An automotive headlight dot matrix screen lighting detection device

Abstract

The present invention belongs to the technical field of automobile headlight detection, and particularly relates to an automobile headlight dot matrix screen lighting detection device, which includes a first detection chamber. A cover plate is fixedly installed on the top of the first detection chamber. A detection plate is fixedly installed through the cover plate. A second detection chamber is fixedly installed on the top of the cover plate. An electric linear module is fixedly installed on the bottom inner wall of the first detection chamber. A first camera is fixedly installed on the slider of the electric linear module. A robotic arm is also fixedly installed on the top of the cover plate. A second camera is fixedly installed on the robotic arm. Through the electric linear module of the present invention, the first camera can be driven to move, so that the lit headlight can be visually detected, and thus the light pattern of the light source emitted by the headlight and whether there is light leakage or black spots, speckles can be detected. In addition, through the second camera, the fastening part installation position on the headlight can be photographed and detected, so that it can be detected whether there are missing fasteners on the headlight.

Description

Technical Field

[0001] The present invention relates to the technical field of automobile headlight detection, and particularly to an automobile headlight dot matrix screen lighting detection device. Background Art

[0002] With the development of LED lighting technology, various forms of lighting methods have emerged. Since LEDs have many advantages, they are widely used in automobile lighting systems. For example, a patent with the patent number 201910451419.1 discloses a dot matrix screen headlight and a vehicle having the same. After the dot matrix screen headlight is manufactured, it needs to be detected by detecting its light source light pattern and ensuring that there is no light leakage or black spots. However, if there are stains or other dirt on the headlight, it is easy to affect the detection effect of the headlight. Therefore, an automobile headlight dot matrix screen lighting detection device is proposed. Summary of the Invention

[0003] In order to solve the disadvantages existing in the prior art, the present invention proposes an automobile headlight dot matrix screen lighting detection device.

[0004] To achieve the above object, the present invention adopts the following technical solution: An automobile headlight dot matrix screen lighting detection device includes a first detection chamber. A cover plate is fixedly installed on the top of the first detection chamber. A detection plate is fixedly installed through the cover plate. A second detection chamber is fixedly installed on the top of the cover plate. An electric linear module is fixedly installed on the bottom inner wall of the first detection chamber. A first camera is fixedly installed on the slider of the electric linear module. A robotic arm is also fixedly installed on the top of the cover plate. A second camera is fixedly installed on the robotic arm. A deflection mechanism is rotatably installed on the bottom of the cover plate. A multi-station component is fixedly installed on the deflection mechanism. A cleaning mechanism is fixedly installed on the bottom of the multi-station component. The deflection mechanism, the cleaning mechanism and the multi-station component are used to clean the headlight placed on the detection plate.

[0005] Preferably, a detection opening is formed on the detection plate. A second sealing ring is fixedly installed on the top of the detection plate. A plurality of exhaust pipes are fixedly installed through the detection plate. A first sealing ring and a stop block are fixedly installed on the bottom of the detection plate. The stop block is sleeved outside the first sealing ring.

[0006] Preferably, the deflection mechanism includes a rotating table fixedly installed at the bottom of the cover plate. A deflection plate is fixedly installed on the turntable of the rotating table. The multi-station assembly includes a collection tank fixedly connected to the deflection plate. The cleaning mechanism includes a liquid storage tank fixedly installed at the bottom of the collection tank and a spray head installed in the collection tank. The liquid storage tank and the collection tank are fixedly installed with the same elbow pipe in a penetrating manner. A water pump is fixedly installed outside the liquid storage tank. The water inlet of the water pump is communicated with the inside of the liquid storage tank. The spray head and the water outlet of the water pump are fixedly installed with the same hose. The hose penetrates through the collection tank and is fixedly connected to the collection tank.

[0007] Preferably, a hot air blower is fixedly installed outside the liquid storage tank. An air vent pipe is fixedly installed at the air outlet of the hot air blower. The air vent pipe and the hose are connected with the same tee pipe. A filter plate is fixedly installed inside the liquid storage tank. A one-way valve is fixedly installed in the air vent pipe.

