Automatic batching method, system and terminal for cooling water

By obtaining the cooling water allowance and water level height information, the cooling water conveyor device is automatically controlled for replenishment and batching, which solves the problem of low replenishment efficiency of machine tool cooling water, and achieves efficient and accurate replenishment and batching of cooling water, improving work efficiency.

CN119270956APending Publication Date: 2025-01-07Ningbo Runzhou Automobile Fittings Co Ltd
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Patent Information

Application Number
CN202411297961.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In the prior art, replenishing machine tool cooling water requires manual transportation, resulting in low working efficiency and inability to replenish cooling water in a timely and accurate manner, affecting the continuity and efficiency of the processing process.

Method used

By obtaining the cooling water allowance information, we judge whether it is necessary to replenish, and match the water pressure pressure value according to the position and quantity of the machine tool, we control the cooling water conveyor to automatically replenish the cooling water, and update the remaining information to improve the replenishment efficiency; at the same time, use the water level height information to use The ratio parameters are automatically mixed to ensure the quality and quantity of cooling water in the cooling tank.

Benefits of technology

It realizes automatic replenishment and ingredients of cooling water, improves cooling water transportation efficiency, reduces manual intervention, and improves work efficiency and the accuracy of cooling water use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to an automatic batching method and system for cooling water and a terminal. The method comprises the following steps: judging whether cooling water margin information is greater than reference margin information or not; if yes, continuing to obtain cooling water allowance information; if not, the difference value between the cooling water allowance information and the preset cooling water maximum capacity is calculated, and the difference value is defined as a cooling water supplementary value; the machine tool with the cooling water allowance information not larger than the standard allowance information is defined as a to-be-supplemented machine tool; determining a water pressure value according to the machine tool position information and the machine tool number information; according to the water pressure value, a cooling water conveying device is controlled to supplement cooling water to a cooling barrel, and cooling water surplus information is updated; and when the updated cooling water allowance information is consistent with the maximum cooling water capacity, controlling the cooling water conveying device to stop conveying the current to-be-supplemented machine tool, and updating the number information of the machine tool and the water pressure value. The device has the effects of reducing the working time and improving the working efficiency.
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Description

Technical Field

[0001] The invention relates to the field of cooling water batching, and in particular to an automatic cooling water batching method, system and terminal. Background Art

[0002] Automatic batching of cooling water mainly refers to mixing different ingredients in a certain proportion in an automated way to form a coolant suitable for a specific purpose.

[0003] In the prior art, when a machine tool is working, cooling water is needed to cool the parts being processed in the machine tool. After the cooling water is used up, the cooling water needs to be replenished to avoid the problem of running out of cooling water when the parts in the machine tool are being processed.

[0004] Regarding the above-mentioned related technologies, before replenishing the cooling water, the cooling water needs to be proportioned first. Usually, water and cooling stock solution are mixed in proportion to convert into cooling water and stored in the cooling pool. When the cooling water of the machine tool needs to be replenished, the cooling water in the cooling pool is usually transported to the vicinity of the machine tool by manual use of cooling buckets, and then the cooling water of the machine tool is replenished. However, the manual transportation method increases working time and reduces working efficiency, which needs to be improved. Summary of the invention

[0005] In order to reduce working time and improve working efficiency, the present invention provides a cooling water automatic batching method, system and terminal.

[0006] In a first aspect, the present invention provides a cooling water automatic batching method, which adopts the following technical solution:

[0007] A cooling water automatic batching method, comprising:

[0008] Obtain the remaining amount of cooling water in the cooling barrel next to the machine tool;

[0009] Determine whether the cooling water remaining amount information is greater than the preset reference remaining amount information;

[0010] If the remaining amount of cooling water is greater than the reference amount, the remaining amount of cooling water is continuously acquired;

[0011] If the cooling water surplus information is not greater than the reference surplus information, the difference between the cooling water surplus information and the preset cooling water maximum capacity is calculated, and the difference is defined as the cooling water replenishment value;

[0012] Define the machine tool corresponding to the cooling water surplus information not greater than the reference surplus information as the machine tool to be supplemented, and obtain the machine tool position information and machine tool quantity information of the machine tool to be supplemented;

[0013] According to the machine tool position information and the machine tool quantity information, the water pressure value is matched from the preset pressure database;

[0014] According to the water pressure value, the preset cooling water delivery device is controlled to replenish cooling water to the cooling barrel, and the cooling water surplus information is updated;

[0015] When the updated remaining cooling water information is consistent with the maximum cooling water capacity, the cooling water delivery device is controlled to stop delivering cooling water to the current machine tool to be replenished, and the machine tool quantity information and water pressure value are updated.

[0016] By adopting the above technical solution, by understanding the size relationship between the cooling water surplus information and the reference surplus information, it is known whether the cooling barrel needs to be supplemented with cooling water. When necessary, the water pressure value is matched by understanding the machine tool position information and machine tool quantity information of the machine tool to be supplemented. Then, the cooling water delivery device is controlled to supplement the cooling water of the cooling barrel next to the machine tool to be supplemented, and when the updated cooling water surplus information is consistent with the maximum cooling water capacity, the cooling water delivery device is controlled to stop delivering the current machine tool to be supplemented, and the machine tool quantity information is updated to update the water pressure value. Improve the efficiency of cooling water transportation, thereby improving work efficiency.

