Thin cloth feeding device of warp knitting cloth slitting machine
By designing auxiliary traction, damping and electrostatic removal technologies in the web section machine, the problems of warp knitted thin cloth not stretching and electrostatic accumulation during the feeding process are solved, and higher quality fabric feeding and web sectioning effect are achieved .
Patent Information
- Application Number
- CN202411449967.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-17
AI Technical Summary
In the feeding process of warp knitted thin fabrics, existing web section machines are prone to defects such as unstretchedness, folding wrinkles, and electrostatic accumulation leads to a decrease in the quality of the fabric.
A thin cloth feeding device including base, laying parts, traction parts, auxiliary parts and electrostatic treatment devices was designed. Through technical means such as auxiliary traction, damping, leveling, and electrostatic removal, ensuring that the fabric enters the web section machine before entering the web sectioning machine. It is flat, reducing folding wrinkles and static problems.
It effectively reduces the probability of folding wrinkles and electrostatic accumulation in the web sectioning machine, and improves the feeding effect of thin cloth and the subsequent web sectioning quality.
Smart Images

Figure CN119265913A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a thin cloth feeding device of a warp knitted cloth slitting machine, belonging to the technical field of slitting machines. Background Art
[0002] The slitting machine is used to slit the warp knitted thin fabric into two single-layer fabrics. At present, the slitting machine is generally composed of a thin fabric feeding device, a slitting device with a traction structure, and a collecting device. When in use, the warp knitted thin fabric roll is generally assembled on the thin fabric feeding device, and then the warp knitted thin fabric on the warp knitted thin fabric roll is pulled by the traction structure on the slitting device, so that the warp knitted thin fabric moves on the thin fabric feeding device, and then the thin fabric feeding device is used to guide the warp knitted thin fabric into the slitting device, and then the slitting device is used to slitting the warp knitted thin fabric, and then the single-layer fabric produced by slitting is collected by the collecting device; At present, a feeding device formed by multiple guide wheels is used to guide the warp knitted thin cloth into the slitting machine. However, during the feeding movement of the warp knitted thin cloth, the warp knitted thin cloth is prone to being unable to stretch due to factors such as relaxation. A double-roller structure is used for extrusion operation to unfold the fed warp knitted thin cloth, but this method is prone to static electricity accumulation on the warp knitted thin cloth, resulting in a high probability of defects such as folds and wrinkles on the warp knitted thin cloth, which will affect the feeding effect of the thin cloth and the subsequent slitting quality. Summary of the invention
[0003] In view of the problems in the prior art, the present invention provides a thin cloth feeding device for a warp knitted cloth slitting machine.
[0004] The technical solution adopted by the present invention to solve the technical problem is: a thin cloth feeding device of a warp knitting cloth slitting machine, comprising a base, a cloth placing piece is installed on the upper end of the base, a shell is arranged on the upper end of the base, and the shell is located on the right side of the cloth placing piece, a traction piece is arranged inside the shell, and the cross section of the shell is in an inverted U shape, an auxiliary piece is installed inside the shell, and the auxiliary piece is located on the left side of the traction piece, a V-shaped lower plate is arranged inside the shell, and the V-shaped lower plate is located between the auxiliary piece and the traction piece, the V-shaped lower plate is arranged to be narrow on the left and wide on the right, and the front and rear ends of the V-shaped lower plate are A plurality of first connection blocks are installed, and the other ends of the plurality of first connection blocks are connected to the inner wall of the shell, a first leveling piece arranged in a V-shaped structure is installed on the upper end of the V-shaped lower plate, a V-shaped upper plate is installed inside the shell, and the V-shaped upper plate is located directly above the V-shaped lower plate, and the V-shaped upper plate is arranged to be narrow on the left and wide on the right, a plurality of second connection blocks are arranged at both the front and rear ends of the V-shaped upper plate, and the other ends of the plurality of second connection blocks are connected to the inner wall of the shell, a second leveling piece arranged in a V-shaped structure is installed on the lower end of the V-shaped upper plate, and the second leveling piece is located directly above the first leveling piece; Two U-shaped limit covers are symmetrically installed inside the shell, and the two U-shaped limit covers are arranged opposite to each other, two elliptical plates are symmetrically arranged between the two U-shaped limit covers, and the upper and lower ends of the elliptical plates extend into the two U-shaped limit covers respectively, two tensioning rollers are symmetrically rotated and connected between the two elliptical plates, and the two tensioning rollers are respectively located in the two U-shaped limit covers, an anti-static component is installed between the two elliptical plates, and the anti-static component is located between the two U-shaped limit covers, the anti-static component extends out of the left side of the U-shaped limit cover, the outer ends of the two elliptical plates are inlaid with elliptical magnetic strips, the inner walls of the two U-shaped limit covers are symmetrically inlaid with two U-shaped magnetic strips, and the U-shaped magnetic strips are located just outside the elliptical magnetic strips, and the U-shaped magnetic strips and the elliptical magnetic strips are arranged to repel each other.
