Anchor hole grouting control equipment
By designing anchor hole grouting control equipment, the problems of mortar dripping and poor grouting effect were solved, the sealing, collection and reuse of mortar were achieved, and the grouting quality and resource utilization were improved.
Patent Information
- Application Number
- CN202411652852.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-11-19
AI Technical Summary
In the existing anchor hole grouting technology, mortar is prone to dripping and causing waste, the inability to exhaust air leads to poor grouting effect, and the dripping mortar cannot be reused.
An anchor hole grouting control device was designed, which included a connecting base, a grouting pipe, an adjusting mechanism and a control mechanism. The adjusting mechanism sealed the anchor hole to prevent mortar dripping, and the control mechanism collected the lost mortar and exhaust gas, thus realizing the reuse of mortar.
Effectively prevent mortar dripping, improve grouting quality, save mortar resources, enhance grouting effect, and improve mortar utilization rate.
Smart Images

Figure CN119266234B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of construction engineering, in particular to an anchor hole grouting control device. Background Art
[0002] In construction and road maintenance, reinforcement measures are often implemented for soft soils and road foundations. Grouting technology, as a mature and widely used technical means, is a well-established method. The basic principle of grouting is to inject slurry into the anchor hole under pressure, thereby improving its overall stability and density. Grouting pipes are an indispensable tool in the grouting process, but existing anchor hole grouting technology has the following drawbacks:
[0003] 1. The mortar is prone to dripping during the grouting process, resulting in a waste of mortar resources;
[0004] 2. Due to the limited space in the anchor hole, the mortar injected into the anchor hole cannot be exhausted, resulting in poor grouting effect;
[0005] 3. The dripping mortar cannot be collected and reused, which further causes a waste of mortar resources.
[0006] In view of the above problems, the present invention provides an anchor hole grouting control device to solve the above problems. Summary of the Invention
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: An anchor hole grouting control device, comprising: a connecting base, a grouting pipe, an adjusting mechanism, and a control mechanism;
[0008] The grouting pipe is fixed on the connecting base and communicated with the connecting base, and the grouting pipe is used to grout the anchor hole; one end of the shell is also fixed to the connecting base, and the shell is coaxially sleeved on the grouting pipe;
[0009] The regulating mechanism is arranged at the other end of the shell and is used to control and adjust the grouting state; the control mechanism is installed inside the shell and is connected to the grouting pipe, and is used to collect lost mortar during the grouting process and cut off the grouting pipe after the grouting is completed.
[0010] Further, preferably, the adjustment mechanism includes: a slide cylinder, one end of the slide cylinder is fixed to the housing, and the other end is provided with a slide groove, one end of the adjustment collar is slidably arranged through the slide groove, and the other end of the adjustment collar is fixed with an elastic fixing ring sleeve, and the elastic fixing ring sleeve is used to prevent mortar loss;
[0011] A valve channel is provided on the top of the housing, and a regulating valve is slidably arranged in the valve channel;
[0012] The pressing platform is fixedly arranged on the regulating collar corresponding to the position of the regulating valve.
[0013] Furthermore, preferably, an annular spring is provided between the slide groove and the adjustment collar.
[0014] Further, preferably, the regulating valve includes: a blocking platform, an upper pressure platform, and a lower pressure platform;
[0015] The blocking platform is slidably arranged in the valve channel; the upper pressing platform and the lower pressing platform are symmetrically fixed on both sides of the blocking platform, and limiting platforms are fixedly arranged on both sides of the upper pressing platform and the lower pressing platform.
[0016] Further, preferably, the adjustment mechanism further includes: a boss, the boss is fixedly arranged in the shell corresponding to the pressing platform, one end of the adjustment spring is fixedly arranged on the boss, and the other end of the adjustment spring is fixedly connected to the pressing platform.
[0017] Further, preferably, the control mechanism comprises: a slip ring, wherein the slip ring is slidingly sealed and arranged between the housing and the grouting pipe;
[0018] A sealing plate, one end of which is slidably disposed on the grouting pipe and the other end of which is rotatably disposed on one end of a connecting rod, the other end of which is rotatably disposed on the slip ring;
[0019] A compression spring is sleeved on the grouting pipe, with one end connected to the slip ring and the other end connected to the grouting pipe.
[0020] Compared with the prior art, the present invention provides an anchor hole grouting control device with the following beneficial effects:
[0021] 1. During the grouting process, the anchor hole is sealed through the adjustment mechanism to prevent the mortar from dripping during the grouting process, thereby saving mortar.