[0017] Optionally, also include:

[0018] Obtain the preset water level information of the cooling pool;

[0019] Determine to continue to obtain the water level information or calculate the difference between the water level information and the preset reference height information according to the excess relationship between the water level information and the preset minimum water level information, and define the difference as the amount of supplementary cooling water;

[0020] According to the preset ratio parameters, the water consumption value and the original liquid consumption value are matched from the preset ratio database;

[0021] According to the original liquid dosage value, the preset dosing equipment is controlled to add the original liquid into the mixing tank;

[0022] After the raw liquid is added, the preset water delivery equipment is controlled according to the water consumption value to add water into the mixing barrel to complete the batching;

[0023] After the batching is completed, the preset drug delivery device is controlled to input the cooling water of the completed batching in the mixing barrel into the cooling pool.

[0024] By adopting the above technical solution, the excess relationship between the water level information and the minimum water level information can be understood to know the remaining cooling water in the cooling pool. When the surplus is insufficient, the difference between the water level information and the reference height information is calculated to obtain the amount of supplementary cooling water. Then, the water usage value and the stock liquid usage value are obtained through the ratio parameters, and the cooling water can be dispensed in the mixing barrel. Then, the prepared cooling water is input into the cooling pool for use. The cooling water replenishment speed is increased, thereby improving work efficiency.

[0025] Optionally, after batching is completed, the method for detecting the concentration of cooling water in the mixing barrel includes:

[0026] After the batching is completed, the pressure value inside the mixing barrel is obtained;

[0027] According to the consistency between the pressure value in the barrel and the preset reference pressure value, the detection is completed or the difference between the pressure value in the barrel and the reference pressure value is calculated, and the difference is defined as the pressure adjustment value;

[0028] According to the pressure adjustment value, a cooling water discharge value is matched from a preset pressure adjustment library, and according to the pressure adjustment value, a supplement type is matched from a preset concentration adjustment library, and the supplement type includes water and raw liquid;

[0029] According to the cooling water discharge value, the preset liquid conveying equipment is controlled to discharge the cooling water into the preset temporary storage area to complete the pressure adjustment of the mixing barrel;

[0030] After the discharge is completed, the water or raw liquid is supplemented into the mixing barrel according to the cooling water discharge value, and the preset drug delivery equipment is controlled to input the cooling water of the mixed barrel with the ingredients completed into the cooling pool.

[0031] By adopting the above technical solution, the concentration of the cooling water in the mixing barrel can be known by understanding the relationship between the pressure value in the barrel and the reference pressure value. When the concentration of the cooling water needs to be adjusted, the cooling water discharge value is known by the calculated pressure adjustment value. Then, the cooling water is discharged into the temporary storage area by controlling the liquid conveying equipment to complete the pressure adjustment of the mixing barrel, and the discharged cooling water is replenished by knowing the replenishment type, and finally, the medicine delivery equipment is controlled to input the cooling water in the mixing barrel that has completed the batching into the cooling pool. In this way, the accuracy of the cooling water concentration is improved.

[0032] Optionally, the batching method of the cooling water in the temporary storage area includes:

[0033] After the input is completed, the cooling water discharge value delivered back to the mixing barrel is changed to the cooling water return value, and the difference between the preset maximum capacity value of the mixing barrel and the cooling water return value is calculated, and the difference is defined as the benchmark replenishment value;

[0034] Determine whether the cooling water return value is greater than the reference supplement value;

[0035] If the cooling water return value is greater than the reference supplement value, the quotient between the cooling water return value and the reference supplement value is calculated, and it is determined whether the decimal part of the quotient is zero;

[0036] If the decimal part of the quotient is zero, the liquid delivery device is controlled to deliver the cooling water discharged into the temporary storage area back to the mixing barrel according to the reference supplement value;

[0037] The water or stock solution is replenished into the mixing barrel according to the cooling water return value, and the drug delivery equipment is controlled to input the cooling water of the mixing barrel after the ingredients are prepared into the cooling pool;

[0038] If the decimal part of the quotient is not zero, the remaining return value is determined based on the value of the decimal part and the cooling water return value;

[0039] The actual supplement value is calculated based on the remaining return value, cooling water discharge value and the benchmark supplement value;

[0040] Add water or stock solution to the mixing barrel according to the actual replenishment value, and control the drug delivery equipment to input the cooling water of the mixing barrel into the cooling pool;

[0041] If the cooling water return value is not greater than the benchmark replenishment value, the actual replenishment value is calculated based on the cooling water discharge value, the cooling water return value and the benchmark replenishment value;

[0042] Water or stock solution is added to the mixing barrel according to the actual supplement value, and the drug delivery equipment is controlled to input the cooling water of the mixed ingredients in the mixing barrel into the cooling pool.

[0043] By adopting the above technical solution, by understanding the size relationship between the cooling water return value and the benchmark supplement value, the concentration adjustment of the cooling water in the temporary storage area after it is sent back to the mixing barrel can be known. When the cooling water return value is greater than the benchmark supplement value, by understanding the quotient between the cooling water return value and the benchmark supplement value, the number of times the cooling water is sent back to the mixing barrel can be known, and the concentration can be adjusted. When the cooling water return value is not greater than the benchmark supplement value, by understanding the cooling water discharge value, the cooling water return value and the benchmark supplement value, the actual supplement value can be calculated, and the concentration can be adjusted. Improve the utilization rate and concentration accuracy of cooling water.