[0008] Preferably, rotating shafts are fixedly installed on both sides of the spray head. The multi-station assembly further includes two screw rods that penetrate through the collection tank and are rotatably connected to the collection tank. Sleeve tubes are threadedly sleeved on both screw rods. Swing arms are rotatably sleeved on both sleeve tubes. A frame is rotatably sleeved on the two rotating shafts. Two cylinders are provided on the frame. Adjusting holes are formed in both swing arms. The two cylinders respectively penetrate through the corresponding adjusting holes and are slidably connected to the inner walls of the corresponding adjusting holes. Two motors II are fixedly installed on one side of the collection tank away from the deflection mechanism. The output shafts of the two motors II are respectively fixedly connected to the ends of the corresponding screw rods.

[0009] Preferably, two tooth columns are rotatably installed inside the collection tank. Two motors I are fixedly installed on one side of the collection tank close to the deflection mechanism. The output shafts of the two motors I both rotatably penetrate through the collection tank and are fixedly connected to the ends of the corresponding tooth columns. Two gears are meshed with both tooth columns. The two gears are coaxially arranged with the corresponding screw rods respectively, and the two gears are respectively rotatably sleeved on the corresponding sleeve tubes and are respectively fixedly connected to the corresponding swing arms.

[0010] Preferably, the multi-station assembly further includes a pushing and pulling mechanism. The pushing and pulling mechanism includes a connecting plate I fixedly installed on the spray head and a rectangular seat slidably installed in the collection tank. A sliding groove is formed on one side of the rectangular seat close to the spray head. A connecting plate II is slidably installed in the sliding groove. The connecting plate II and the connecting plate I are hinged with the same hinge arm. A guide rod is fixedly installed in the sliding groove. The guide rod penetrates through the connecting plate II and is slidably connected to the connecting plate II. Two round shafts are fixedly installed on one side of the rectangular seat away from the spray head. The two round shafts both penetrate through the collection tank and are slidably connected to the collection tank. An electric push rod is fixedly installed on the collection tank in a penetrating manner. The telescopic rod of the electric push rod is fixedly connected to the rectangular seat.

[0011] Preferably, the inner wall of the bottom of the collection tank is inclined, and the lowest point of the bottom of the collection tank faces the elbow pipe.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The present invention can drive the first camera to move through the electric linear module, so as to visually detect the lit car headlight, and can detect the light pattern of the light source emitted by the car headlight and whether there is light leakage, black spots or stains. In addition, the second camera can take pictures of the fastening part installation position on the car headlight to detect whether there are missing fasteners on the car headlight;

[0014] 2. By driving the spray head to spray the cleaning agent, the car headlight can be cleaned in all directions. And during the cleaning process, the distance between the spray head and the car headlight always remains the same, so as to ensure that the cleaning agent sprayed by the spray head acts on each part of the car headlight with the same force, and also ensure that the cleaning ability of the cleaning agent on each part of the car headlight is the same. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of a car headlight dot matrix screen lighting detection device proposed by the present invention Figure 1 ;

[0016] Figure 2 is a schematic diagram of the overall structure of a car headlight dot matrix screen lighting detection device proposed by the present invention Figure 2 ;

[0017] Figure 3 is a schematic diagram of the structures of the cover plate and the detection plate in a car headlight dot matrix screen lighting detection device proposed by the present invention;

[0018] Figure 4 is a schematic diagram of a partial structure of a car headlight dot matrix screen lighting detection device proposed by the present invention;

[0019] Figure 5 is a schematic diagram of the structures of the deflection mechanism, the cleaning mechanism and the multi-station component in a car headlight dot matrix screen lighting detection device proposed by the present invention;

[0020] Figure 6 is a schematic diagram of the structures of the cleaning mechanism and the multi-station component in a car headlight dot matrix screen lighting detection device proposed by the present invention;

[0021] Figure 7 is a side sectional view of the cleaning mechanism and the multi-station component in a car headlight dot matrix screen lighting detection device proposed by the present invention;

[0022] Figure 8 is Figure 7 an enlarged schematic diagram of part A in

[0023] Figure 9 for Figure 7 A schematic diagram of the enlarged structure of part B;

[0024] Figure 10 The present invention provides a schematic structural diagram of a nozzle and a push-pull mechanism in a lighting detection device for a dot matrix screen of an automobile lamp.