[0005] Furthermore, the static electricity removal component includes a water box, which is installed between two elliptical plates and located between two U-shaped limit covers. A separation plate is arranged on the left side of the U-shaped limit cover and is located on the right side of the traction component. The cross-section of the separation plate is triangular, and a plurality of conductive rods are equidistantly arranged at the right end of the separation plate, and the cross-section of the conductive rods is L-shaped. The vertical portions of the plurality of conductive rods are equidistantly installed on the upper end of the water box, and the vertical portions of the conductive rods extend into the water box, and the plurality of conductive rods are located between the two U-shaped limit covers.
[0006] Further, the first leveling member includes two first spiral rods, the two first spiral rods are rotatably connected to the upper end of the V-shaped lower plate through a bearing seat, and the two first spiral rods are arranged in a V-shaped structure with a narrow left end and a wide right end, and a first bevel gear is arranged at the left end of the two first spiral rods, and the two first bevel gears are meshed with each other; A second gear is installed at the right end of the first spiral rod located on the front side, and the second gear is located on the outside of the V-shaped lower plate. A first driving device is arranged at the lower end of the front part of the V-shaped lower plate. A first gear is installed on the output shaft of the first driving device, and the first gear is located directly below the second gear. The first gear and the second gear are connected to each other through a first synchronous belt.
[0007] Further, the second leveling member includes two second spiral rods, the two second spiral rods are rotatably connected to the upper end of the V-shaped upper plate through a bearing seat, and the two second spiral rods are arranged in a V-shaped structure with a narrow left side and a wide right side, and a second bevel gear is arranged at the left end of the two second spiral rods, and the two second bevel gears are meshed with each other, and the two second spiral rods are respectively located directly above the two first spiral rods; A fourth gear is installed at the right end of the second screw rod located on the front side, and the fourth gear is located on the outside of the V-shaped upper plate. A second driving device is arranged at the upper front end of the V-shaped upper plate. A third gear is installed on the output shaft of the second driving device, and the third gear is located directly above the fourth gear. The third gear and the fourth gear are connected to each other through a second synchronous belt.
[0008] Furthermore, the traction member includes two traction rollers, both of which are rotatably connected in the outer shell, and the traction roller is located on the right side of the V-shaped upper plate, a third driving device is arranged at the front end of the outer shell, and the output shaft of the third driving device is connected to the shaft of one traction roller, two rotating gears are installed on the rear side of the outer shell, and the two rotating gears are meshed with each other, and the rear ends of the shafts of the two traction rollers pass through the outer shell and are respectively connected to the two rotating gears.
[0009] Furthermore, the auxiliary component includes two auxiliary rollers, both of which are rotatably connected in the outer shell, and the auxiliary roller is located on the left side of the V-shaped upper plate, two auxiliary gears are arranged on the rear side of the outer shell, and the two auxiliary gears are meshed with each other, the rear ends of the shafts of the two auxiliary rollers pass through the outer shell and are respectively connected to the two auxiliary gears, the rear end of the outer shell is rotatably connected to the damping gear, and the damping gear is meshed with the lower end of the auxiliary gear located on the lower side.
[0010] Furthermore, the cloth placing part includes a mounting frame, which is mounted on the upper end of the base and is located on the left side of the shell. The front end of the upper part of the mounting frame is rotatably connected to the rotating shaft, and a placing roller is installed on the outer end of the rotating shaft. The front end of the placing roller fits the U-shaped bracket, and the U-shaped bracket is located on the left side of the shell. The front end of the rotating shaft extends into the U-shaped bracket, and the rotating shaft and the bottom end of the U-shaped bracket fit each other. A lifting device is installed at the lower end of the U-shaped bracket, and the other end of the lifting device is arranged on the upper end of the base. A telescopic rod is arranged between the U-shaped bracket and the base, and the telescopic rod is located on the outside of the lifting device.
[0011] Beneficial effects of the present invention: 1. Auxiliary traction force is applied to the warp knitted thin cloth by means of a first motor, two traction rollers and two rotating gears, and the movement of the warp knitted thin cloth is damped by means of two auxiliary rollers, two auxiliary gears and a damping gear, so as to straighten the warp knitted thin cloth between the auxiliary rollers and the traction rollers, and at the same time, the upper and lower end surfaces of the warp knitted thin cloth are inclinedly unfolded to both sides by means of a second motor, a first gear, a first synchronous belt, a second gear, two first screw rods, a third motor, a third gear, a second synchronous belt, a fourth gear, two second bevel gears and two second screw rods, so as to achieve inclined flattening of the upper and lower ends of the warp knitted thin cloth in a straightened state, so that the warp knitted thin cloth can enter the slitting machine in a flat state, effectively reducing the probability of defects such as folds and wrinkles on the warp knitted thin cloth entering the slitting machine, and effectively ensuring the feeding effect of the thin cloth and the subsequent slitting quality.
[0012] 2. The warp knitted thin fabric roll is conveniently placed through the mounting frame, placement rollers and rotating shaft, and the rotating shaft, placement rollers and warp knitted thin fabric roll are lifted by the electric push rod and U-shaped bracket to achieve stable assembly of the warp knitted thin fabric roll, effectively reduce the probability of slipping of the warp knitted thin fabric roll, effectively reduce the probability of folding of the fed warp knitted thin fabric, and effectively ensure the feeding effect.
