Multi-column rotary feeding hydraulic machine
By designing a multi-column rotary feeding hydraulic press, the problems of low production efficiency, large energy consumption and tight operating space in perforation bullet processing are solved, efficient perforation bullet forming and material savings are achieved, and the operator's labor intensity is reduced and the operator's improvement is improved. The utilization rate of operating space.
Patent Information
- Application Number
- CN202411262415.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-01-07
AI Technical Summary
The existing round-trip feeding process has problems such as low production efficiency, large energy consumption, tight operating space and waste of materials in perforation bullet processing, especially during perforation bullet molding, which is difficult to design between the operator and the press. Ideal range, causing operator fatigue.
A multi-column rotary feeding hydraulic press is designed, adopting upper beam, lower beam and column structure, combining pressing oil cylinder, moving slider, rotary disk, stepper motor, and punch, and die. Through the multi-working of the rotary disk The position realizes the cycle process of pressing and loading, shortens the movement time, expands the operating space, and adapts to the requirements of different models of perforation molding processes through the frequency conversion function of the stepper motor.
Improve the production efficiency of perforation bullet processing, reduce the labor intensity of worker workers, save manufacturing materials, realize the flow-through operation of perforation bullet molding, and reduce unnecessary work surfaces, improving the utilization of operating space. Rate.
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Figure CN119268485A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydraulic forming machinery, and in particular relates to a multi-column rotary feeding hydraulic press. Background Art
[0002] Perforating charges are explosives used to penetrate casing, cement sheath and formation during the perforating process. The round-trip feeding process currently used in the processing of perforating charges has the following defects:
[0003] 1. The round-trip feeding process used in the past resulted in a long waiting time for the press to feed materials, low production efficiency, and large energy loss;
[0004] 2. In the past, the pressing machine used a 4-column press with a large table, no less than 600mm×600mm, which took up more space, while the effective occupied area of the perforating bullet (finished product) was small (less than 100mm in diameter), resulting in a waste of press manufacturing materials;
[0005] 3. The compression molding of perforating bullets is a dangerous and explosive material processing. An isolation device is required between the operator and the press. This makes it difficult to design the operator and the working surface (the center point of the press table) within the ideal range, which can easily cause operator fatigue, and the operating space is relatively tight, which is not conducive to humanized operation;
[0006] Therefore, a multi-column rotary feeding hydraulic press is proposed to solve the above problems. Summary of the invention
[0007] The purpose of the present invention is to provide a multi-column rotary feeding hydraulic press to solve the existing problems.
[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0009] The present invention discloses a multi-column rotary feeding hydraulic press, comprising an upper crossbeam, a lower crossbeam and a column fixed between the upper crossbeam and the lower crossbeam, a pressing oil cylinder is arranged on the upper surface of the upper crossbeam, an output end of the pressing oil cylinder passes through the upper crossbeam, a movable slider is fixedly connected to the output end of the pressing oil cylinder, a convex die is arranged on the lower surface of the movable slider, the movable slider is sleeved on the peripheral side surface of the column, the movable slider and the column are slidably matched, a rotating disk is rotatably connected to the peripheral side surface of the column, a gear ring is arranged on the lower surface of the rotating disk, a concave die is fixed to the edge of the upper surface of the rotating disk, a cavity is arranged in the lower crossbeam, an ejection oil cylinder is arranged in the cavity, an ejection rod is fixed to the output end of the ejection oil cylinder, a stepping motor is fixedly connected to one side surface of the lower crossbeam, and a gear is fixedly connected to the output end of the stepping motor.
[0010] In one of the embodiments, the upper crossbeam and the lower crossbeam are fixedly connected via a column, and the cross-sections of the upper crossbeam, the lower crossbeam and the movable slider are all triangular.
[0011] In one embodiment, the position, shape and size of the male mold are adapted to those of the female mold, and the male mold and the female mold cooperate with each other.
[0012] In one of the embodiments, the position, shape and size of the central ejection hole of the die are adapted to the ejection rod, and the ejection rod cooperates with the central ejection hole of the die.
[0013] In one embodiment, the shape and size of the gear ring are adapted to the gear, and the gear ring and the gear are meshed with each other.
[0014] In one embodiment, three columns are provided between the upper crossbeam and the lower crossbeam, and the centers of the cross sections of the three columns cut by the same horizontal plane are arranged in a triangle.