[0025] In the figure: 1. Detection chamber 1; 11. Electric linear module; 12. Camera 1; 2. Cover plate; 3. Detection chamber 2; 4. Detection plate; 41. Sealing ring 1; 42. Block; 43. Exhaust pipe; 44. Detection port; 45. Sealing ring 2; 5. Deflection mechanism; 51. Rotating table; 52. Deflection plate; 6. Cleaning mechanism; 61. Liquid storage tank; 62. Bend pipe; 63. Filter plate; 64. Water pump; 65. Hose; 66. Hot air blower; 67. Ventilation pipe; 68. Three-way pipe; 69. Nozzle; 6 91. Rotating shaft; 7. Multi-station assembly; 71. Collecting trough; 72. Screw; 73. Sleeve; 74. Swing arm; 741. Adjusting hole; 75. Gear; 76. Motor 1; 77. Gear column; 78. Frame; 781. Cylinder; 79. Push-pull mechanism; 791. Connecting plate 1; 792. Rectangular seat; 793. Slide; 794. Guide rod; 795. Connecting plate 2; 796. Articulated arm; 797. Round shaft; 798. Electric push rod; 710. Motor 2; 8. Robotic arm; 9. Camera 2. DETAILED DESCRIPTION

[0026] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Please refer to Figures 1 - 10 The present invention provides a technical solution: a lighting detection device for a car lamp dot matrix screen, comprising a detection chamber 1, a cover plate 2 is fixedly installed on the top of the detection chamber 1, a detection plate 4 is fixedly installed on the cover plate 2 in a through-type manner, a detection chamber 2 3 is fixedly installed on the top of the cover plate 2, an electric linear module 11 is fixedly installed on the bottom inner wall of the detection chamber 1, a camera 12 is fixedly installed on the slider of the electric linear module 11, a mechanical arm 8 is also fixedly installed on the top of the cover plate 2, a camera 2 9 is fixedly installed on the mechanical arm 8, a deflection mechanism 5 is rotatably installed on the bottom of the cover plate 2, a multi-station component 7 is fixedly installed on the deflection mechanism 5, a cleaning mechanism 6 is fixedly installed on the bottom of the multi-station component 7, and the deflection mechanism 5, the cleaning mechanism 6 and the multi-station component 7 are used to clean the lamp placed on the detection plate 4.

[0028] The detection board 4 is provided with a detection port 44. A second sealing ring 45 is fixedly installed on the top of the detection board 4. A plurality of exhaust pipes 43 are fixedly installed through the detection board 4. A first sealing ring 41 and a stopper 42 are fixedly installed on the bottom of the detection board 4, and the stopper 42 is sleeved outside the first sealing ring 41.

[0029] The deflection mechanism 5 includes a rotating table 51 fixedly installed at the bottom of the cover plate 2. A deflection plate 52 is fixedly installed on the turntable of the rotating table 51. The multi-station assembly 7 includes a collection tank 71 fixedly connected to the deflection plate 52. The cleaning mechanism 6 includes a liquid storage tank 61 fixedly installed at the bottom of the collection tank 71 and a spray head 69 installed in the collection tank 71. The liquid storage tank 61 and the collection tank 71 are fixedly installed with the same elbow pipe 62 through them. A water pump 64 is fixedly installed outside the liquid storage tank 61. The water inlet of the water pump 64 is communicated with the inside of the liquid storage tank 61. The spray head 69 and the water outlet of the water pump 64 are fixedly installed with the same hose 65, and the hose 65 penetrates through the collection tank 71 and is fixedly connected to the collection tank 71.

[0030] A hot air blower 66 is fixedly installed outside the liquid storage tank 61. An air vent pipe 67 is fixedly installed at the air outlet of the hot air blower 66. The air vent pipe 67 and the hose 65 are connected with the same tee pipe 68. A filter plate 63 is fixedly installed inside the liquid storage tank 61, and a check valve is fixedly installed inside the air vent pipe 67.