[0013] 3. Through four U-shaped magnetic strips and two elliptical magnetic strips, the structure formed by two elliptical plates and two tensioning rollers is suspended, and the two U-shaped limit covers will limit the structure, thereby expanding the moving warp knitted thin cloth, and straightening the front and rear ends of the warp knitted thin cloth to be slit, effectively reducing the probability of loosening of the front and rear ends of the warp knitted thin cloth to be slit due to leveling operations, and effectively reducing the probability of defects such as sawtooth on the slitting surface of the warp knitted thin cloth during slitting, effectively ensuring the feeding effect of the thin cloth and the subsequent slitting quality.
[0014] 4. Use the separation plate to separate the upper and lower layers of the warp knitted thin cloth. At the same time, the static electricity generated on the warp knitted thin cloth will enter the water in the water box along the separation plate and multiple conductive rods, realizing the separate static electricity removal treatment of the warp knitted thin cloth, effectively reducing the probability of tearing caused by the expansion of the warp knitted thin cloth, and effectively ensuring the feeding effect of the thin cloth and the subsequent slitting quality.
[0015] 5. The upper and lower ends of the transverse parts of the multiple conductive rods are limited by two second guide rollers. At the same time, the two first guide rollers and the two second guide rollers are used to guide the stretched warp knitted thin cloth in an orderly manner, effectively reducing the probability of the warp knitted thin cloth being piled up at the inlet and outlet positions of the U-shaped cavity formed by the U-shaped limiting cover and the tensioning roller, and effectively avoiding the shaking of the water box, the elliptical plate and the two tensioning rollers caused by the shaking of the separation plate during the separation movement, effectively reducing the probability of the warp knitted thin cloth being stuck, and effectively ensuring the feeding effect of the thin cloth and the subsequent slitting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 It is a structural schematic diagram of a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Figure 2 It is a three-dimensional diagram of a thin cloth feeding device of a warp knitted cloth slitting machine of the present invention; Figure 3 It is a cross-sectional view of a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Figure 4 for Figure 3 Enlarged view of part A in the middle; Figure 5It is a three-dimensional diagram of an auxiliary roller in a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Figure 6 It is a three-dimensional diagram of a traction roller in a thin cloth feeding device of a warp knitted cloth slitting machine of the present invention; Figure 7 A three-dimensional diagram of a V-shaped lower plate in a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Figure 8 A three-dimensional diagram of a V-shaped upper plate in a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Fig. 9 It is an assembly diagram of a U-shaped limiting cover and an elliptical plate in a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Fig.10 It is a three-dimensional diagram of a U-shaped limiting cover in a thin cloth feeding device of a warp knitted cloth slitting machine according to the present invention; Fig.11 It is an assembly diagram of two elliptical plates and two tensioning rollers in a thin cloth feeding device of a warp knitted cloth slitting machine of the present invention; Fig.12 It is an assembly diagram of a water box, a conductive rod and a separation plate in a thin cloth feeding device of a warp knitted cloth slitting machine of the present invention; Fig.13 It is a schematic diagram of another embodiment of a thin cloth feeding device of a warp knitted cloth slitting machine of the present invention; Fig.14 for Fig.13 Enlarged view of middle part B; Fig.15 The present invention discloses an assembly diagram of a U-shaped limit cover, a first plate and a second plate in a thin cloth feeding device of a warp knitted cloth slitting machine.
[0017] In the figure: 1, base, 2, housing, 3, first motor, 4, U-shaped limit cover, 5, elliptical plate, 6, traction roller, 7, V-shaped lower plate, 8, V-shaped upper plate, 9, auxiliary roller, 11, mounting frame, 12, placement roller, 13, rotating shaft, 14, U-shaped bracket, 15, electric push rod, 16, telescopic rod, 21, rotating gear, 22, auxiliary gear, 23, damping gear, 41, U-shaped magnetic strip, 51, water box, 52, conductive rod, 53, tensioning roller , 54, separation plate, 55, elliptical magnetic strip, 71, first screw rod, 72, first bevel gear, 73, first connecting block, 74, second motor, 75, first gear, 76, second gear, 81, second screw rod, 82, second bevel gear, 83, second connecting block, 84, third motor, 85, third gear, 86, fourth gear, 401, first plate, 402, first guide roller, 403, second guide roller, 404, second plate. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0019] Embodiment 1: Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, a thin cloth feeding device of a warp knitted cloth slitting machine is provided, comprising a base 1, a mounting frame 11 located on the left side of a housing 2 is mounted on the upper end of the base 1, a mounting carrier is provided for a rotating shaft 13 through the mounting frame 11, and the rotating shaft 13, the front end of which extends into a U-shaped bracket 14 and fits with the bottom end of the U-shaped bracket 14, is rotatably connected to the front end of the upper part of the mounting frame 11, a placing roller 12 is movably connected to the mounting frame 11 through the rotating shaft 13, and the placing roller 12 is then mounted on the outer end of the rotating shaft 13, and a mounting carrier is provided for a warp knitted thin cloth roll through the placing roller 12; The U-shaped bracket 14 on the left side of the housing 2 is attached to the front end of the placement roller 12, and the rotating