[0044] Optionally, the detection method after the cooling water enters the cooling pool includes:

[0045] Obtain the pH value of the liquid in the cooling pool;

[0046] According to the consistency between the liquid pH value and the preset reference pH value, the detection is completed or the preset pumping equipment is controlled to pump the cooling water in the cooling pool into the preset regulating pool;

[0047] Based on the regulating tank, determine the abnormal pH parameters according to the size relationship between the liquid pH value and the reference pH value;

[0048] According to the abnormal pH parameters, the adjustment reagent and the reagent dosage value are matched from the preset pH adjustment library;

[0049] According to the reagent dosage value, the preset reagent delivery device is controlled to deliver the regulating reagent to the regulating tank;

[0050] After the transportation is completed, the preset stirring device is controlled to stir the regulating tank at a preset stirring speed to complete the pH abnormality adjustment.

[0051] By adopting the above technical solution, by understanding the consistency between the liquid pH value and the reference pH value, it is known whether the pH value of the cooling pool needs to be adjusted. When necessary, the pumping equipment is controlled to pump the cooling water in the cooling pool to the preset regulating pool, and by understanding the size relationship between the liquid pH value and the reference pH value, the pH abnormality parameters are known, and then the adjusting reagent and the reagent dosage value are known, so as to complete the pH abnormality adjustment. Improve the use effect of cooling water.

[0052] Optionally, the detection method after the cooling water enters the cooling pool includes:

[0053] Acquire surface image information of the cooling pool;

[0054] Frame the abnormal surface features according to the surface image information and the preset cooling water features;

[0055] According to the surface abnormality characteristics, the abnormality type is matched from the preset abnormality database, and the abnormality type includes the type of foreign matter on the water surface;

[0056] Based on the type of foreign matter on the water surface, the coordinates of the abnormal features are determined according to the surface image information, the surface abnormal features and the preset cooling pool origin coordinates;

[0057] Determine the abnormal distance value between adjacent surface abnormal features according to the surface image information and the abnormal feature coordinates;

[0058] Determine to merge adjacent surface abnormal features into a merged abnormal coordinate interval or determine a single surface abnormal feature according to the size relationship between the abnormal distance value and the preset reference distance value;

[0059] The largest number of abnormal characteristic coordinates within the combined abnormal coordinate interval is defined as the abnormal recovery area;

[0060] Determine the blowing parameters based on the abnormal feature coordinates and the abnormal recovery area;

[0061] Controlling a preset blowing device according to the blowing parameters to blow the surface abnormal features outside the abnormal recovery area into the abnormal recovery area, and obtaining regional image information of the abnormal recovery area after the blowing is completed;

[0062] Determine the concentrated salvage coordinates based on regional image information and surface abnormality features;

[0063] According to the centralized salvage coordinates, the blowing device is controlled to blow the surface abnormal features in the abnormal recovery area to the centralized salvage coordinates, and the preset salvage device is controlled to move to the centralized salvage coordinates to salvage and remove the foreign objects on the water surface.

[0064] By adopting the above technical solution, by understanding the surface image information, the existence of abnormalities in the cooling pool can be known. When there is an abnormality, the abnormality type can be understood to deal with the abnormality in a targeted manner. When the abnormality type is a water surface foreign body type, the size relationship between the abnormal distance value and the reference distance value is used to know whether to merge adjacent abnormal feature coordinates. After merging, the abnormal recovery area is obtained by comparing the largest merged abnormal coordinate interval, and the remaining surface abnormal features are concentrated and blown to the abnormal recovery area for centralized collection. Improve the efficiency of removing abnormal features.

[0065] Optionally, the abnormal type also includes a dust type, and the processing method of the dust type includes:

[0066] Determine the abnormal feature area according to the surface image information and the surface abnormal features;

[0067] Screen out the surface abnormal feature with the largest abnormal feature area, and define the abnormal feature coordinates corresponding to the surface abnormal feature as the starting absorption coordinates;

[0068] Based on the initial absorption coordinate, the preset absorption device is controlled to move to the initial absorption coordinate, and the surface abnormal features are absorbed with a preset absorption force value;

[0069] After removing the surface abnormal features corresponding to the initial absorption coordinates, determine whether there are other abnormal feature coordinates within the preset absorption range;

[0070] If there are other abnormal feature coordinates within the absorption range, the absorption direction is determined according to the abnormal feature coordinates, and the absorption device is controlled to absorb the surface abnormal features in the absorption direction with the absorption force value;

[0071] If there are no other abnormal feature coordinates within the absorption range, the surface abnormal feature with the largest abnormal feature area is re-screened and the starting absorption coordinates are updated;

[0072] The absorption device is controlled to move to the updated starting absorption coordinate, and after the movement is completed, the absorption device is repeatedly controlled to absorb the abnormal surface features with the absorption force value until all of them are removed.

[0073] By adopting the above technical solution, when the abnormal type is dust abnormality, the starting absorption coordinates are known by screening out the surface abnormal features with the largest abnormal feature area. Then, by understanding whether there are other abnormal feature coordinates within the absorption range, it is known whether it is necessary to control the movement of the absorption device. When movement is required, the absorption device is driven to move to the updated starting absorption coordinates through the updated starting absorption coordinates, and the surface abnormal features are repeatedly absorbed until they are all removed. The removal efficiency of abnormal features is improved.

[0074] Optionally, the abnormal type also includes a scale type, and the processing method of the scale type includes:

[0075] Based on the scale type, determine whether the water level information is greater than the preset reference blowing height;

[0076] If the water level information is greater than the reference blowing height, a prompt will be given and the test will continue;

[0077] If the water level information is not greater than the reference blowing height, the scale abnormality coordinates are determined based on the surface image information, the surface abnormality characteristics and the cooling pool origin coordinates;

[0078] Match the blowing intensity value from the blowing database according to the water level information;

[0079] According to the blowing intensity value, the preset blowing equipment is controlled to blow the scale abnormal coordinates, and during the blowing, the preset isolation device is controlled to be placed in the cooling pool to cover and isolate the scale abnormality;

[0080] After the shrouding isolation, the preset scraping device is controlled to scrape the scale abnormality with a preset scraping force value, and after the scraping, the preset suction device is controlled to absorb the scraped scale abnormality into the preset recovery area to complete the descaling.

