, avoiding the large friction between the wear-resistant and non-slip carpet and the reel causing the position to be difficult to adjust. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0013] Figure 1 It is an axonometric drawing of the present invention.

[0014] Figure 2 for Figure 1 Enlarged view of point A.

[0015] Figure 3 It is a stereogram of the present invention.

[0016] Figure 4 for Figure 3 Enlarged view of point A.

[0017] Figure 5 It is the front view of the present invention.

[0018] Figure 6 It is the right side view of the mounting base of the present invention.

[0019] Figure 7 It is a cross-sectional view of the reel of the present invention.

[0020] In the attached drawings, 1, transfer rack; 2, roller; 3, mounting plate; 4, cylinder; 5, driving wheel; 6, motor; 7, supporting wheel; 8, round hole; 9, proximity sensor; 10, electric cylinder; 11, roller; 12, slideway; 13, square shaft; 14, reel; 15, mounting seat; 16, pulley; 17, square groove; 18, distance sensor. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0023] For ease of description, spatial relative terms such as "upper," "lower," "left," and "right" may be used herein to describe the relationship of one element or feature shown in a figure relative to another element or feature. It should be understood that the spatial terms are intended to include different orientations of the device in use or operation in addition to the orientation shown in the figures. For example, if the device in the figure is inverted, elements described as being "below" other elements or features will be positioned "above" the other elements or features. Thus, the exemplary term "below" may include both upper and lower orientations.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] The present invention will be described in detail below in conjunction with the accompanying drawings: A wear-resistant and non-slip carpet production device comprises a transfer frame 1 and a roller 2, wherein the rollers 2 are arranged on the transfer frame 1, and mounting plates 3 are slidably arranged on both sides of the transfer frame 1, and a circular hole 8 matching with the roller 2 is opened on the mounting plate 3, and the diameter of the circular hole 8 is larger than the outer diameter of the roller 2; a cylinder 4 is arranged on the mounting plate 3, and a driving wheel 5 is installed on the piston rod of the cylinder 4, and the driving wheel 5 is driven by a motor 6; a supporting wheel 7 matching with the driving wheel 5 is rotatably installed on the mounting plate 3; a proximity sensor 9 is arranged at the top of the circular hole 8; distance sensors 18 are arranged at the mounting plates 3 on both sides of the transfer frame 1; a mounting seat 15 is arranged at one end of the transfer frame, a square shaft 13 is rotatably installed on the mounting seat 15, and a reel 14 is slidably arranged on the square shaft 13.

[0026] The transfer frame 1 is provided with a support frame, and an electric cylinder 10 is provided on the support frame. The piston rod of the electric cylinder 10 is connected to the mounting plate 3 through a connecting block; the transfer frame 1 is provided with a slideway 12, and a roller 11 that matches the slideway 12 is rotatably installed on the mounting plate 3.

[0027] One end of the square shaft 13 is mounted on the mounting seat 15 through a bearing and a bearing seat; the other end of the square shaft 13 is chamfered to facilitate the installation of the reel 14. The reel 14 is provided with a square groove 17, and pulleys 16 are arranged on the four side walls of the square groove 17 to make the position adjustment of the reel 14 smoother.

[0028] When in use, the reel 14 wound with the carpet is transported to the square shaft 13 by hoisting and installed on the square shaft 13. The pulley 16 in the reel 14 can stably support the reel 14, and then the carpet is pulled onto the transfer rack 1 to ensure that the carpet reaches the support wheel 7. The position of the mounting plate 3 is controlled by controlling the extension and contraction of the piston rods of the two electric cylinders 10. When the proximity sensor 9 on the mounting plate 3 detects a signal, the electric cylinder 10 stops moving. After both electric cylinders 10 stop moving, the piston rod of the air cylinder 4 is controlled to extend, thereby clamping both sides of the carpet.

[0029] When alignment is required: The distance values ​​detected by the two distance sensors 18 are added and then divided by 2 to obtain the required distances between the two mounting plates 3 and the distance sensors 18 on both sides. The piston rod of the electric cylinder 10 is then controlled to move to adjust the position of the mounting plates 3 to center the carpet. For example, the value detected by the left distance sensor 18 is 1, and the distance detected by the right distance sensor 18 is 2 cm. Therefore, the distances between the two mounting plates 3 and the distance sensors 18 on both sides are 1.5 cm. The piston rod of the electric cylinder 10 is controlled to move to adjust the mounting plates 3 to the required position. At this time, the distances between the two mounting plates 3 and the distance sensors 18 are both 1.5 cm, and the centering of the carpet is completed.

[0030] When you need to align one side: The position of the mounting plate 3 on one side is limited. For example, the distance between the mounting plate 3 on one side and the distance sensor 18 on one side is set to 2 cm. After the support wheel 7 and the driving wheel 5 complete the clamping of the two sides of the carpet, the two mounting plates 3 are controlled to move toward the distance sensor 18 on one side until the mounting plate 3 on one side reaches the specified position.

[0031] By aligning or centering the pattern on one side of the carpet, it is possible to avoid having to reposition the carpet and the starting coordinates each time the material is loaded for cutting.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A wear-resistant and anti-skid carpet production device, comprising a transfer frame (1) and a roller (2), characterized in that: Rollers (2) are arranged on the transfer frame (1), mounting plates (3) are slidably arranged on both sides of the transfer frame (1), and circular holes (8) matching with the rollers (2) are opened on the mounting plates (3); a cylinder (4) is arranged on the mounting plate (3), a driving wheel (5) is installed on the piston rod of the cylinder (4), and a supporting wheel (7) matching with the driving wheel (5) is rotatably installed on the mounting plate (3); a proximity sensor (9) is arranged at the top of the circular hole (8); distance sensors (18) are arranged on the mounting plates (3) on both sides of the transfer frame (1); a mounting seat (15) is arranged at one end of the transfer frame, a square shaft (13) is rotatably installed on the mounting seat (15), and a reel (14) is slidably arranged on the square shaft (13).

2. The wear-resistant and non-slip carpet production device according to claim 1, characterized in that: The transfer frame (1) is provided with a support frame, the support frame is provided with an electric cylinder (10), and the piston rod of the electric cylinder (10) is connected to the mounting plate (3) through a connecting block; the transfer frame (1) is provided with a slideway (12), and a roller (11) matching the slideway (12) is rotatably mounted on the mounting plate (3).

3. The wear-resistant and non-slip carpet production device according to claim 1, characterized in that: One end of the square shaft (13) is mounted on the mounting seat (15) via a bearing and a bearing seat.

4. The wear-resistant and non-slip carpet production device according to claim 1, characterized in that: The other end of the square shaft (13) is provided with a chamfer.

5. The wear-resistant and non-slip carpet production device according to claim 1, characterized in that: The reel (14) is provided with a square groove (17), and pulleys (16) are arranged on four side walls of the square groove (17).

6. The wear-resistant and non-slip carpet production device according to claim 1, characterized in that: The diameter of the circular hole (8) is greater than the outer diameter of the drum (2).

7. The wear-resistant and non-slip carpet production device according to claim 1, characterized in that: The driving wheel (5) is driven by a motor (6).

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