shaft 13 is lifted by the U-shaped bracket 14, and the movable part of the lifting device whose fixed part is set on the upper end of the base 1 is installed on the lower end of the U-shaped bracket 14, and the U-shaped bracket 14 is driven to move up and down by the lifting device. The lifting device can use an electric push rod 15, and then the telescopic rod 16 located on the outside of the lifting device is set between the U-shaped bracket 14 and the base 1, and the movement of the U-shaped bracket 14 is guided by the telescopic rod 16; The two vertical parts of the shell 2 with an inverted U-shaped cross section are both arranged on the upper end of the base 1, and the shell 2 is used to provide a mounting carrier for the auxiliary roller 9 and other components, and the two auxiliary rollers 9 located on the left side of the V-shaped upper plate 8 are both rotatably connected in the shell 2, and the two auxiliary rollers 9 are used in combination to guide the released warp knitted thin fabric, and then the rear ends of the shafts of the two auxiliary rollers 9 pass through the shell 2 and are respectively connected to the two mutually meshing auxiliary gears 22 located on the rear side of the shell 2, and the damping gear 23 rotatably connected to the rear end of the shell 2 is meshed with the lower end of the auxiliary gear 22 located on the lower side, and the damping gear 23 and the two auxiliary gears 22 are used in combination to perform damping operations on the two auxiliary rollers 9; The two traction rollers 6 located on the right side of the V-shaped upper plate 8 are both rotatably connected in the housing 2. The two traction rollers 6 are used in combination to perform traction movement on the warp-knitted thin cloth, and the fixed part of the third driving device whose output shaft is connected to the shaft of one traction roller 6 is arranged on the front end of the housing 2. The corresponding traction roller 6 is driven to rotate through the third driving device. The third driving device can be a first motor 3. The rear ends of the shafts of the two traction rollers 6 pass through the housing 2 and are respectively connected to two mutually meshing rotating gears 21 located on the rear side of the housing 2. The two rotating gears 21 are used in combination to make the two traction rollers 6 move relative to each other. A V-shaped lower plate 7 which is narrow on the left and wide on the right is arranged inside the housing 2, and a mounting carrier is provided for components such as a first connecting block 73 through the V-shaped lower plate 7, and a plurality of first connecting blocks 73 whose other ends are connected to the inner wall of the housing 2 are respectively installed on the front and rear ends of the V-shaped lower plate 7, and a plurality of first connecting blocks 73 are used in combination to fix the V-shaped lower plate 7 and the housing 2, and then a V-shaped upper plate 8 which is narrow on the left and wide on the right and is located directly above the V-shaped lower plate 7 is installed inside the housing 2, and a mounting carrier is provided for components such as a second connecting block 83 through the V-shaped upper plate 8, and a plurality of second connecting blocks 83 whose other ends are connected to the inner wall of the housing 2 are respectively arranged on the front and rear ends of the V-shaped upper plate 8, and a plurality of second connecting blocks 83 are used in combination to fix the V-shaped upper plate 8 and the housing 2; The two first spiral rods 71 arranged in a V-shaped structure with a narrow left and a wide right are rotatably connected to the upper end of the V-shaped lower plate 7 through the bearing seat. The two first spiral rods 71 are used in conjunction with each other to carry out an outward expansion operation on the lower end surface of the warp-knitted thin cloth, and the two first bevel gears 72 meshing with each other are respectively arranged on the left ends of the two first spiral rods 71. The two first bevel gears 72 are used in conjunction with each other to make the two first spiral rods 71 rotate synchronously, and then the second gear 76 located on the outer side of the V-shaped lower plate 7 is installed on the right end of the first spiral rod 71 located on the front side, and the corresponding first spiral rod 71 is rotated through the second gear 76, and the output shaft of the first driving device with a fixed portion set at the lower end of the front part of the V-shaped lower plate 7 is connected to the first gear 75 located directly below the second gear 76 and connected to the second gear 76 through the first synchronous belt, and the first gear 75 is driven to rotate through the first driving device, and the first driving device can adopt a second motor 74; The two second screw rods 81, which are respectively located above the two first screw rods 71 and are arranged in a V-shaped structure with a narrow left and a wide right, are rotatably connected to the upper end of the V-shaped upper plate 8 through bearing seats. The two second screw rods 81 are used in combination to carry out an outward expansion operation on the upper end surface of the warp-knitted thin cloth, and the two second bevel gears 82 that mesh with each other are respectively set on the left ends of the two second screw rods 81. The two second bevel gears 82 are used in combination to make the two second screw rods 81 rotate synchronously, and then the fourth gear 86 located on the outside of the V-shaped upper plate 8 is installed on the right end of the second screw rod 81 located on the front side. The corresponding second screw rod 81 is rotated through the fourth gear 86, and the output shaft of the second driving device with a fixed portion set at the upper front end of the V-shaped upper plate 8 is connected to the third gear 85 located above the fourth gear 86 and connected to the fourth gear 86 through a second synchronous belt. The third gear 85 is driven to rotate through the second driving device, and the second driving device can use a third motor 84.
