A bearing assembly device
By designing a bearing assembly device that utilizes a conical cylinder and elastic diaphragm, the problems of large errors in manual material collection and low assembly efficiency in the prior art are solved, and quantitative material collection and automatic assembly of balls are realized, and work efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411613253.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2044-11-13
AI Technical Summary
In the prior art, manual gripping and counting of balls is required during bearing assembly, resulting in high working strength, low assembly efficiency, and large error in manual material collection.
A bearing assembly device is designed to achieve quantitative material collection of balls using the combination of a conical cylinder and an elastic diaphragm. In the initial state, the material collection part is placed inside the conical barrel and buried by the ball. The elastic diaphragm in the storage hole is in a recessed state. The material collection part is controlled to rise, and the balls in the conical barrel enter the storage hole to realize quantitative material collection of the ball.
Through the automated ball material extraction process, work efficiency and material removal accuracy are improved, and errors and working intensity are reduced in manual operation.
Smart Images

Figure CN119267449B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bearing processing, and more specifically, it relates to a bearing assembly device. Background Art
[0002] A bearing is a precision mechanical component that changes the sliding friction between a rotating shaft and a shaft seat into rolling friction, thereby reducing frictional losses. A rolling bearing generally consists of four parts: an inner ring, an outer ring, rolling elements, and a cage. The function of the inner ring is to cooperate with the shaft and rotate together with the shaft; the function of the outer ring is to cooperate with the bearing seat and play a supporting role; the rolling elements are evenly distributed between the inner ring and the outer ring by means of the cage, and the shape, size, and number of the rolling elements directly affect the service performance and life of the rolling bearing; the cage can evenly distribute the rolling elements, prevent the rolling elements from falling off, and guide the rolling elements to rotate to play a lubricating role.
[0003] During the production and assembly process of a bearing, first, the inner ring and the outer ring are loaded. The inner ring is placed into the outer ring, and the outer wall on one side of the inner ring is fitted with the inner wall on one side of the outer ring. At this time, a gap for placing the rolling elements is formed between the outer wall on the other side of the inner ring and the inner wall of the outer ring; then, a plurality of rolling elements are placed between the inner ring and the outer ring, so that the plurality of rolling elements are all rotatably arranged between the inner ring and the outer ring; then, the inner ring is moved so that the inner ring and the outer ring are coaxially arranged. At this time, the rolling elements are rotatably clamped between the inner ring and the outer ring; then, the plurality of rolling elements are dispersed and positioned so that the plurality of rolling elements are evenly spaced between the inner ring and the outer ring; then, the cage is installed so that the plurality of rolling elements are stably and evenly distributed; then, the number of rolling elements between the inner ring and the outer ring is detected and cleaning is completed; finally, lubricating oil is applied and an annular cover is installed.
[0004] During the bearing installation and production process, the rolling elements in a ball bearing are balls. During assembly, a certain quantity of balls need to be assembled between the outer ring and the inner ring. In the prior art, except for assembly on an automated production line, manual assembly is required. Workers need to manually grasp and count the corresponding quantity. This method has a high working intensity, reduces the assembly efficiency, and at the same time, there are large errors in manual material taking. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a bearing assembly device. In the initial state, the material taking part is placed inside the conical cylinder and buried by the balls. At this time, the elastic diaphragm in the receiving hole is in a concave state pointing to the hemispherical shell. By controlling the material taking part to rise, the balls in the conical cylinder enter the corresponding receiving holes, realizing the quantitative material taking of the balls, replacing manual material taking, improving the working efficiency, and at the same time, improving the accuracy of material taking.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A bearing assembly device comprises an assembly frame; the assembly frame comprises a first conveying frame; an L-shaped support plate is symmetrically fixed on the top of the first conveying frame; a receiving tube is fixed between the two L-shaped support plates; a plurality of coaxial outer rings are stacked inside the receiving tube, and a plurality of inner rings are stacked inside the outer ring; a first stopper and a second stopper are fixedly installed on the side of the first conveying frame in sequence; a support plate is fixed on the top of the receiving tube; a conical cylinder is fixed on the end of the support plate; a sliding hole is opened on the inner bottom surface of the conical cylinder; a material taking part is slidably arranged in the sliding hole; a blocking column is fixed on the bottom of the conical cylinder; the material taking part comprises a sliding tube that slidably cooperates with the sliding hole; a plurality of Ball; a hemispherical shell is fixed on the top of the sliding tube; a conical cover is fixed on the top of the hemispherical shell; a number of storage holes compatible with the ball are evenly opened on the outer peripheral side of the conical cover; an elastic diaphragm is arranged inside the storage hole; a piston cylinder is fixed through the hemispherical shell and the conical cover; an air pipe is connected between the bottom of the piston cylinder and the hemispherical shell; a piston part is slidably arranged inside the piston cylinder; a conical guide cover that slidably cooperates with the sliding tube is fixed on the inner wall of the conical cylinder; a ball outlet hole with a diameter larger than the ball is opened on the inner wall of the conical cylinder above the conical guide cover; the outer peripheral side of the conical guide cover has symmetrical inherent vertical rods; a fixing seat is fixed between the top ends of the two vertical rods; a ejector part is slidably arranged on the fixing seat.