[0022] 2. The control mechanism cooperates with the regulating mechanism to not only collect the excess mortar, but also exhaust the mortar in the anchor hole, thereby improving the mortar pouring effect.
[0023] 3. The mortar collected in the shell can be discharged into the new anchor hole first through the control mechanism during grouting operation, thereby further improving the utilization rate of the mortar. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is an overall schematic diagram of an anchor hole grouting control device;
[0025] Figure 2 This is a schematic diagram of the structure of an adjustment mechanism for an anchor hole grouting control device;
[0026] Figure 3 This is a schematic diagram of the overall connection structure of an anchor hole grouting control device;
[0027] Figure 4 This is an enlarged schematic diagram of location A of an anchor hole grouting control device;
[0028] Figure 5 This is a schematic diagram of the structure of a regulating valve for anchor hole grouting control equipment;
[0029] Figure 6 The figure is a schematic diagram of the control mechanism structure of an anchor hole grouting control device.
[0030] In the figure: 1, connecting base; 2, grouting pipe; 3, shell; 4, adjustment mechanism; 41, slide; 42, adjustment ring; 43, pressing platform; 44, regulating valve; 441, blocking platform; 442, upper pressing platform; 443, lower pressing platform;
[0031] 45. Valve channel; 46. Boss; 47. Adjusting spring; 5. Control mechanism; 51. Slip ring; 52. Connecting rod; 53. Sealing plate; 54. Compression spring. DETAILED DESCRIPTION
[0032] Reference Figures 1 to 6 , the present invention provides a technical solution: an anchor hole grouting control device, comprising: a connecting base 1, a grouting pipe 2, an adjusting mechanism 4, and a control mechanism 5;
[0033] The grouting pipe 2 is fixed on the connecting base 1 and communicated with the connecting base 1. The grouting pipe 2 is used to grout the anchor hole. One end of the shell 3 is also fixed to the connecting base 1. The shell 3 is coaxially sleeved on the grouting pipe 2.
[0034] The regulating mechanism 4 is arranged at the other end of the shell 3 and is used to control and adjust the grouting state; the control mechanism 5 is installed inside the shell 3 and is connected to the grouting pipe 2, and is used to collect lost mortar during the grouting process and cut off the grouting pipe 2 after the grouting is completed.
[0035] The base 1 is connected to the grouting equipment, the grouting pipe 2 is inserted into the anchor hole, and the shell 3 is pushed downward, so that the adjustment mechanism 4 seals the anchor hole, and part of the mortar flowing out of the anchor hole enters the shell 3 to prevent the mortar from being lost during the grouting process. After the sealing is completed, the grouting equipment is started, and the mortar flows into the anchor hole through the grouting pipe 2. When the anchor hole is initially filled with mortar, during the grouting process, part of the mortar will enter the shell 3 through the adjustment mechanism 4 and squeeze the control mechanism 5. Under the pressure provided by the control mechanism 5, the mortar in the anchor hole is squeezed to expel the bubbles therein, thereby improving the quality of grouting and ensuring the effect of grouting. When the anchor hole is completely filled with mortar, that is, after all the mortar gas in the anchor hole has been exhausted, grouting continues, and the mortar will all flow into the shell 3 and act on the control mechanism 5, so that the control mechanism 5 cuts off the grouting pipe 2, completing the grouting operation of the anchor hole.
[0036] After the grouting is completed, the shell 3 is lifted to release the seal of the anchor hole opening by the adjustment mechanism 4. At this time, the adjustment mechanism 4 seals the shell 3, thereby preventing the mortar inside it from flowing out and dripping, avoiding waste of mortar, and achieving the purpose of saving; the next time the adjustment mechanism 4 seals the anchor hole opening, the adjustment mechanism 4 releases the seal of the shell 3, so that the mortar inside the shell 3 is squeezed out under the action of the control mechanism 5 and flows into the new anchor hole, and at the same time, the control mechanism 5 releases the cut-off of the grouting pipe 2, so that the mortar in the grouting equipment is re-injected into the anchor hole through the grouting pipe 2.