[0020] When in use, first put the warp knitted thin fabric roll onto the outer end of the placement roller 12, then start the electric push rod 15, thereby driving the U-shaped bracket 14 to move upward, and making the rotating shaft 13 enter the U-shaped bracket 14 and contact the bottom end of the U-shaped bracket 14, so as to lift the rotating shaft 13, the placement roller 12 and the warp knitted thin fabric roll, and restrict the installation of the warp knitted thin fabric roll, so as to achieve stable assembly of the warp knitted thin fabric roll, effectively reduce the probability of the warp knitted thin fabric roll slipping, effectively reduce the probability of the fed warp knitted thin fabric folding, and effectively ensure the feeding effect; Then, the movable end of the warp knitted thin fabric on the warp knitted thin fabric roll is introduced into the outer shell 2 from one end of the outer shell 2, and inserted between the two auxiliary rollers 9, and then inserted between the first spiral rod 71 and the second spiral rod 81, and then inserted between the two traction rollers 6, and then led out from the other end of the outer shell 2, and introduced into the slitting machine body and connected with the traction part on the slitting machine body, and then the warp knitted thin fabric on the warp knitted thin fabric roll is pulled, so that the warp knitted thin fabric moves in the outer shell 2; At the same time, the first motor 3 is started to drive the corresponding traction roller 6 to rotate, and the corresponding rotating gear 21 is rotated. Since the two rotating gears 21 are meshed with each other, the rotation of one rotating gear 21 will cause the other rotating gear 21 to rotate, thereby rotating the other traction roller 6, and causing the two traction rollers 6 to move relative to each other, thereby applying auxiliary traction force to the warp knitted thin fabric, thereby effectively allowing the warp knitted thin fabric to enter the housing 2 from the warp knitted thin fabric roll; During the feeding process of the warp knitted thin fabric, the two auxiliary rollers 9 will move relative to each other, and then the two auxiliary gears 22 will move relative to each other, and with the assistance of the damping gear 23, the two auxiliary gears 22 will mesh with each other, so the movement of the two auxiliary rollers 9 will be damped, thereby damping the movement of the warp knitted thin fabric, and then the warp knitted thin fabric between the auxiliary rollers 9 and the traction roller 6 will be in a straightened state; The second motor 74 and the third motor 84 are started at the same time. The second motor 74 drives the first gear 75 to rotate, and with the assistance of the first synchronous belt, the second gear 76 is rotated, thereby rotating the corresponding first spiral rod 71 and the corresponding first bevel gear 72. Since the two first bevel gears 72 are meshed with each other, the rotation of one first bevel gear 72 will cause the other first bevel gear 72 to rotate, thereby causing the two first spiral rods 71 to rotate synchronously. The synchronous rotation of the two first spiral rods 71 will cause the lower end surface of the warp-knitted thin cloth to be inclined to both sides. The third motor 84 drives the third gear 85 to rotate, and with the assistance of the second synchronous belt, the fourth gear 86 rotates, thereby rotating the corresponding second spiral rod 81 and the corresponding second bevel gear 82. Since the two second bevel gears 82 are meshed with each other, the rotation of one second bevel gear 82 causes the other second bevel gear 82 to rotate, thereby causing the two second spiral rods 81 to rotate synchronously. The synchronous rotation of the two first spiral rods 71 will tilt the upper end surface of the warp-knitted thin cloth toward both sides. The upper and lower ends of the warp knitted thin fabric in a stretched state are both inclined and flattened, so that the warp knitted thin fabric can enter the slitting machine in a flat state, effectively reducing the probability of defects such as folds and wrinkles on the warp knitted thin fabric entering the slitting machine due to factors such as static electricity, and effectively ensuring the feeding effect of the thin fabric and the subsequent slitting quality.
[0021] Embodiment 2: Two first spiral rods 71 and two second spiral rods 81 are used to smooth the upper and lower end surfaces of the warp knitted thin cloth. However, this smoothing method will push the warp knitted thin cloth toward the front and rear ends, resulting in a high probability that the positions to be cut at the front and rear ends of the warp knitted thin cloth will become loose, resulting in a high probability of defects such as sawtooth on the cut surface of the warp knitted thin cloth during subsequent cutting.
[0022] In order to solve the above problems, Figure 3 , Figure 4 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 As shown, two relatively arranged U-shaped limiting covers 4 are symmetrically installed inside the housing 2. The U-shaped limiting covers 4 are used to limit the tensioning roller 53 on the one hand, and to provide a mounting carrier for the U-shaped magnetic strip 41 and other components on the other hand. The two elliptical plates 5 extending into the two U-shaped limiting covers 4 at their upper and lower ends are symmetrically arranged between the two U-shaped limiting covers 4. The two elliptical plates 5 are used in combination to provide a mounting carrier for the tensioning roller 53. The two tensioning rollers 53 respectively located in the two U-shaped limiting covers 4 are symmetrically rotated and connected between the two elliptical plates 5. The two tensioning rollers 53 are used in combination to expand the warp knitted thin cloth. Two elliptical magnetic strips 55 are respectively embedded on the outer ends of the two elliptical plates 5, and two U-shaped magnetic strips 41 are symmetrically embedded on the inner walls of the two U-shaped limiting covers 4, which are located just outside the elliptical magnetic strips 55 and are arranged to repel each other. The elliptical magnetic strips 55 and the U-shaped magnetic strips 41 are used in conjunction with each other to ensure that the elliptical plates 5 are stably suspended and installed. A water box 51 located between the two U-shaped limiting covers 4 is installed between the two elliptical plates 5. The water box 51 is used to store water on the one hand and to provide a mounting carrier for the conductive rod 52 on the other hand. The left end of the transverse portion of a conductive rod 52, which has multiple vertical portions equidistantly installed on the upper end of the water box 51 and extends into the water box 51 and has an L-shaped cross-section and is located between two U-shaped limit covers 4, is connected to the right end of a separation plate 54, which is located on the left side of the U-shaped limit cover 4 and on the right side of the V-shaped upper plate 8 and has a triangular cross-section. The multiple conductive rods 52 are used in combination to, on the one hand, provide a mounting carrier for the separation plate 54 and, on the other hand, guide static electricity into the water in the water box 51.