[0081] By adopting the above technical solution, when the abnormal type is a scale type, by understanding the size relationship between the water level information and the reference blowing height, it is known whether it is possible to blow air from the water surface to the bottom of the water, thereby exposing the pool bottom. When it is possible to blow air, the scale abnormality coordinates are known by understanding the surface image information, the surface abnormality characteristics, and the origin coordinates of the cooling pool, and then the blowing intensity value is used to control the blowing device to blow air on the scale abnormality coordinates. When blowing air, the isolation device is controlled to be placed in the cooling pool to cover and isolate the scale abnormality, so as to discharge the cooling water in the covered and isolated area, thereby facilitating the removal of scale. Improve the efficiency of removing abnormal characteristics.

[0082] In the second aspect, the present application provides a cooling water automatic batching system, which adopts the following technical solution:

[0083] A cooling water automatic batching system, comprising:

[0084] An acquisition module is used to acquire cooling water remaining information, machine tool position information, machine tool quantity information, water level information, barrel pressure value, liquid pH value, surface image information and regional image information;

[0085] A memory for storing a program of any one of the above-mentioned automatic cooling water dosing methods;

[0086] The program in the processor and the memory can be loaded and executed by the processor to implement any of the above-mentioned automatic cooling water dosing methods.

[0087] In a third aspect, the present application provides a smart terminal, which adopts the following technical solution:

[0088] An intelligent terminal comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and execute any one of the above-mentioned automatic cooling water batching methods.

[0089] By adopting the above technical solution, by understanding the size relationship between the cooling water surplus information and the reference surplus information, it is known whether the cooling barrel needs to be supplemented with cooling water. When necessary, the water pressure value is matched by understanding the machine tool position information and machine tool quantity information of the machine tool to be supplemented. Then, the cooling water delivery device is controlled to supplement the cooling water of the cooling barrel next to the machine tool to be supplemented, and when the updated cooling water surplus information is consistent with the maximum cooling water capacity, the cooling water delivery device is controlled to stop delivering the current machine tool to be supplemented, and the machine tool quantity information is updated to update the water pressure value. Improve the efficiency of cooling water transportation, thereby improving work efficiency.

[0090] In summary, the present application includes at least one of the following beneficial technical effects:

[0091] 1. By controlling the cooling water delivery device to replenish the cooling water to the cooling barrel beside the machine tool to be replenished, the efficiency of cooling water transportation is improved, thereby improving work efficiency;

[0092] 2. By understanding the pressure value in the barrel, the concentration of cooling water in the mixing barrel can be known, and then the cooling water in the mixing barrel can be adjusted accordingly to improve the accuracy of cooling water concentration;

[0093] 3. By understanding the type of anomaly, targeted processing can be carried out to improve the efficiency of clearing abnormal features. BRIEF DESCRIPTION OF THE DRAWINGS

[0094] Figure 1is a method flow chart of an automatic cooling water batching method in an embodiment of the present invention;

[0095] Figure 2 is a method flow chart of a method for proportioning cooling water in an embodiment of the present invention;

[0096] Figure 3 is a method flow chart of a method for detecting the concentration of cooling water in a mixing barrel in an embodiment of the present invention;

[0097] Figure 4 It is a method flow chart of a method for batching cooling water in a temporary storage area according to an embodiment of the present invention. DETAILED DESCRIPTION

[0098] The following is combined with Figure 1-Figure 4 The present invention is further described in detail with examples.

[0099] The embodiment of the present application discloses a method for automatic batching of cooling water. When the remaining cooling water in the cooling barrel is insufficient, the cooling water is replenished in the cooling barrel by controlling the cooling water delivery device. When the water level in the cooling pool is not high enough, the cooling water is batched by using a mixing barrel, and then the cooling pool is replenished. And by knowing the pressure value in the mixing barrel, the concentration information of the cooling water is known, and corresponding adjustments are made. When the cooling water in the temporary storage area is transported back to the mixing barrel, the corresponding batching method is made by understanding the relationship between the cooling water discharge value and the benchmark replenishment value. And when an abnormality occurs in the cooling pool, the corresponding processing method is selected by knowing the type of abnormality.

[0100] Reference Figure 1 , a cooling water automatic batching method, comprising the following steps:

[0101] Step 100: Obtain the remaining amount of cooling water in the cooling barrel of the machine tool.

[0102] The remaining amount of cooling water refers to the amount of cooling water remaining in the cooling barrel. The remaining amount of cooling water is obtained through a water level sensor in the cooling barrel.

[0103] Step 101: Determine whether the remaining amount of cooling water is greater than a preset reference remaining amount.

[0104] The reference surplus information refers to the minimum amount of cooling water remaining in the cooling barrel. The reference surplus information is set in advance by a person skilled in the art and will not be described in detail here. By determining whether the cooling water surplus information is greater than the reference surplus information, it is known whether cooling water needs to be added to the cooling barrel.

[0105] Step 1011: If the cooling water remaining amount information is greater than the reference remaining amount information, continue to obtain the cooling water remaining amount information.