[0037] As a preferred embodiment, the adjustment mechanism 4 includes: a slide 41, one end of the slide 41 is fixed to the housing 3, and the other end is provided with a slide groove, through which one end of an adjustment ring 42 is slidably arranged, and the other end of the adjustment ring 42 is fixed with an elastic fixing ring sleeve, which is used to prevent mortar loss;
[0038] A valve channel 45 is provided at the top of the housing 3 , and a regulating valve 44 is slidably arranged in the valve channel 45 ;
[0039] The pressing platform 43 is fixedly arranged on the adjusting collar 42 corresponding to the position of the regulating valve 44 .
[0040] As a preferred embodiment, an annular spring is provided between the sliding groove and the adjusting collar 42 .
[0041] It should be noted that during the process of sealing the anchor port, the adjusting ring 42 slides under pressure and squeezes the annular spring. Under the reaction force of the annular spring, the elastic fixing ring sleeve fits tightly with the anchor port to achieve a sealing effect, thereby preventing mortar from dripping during the grouting process.
[0042] At the same time, during the descent of the adjusting collar 42, the adjusting valve 44 is slid by the pressing platform 43, thereby releasing the sealing effect on the valve channel 45, so that the mortar dripping during the grouting process will enter the shell 3 for collection, and when the anchor hole is initially filled with mortar, the reaction force of the control mechanism 5 can act on the mortar in the anchor hole, thereby discharging the gas in the mortar in the anchor hole and improving the grouting effect and quality of the mortar.
[0043] When the opening of the next anchor hole is sealed, the opening of the valve channel 45 will allow the mortar in the shell 3 to flow out under the action of the control mechanism 5 and enter the anchor hole, avoiding waste of mortar and improving the utilization rate of the mortar.
[0044] As a preferred embodiment, the regulating valve 44 includes: a blocking platform 441, an upper pressing platform 442, and a lower pressing platform 443;
[0045] The blocking platform 441 is slidably arranged in the valve channel 45; the upper pressing platform 442 and the lower pressing platform 443 are symmetrically fixed on both sides of the blocking platform 441, and limit platforms are fixedly arranged on both sides of the upper pressing platform 442 and the lower pressing platform 443.
[0046] As a preferred embodiment, the adjustment mechanism 4 also includes: a boss 46, which is fixedly arranged in the shell 3 corresponding to the pressing platform 443, and one end of the adjustment spring 47 is fixedly arranged on the boss 46, and the other end of the adjustment spring 47 is fixedly connected to the pressing platform 443.
[0047] It needs to be explained that when the hole of the anchor port is sealed, the downward pressure generated by the adjusting ring 42 acts on the upper pressure platform 442 through the pressure platform 43, causing the blocking platform 441 to slide down and thus release the seal on the valve channel 45. When the seal on the valve channel 45 is released, firstly, the excess mortar generated during the grouting process can flow into the shell 3, preventing the dripping of excess mortar and saving mortar. The mortar in the anchor hole can be squeezed and exhausted through the control mechanism 5 to improve the grouting effect of the mortar. Secondly, when the sealing of the next anchor port is completed, the mortar in the shell 3 can be discharged back into the anchor hole through the control mechanism 5 to avoid waste of mortar.
[0048] After the grouting of the anchor hole is completed, the shell 3 is lifted, and the ring 42 is adjusted to restore its initial state under the action of the annular spring. At the same time, under the action of the adjusting spring 47, the blocking platform 441 is brought into contact with the valve channel 45 through the pressing platform 443, and the sealing is completed, thereby preventing the mortar in the shell 3 from being lost.
[0049] As a preferred embodiment, the control mechanism 5 includes: a slip ring 51, the slip ring 51 is slidingly and sealingly arranged between the housing 3 and the grouting pipe 2;
[0050] A sealing plate 53, one end of which is slidably disposed on the grouting pipe 2, and the other end of which is rotatably disposed on one end of a connecting rod 52, and the other end of the connecting rod 52 is rotatably disposed on the slip ring 51;
[0051] The compression spring 54 is sleeved on the grouting pipe 2 , and one end of the compression spring 54 is connected to the slip ring 51 , and the other end of the compression spring 54 is connected to the grouting pipe 2 .
[0052] It should be noted that when the initial grouting of the anchor hole is completed and there are bubbles, the mortar flows into the shell 3 through the valve channel 45 and acts on the slip ring 51, causing the slip ring 51 to slide down and squeeze the compression spring 54. The reaction force generated by the squeezing of the compression spring 54 will act on the mortar in the anchor hole, thereby exhausting the mortar in the anchor hole through the squeezing force. After the exhaust is completed, continuous grouting will cause the slip ring 51 to fall to the limit, and at the same time compress the compression spring 54 to the limit position. At this time, the sealing plate 53 is used to cut off the grouting pipe 2 through the connecting rod 52, thereby ending the grouting of this anchor hole.