[0023] When in use, first assemble the warp knitted thin cloth roll onto the outer end of the placement roller 12, then introduce the movable end of the warp knitted thin cloth on the warp knitted thin cloth roll into the shell 2 from one end of the shell 2, and insert it in sequence between the two auxiliary rollers 9, between the first spiral rod 71 and the second spiral rod 81, and between the two traction rollers 6, then insert the separation plate 54, the two elliptical plates 5, the two tensioning rollers 53 and other components into the warp knitted thin cloth, and the repulsive force formed between the four U-shaped magnetic strips 41 and the two elliptical magnetic strips 55, thereby making the structure formed by the two elliptical plates 5 and the two tensioning rollers 53 in a suspended state, and the two U-shaped limit covers 4 will restrict the structure, and then lead the warp knitted thin cloth out from the other end of the shell 2, and introduce it into the main body of the slitting machine and connect it to the traction part on the main body of the slitting machine, and then pull the warp knitted thin cloth on the warp knitted thin cloth roll, so that the warp knitted thin cloth moves in the shell 2; At the same time, the first motor 3 and the two traction rollers 6 are used to apply auxiliary traction force to the warp knitted thin fabric, so that the warp knitted thin fabric is fed into the outer shell 2, so that the separation plate 54 separates the upper and lower layers of the warp knitted thin fabric. At the same time, the static electricity generated on the warp knitted thin fabric will enter the water in the water box 51 along the separation plate 54 and the multiple conductive rods 52, so as to achieve separate static electricity removal for the warp knitted thin fabric, effectively reduce the probability of tearing caused by the expansion of the warp knitted thin fabric, and effectively ensure the feeding effect of the thin fabric and the quality of subsequent slitting; Then the upper and lower layers separated from the warp knitted thin cloth respectively enter the two U-shaped cavities formed by the two U-shaped limit covers 4 and the two tensioning rollers 53, and the suspended structure formed by the two elliptical plates 5 and the two tensioning rollers 53 moves relative to the warp knitted thin cloth, thereby expanding the moving warp knitted thin cloth, and straightening the front and rear ends of the warp knitted thin cloth to be cut, effectively reducing the probability of loosening of the front and rear ends of the warp knitted thin cloth to be cut due to leveling operations, and effectively reducing the probability of defects such as sawtooth on the cut surface of the warp knitted thin cloth during cutting, effectively ensuring the feeding effect of the thin cloth and the subsequent cutting quality.
[0024] Embodiment 3: Two first spiral rods 71 and two second spiral rods 81 are used to smooth the upper and lower end surfaces of the warp knitted thin cloth, and the upper and lower layers of the warp knitted thin cloth are separated by a separation plate 54, and then two elliptical plates 5 and two tensioning rollers 53 are used to straighten the front and rear ends of the smoothed warp knitted thin cloth to be cut. However, when the upper and lower layers of the warp knitted thin cloth move in two U-shaped cavities formed by two U-shaped limit covers 4 and two tensioning rollers 53 respectively, accumulation and the like are easily generated at the inlet and outlet positions of the U-shaped cavity, and the shaking of the separation plate 54 during the separation movement is likely to cause the water box 51, the elliptical plate 5 and the two tensioning rollers 53 to shake, resulting in a high probability of the warp knitted thin cloth getting stuck in the U-shaped cavity.
[0025] In order to solve the above problems, Fig.13 , Fig.14 and Fig.15 As shown, two first plates 401 located on the right side of the elliptical plate 5 are symmetrically installed between the two U-shaped limiting covers 4. The two first plates 401 are used in conjunction with each other to provide a mounting carrier for the two first guide rollers 402. Two first guide rollers 402 extending from the left side of the first plates 401 and eccentrically arranged with the first plates 401 and located on the right side of the elliptical plate 5 are symmetrically rotated and connected between the two first plates 401. The two first guide rollers 402 are used in conjunction with each other to guide the warp knitted thin fabric out of the U-shaped limiting cover 4. Two second plates 404 located on the left side of the elliptical plate 5 and on the outside of the conductive rod 52 are symmetrically installed between the two U-shaped limit covers 4. The two second plates 404 are used in combination to provide a mounting carrier for the two second guide rollers 403. Two second guide rollers 403 located on the upper and lower sides of the conductive rod 52, extending from the right side of the second plate 404 and eccentrically arranged with the first plate 401 and located on the left side of the elliptical plate 5, are symmetrically rotated and connected between the two second plates 404. The two second guide rollers 403 are used in combination to guide the warp-knitted thin cloth into the U-shaped limit cover 4.