[0106] If the remaining cooling water information is greater than the reference remaining cooling water information, it means that there is no need to add cooling water to the cooling barrel, and the remaining cooling water information can be continued to be obtained.

[0107] Step 1012: If the cooling water remaining amount information is not greater than the reference remaining amount information, the difference between the cooling water remaining amount information and the preset maximum cooling water capacity is calculated, and the difference is defined as the cooling water replenishment value.

[0108] If the cooling water remaining information is not greater than the reference remaining information, it means that cooling water needs to be added to the cooling barrel. By calculating the difference between the cooling water remaining information and the maximum cooling water capacity, the amount of cooling water that needs to be added can be known. The maximum cooling water capacity refers to the maximum amount of cooling water that the cooling barrel can accommodate. The maximum cooling water capacity is set in advance by those skilled in the art and will not be described here. The cooling water replenishment value refers to the amount of cooling water required to fill the cooling barrel. The cooling water replenishment value can be obtained by calculating the difference between the cooling water remaining information and the maximum cooling water capacity.

[0109] Step 10121: define the machine tool corresponding to the cooling water surplus information not greater than the reference surplus information as the machine tool to be supplemented, and obtain the machine tool position information and machine tool quantity information of the machine tool to be supplemented.

[0110] The machine tool to be supplemented refers to the machine tool with insufficient cooling water. The machine tool corresponding to the cooling water surplus information not greater than the reference surplus information is regarded as the machine tool to be supplemented, and then the machine tool position information and the machine tool quantity information of the machine tool to be supplemented are obtained. The machine tool position information refers to the position of the machine tool to be supplemented. The machine tool position information is obtained through the GPS positioning chip on the machine tool. The machine tool quantity information refers to the number of machine tools to be supplemented. The machine tool quantity information can be obtained by counting the number of machine tool position information obtained.

[0111] Step 10122: Match the water pressure value from a preset pressure database according to the machine tool position information and the machine tool quantity information.

[0112] The water pressure value refers to the pressure value required for the cooling water delivery device to deliver cooling water from the cooling pool to the cooling barrel. The water pressure value corresponding to the machine tool location information and the machine tool quantity information can be matched through the pressure database. The pressure database contains the correspondence between the machine tool location information, the machine tool quantity information and the water pressure value. The pressure database is a manually set database and will not be described here. The water pressure values ​​required for different numbers of machine tools are different, and the water pressure values ​​required for different distances are also different.

[0113] Step 10123: Control the preset cooling water delivery device to replenish cooling water to the cooling barrel according to the water pressure value, and update the cooling water remaining information.

[0114] The cooling water delivery device refers to a combination of a water pump and a pipe used to deliver cooling water from the cooling pool to the cooling barrel. The cooling water delivery device is controlled to replenish the cooling barrel with cooling water according to the water pressure value, and the cooling water remaining information is updated to know whether the replenishment is completed.

[0115] Step 10124: When the updated cooling water remaining information is consistent with the maximum cooling water capacity, the cooling water delivery device is controlled to stop delivering the cooling water to the current machine tool to be replenished, and the machine tool quantity information and water pressure value are updated.

[0116] When the updated cooling water remaining information is consistent with the maximum cooling water capacity, it means that the cooling barrel of the current machine tool to be replenished has been replenished, and the transportation of the cooling barrel of the current machine tool to be replenished is suspended. And when the number of machine tools decreases, the water pressure value needs to be reduced to avoid the waste of cooling water caused by excessive water pressure.

[0117] Reference Figure 2 , the cooling water proportioning method comprises the following steps:

[0118] Step 200: Obtain preset water level information of a cooling pool.

[0119] A cooling pool is a pool used to store the prepared cooling water. The water level information refers to the water level in the cooling pool. The water level information is obtained through the water level sensor in the cooling pool.

[0120] Step 201: Determine whether to continue acquiring water level information or calculate the difference between the water level information and the preset reference height information based on the excess relationship between the water level information and the preset minimum water level information, and define the difference as the amount of supplementary cooling water.

[0121] The minimum water level information refers to the minimum water level that the cooling pool needs to reach. The minimum water level information is set in advance by those skilled in the art and will not be described in detail here. By determining the excess relationship between the water level information and the minimum water level information, it is known whether the cooling water in the cooling pool needs to be supplemented.

[0122] When the water level information exceeds the minimum water level information, it means that there is no need to replenish the cooling water in the cooling pool, and the water level information can be continued to be obtained.

[0123] When the water level information does not exceed the minimum water level information, it indicates that the cooling water in the cooling pool needs to be supplemented. The amount of supplementary cooling water refers to the amount of cooling water required to fill the cooling barrel. The amount of supplementary cooling water can be obtained by calculating the difference between the water level information and the reference height information. The reference height information refers to the maximum amount of cooling water that the cooling pool can accommodate. The reference height information is set in advance by those skilled in the art and will not be described in detail here.

[0124] Step 202: Match the water consumption value and the stock solution consumption value from a preset proportioning database according to preset proportioning parameters.

[0125] The ratio parameter refers to the ratio of cooling water during mixing. The ratio parameter is set in advance by a person skilled in the art and will not be described in detail here. The water usage value refers to the amount of water used during the mixing of cooling water. The stock solution usage value refers to the amount of stock solution used during the mixing of cooling water. The water usage value and stock solution usage value corresponding to the ratio parameter can be matched through the ratio database. The ratio database contains the correspondence between the ratio parameters, water usage value and stock solution usage value. The ratio database is a manually set database and will not be described in detail here.

[0126] Step 203: According to the amount of the stock solution, the preset dosing device is controlled to add the stock solution into the mixing barrel.