[0053] When grouting the next anchor hole, initially when the valve channel 45 is in the open state, the mortar in the shell 3 is discharged from the valve channel 45 into the anchor hole under the action of the compression spring 54. At the same time, during the grouting process, the slip ring 51 slides up, and the sealing plate 53 slides under the action of the connecting rod 52, thereby releasing the cut-off effect on the grouting pipe 2, thereby continuing to complete the grouting operation of the anchor hole.
[0054] In specific implementation, when grouting the anchor hole, the regulating mechanism 4 can not only seal the anchor hole opening to prevent the mortar from dripping and losing, thereby saving mortar, but can also cooperate with the control mechanism 5 to complete the collection of mortar and store it in the shell 3, so that it can be discharged into the new anchor hole when grouting the next anchor hole. At the same time, after the grouting is completed in the anchor hole, the control mechanism 5 can also cut off the grouting pipe 2 to prevent the mortar from overflowing due to excessive grouting, and cooperate with the regulating mechanism 4 to prevent the loss of the mortar stored in the shell 3 after the grouting is completed, further improving the utilization effect of the mortar.
[0055] The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, which should be covered by the scope of protection of the present invention.
Claims
1. An anchor hole grouting control device, characterized by: include: Connecting base (1), grouting pipe (2), adjustment mechanism (4), and control mechanism (5); The grouting pipe (2) is fixed on the connecting base (1) and is in communication with the connecting base (1), and the grouting pipe (2) is used for grouting the anchor hole; one end of a shell (3) is also fixed to the connecting base (1), and the shell (3) is coaxially sleeved on the grouting pipe (2); The regulating mechanism (4) is arranged at the other end of the housing (3) and is used to control and regulate the grouting state; the control mechanism (5) is installed inside the housing (3) and is connected to the grouting pipe (2) and is used to collect lost mortar during the grouting process and to cut off the grouting pipe (2) after the grouting is completed; The adjustment mechanism (4) comprises: a slide cylinder (41), one end of the slide cylinder (41) is fixed on the housing (3), and the other end is provided with a slide groove, through which one end of an adjustment ring (42) is slidably arranged, and the other end of the adjustment ring (42) is fixed with an elastic fixing ring sleeve, and the elastic fixing ring sleeve is used to prevent mortar loss; A valve channel (45) is provided at the top of the housing (3), and a regulating valve (44) is slidably arranged in the valve channel (45); A pressing platform (43) is fixedly arranged on the regulating collar (42) corresponding to the position of the regulating valve (44); The control mechanism (5) comprises: a slip ring (51), wherein the slip ring (51) is provided between the housing (3) and the grouting pipe (2) in a sliding and sealing manner; A sealing plate (53) having one end penetrating and slidingly arranged on the grouting pipe (2) and the other end being rotatably arranged with one end of a connecting rod (52), and the other end of the connecting rod (52) being rotatably arranged on the slip ring (51); A compression spring (54) is sleeved on the grouting pipe (2), with one end connected to the slip ring (51) and the other end connected to the grouting pipe (2).
2. The anchor hole grouting control device according to claim 1, characterized in that: An annular spring is provided between the sliding groove and the adjusting collar (42).
3. The anchor hole grouting control device according to claim 1, characterized in that: The regulating valve (44) comprises: a blocking platform (441), an upper pressing platform (442), and a lower pressing platform (443); The blocking platform (441) is slidably arranged in the valve channel (45); the upper pressing platform (442) and the lower pressing platform (443) are symmetrically fixed on both sides of the blocking platform (441), and limit platforms are fixedly arranged on both sides of the upper pressing platform (442) and the lower pressing platform (443).
4. The anchor hole grouting control device according to claim 3, characterized in that: The regulating mechanism (4) further comprises: a boss (46), wherein the boss (46) is fixedly arranged in the housing (3) corresponding to the pressing platform (443), one end of an regulating spring (47) is fixedly arranged on the boss (46), and the other end of the regulating spring (47) is fixedly connected to the pressing platform (443).
Citation Information
Patent Citations
Self-drilling differential grouting combined anchor rod and method for anchoring same
CN107387141A
Quick grouting joint device for hollow anchor rod
CN218148326U