[0008] The present invention is further configured as follows: a first feed port is provided on the circumferential side surface of the storage tube, and a second feed port is provided on the circumferential side surface above the first feed port; a second conveying rack and a third conveying rack are respectively fixed on the circumferential side surface of the storage tube, which are opposite to the first feed port and the second feed port; the second conveying rack and the third conveying rack are respectively used for conveying the outer ring and the inner ring.
[0009] The present invention is further configured as follows: conveying rollers are symmetrically and rotatably arranged on the first conveying frame, the second conveying frame and the third conveying frame; the first conveying belt, the second conveying belt and the third conveying belt are respectively and transmission-installed between the two opposite conveying rollers; servo motors are fixedly installed on the sides of the first conveying frame, the second conveying frame and the third conveying frame; and each of the servo motors is respectively fixedly connected to one end of the corresponding conveying roller.
[0010] The present invention is further configured as follows: an L-shaped fixing plate is fixed on the top of the conical cylinder; a controller is fixedly installed on the top of the L-shaped fixing plate; a third stopper and a fourth stopper are fixed to the side of the third conveying frame in sequence; ear plates are fixed to the side of the first conveying frame and the third conveying frame; the first stopper, the second stopper, the third stopper and the fourth stopper each include an electric push rod fixedly installed on the corresponding ear plate; a baffle is fixed to the telescopic end of the electric push rod; a baffle rod is symmetrically fixed to the bottom surface of the baffle; the output end of the controller is electrically connected to each servo motor and the electric push rod respectively.
[0011] The present invention is further configured such that: a driving motor electrically connected to the output end of the controller is fixed to the bottom surface of the L-shaped fixing plate; a rotating rod is connected to the output end of the driving motor through a speed reducer; the rotating rod is rotationally matched with the fixed seat; limiting holes are symmetrically formed at the top of the fixed seat; the thimble part includes a mounting seat; and sliding rods slidably matched with the limiting holes are symmetrically fixed to the top of the mounting seat.
[0012] The present invention is further configured such that: a spiral groove is formed on the circumferential surface of the rotating rod; an extension rod is fixed to the circumferential surface of one of the sliding rods; a ball head slidably matched with the spiral groove is fixed to the end of the extension rod; a thimble coaxial with the piston cylinder is fixed to the bottom surface of the mounting seat; a connecting plate is fixed to the circumferential surface of the rotating rod; and a dial plate adapted to the outer circumferential surface of the conical guide cover is fixed to the bottom end of the connecting plate.
[0013] The present invention is further configured such that: a hemispherical body is fixed to the top of the conical cover; a vertical hole coaxially communicating with the top of the piston cylinder is formed inside the hemispherical body; the thimble is slidably matched with the vertical hole; the piston part includes a piston plate slidably matched with the piston cylinder; a return spring is fixed between the piston plate and the inner bottom surface of the piston cylinder; and a piston rod slidably matched with the vertical hole is fixed to the top of the piston plate.
[0014] The present invention is further configured such that: an annular plate is fixed to the bottom end of the sliding tube; a first iron ring is fixed to the top of the annular plate; a first annular electromagnetic chuck electrically connected to the output end of the controller is fixed to the bottom of the conical cylinder; a support spring is fixed between the annular plate and the bottom of the conical cylinder; an extension plate is fixed to the circumferential surface of the annular plate; a top rod is fixed to the top of the extension plate; and a pressure sensor electrically connected to the input end of the controller is fixed to the bottom of the conical cylinder.
[0015] The present invention is further configured such that: a conical funnel is fixed to the side surface of the support plate below the ball outlet hole; a curved panel is fixed to the top of the conical funnel; a support plate is fixed to the circumferential surface of the storage tube; a guide rod is fixed between the support plate and the L-shaped support plate; a lifting ring slidably matched with the guide rod is slidably arranged on the outer circumferential surface of the storage tube; a connecting spring sleeved on the guide rod is fixed between the support plate and the lifting ring; a second annular electromagnetic chuck electrically connected to the output end of the controller is fixed to the bottom surface of the support plate; a second iron ring coaxial with the guide rod is fixed to the surface of the lifting ring; a delivery tube is fixedly penetrated through the top of the lifting ring; a snake-shaped hose is connected between the delivery tube and the bottom of the conical funnel; and the inner diameters of the snake-shaped hose and the delivery tube are larger than the diameter of the ball.