[0127] The dosing equipment refers to a combination of a pump and a pipe used to transport the stock solution to the mixing tank. Based on the stock solution dosage value, the dosing equipment is controlled to add the stock solution to the mixing tank for subsequent mixing.

[0128] Step 204: After the raw liquid is added, the preset water delivery equipment is controlled according to the water consumption value to add water into the mixing barrel to complete the batching.

[0129] When the stock solution is added, the water delivery device is controlled based on the water usage value to add water into the mixing barrel to complete the batching. The water delivery device refers to a combination of a water pump and a pipeline used to transport water into the mixing barrel.

[0130] After the stock liquid is added into the mixing barrel, when water is transported into the mixing barrel, a propeller is provided in the mixing barrel, and an input hole is provided on the rotating shaft of the propeller. The water delivery equipment delivers water into the mixing barrel through the input hole. When the water is delivered into the mixing barrel, a circulation device arranged directly below the input hole sucks the stock liquid in the mixing barrel into the circulation device from both sides and sprays it out in the middle, so that the stock liquid and water can be better blended through the rotation of the propeller.

[0131] Step 205: After the batching is completed, the preset drug delivery device is controlled to input the cooling water of the batched mixture in the mixing barrel into the cooling pool.

[0132] When the batching is completed, the medicine delivery device is controlled to input the cooling water in the mixing barrel into the cooling pool. The medicine delivery device refers to a combination of a water pump and a pipeline used to input cooling water from the mixing barrel to the cooling pool.

[0133] Reference Figure 3 After the batching is completed, the method for detecting the concentration of cooling water in the mixing barrel includes the following steps:

[0134] Step 300: After the batching is completed, the pressure value inside the mixing barrel is obtained.

[0135] The pressure value in the barrel refers to the pressure value in the mixing barrel. The pressure value in the barrel is obtained through the pressure sensor in the mixing barrel. When the ingredients are mixed, the pressure value in the mixing barrel is obtained to detect the concentration of the cooling water.

[0136] Step 301: Determine whether to complete the detection or calculate the difference between the pressure value in the barrel and the reference pressure value according to the consistency between the pressure value in the barrel and the preset reference pressure value, and define the difference as the pressure adjustment value.

[0137] The reference pressure value refers to the pressure value that should be reached in the mixing barrel. The reference pressure value is set in advance by a person skilled in the art and will not be described in detail here. By judging the consistency between the pressure value in the barrel and the reference pressure value, it is known whether the cooling water concentration in the mixing barrel is qualified.

[0138] If the pressure value in the barrel is consistent with the reference pressure value, it means that the cooling water concentration is qualified and the test is completed.

[0139] If the pressure value in the barrel is inconsistent with the reference pressure value, it means that the cooling water concentration is unqualified. The difference between the pressure value in the barrel and the reference pressure value needs to be calculated, and the difference is defined as the pressure adjustment value. The pressure adjustment value refers to the adjustment value used to adjust the pressure value in the barrel to be consistent with the reference pressure value.

[0140] Since pressure affects the osmotic pressure of the solution and the activity coefficient of the solute, the fusion ratio of the original solution and water will be different under different pressures, and the concentration will also be different.

[0141] Step 302: Match the cooling water discharge value from a preset pressure adjustment library according to the pressure adjustment value, and match the supplement type from a preset concentration adjustment library according to the pressure adjustment value, the supplement type including water and stock solution.

[0142] Since the mixing barrel is already full of cooling water, the pressure in the mixing barrel cannot be adjusted, so part of the cooling water needs to be discharged so that the pressure in the mixing barrel can be adjusted.

[0143] The cooling water discharge value refers to the amount of cooling water that needs to be discharged from the mixing barrel. The cooling water discharge value corresponding to the pressure adjustment value can be matched through the pressure adjustment library, and the pressure adjustment library contains the corresponding relationship between the cooling water discharge value and the pressure adjustment value. The supplement type refers to the type of liquid that needs to be supplemented when the cooling water concentration is unqualified. The supplement type corresponding to the pressure adjustment value can be matched through the concentration adjustment library, where the supplement type includes water and stock liquid. The concentration adjustment library contains the corresponding relationship between the pressure adjustment value and the supplement type. When the concentration is too high, water needs to be added to the mixing barrel to dilute the concentration. When the concentration is insufficient, stock liquid needs to be added to the mixing barrel to increase the concentration. The pressure adjustment library and the concentration adjustment library are manually set databases and will not be described here.

[0144] Step 303: According to the cooling water discharge value, the preset liquid delivery device is controlled to discharge the cooling water into the preset temporary storage area to complete the pressure adjustment of the mixing barrel.

[0145] The liquid delivery equipment refers to a combination of a water pump and a pipe for discharging cooling water from the mixing barrel to the temporary storage area. The temporary storage area refers to an area for temporarily storing cooling water discharged from the mixing barrel, and the volume of the temporary storage area is greater than the volume of the mixing barrel. The temporary storage area is set in advance by those skilled in the art and will not be described in detail here.

[0146] The liquid delivery device is controlled to discharge the cooling water in an amount corresponding to the cooling water discharge value into the temporary storage area to complete the pressure adjustment of the mixing barrel.

[0147] Step 304: After the discharge is completed, the water or raw liquid is replenished into the mixing barrel according to the cooling water discharge value, and the preset drug delivery equipment is controlled to input the cooling water of the mixed ingredients in the mixing barrel into the cooling pool.