[0026] When in use, first assemble the warp knitted thin fabric roll onto the outer end of the placement roller 12, then introduce the movable end of the warp knitted thin fabric on the warp knitted thin fabric roll into the outer shell 2 from one end of the outer shell 2, and insert it between the two auxiliary rollers 9, between the first spiral rod 71 and the second spiral rod 81, and between the two traction rollers 6 in sequence, then insert the separation plate 54, the two elliptical plates 5, the two tensioning rollers 53 and other components into the warp knitted thin fabric, and the two first guide rollers 402 and the two second guide rollers 403 are respectively attached to the upper and lower ends of the warp knitted thin fabric; The two second guide rollers 403 and the upper and lower layers of the warp knitted thin fabric will limit the upper and lower ends of the transverse parts of the multiple conductive rods 52. At the same time, the upper and lower layers of the warp knitted thin fabric will be introduced into the two U-shaped cavities formed by the two U-shaped limiting covers 4 and the two tensioning rollers 53 through the two second guide rollers 403, and the upper and lower layers of the warp knitted thin fabric in the two U-shaped cavities will be led outward by the two first guide rollers 402. The straightened warp knitted thin fabric is guided in an orderly manner, and the probability of the warp knitted thin fabric being piled up at the inlet and outlet of the U-shaped cavity formed by the U-shaped limiting cover 4 and the tensioning roller 53 is effectively reduced, and the shaking of the water box 51, the elliptical plate 5 and the two tensioning rollers 53 caused by the shaking of the separation plate 54 during the separation movement is effectively avoided, and the probability of the warp knitted thin fabric being stuck is effectively reduced, and the feeding effect of the thin fabric and the quality of the subsequent slitting are effectively guaranteed; Then, the first motor 3 and the two traction rollers 6 are used to apply auxiliary traction force to the warp knitted thin cloth, so that the warp knitted thin cloth is fed in the outer shell 2, and the upper and lower layers of the warp knitted thin cloth are separated by the separation plate 54. At the same time, the separation plate 54, multiple conductive rods 52 and the water in the water box 51 are used to perform a separate static electricity removal treatment on the warp knitted thin cloth, and then the moving warp knitted thin cloth is expanded by a suspended structure formed by two elliptical plates 5 and two tensioning rollers 53, and then the expanded and flat warp knitted thin cloth is pulled into the slitting machine, and then the warp knitted thin cloth is slit.
[0027] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A thin cloth feeding device for a warp knitted cloth slitting machine, characterized in that: The invention comprises a base (1), a cloth placing piece is installed on the upper end of the base (1), a shell (2) is arranged on the upper end of the base (1), and the shell (2) is located on the right side of the cloth placing piece, a traction piece is arranged inside the shell (2), and the cross section of the shell (2) is in an inverted U shape, an auxiliary piece is installed inside the shell (2), and the auxiliary piece is located on the left side of the traction piece, a V-shaped lower plate (7) is arranged inside the shell (2), and the V-shaped lower plate (7) is located between the auxiliary piece and the traction piece, the V-shaped lower plate (7) is arranged to be narrow on the left and wide on the right, and a plurality of first connecting blocks (73) are arranged on both the front and rear ends of the V-shaped lower plate (7), and the plurality of first connecting blocks (73) are arranged on ... (73) and the other ends are connected to the inner wall of the outer shell (2); a first leveling member arranged in a V-shaped structure is installed on the upper end of the V-shaped lower plate (7); a V-shaped upper plate (8) is installed inside the outer shell (2), and the V-shaped upper plate (8) is located directly above the V-shaped lower plate (7); the V-shaped upper plate (8) is arranged to be narrow on the left and wide on the right; a plurality of second connecting blocks (83) are arranged at both the front and rear ends of the V-shaped upper plate (8), and the other ends of the plurality of second connecting blocks (83) are connected to the inner wall of the outer shell (2); a second leveling member arranged in a V-shaped structure is installed on the lower end of the V-shaped upper plate (8), and the second leveling member is located directly above the first leveling member; Two U-shaped limit covers (4) are symmetrically installed inside the shell (2), and the two U-shaped limit covers (4) are arranged opposite to each other. Two elliptical plates (5) are symmetrically arranged between the two U-shaped limit covers (4), and the upper and lower ends of the elliptical plates (5) extend into the two U-shaped limit covers (4) respectively. Two tensioning rollers (53) are symmetrically rotated and connected between the two elliptical plates (5), and the two tensioning rollers (53) are respectively located in the two U-shaped limit covers (4). A static electricity removal component is installed between the two elliptical plates (5), and the static electricity removal component is located between the two U-shaped limit covers (4). The static electricity removal component extends out of the left side of the U-shaped limit covers (4). The outer ends of the two elliptical plates (5) are inlaid with elliptical magnetic strips (55). The inner walls of the two U-shaped limit covers (4) are symmetrically inlaid with two U-shaped magnetic strips (41), and the U-shaped magnetic strips (41) are located directly outside the elliptical magnetic strips (55). The U-shaped magnetic strips (41) and the elliptical magnetic strips (55) are arranged to repel each other.