[0016] The advantages of the present invention are:
[0017] 1. In the present invention, the outer ring and the inner ring are successively conveyed into the receiving tube through the second conveyor belt and the third conveyor belt, and the corresponding outer ring and inner ring are conveyed to the lower part of the conical cylinder through the first conveyor belt, realizing the automatic sleeving of the inner ring and the outer ring. Under the blocking of the first blocking part, the corresponding outer ring is blocked, and the corresponding inner ring slides along with the first conveyor belt, so that the outer wall on one side of the inner ring fits with the inner wall on one side of the outer ring. At this time, a gap for placing the ball bearings is formed between the outer wall on the other side of the inner ring and the inner wall of the outer ring. The whole device has a simple structure and a high degree of automation, realizing the automatic positioning of the inner ring and the outer ring before placing the ball bearings.
[0018] 2. In the initial state of the present invention, the material taking part is placed inside the conical cylinder and buried by the ball bearings. In the initial state, the elastic diaphragm in the receiving hole is in a concave state pointing to the hemispherical shell. By controlling the material taking part to rise, the ball bearings in the conical cylinder enter the corresponding receiving holes, realizing the quantitative material taking of the ball bearings, replacing manual material taking, improving the working efficiency, and at the same time, improving the accuracy of material taking.
[0019] 3. In the present invention, by controlling the rotation of the rotating rod, the spiral groove is driven to rotate, thereby driving the thimble part to slide down along the fixed seat, so that the thimble is inserted into the hole, driving the piston part to descend along the inner wall of the piston cylinder, and the air in the piston cylinder is conveyed into the hemispherical shell through the air pipe. Each group of elastic diaphragms is inflated and expanded, and the corresponding ball bearings are ejected from the corresponding receiving holes, realizing the automatic feeding of the ball bearings and improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of a bearing assembly device related to the present invention.
[0021] Figure 2 It is of the present invention Figure 1 A schematic structural diagram from another angle.
[0022] Figure 3 It is of the present invention Figure 1 A schematic structural diagram from the front view angle.
[0023] Figure 4 It is a schematic structural diagram of the assembly frame of the present invention.
[0024] Figure 5 It is a schematic structural diagram of another angle of the assembly frame of the present invention.
[0025] Figure 6 It is a schematic structural diagram of the assembly frame of the present invention from the front view angle.
[0026] Figure 7 It is a schematic structural diagram of the bearing of the present invention.
[0027] Figure 8 It is a schematic structural diagram of the material taking part of the present invention.
[0028] Figure 9 This is a schematic structural diagram of the piston part of the present invention.
[0029] Figure 10 This is a schematic structural diagram of the assembly of the material taking part and the piston part of the present invention.
[0030] Figure 11 This is a schematic structural diagram of the thimble part of the present invention.
[0031] In the figure: 1, assembly frame; 2, first conveying frame; 3, L-shaped support plate; 4, storage tube; 5, outer ring; 6, inner ring; 7, support plate; 8, conical cylinder; 9, sliding hole; 10, material taking part; 11, stop post; 12, sliding tube; 13, ball; 14, hemispherical shell; 15, conical cover; 16, storage hole; 17, piston cylinder; 18, piston part; 19, conical guiding cover; 20, ball outlet hole; 21, vertical rod; 22, fixed seat; 23, thimble part; 24, first feed inlet; 25, second feed inlet; 26, second conveying frame; 27, third conveying frame; 28, conveying roller; 29, first conveyor belt; 30, second conveyor belt; 31, third conveyor belt; 32, servo motor; 33, L-shaped fixing plate; 34, controller; 35, ear plate; 36, electric push rod; 37, baffle; 38, stop rod; 39, driving motor; 40, rotating rod; 41, mounting seat; 42, sliding rod; 43, spiral groove; 44, extension rod; 45, ball head; 46, thimble; 47, hemisphere; 48, vertical hole; 49, piston plate; 50, return spring; 51, piston rod; 52, annular plate; 53, first iron ring; 54, first annular electromagnetic chuck; 55, support spring; 56, extension plate; 57, ejector rod; 58, pressure sensor; 59, conical funnel; 60, curved panel; 61, support plate; 62, guiding rod; 63, lifting ring; 64, connecting spring; 65, second annular electromagnetic chuck; 66, second iron ring; 67, conveying pipe; 68, snake-shaped hose; 69, elastic diaphragm; 70, air delivery pipe; 71, connecting plate; 72, dialing plate; 73, limiting hole. Detailed implementation manners
[0032] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.