[0031] Further, by setting the check valve, it can prevent the cleaning agent from being pumped into the hot air blower 66 through the hose 65.

[0032] Rotating shafts 691 are fixedly installed on both sides of the spray head 69. The multi-station assembly 7 further includes two screw rods 72 that penetrate through the collection tank 71 and are rotatably connected to the collection tank 71. Sleeve tubes 73 are threadedly sleeved on both screw rods 72. Swing arms 74 are rotatably sleeved on both sleeve tubes 73. The same frame 78 is rotatably sleeved on the two rotating shafts 691. Two cylinders 781 are provided on the frame 78. Adjusting holes 741 are provided on both swing arms 74. The two cylinders 781 respectively penetrate through the corresponding adjusting holes 741 and are slidably connected to the inner walls of the corresponding adjusting holes 741. Two second motors 710 are fixedly installed on the side of the collection tank 71 away from the deflection mechanism 5, and the output shafts of the two second motors 710 are respectively fixedly connected to the ends of the corresponding screw rods 72.

[0033] Two tooth columns 77 are rotatably installed inside the collection tank 71. Two first motors 76 are fixedly installed on the side of the collection tank 71 close to the deflection mechanism 5. The output shafts of the two first motors 76 both rotatably penetrate through the collection tank 71 and are fixedly connected to the ends of the corresponding tooth columns 77. Two gears 75 are meshed with the two tooth columns 77 respectively. The two gears 75 are coaxially arranged with the corresponding screw rods 72 respectively, and the two gears 75 are respectively rotatably sleeved on the corresponding sleeve tubes 73 and are respectively fixedly connected to the corresponding swing arms 74.

[0034] The multi-station assembly 7 further includes a push-pull mechanism 79. The push-pull mechanism 79 includes a first connecting plate 791 fixedly installed on the nozzle 69 and a rectangular seat 792 slidably installed in the collection tank 71. A chute 793 is formed on one side of the rectangular seat 792 close to the nozzle 69. A second connecting plate 795 is slidably installed in the chute 793. The second connecting plate 795 and the first connecting plate 791 are hinged to the same hinge arm 796. A guide rod 794 is fixedly installed in the chute 793. The guide rod 794 passes through the second connecting plate 795 and is slidably connected to the second connecting plate 795. Two round shafts 797 are fixedly installed on the side of the rectangular seat 792 away from the nozzle 69. Both of the two round shafts 797 pass through the collection tank 71 and are slidably connected to the collection tank 71. An electric push rod 798 is fixedly installed through the collection tank 71. The telescopic rod of the electric push rod 798 is fixedly connected to the rectangular seat 792.

[0035] The inner wall of the bottom of the collection tank 71 is inclined, and the lowest point of the bottom of the collection tank 71 faces the elbow 62.

[0036] Furthermore, by setting the inner wall of the bottom of the collection tank 71 to be inclined, the cleaning agent dripping on the inner wall of the bottom of the collection tank 71 can automatically flow into the elbow 62 under the action of gravity.

[0037] In this embodiment: during use, the vehicle lamp is placed on the second sealing ring 45. Under the action of the gravity of the vehicle lamp, the vehicle lamp will be closely attached to the second sealing ring 45. During detection, the rotary table 51 drives the deflection plate 52 to drive the multi-station assembly 7 to rotate. After the collection tank 71 abuts against the stop block 42, the rotary table 51 stops rotating. At this time, the top of the collection tank 71 will be closely attached to the first sealing ring 41;

[0038] Then the water pump 64 is started. The water pump 64 sucks the cleaning agent in the liquid storage tank 61 and sprays it from the nozzle 69 through the hose 65. The cleaning agent sprayed from the nozzle 69 acts on the vehicle lamp to clean the vehicle lamp. The cleaning agent after cleaning directly falls on the bottom of the collection tank 71 under the action of gravity and flows back into the liquid storage tank 61 through the elbow 62. After being filtered by the filter plate 63, the clean cleaning agent will be pumped back into the hose 65 by the water pump 64. Through the filtration of the filter plate 63, the cleaning agent can be reused multiple times;