[0015] The present invention has the following beneficial effects:
[0016] When processing perforating bullets and dangerous explosives, first, a single column is formed on the side close to the explosion-proof wall as the rotating axis of the feeding mechanism. The feeding mechanism spans the explosion-proof wall and is provided with multiple stations. By rotating it, different work stations are switched, and the cycle of pressing and loading can be realized simultaneously on the multiple stations of the turntable, which shortens the previous round-trip movement time and expands the operation space. Moreover, the stepper motor has a frequency conversion function, and the speed and feed rate are adjustable, and the operation is stable. Within a certain range, the forming process requirements of perforating bullets of different types can be met by replacing the convex and concave dies. The stepper motor stops, the pressing cylinder is pressed down, and the movable slide moves downward, so that the convex and concave dies are closed up and down, and the workpiece is formed into a perforating bullet. The pressing cylinder drives the punch upward to the upper dead point, and the ejection cylinder drives the ejection rod upward to eject the perforating bullet out of the concave die, and finally the output end of the ejection cylinder moves downward to the lower dead point.
[0017] The invention has reasonable structural design, compact structure, small space occupation, high production efficiency, reduces the labor intensity of workers, and is easy to realize the streamlined operation of perforating bullet molding. At the same time, it reduces unnecessary working surface of the press and saves manufacturing materials.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1It is a perspective view of the overall structure of a multi-column rotary feeding hydraulic press;
[0021] Figure 2 for Figure 1 Middle AA section view.
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1. Upper crossbeam; 2. Moving slide block; 3. Lower crossbeam; 4. Column; 5. Pressing cylinder; 6. Punch; 7. Ejector cylinder; 8. Turntable; 9. Die; 10. Ejector rod; 11. Stepper motor; 12. Gear; 13. Ring gear. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1-Figure 2As shown, the multi-column rotary feeding hydraulic press of this embodiment includes an upper crossbeam 1, a lower crossbeam 3 and a column 4 fixed between the upper crossbeam 1 and the lower crossbeam 3. A pressing cylinder 5 is arranged on the upper surface of the upper crossbeam 1, and the output end of the pressing cylinder 5 passes through the upper crossbeam 1. A movable slider 2 is fixedly connected to the output end of the pressing cylinder 5. A punch 6 is arranged on the lower surface of the movable slider 2. The movable slider 2 is sleeved on the side surface of the column 4. The movable slider 2 and the column 4 are slidably matched. A rotating disk 8 is rotatably connected to the side surface of the column 4. A gear ring 13 is arranged on the lower surface of the rotating disk 8. A concave mold 9 is fixed to the edge of the upper surface of the rotating disk 8. A cavity is arranged in the lower crossbeam 3, and an ejection cylinder 7 is arranged in the cavity. An ejection rod 10 is fixed to the output end of the ejection cylinder 7. A stepping motor 11 is fixedly connected to one side of the lower crossbeam 3, and a gear 12 is fixedly connected to the output end of the stepping motor 11.
[0028] Furthermore, the upper crossbeam 1 and the lower crossbeam 3 are fixedly connected via a column 4, and the cross sections of the upper crossbeam 1, the lower crossbeam 3 and the movable slider 2 are all triangular.
[0029] Furthermore, the position, shape and size of the punch 6 are adapted to the die 9 , and the punch 6 and the die 9 cooperate with each other.
[0030] Furthermore, the position, shape and size of the central ejection hole of the die 9 are adapted to the ejection rod 10 , and the ejection rod 10 and the central ejection hole of the die 9 cooperate with each other.
[0031] Furthermore, the shape and size of the ring gear 13 are adapted to the gear 12 , and the ring gear 13 and the gear 12 are meshed with each other.
[0032] Furthermore, three columns 4 are provided between the upper crossbeam 1 and the lower crossbeam 3 , and the centers of the cross sections of the three columns 4 cut by the same horizontal plane are arranged in a triangle.