[0033] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in the present application have the same meanings as those commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0034] In the present invention, unless otherwise stated, the orientations such as "upper" and "lower" generally refer to the directions shown in the drawings, or to the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left" and "right" generally refer to the left and right shown in the drawings; "inner" and "outer" refer to the inner and outer of the contours of the respective components themselves, but the above orientation terms are not used to limit the present invention.
[0035] Example 1. Please refer to Figures 1-11 , the present invention provides the following technical solutions:
[0036] A bearing assembly device. Specifically, the assembly frame 1 includes a first conveying frame 2; L-shaped support plates 3 are symmetrically fixed on the top of the first conveying frame 2; a receiving pipe 4 is fixed between the two L-shaped support plates 3; a number of coaxial outer rings 5 are stacked inside the receiving pipe 4, and a number of inner rings 6 are stacked inside the outer rings 5; a first stop portion and a second stop portion are sequentially and fixedly installed on the side of the first conveying frame 2; a support plate 7 is fixed on the top of the receiving pipe 4; a tapered cylinder 8 is fixed at the end of the support plate 7; a sliding hole 9 is opened on the inner bottom surface of the tapered cylinder 8; a material taking portion 10 is slidably arranged in the sliding hole 9; a stop post 11 is fixed at the bottom of the tapered cylinder 8; the material taking portion 10 includes a sliding pipe 12 slidably matched with the sliding hole 9; a number of ball bearings 13 are placed between the tapered cylinder 8 and the sliding pipe 12; a hemispherical shell 14 is fixed on the top of the sliding pipe 12; a tapered cover 15 is fixed on the top of the hemispherical shell 14; a number of receiving holes 16 adapted to the ball bearings 13 are evenly opened on the outer peripheral side surface of the tapered cover 15; an elastic diaphragm 69 is arranged inside the receiving hole 16; a piston cylinder 17 is fixedly penetrated between the hemispherical shell 14 and the tapered cover 15; an air delivery pipe 70 is communicated between the bottom of the piston cylinder 17 and the hemispherical shell 14; a piston portion 18 is slidably arranged inside the piston cylinder 17; a tapered guiding cover 19 slidably matched with the sliding pipe 12 is fixed on the inner wall of the tapered cylinder 8; a ball outlet hole 20 with a diameter larger than that of the ball bearing 13 is opened on the inner wall of the tapered cylinder 8 above the tapered guiding cover 19; vertical rods 21 are symmetrically fixed on the outer peripheral side surface of the tapered guiding cover 19; a fixed seat 22 is fixed between the tops of the two vertical rods 21; a thimble portion 23 is slidably arranged on the fixed seat 22.
[0037] The working principle of this Example 1:
[0038] In the initial state, the material taking portion 10 is placed inside the tapered cylinder 8 and buried by the ball bearings 13. At this time, the elastic diaphragm 69 in the receiving hole 16 is in a concave state pointing to the hemispherical shell 14. When the material taking portion 10 is controlled to rise, the ball bearings 13 in the tapered cylinder 8 enter the corresponding receiving holes 16, realizing the quantitative taking of the ball bearings 13, replacing manual material taking, improving the working efficiency, and at the same time, improving the accuracy of material taking.
[0039] By controlling the ejector pin 23 to slide down along the fixing seat 22, the piston 18 is driven to descend along the inner wall of the piston cylinder 17, and the air in the piston cylinder 17 is transported into the hemispherical shell 14 through the air pipe 70. Each group of elastic diaphragms 69 is inflated and expanded, and the corresponding balls 13 are ejected from the corresponding receiving holes 16, thereby realizing automatic unloading of the balls 13 and improving work efficiency.
[0040] For example 2, please refer to Figures 1-11 The second embodiment makes the following improvements on the basis of the first embodiment. Specifically, a first feed port 24 is provided on the side surface of the storage tube 4, and a second feed port 25 is provided on the side surface thereof above the first feed port 24; a second conveying rack 26 and a third conveying rack 27 are fixed on the side surface of the storage tube 4 respectively, which are opposite to the first feed port 24 and the second feed port 25; the second conveying rack 26 and the third conveying rack 27 are used for conveying the outer ring 5 and the inner ring 6 respectively.
[0041] The first conveyor frame 2, the second conveyor frame 26 and the third conveyor frame 27 are all symmetrically and rotatably provided with conveyor rollers 28; the first conveyor belt 29, the second conveyor belt 30 and the third conveyor belt 31 are respectively and transmission-installed between the two opposite conveyor rollers 28; the servo motors 32 are fixedly installed on the sides of the first conveyor frame 2, the second conveyor frame 26 and the third conveyor frame 27; each servo motor 32 is respectively fixedly connected to one end of the corresponding conveyor roller 28.