[0039] By starting the two second motors 710 to drive the corresponding screw rods 72 to rotate, the two screw rods 72 then drive the two swing arms 74 to move through the two sleeves 73, and the two swing arms 74 then drive the spray head 69 to move through the frame 78. In addition, by controlling the extension and retraction of the electric push rod 798, the electric push rod 798 drives the rectangular seat 792 to move, and the rectangular seat 792 then drives the connecting plate 1 791 to move through the connecting plate 2 795 and the articulated arm 796, and the connecting plate 1 791 then drives the spray head 69 to rotate with the two rotating shafts 691 as the center of the circle, so that by adjusting the position and angle of the spray head 69, all-round cleaning of the headlights can be achieved;

[0040] By starting the two motors 76 to drive the two gear columns 77 to rotate in opposite directions, the two gear columns 77 then drive the two gears 75 to rotate, and the two gears 75 then drive the two swing arms 74 to rotate, and the two swing arms 74 rotate to move the lifting frame 78 up and down, so that the distance between the nozzle 69 and the headlight can be adjusted, so as to ensure that the distance between the nozzle 69 and the headlight is always consistent when the nozzle 69 cleans the headlight in all directions;

[0041] After the washing of the headlights is completed, the hot air blower 66 is started, and the hot air blower 66 sprays hot air from the nozzle 69 through the hose 65, and the sprayed hot air dries the headlights after washing with the cleaning agent, and the hot air generated during drying is discharged through the multiple exhaust pipes 43;

[0042] When the cleaning of the headlight is completed, the rotating table 51 is started to drive the multi-station assembly 7 to rotate and reset. Without the obstruction of the multi-station assembly 7, the light emitted by the headlight can be visually inspected through the camera 12. In addition, the robot arm 8 drives the camera 2 9 to take pictures of the fastener installation locations on the headlight to detect whether there are any missing fasteners on the headlight.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vehicle lamp dot matrix screen lighting detection device, comprising a detection chamber 1 (1), characterized in that: A cover plate (2) is fixedly mounted on the top of the detection chamber (1), a detection plate (4) is fixedly mounted on the cover plate (2), a detection port (44) is provided on the detection plate (4), a detection chamber (3) is fixedly mounted on the top of the cover plate (2), an electric linear module (11) is fixedly mounted on the inner wall of the bottom of the detection chamber (1), a camera (12) is fixedly mounted on the slider of the electric linear module (11), a mechanical arm (8) is also fixedly mounted on the top of the cover plate (2), a camera (9) is fixedly mounted on the mechanical arm (8), a deflection mechanism (5) is rotatably mounted on the bottom of the cover plate (2), a multi-station assembly (7) is fixedly mounted on the deflection mechanism (5), a cleaning mechanism (6) is fixedly mounted on the bottom of the multi-station assembly (7), and the deflection mechanism (5), the cleaning mechanism (6) and the multi-station assembly (7) are used to clean the headlights placed on the detection plate (4); The deflection mechanism (5) comprises a rotating table (51) fixedly mounted on the bottom of the cover plate (2); a deflection plate (52) is fixedly mounted on the rotating table of the rotating table (51); the multi-station assembly (7) comprises a collecting tank (71) fixedly connected to the deflection plate (52); and the cleaning mechanism (6) comprises a liquid storage tank (61) fixedly mounted on the bottom of the collecting tank (71) and a spray head (69) mounted in the collecting tank (71); By adjusting the position and angle of the nozzle (69), the distance between the nozzle (69) and the headlight can be adjusted, thereby ensuring that when the nozzle (69) cleans the headlight in all directions, the distance between the nozzle (69) and the headlight always remains consistent, thereby achieving all-round cleaning of the headlight.

2. The vehicle lamp dot matrix screen lighting detection device according to claim 1, characterized in that: A second sealing ring (45) is fixedly mounted on the top of the detection plate (4), a plurality of exhaust pipes (43) are fixedly mounted through the detection plate (4), and a first sealing ring (41) and a stopper (42) are fixedly mounted on the bottom of the detection plate (4), the stopper (42) being sleeved on the outside of the first sealing ring (41).