2. The thin cloth feeding device of the warp knitted cloth slitting machine according to claim 1, characterized in that: The static electricity removal component comprises a water box (51), the water box (51) being installed between two elliptical plates (5), and the water box (51) being located between two U-shaped limiting covers (4), a separation plate (54) being arranged on the left side of the U-shaped limiting cover (4), and the separation plate (54) being located on the right side of the traction component, the separation plate (54) having a triangular cross section, a plurality of conductive rods (52) being equidistantly arranged on the right end of the separation plate (54), and the conductive rods (52) having an L-shaped cross section, the vertical portions of the plurality of conductive rods (52) being equidistantly installed on the upper end of the water box (51), and the vertical portions of the conductive rods (52) extending into the water box (51), and the plurality of conductive rods (52) being located between the two U-shaped limiting covers (4).
3. The thin cloth feeding device of the warp knitted cloth slitting machine according to claim 1, characterized in that: The first leveling member comprises two first spiral rods (71), the two first spiral rods (71) are rotatably connected to the upper end of the V-shaped lower plate (7) via a bearing seat, and the two first spiral rods (71) are arranged in a V-shaped structure with a narrow left side and a wide right side, and a first bevel gear (72) is provided at the left end of the two first spiral rods (71), and the two first bevel gears (72) are meshed with each other; A second gear (76) is installed at the right end of the first screw rod (71) located at the front side, and the second gear (76) is located outside the V-shaped lower plate (7). A first driving device is arranged at the lower end of the front part of the V-shaped lower plate (7). A first gear (75) is installed on the output shaft of the first driving device, and the first gear (75) is located directly below the second gear (76). The first gear (75) and the second gear (76) are connected to each other via a first synchronous belt.
4. The thin cloth feeding device of the warp knitted cloth slitting machine according to claim 3 is characterized in that: The second leveling member comprises two second screw rods (81), the two second screw rods (81) are rotatably connected to the upper end of the V-shaped upper plate (8) via a bearing seat, and the two second screw rods (81) are arranged in a V-shaped structure with a narrow left side and a wide right side, a second bevel gear (82) is provided at the left end of the two second screw rods (81), and the two second bevel gears (82) are meshed with each other, and the two second screw rods (81) are respectively located directly above the two first screw rods (71); A fourth gear (86) is installed at the right end of the second screw rod (81) located at the front side, and the fourth gear (86) is located outside the V-shaped upper plate (8). A second driving device is arranged at the upper front end of the V-shaped upper plate (8). A third gear (85) is installed on the output shaft of the second driving device, and the third gear (85) is located directly above the fourth gear (86). The third gear (85) and the fourth gear (86) are connected to each other via a second synchronous belt.
5. The thin cloth feeding device of the warp knitted cloth slitting machine according to claim 4, characterized in that: The traction member comprises two traction rollers (6), both of which are rotatably connected in the housing (2), and the traction rollers (6) are located on the right side of the V-shaped upper plate (8). A third driving device is arranged at the front end of the housing (2), and the output shaft of the third driving device is connected to the shaft of one of the traction rollers (6). Two rotating gears (21) are installed at the rear side of the housing (2), and the two rotating gears (21) are meshed with each other. The rear ends of the shafts of the two traction rollers (6) pass through the housing (2) and are respectively connected to the two rotating gears (21).
6. The thin cloth feeding device of the warp knitted cloth slitting machine according to claim 4, characterized in that: The auxiliary component comprises two auxiliary rollers (9), the two auxiliary rollers (9) are both rotatably connected in the housing (2), and the auxiliary rollers (9) are located on the left side of the V-shaped upper plate (8). Two auxiliary gears (22) are arranged on the rear side of the housing (2), and the two auxiliary gears (22) are meshed with each other. The rear ends of the shafts of the two auxiliary rollers (9) pass through the housing (2) and are respectively connected to the two auxiliary gears (22). The rear end of the housing (2) is rotatably connected to a damping gear (23), and the damping gear (23) is meshed with the lower end of the auxiliary gear (22) located on the lower side.
7. The thin cloth feeding device of the warp knitted cloth slitting machine according to claim 1, characterized in that: The cloth placing member comprises a mounting frame (11), the mounting frame (11) being mounted on the upper end of the base (1), and the mounting frame (11) being located on the left side of the housing (2); the upper front end of the mounting frame (11) being rotatably connected to a rotating shaft (13), the outer end of the rotating shaft (13) being mounted with a placing roller (12), the front end of the placing roller (12) being in contact with a U-shaped bracket (14), and the U-shaped bracket (14) being located on the left side of the housing (2); the front end of the rotating shaft (13) extending into the U-shaped bracket (14), and the rotating shaft (13) and the bottom end of the U-shaped bracket (14) being in contact with each other; the lower end of the U-shaped bracket (14) being mounted with a lifting device, and the other end of the lifting device being arranged on the upper end of the base (1); a telescopic rod (16) being arranged between the U-shaped bracket (14) and the base (1), and the telescopic rod (16) being located on the outer side of the lifting device.
Citation Information
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