[0042] An L-shaped fixing plate 33 is fixed on the top of the conical cylinder 8; a controller 34 is fixedly installed on the top of the L-shaped fixing plate 33; a third stopper and a fourth stopper are fixed to the side of the third conveyor frame 27 in sequence; ear plates 35 are fixed to the sides of the first conveyor frame 2 and the third conveyor frame 27; the first stopper, the second stopper, the third stopper and the fourth stopper all include an electric push rod 36 fixedly installed on the corresponding ear plate 35; a baffle plate 37 is fixed to the telescopic end of the electric push rod 36; a baffle rod 38 is symmetrically fixed to the bottom surface of the baffle plate 37; the output end of the controller 34 is electrically connected to each servo motor 32 and the electric push rod 36 respectively.
[0043] Working principle of the second embodiment:
[0044] Each group of servo motors 32 is controlled to start, driving the corresponding conveying rollers 28 to rotate, thereby driving the first conveyor belt 29, the second conveyor belt 30, and the third conveyor belt 31 to transmit respectively. The first conveyor belt 29 transmits and transports the inner ring 6 and the outer ring 5 after the ring is ferruled, the second conveyor belt 30 transmits and transports the outer ring 5, and the third conveyor belt 31 transmits and transports the inner ring 6.
[0045] The first stop portion on the first conveyor rack 2 is used to block the inner ring 6 and the outer ring 5 after the placement of the balls 13 is completed. The electric push rod 36 thereon is controlled to extend. At this time, the electric push rod 36 on the second stop portion contracts synchronously to block the adjacent inner ring 6 and outer ring 5 at the ball 13 placement station (the position under the conical cylinder 8 is the ball 13 placement station). The inner ring 6 and outer ring 5 after the placement of the balls 13 are conveyed to the next process for continued assembly.
[0046] The third stop portion on the third conveyor rack 27 is used to block the inner ring 6 near the receiving pipe 4, and the electric push rod 36 thereon is controlled to extend. At this time, the electric push rod 36 on the fourth stop portion contracts synchronously to block the adjacent inner ring 6.
[0047] In this application, the outer ring 5 and the inner ring 6 have the same thickness. The stop post 11 is used to block the lowermost outer ring 5. The outer rings 5 in each group in the receiving pipe 4 are coaxially arranged from top to bottom. An outer ring is placed inside each group of outer rings 5. The bottom of the receiving pipe 4 is higher than the first conveyor belt 29, and its height is exactly the thickness of a single group of outer rings 5. In this application, after the lowermost outer ring 5 in the receiving pipe 4 and the corresponding inner ring 6 are conveyed away by the first conveyor belt 29, the second-lowermost outer ring 5 in the receiving pipe 4 and the corresponding inner ring 6 fall onto the first conveyor belt 29 under the action of gravity. At this time, the corresponding outer ring 5 is sent into the receiving pipe 4 for replenishment under the drive of the second conveyor belt 30. When the material taking portion 10 completes the upward material taking, the ejector rod 57 abuts against the pressure sensor 58, and the pressure sensor 58 transmits a signal to the controller 34. The controller 34 controls the electric push rod 36 on the third stop portion to extend, and the electric push rod 36 on the fourth stop portion contracts. The inner ring 6 near the receiving pipe 4 on the third conveyor belt 31 is conveyed into the receiving pipe 4. When the ejector rod 57 disengages from the pressure sensor 58, the controller 34 controls the electric push rod 36 on the third stop portion to contract, and the electric push rod 36 on the fourth stop portion extends and resets.
[0048] The outer ring 5 and the inner ring 6 are sequentially conveyed into the receiving pipe 4 through the second conveyor belt 30 and the third conveyor belt 31, and the corresponding outer ring 5 and inner ring 6 are conveyed to the lower part of the conical cylinder 8 through the first conveyor belt 29 to realize the automatic sleeving of the inner ring 6 and the outer ring 5. Under the blocking of the first stop portion, the corresponding outer ring 5 is blocked, and the corresponding inner ring 6 slides along with the first conveyor belt 29, so that the outer wall on one side of the inner ring 6 fits against the inner wall on one side of the outer ring 5. At this time, a gap for placing the balls 13 is formed between the outer wall on the other side of the inner ring 6 and the inner wall of the outer ring 5. The whole device has a simple structure and a high degree of automation, and realizes the automatic positioning of the inner ring 6 and the outer ring 5 before the balls 13 are placed.