3. The vehicle lamp dot matrix screen lighting detection device according to claim 1, characterized in that: The same curved pipe (62) is fixedly installed through the liquid storage tank (61) and the collecting tank (71); a water pump (64) is fixedly installed outside the liquid storage tank (61); a water inlet of the water pump (64) is connected to the inside of the liquid storage tank (61); the same hose (65) is fixedly installed on the nozzle (69) and the water outlet of the water pump (64); the hose (65) passes through the collecting tank (71) and is fixedly connected to the collecting tank (71).

4. The vehicle lamp dot matrix screen lighting detection device according to claim 3, characterized in that: A hot air blower (66) is fixedly mounted on the outside of the liquid storage tank (61); a ventilation pipe (67) is fixedly mounted on the air outlet of the hot air blower (66); the ventilation pipe (67) and the hose (65) are connected to a same three-way pipe (68); a filter plate (63) is fixedly mounted inside the liquid storage tank (61); and a one-way valve is fixedly mounted inside the ventilation pipe (67).

5. The vehicle lamp dot matrix screen lighting detection device according to claim 3, characterized in that: A rotating shaft (691) is fixedly mounted on both sides of the nozzle (69). The multi-station assembly (7) further comprises two screw rods (72) penetrating the collecting tank (71) and rotatably connected to the collecting tank (71). A sleeve (73) is threadedly sleeved on the two screw rods (72). A swing arm (74) is rotatably sleeved on the two sleeves (73). A same frame (78) is rotatably sleeved on the two rotating shafts (691). Two cylinders (781) are arranged on the frame (78). Adjustment holes (741) are opened on the two swing arms (74). The two cylinders (781) respectively penetrate the corresponding adjustment holes (741) and are slidably connected to the inner walls of the corresponding adjustment holes (741). Two motors (710) are fixedly mounted on one side of the collecting tank (71) away from the deflection mechanism (5). The output shafts of the two motors (710) are respectively fixedly connected to the ends of the corresponding screw rods (72).

6. The vehicle lamp dot matrix screen lighting detection device according to claim 5, characterized in that: Two gear columns (77) are rotatably mounted inside the collecting trough (71), and two motors (76) are fixedly mounted on one side of the collecting trough (71) close to the deflection mechanism (5). The output shafts of the two motors (76) both rotate through the collecting trough (71) and are fixedly connected to the ends of the corresponding gear columns (77). Gears (75) are meshedly connected to the two gear columns (77). The two gears (75) are coaxially arranged with the corresponding screw rods (72), and the two gears (75) are rotatably sleeved on the corresponding sleeves (73) and are fixedly connected to the corresponding swing arms (74).

7. The vehicle lamp dot matrix screen lighting detection device according to claim 1, characterized in that: The multi-station assembly (7) further comprises a push-pull mechanism (79), wherein the push-pull mechanism (79) comprises a connecting plate 1 (791) fixedly mounted on the nozzle (69) and a rectangular seat (792) slidably mounted in the collecting tank (71), wherein a slide groove (793) is provided on a side of the rectangular seat (792) close to the nozzle (69), wherein a connecting plate 2 (795) is slidably mounted in the slide groove (793), wherein the connecting plate 2 (795) and the connecting plate 1 (791) are hingedly connected to the same hinged arm (796), wherein the slide groove A guide rod (794) is fixedly installed inside (793), and the guide rod (794) passes through the second connecting plate (795) and is slidably connected to the second connecting plate (795). Two circular shafts (797) are fixedly installed on the side of the rectangular seat (792) away from the nozzle (69), and the two circular shafts (797) both pass through the collecting groove (71) and are slidably connected to the collecting groove (71). An electric push rod (798) is fixedly installed on the collecting groove (71), and the telescopic rod of the electric push rod (798) is fixedly connected to the rectangular seat (792).

8. The vehicle lamp dot matrix screen lighting detection device according to claim 3 is characterized by: The inner wall of the bottom of the collecting groove (71) is arranged to be inclined, and the lowest point of the bottom of the collecting groove (71) faces the curved pipe (62).

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