[0033] See also Figure 1-Figure 2As shown, this embodiment is a multi-column rotary feeding hydraulic press, including an upper crossbeam 1, a lower crossbeam 3 and three columns 4 fixed between the upper crossbeam 1 and the lower crossbeam 3, the three columns 4 are arranged in a triangular shape at the center of the cross section cut by the same horizontal plane, and a rotary disk 8 is installed on one of the columns 4; a pressing cylinder 5 is provided on the upper crossbeam 1, a movable slider 2 driven by the pressing cylinder 5 and capable of sliding along the column 4, and a punch 6 fixed on the movable slider 2, the movable slider 2 has three openings, and the optical axis sections of the column 4 are respectively slidably matched with the openings of the movable slider 2 so that the movable slider 2 can slide along the column 4; a rotary disk 8 is provided on the column 4, and the rotary disk 8 can rotate with the central axis of the column 4 as the axis, and a punch 6 is fixed on the rotary disk 8 There are a number of concave dies 9 matched with the punch 6, and the concave dies 9 are evenly distributed on the outer edge of the rotating disk 8. The rotating disk 8 can be driven to rotate by a stepper motor 11 fixed on the lower crossbeam 3. A gear ring 13 is fixedly installed on the lower end surface of the rotating disk 8. The output end of the stepper motor 11 is connected to a gear 12, and the gear 12 is meshed with the gear ring 13 for transmission. The rotation of the gear ring 13 drives the concave die 9 connected to the rotating disk 8 to rotate; in the cavity of the lower crossbeam 3, an ejection cylinder 7 for ejecting the material is provided just below the punch 6, and an ejection rod 10 is fixed to the output end of the ejection cylinder 7. The ejection rod 10 cooperates with the ejection hole in the center of the concave die 9 to eject the material; the lower end of the ejection rod 10 is fixed to the piston rod of the ejection cylinder 7 by a screw.
[0034] Working principle: turn on the stepper motor 11, and drive the meshing transmission of the gear 12 and the gear ring 13 through the stepper motor 11, thereby driving the turntable 8 to rotate to the position, stop the stepper motor 11, and at this time the output end of the pressing cylinder 5 is pressed down, driving the movable slide block 2 to move downward, so that the punch 6 and the die 9 are closed, and the workpiece is formed into a perforating bullet. After the pressing cylinder 5 drives the punch 6 to move upward to the upper dead point, the ejection cylinder 7 is opened, driving the ejection rod 10 upward, and the perforating bullet is ejected from the die 9, and finally the piston of the ejection cylinder 7 moves downward to the lower dead point.
[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-column rotary feeding hydraulic press, comprising an upper crossbeam (1), a lower crossbeam (3) and a column (4) fixed between the upper crossbeam (1) and the lower crossbeam (3), characterized in that: The upper surface of the upper crossbeam (1) is provided with a pressing cylinder (5), the output end of the pressing cylinder (5) passes through the upper crossbeam (1), the output end of the pressing cylinder (5) is fixedly connected with a movable slider (2), the lower surface of the movable slider (2) is provided with a convex mold (6), the movable slider (2) is sleeved on the peripheral side of the column (4), the movable slider (2) and the column (4) are slidably matched, the peripheral side of the column (4) is rotatably connected with a rotating disk (8), the lower surface of the rotating disk (8) is provided with a gear ring (13), the upper surface edge of the rotating disk (8) is fixed with a concave mold (9), a cavity is provided in the lower crossbeam (3), an ejection cylinder (7) is provided in the cavity, an ejection rod (10) is fixed to the output end of the ejection cylinder (7), a side surface of the lower crossbeam (3) is fixedly connected with a stepping motor (11), and the output end of the stepping motor (11) is fixedly connected with a gear (12).
2. A multi-column rotary feeding hydraulic press according to claim 1, characterized in that: The upper crossbeam (1) and the lower crossbeam (3) are fixedly connected via a column (4); the cross sections of the upper crossbeam (1), the lower crossbeam (3) and the movable slider (2) are all triangular.
3. A multi-column rotary feeding hydraulic press according to claim 1, characterized in that: The position, shape and size of the male die (6) are adapted to those of the female die (9), and the male die (6) and the female die (9) cooperate with each other.
4. A multi-column rotary feeding hydraulic press according to claim 1, characterized in that: The position, shape and size of the central ejection hole of the female mold (9) are adapted to the ejection rod (10), and the ejection rod (10) and the central ejection hole of the female mold (9) cooperate with each other.
5. The multi-column rotary feeding hydraulic press according to claim 1, characterized in that: The shape and size of the gear ring (13) are adapted to the gear (12), and the gear ring (13) and the gear (12) are meshed with each other.
6. The multi-column rotary feeding hydraulic press according to claim 1, characterized in that: There are three upright posts (4) between the upper crossbeam (1) and the lower crossbeam (3), and the centers of the cross sections of the three upright posts (4) cut by the same horizontal plane are arranged in a triangular shape.