[0049] Embodiment 3, please refer to Figures 1-11, in the third embodiment, the following improvements are made on the basis of the second embodiment. Specifically, a driving motor 39 electrically connected to the output end of the controller 34 is fixed to the bottom surface of the L-shaped fixing plate 33; the output end of the driving motor 39 is connected to a rotating rod 40 through a speed reducer; the rotating rod 40 is rotationally matched with the fixed seat 22; symmetrically arranged limiting holes 73 are formed at the top of the fixed seat 22; the thimble part 23 includes a mounting seat 41; symmetrically fixed to the top of the mounting seat 41 are sliding rods 42 slidably matched with the limiting holes 73.
[0050] A spiral groove 43 is formed on the circumferential side surface of the rotating rod 40; a extending rod 44 is fixed to the circumferential side surface of a sliding rod 42; a ball head 45 slidably matched with the spiral groove 43 is fixed to the end of the extending rod 44; a thimble 46 coaxial with the piston cylinder 17 is fixed to the bottom surface of the mounting seat 41; a connecting plate 71 is fixed to the circumferential side surface of the rotating rod 40; a dial plate 72 adapted to the outer circumferential side surface of the conical guide cover 19 is fixed to the bottom end of the connecting plate 71.
[0051] A hemispherical body 47 is fixed to the top of the conical cover 15; a vertical hole 48 coaxially communicating with the top of the piston cylinder 17 is formed inside the hemispherical body 47; the thimble 46 is slidably matched with the vertical hole 48; the piston part 18 includes a piston plate 49 slidably matched with the piston cylinder 17; a return spring 50 is fixed between the piston plate 49 and the inner bottom surface of the piston cylinder 17; a piston rod 51 slidably matched with the vertical hole 48 is fixed to the top of the piston plate 49.
[0052] A ring plate 52 is fixed to the bottom end of the sliding pipe 12; a first iron ring 53 is fixed to the top of the ring plate 52; a first annular electromagnetic chuck 54 electrically connected to the output end of the controller 34 is fixed to the bottom of the conical cylinder 8; a support spring 55 is fixed between the ring plate 52 and the bottom of the conical cylinder 8; an extension plate 56 is fixed to the circumferential side surface of the ring plate 52; a top rod 57 is fixed to the top of the extension plate 56; a pressure sensor 58 electrically connected to the input end of the controller 34 is fixed to the bottom of the conical cylinder 8.
[0053] A conical funnel 59 is fixed to the side of the support plate 7 below the ball outlet hole 20; a curved panel 60 is fixed to the top of the conical funnel 59; a support plate 61 is fixed to the circumferential side surface of the storage pipe 4; a guide rod 62 is fixed between the support plate 61 and the L-shaped support plate 3; a lifting ring 63 slidably matched with the guide rod 62 is slidably arranged on the outer circumferential side surface of the storage pipe 4; a connecting spring 64 sleeved on the guide rod 62 is fixed between the support plate 61 and the lifting ring 63; a second annular electromagnetic chuck 65 electrically connected to the output end of the controller 34 is fixed to the bottom surface of the support plate 61; a second iron ring 66 coaxial with the guide rod 62 is fixed to the surface of the lifting ring 63; a delivery pipe 67 is fixedly penetrated through the top of the lifting ring 63; a snake-shaped hose 68 is connected between the delivery pipe 67 and the bottom of the conical funnel 59; the inner diameters of the snake-shaped hose 68 and the delivery pipe 67 are larger than the diameter of the ball 13.
[0054] The working principle of the third embodiment:
[0055] A large number of balls 13 for assembly are put into the space inside the conical cylinder 8 below the conical guide cover 19. In the initial state, the material taking part 10 is placed inside the conical cylinder 8 and buried by the balls 13. In the initial state, the elastic diaphragm 69 in the receiving hole 16 is in a concave state pointing inside the hemispherical shell 14. Control the first annular electromagnetic chuck 54 to be energized to attract the first iron ring 53, and the support spring 55 is compressed, so that the sliding tube 12 on the material taking part 10 slides upward along the sliding hole 9. The balls 13 in the conical cylinder 8 enter the corresponding receiving holes 16, and the material taking part 10 rises until each group of balls 13 is placed above the conical guide cover 19, realizing the quantitative material taking of the balls 13, replacing manual material taking, improving the working efficiency, and at the same time, improving the accuracy of material taking.