[0148] After the discharge is completed, water or raw liquid is added to the mixing barrel in an amount corresponding to the cooling water discharge value, and the drug delivery equipment is controlled to input the cooling water with completed ingredients in the mixing barrel into the cooling pool.

[0149] Reference Figure 4 The method for dispensing cooling water in the temporary storage area comprises the following steps:

[0150] Step 400: Based on the completed input, the cooling water discharge value delivered back to the mixing barrel is changed to the cooling water return value, and the difference between the preset maximum capacity value of the mixing barrel and the cooling water return value is calculated, and the difference is defined as the baseline replenishment value.

[0151] When the cooling water in the mixing barrel is completely input into the cooling pool, the liquid conveying equipment is controlled to convey the cooling water in the temporary storage area back into the mixing barrel, and the cooling water discharge value conveyed back into the mixing barrel is changed to the cooling water return value. And the concentration of the cooling water in the mixing barrel needs to be adjusted again. The benchmark replenishment value refers to the amount of liquid added to the mixing barrel when the concentration of the cooling water is adjusted. The benchmark replenishment value can be obtained by calculating the difference between the maximum capacity value of the mixing barrel and the cooling water return value. The maximum capacity value refers to the maximum capacity of the cooling water that the mixing barrel can accommodate. The maximum capacity value is set in advance by those skilled in the art and will not be elaborated here.

[0152] Step 401: Determine whether the cooling water return value is greater than the reference replenishment value.

[0153] By judging whether the cooling water return value is greater than the reference supplement value, it is known whether the liquid dosage for supplementing the reference supplement value can adjust the concentration of the cooling water of the cooling water return value to meet the requirements.

[0154] Since the reference supplement value is the amount of cooling water remaining in the mixing barrel after the cooling water is discharged in step 303, when the cooling water corresponding to the reference supplement value is subjected to concentration matching, the concentration matching can be completed by inputting the amount of liquid corresponding to the cooling water discharge value.

[0155] Step 4011: If the cooling water return value is greater than the reference replenishment value, the quotient between the cooling water return value and the reference replenishment value is calculated, and it is determined whether the decimal part of the quotient is zero.

[0156] If the cooling water return value is greater than the benchmark supplement value, it means that the amount of liquid used to supplement the benchmark supplement value cannot make the concentration of the cooling water of the cooling water return value meet the requirements. The cooling water of the cooling water return value needs to be mixed in multiple times according to the amount of cooling water corresponding to the benchmark supplement value. By calculating the quotient between the cooling water return value and the benchmark supplement value, the number of times the water is transported back to the mixing barrel can be known, and by judging whether the decimal part of the quotient is zero, it can be known whether the decimal part of the cooling water needs to be additionally mixed.

[0157] Step 40111: If the decimal part of the quotient is zero, the liquid delivery device is controlled to deliver the cooling water discharged into the temporary storage area back to the mixing barrel according to the reference replenishment value.

[0158] If the decimal part of the quotient is zero, it means that there is no need to make additional proportions for the decimal part of cooling water, and the liquid conveying equipment can be directly controlled to directly convey the cooling water corresponding to the reference replenishment value discharged into the temporary storage area back to the mixing barrel.

[0159] Step 401111: Replenish the water or stock solution into the mixing barrel according to the cooling water return value, and control the drug delivery equipment to input the cooling water with completed ingredients in the mixing barrel into the cooling pool.

[0160] Water or stock solution is added to the mixing barrel with the cooling water return value to complete the concentration adjustment, and the drug delivery equipment is controlled to input the cooling water with completed ingredients in the mixing barrel into the cooling pool.

[0161] Step 40112: If the decimal part of the quotient is not zero, the remaining return value is determined based on the value of the decimal part and the cooling water return value.

[0162] If the decimal part of the quotient is zero, it means that additional proportioning of the cooling water in the decimal part is required, and the remaining return value can be obtained by the value of the decimal part and the cooling water return value. The remaining return value refers to the amount of cooling water remaining in the temporary storage area after all the cooling water in the integer part is allocated.

[0163] Step 401121: Calculate the actual replenishment value based on the remaining return value, cooling water discharge value and baseline replenishment value.

[0164] The actual replenishment value refers to the amount of liquid used to adjust the cooling water concentration. The actual replenishment value can be obtained by calculating the formula X / Y = A / B, where X is the cooling water discharge value, Y is the reference replenishment value, A is the actual replenishment value, and B is the remaining return value.

[0165] Step 401122: Add water or stock solution to the mixing barrel according to the actual replenishment value, and control the drug delivery equipment to input the cooling water with completed ingredients in the mixing barrel into the cooling pool.

[0166] The amount of water or stock solution corresponding to the actual supplement value is added to the mixing barrel, and the drug delivery equipment is controlled to input the cooling water of the mixed ingredients in the mixing barrel into the cooling pool.

[0167] Step 4012: If the cooling water return value is not greater than the reference replenishment value, the actual replenishment value is calculated according to the cooling water discharge value, the cooling water return value and the reference replenishment value.

[0168] If the cooling water return value is not greater than the benchmark supplement value, it means that the amount of liquid used to supplement the benchmark supplement value can make the concentration of cooling water of the cooling water return value meet the standards. The actual supplement value needs to be calculated based on the cooling water discharge value, cooling water return value and benchmark supplement value. The actual supplement value can be obtained by the calculation formula X / Y=A / B, where X is the cooling water discharge value, Y is the benchmark supplement value, A is the actual supplement value, and B is the cooling water return value.

[0169] Step 4013: Add water or stock solution to the mixing barrel according to the actual replenishment value, and control the drug delivery device to input the cooling water with completed ingredients in the mixing barrel into the cooling pool.