[0056] When the material taking part 10 finishes rising and taking materials, the ejector rod 57 abuts against the pressure sensor 58, and the pressure sensor 58 transmits a signal to the controller 34. The controller 34 controls the driving motor 39 to start and drive the rotating rod 40 to rotate slowly, thereby driving the spiral groove 43 to rotate slowly, and further driving the ball head 45 to slide downward along the rotating spiral groove 43, so that the ejector needle part 23 slides downward along the fixed seat 22. During the process of the ejector needle part 23 descending, the ejector needle 46 on it is driven to descend and insert into the vertical hole 48. During the process of the ejector needle 46 sliding downward, the piston rod 51 is driven to slide downward, and further the piston plate 49 slides downward along the corresponding piston cylinder 17, and the return spring 50 is compressed. The air in the piston cylinder 17 is pressed into the hemispherical shell 14 through the air delivery pipe 70, so that each group of elastic diaphragms 69 is inflated and enlarged, and the balls 13 placed in the receiving holes 16 are ejected from the receiving holes 16 and fall to the area on the outer peripheral side surface of the conical guide cover 19. During this process, the rotation of the rotating rod 40 drives the baffle 72 to rotate slowly along the outer peripheral side surface of the conical guide cover 19, and "sweeps" the balls 13 at different positions into the ball outlet holes 20, improving the discharging efficiency of the balls 13.
[0057] In the initial state, the second annular electromagnetic chuck 65 is energized and in the energized state to attract the second iron ring 66, and the connecting spring 64 is compressed. Control the second annular electromagnetic chuck 65 to lose power, and under the elastic restoring force of the connecting spring 64, drive the lifting ring 63 to slide downward along the guide rod 62, so that the delivery pipe 67 is inserted into the gap formed between the outer wall of the other side of the inner ring 6 and the inner wall of the outer ring 5 for putting the balls 13. The balls 13 fall into the conical funnel 59 through the ball outlet holes 20, and then through the slow descent of the snake-shaped hose 68, and then are sent into the gap formed between the outer wall of the other side of the inner ring 6 and the inner wall of the outer ring 5 through the delivery pipe 67, completing the quantitative delivery and assembly of the balls 13.
[0058] Obviously, the embodiments described above are only a part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0059] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0060] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and do not necessarily need to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0061] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
[0062] The above is only the preferred implementation manner of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present invention should also be regarded as within the protection scope of the present invention.
Claims
1. A bearing assembly device, comprising an assembly frame (1); characterized in that: The assembly rack (1) comprises a first conveying rack (2); an L-shaped support plate (3) is symmetrically fixed on the top of the first conveying rack (2); a storage tube (4) is fixed between the two L-shaped support plates (3); a plurality of coaxial outer rings (5) are stacked inside the storage tube (4), and a plurality of inner rings (6) are stacked inside the outer ring (5); a first stopper and a second stopper are fixedly mounted on the side of the first conveying rack (2) in sequence; A support plate (7) is fixed on the top of the storage tube (4); a conical tube (8) is fixed on the end of the support plate (7); a sliding hole (9) is provided on the inner bottom surface of the conical tube (8); a material taking portion (10) is slidably arranged in the sliding hole (9); a blocking column (11) is fixed on the bottom of the conical tube (8); The material taking part (10) comprises a sliding tube (12) which is slidably matched with the sliding hole (9); a plurality of balls (13) are placed between the conical cylinder (8) and the sliding tube (12); A hemispherical shell (14) is fixed on the top of the sliding tube (12); a conical cover (15) is fixed on the top of the hemispherical shell (14); a plurality of receiving holes (16) adapted to the balls (13) are evenly arranged on the outer peripheral side of the conical cover (15); an elastic diaphragm (69) is arranged inside the receiving hole (16); a piston cylinder (17) is fixedly passed through between the hemispherical shell (14) and the conical cover (15); an air delivery pipe (70) is arranged between the bottom of the piston cylinder (17) and the hemispherical shell (14); a piston portion (18) is slidably arranged inside the piston cylinder (17); A conical guide cover (19) which is slidably matched with the slide tube (12) is fixed on the inner wall of the conical cylinder (8); a ball outlet hole (20) having a diameter greater than that of the ball (13) is provided on the inner wall of the conical cylinder (8) above the conical guide cover (19); vertical rods (21) are symmetrically arranged on the outer peripheral side surface of the conical guide cover (19); a fixing seat (22) is fixed between the top ends of the two vertical rods (21); and a pin portion (23) is slidably arranged on the fixing seat (22).
2. A bearing assembly device according to claim 1, characterized in that: The storage tube (4) has a first feed inlet (24) on its peripheral side surface, and a second feed inlet (25) on its peripheral side surface located above the first feed inlet (24); The side surfaces of the storage tube (4) are respectively fixed with a second conveying frame (26) and a third conveying frame (27) which are opposite to the first feed port (24) and the second feed port (25); the second conveying frame (26) and the third conveying frame (27) are respectively used to convey the outer ring (5) and the inner ring (6).
3. A bearing assembly device according to claim 2, characterized in that: The first conveying frame (2), the second conveying frame (26) and the third conveying frame (27) are all symmetrically provided with conveying rollers (28) that are rotatable therethrough; a first conveying belt (29), a second conveying belt (30) and a third conveying belt (31) are respectively provided between the two opposite conveying rollers (28); servo motors (32) are fixedly installed on the sides of the first conveying frame (2), the second conveying frame (26) and the third conveying frame (27); and each of the servo motors (32) is respectively fixedly connected to one end of the corresponding conveying roller (28).
4. A bearing assembly device according to claim 3, characterized in that: An L-shaped fixing plate (33) is fixed on the top of the conical cylinder (8); a controller (34) is fixedly installed on the top of the L-shaped fixing plate (33); a third stopper and a fourth stopper are fixed in sequence on the side of the third conveying frame (27); The first conveying frame (2) and the third conveying frame (27) are both fixed with ear plates (35) on their sides; the first stopper, the second stopper, the third stopper and the fourth stopper all include electric push rods (36) fixedly mounted on the corresponding ear plates (35); a baffle plate (37) is fixed at the telescopic end of the electric push rod (36); a baffle rod (38) is symmetrically fixed on the bottom surface of the baffle plate (37); and the output end of the controller (34) is electrically connected to each servo motor (32) and the electric push rod (36) respectively.
5. A bearing assembly device according to claim 4, characterized in that: A driving motor (39) electrically connected to an output end of a controller (34) is fixed to the bottom surface of the L-shaped fixing plate (33); the output end of the driving motor (39) is connected to a rotating rod (40) via a reducer; the rotating rod (40) is rotatably matched with the fixing seat (22); The top of the fixing seat (22) is symmetrically provided with a limiting hole (73); the ejector portion (23) comprises a mounting seat (41); and a sliding rod (42) slidably matched with the limiting hole (73) is symmetrically fixed on the top of the mounting seat (41).
6. A bearing assembly device according to claim 5, characterized in that: The rotating rod (40) is provided with a spiral groove (43) on its circumferential side surface; an extension rod (44) is fixed to the circumferential side surface of the sliding rod (42); a ball head (45) is fixed to the end of the extension rod (44) and is slidably matched with the spiral groove (43); a pin (46) coaxial with the piston cylinder (17) is fixed to the bottom surface of the mounting seat (41); A connecting plate (71) is fixed to the peripheral side of the rotating rod (40); and a shifting plate (72) adapted to the outer peripheral side of the conical guide cover (19) is fixed to the bottom end of the connecting plate (71).
7. A bearing assembly device according to claim 6, characterized in that: A hemispherical body (47) is fixed on the top of the conical cover (15); a vertical hole (48) coaxially connected to the top of the piston cylinder (17) is provided inside the hemispherical body (47); the ejector pin (46) is slidably matched with the vertical hole (48); The piston portion (18) comprises a piston plate (49) which is slidably matched with the piston cylinder (17); a return spring (50) is fixed between the piston plate (49) and the inner bottom surface of the piston cylinder (17); and a piston rod (51) which is slidably matched with the vertical hole (48) is fixed on the top of the piston plate (49).
8. A bearing assembly device according to claim 7, characterized in that: An annular plate (52) is fixed at the bottom end of the sliding tube (12); a first iron ring (53) is fixed at the top of the annular plate (52); a first annular electromagnetic suction cup (54) electrically connected to the output end of the controller (34) is fixed at the bottom of the conical cylinder (8); a supporting spring (55) is fixed between the annular plate (52) and the bottom of the conical cylinder (8); an extension plate (56) is fixed on the circumferential side of the annular plate (52); a push rod (57) is fixed on the top of the extension plate (56); and a pressure sensor (58) electrically connected to the input end of the controller (34) is fixed at the bottom of the conical cylinder (8).
9. A bearing assembly device according to claim 8, characterized in that: A conical funnel (59) is fixed on the side of the support plate (7) below the ball outlet hole (20); a curved plate (60) is fixed on the top of the conical funnel (59); a support plate (61) is fixed on the peripheral side of the storage tube (4); a guide rod (62) is fixed between the support plate (61) and the L-shaped support plate (3); a lifting ring (63) that is slidably matched with the guide rod (62) is slidably provided on the outer peripheral side of the storage tube (4); a connecting spring (64) that is sleeved on the guide rod (62) is fixed between the support plate (61) and the lifting ring (63); A second annular electromagnetic suction cup (65) electrically connected to the output end of the controller (34) is fixed on the bottom surface of the support plate (61); a second iron ring (66) coaxial with the guide rod (62) is fixed on the surface of the lifting ring (63); A delivery pipe (67) is fixedly passed through the top of the lifting ring (63); a serpentine hose (68) is connected between the delivery pipe (67) and the bottom of the conical funnel (59); the inner diameters of the serpentine hose (68) and the delivery pipe (67) are greater than the diameter of the ball (13).
Citation Information
Patent Citations
Bearing assembling device
CN113483029A
Automatic feeding device for bearing balls
CN211282974U