[0170] The amount of water or stock solution corresponding to the actual supplement value is added to the mixing barrel, and the drug delivery equipment is controlled to input the cooling water of the mixed ingredients in the mixing barrel into the cooling pool.

[0171] The detection method after the cooling water enters the cooling pool includes the following steps:

[0172] Step 500: Obtain the pH value of the liquid in the cooling pool.

[0173] Liquid pH refers to the pH of the cooling water in the cooling pool. Liquid pH is obtained through the pH sensor in the cooling pool.

[0174] Step 501: According to the consistency between the liquid pH value and the preset reference pH value, the detection is completed or the preset pumping equipment is controlled to pump the cooling water in the cooling pool into the preset regulating pool.

[0175] The reference pH value refers to the pH value set to assist in determining whether the pH value of the cooling water in the cooling pool meets the standard. The reference pH value is set in advance by a person skilled in the art and will not be described in detail here. By determining the consistency between the liquid pH value and the reference pH value, it is possible to determine whether the pH value of the cooling water meets the standard.

[0176] If the pH value of the liquid is consistent with the reference pH value, it means that the pH value of the cooling water meets the standard and the test is completed.

[0177] If the pH value of the liquid is inconsistent with the reference pH value, it means that the pH value of the cooling water does not meet the standard, and the cooling water in the cooling pool needs to be pumped into the regulating pool through the pumping equipment. The pumping equipment refers to a combination of a pump and a pipe used to extract the cooling water in the cooling pool. The regulating pool refers to a pool used to temporarily store cooling water with a pH value that does not meet the standard, where the volume of the regulating pool is larger than that of the cooling pool.

[0178] Step 502: Based on the relationship between the pH value of the liquid and the reference pH value in the regulating tank, determine the pH abnormality parameter.

[0179] When the cooling water is in the regulating tank, the abnormal pH parameter is determined by understanding the relationship between the liquid pH value and the reference pH value. The abnormal pH parameter refers to whether the cooling water is abnormally acidic or alkaline.

[0180] When the pH value of the liquid is greater than the reference pH value, it indicates that it is abnormally alkaline. When the pH value of the liquid is less than the reference pH value, it indicates that it is abnormally acidic.

[0181] Step 503: Match the adjusting reagent and the reagent dosage value from the preset pH adjustment library according to the pH abnormality parameter.

[0182] The regulating reagent refers to a reagent used to adjust the pH value. The reagent dosage value refers to the dosage of the regulating reagent. The regulating reagent and reagent dosage value corresponding to the pH abnormality parameter can be matched through the pH regulating library. The pH regulating library contains the corresponding relationship between the pH abnormality parameter, the regulating reagent and the reagent dosage value. The pH regulating library is a manually set database and will not be described in detail here.

[0183] Step 504: Control the preset reagent delivery device to deliver the regulating reagent to the regulating tank according to the reagent dosage value.

[0184] The reagent delivery equipment refers to a combination of a water pump and a pipeline used to deliver the regulating reagent to the regulating tank. The regulating reagent of the reagent dosage value is dissolved in the inlet water, and the water containing the regulating reagent is delivered to the regulating tank by controlling the reagent delivery equipment.

[0185] Step 505: After the conveying is completed, the preset stirring device is controlled to stir the regulating tank at a preset stirring speed to complete the abnormal pH adjustment.

[0186] The stirring device refers to a propeller used to assist the fusion of various liquids in the cooling water. The stirring speed refers to the speed at which the stirring device stirs the cooling water. The stirring speed is set in advance by those skilled in the art and will not be described in detail here. After the transportation is completed, the stirring device is controlled to stir the regulating tank at the stirring speed to complete the pH abnormality adjustment.

[0187] The detection method after the cooling water enters the cooling pool includes the following steps:

[0188] Step 600: Acquire surface image information of a cooling pool.

[0189] The surface image information refers to the image of the cooling pool water surface. The surface image information is obtained by taking a photo with a camera.

[0190] Step 601: Frame and select abnormal surface features according to surface image information and preset cooling water features.

[0191] The cooling water feature refers to the appearance feature of the cooling water. The cooling water feature is set in advance by a person skilled in the art and will not be described in detail here. The surface abnormality feature refers to the feature other than the cooling water feature in the surface image information. The surface abnormality feature other than the cooling water feature can be selected through the surface image information.

[0192] Step 602: Match the anomaly type from a preset anomaly database according to the surface anomaly features, the anomaly type including the water surface foreign body type.

[0193] The abnormal type refers to the type of abnormal surface features, including the type of foreign objects on the water surface. The type of foreign objects on the water surface refers to fallen leaves and flying insects floating on the water surface. The abnormal type corresponding to the surface abnormal features can be matched through the abnormal database, which contains the corresponding relationship between the surface abnormal features and the abnormal type. The abnormal database is a manually set database and will not be described in detail here.

[0194] Step 603: Based on the type of foreign matter on the water surface, determine the abnormal feature coordinates according to the surface image information, the surface abnormal features and the preset cooling pool origin coordinates.

[0195] When the abnormal type is a water surface foreign body type, the cooling pool origin coordinates refer to the origin coordinates set for establishing the cooling pool coordinate system. The cooling pool origin coordinates are set in advance by those skilled in the art and will not be described in detail here. The abnormal feature coordinates refer to the position of the surface abnormal feature on the cooling pool water surface. The abnormal feature coordinates can be obtained from the cooling pool coordinate system through the surface image information and the surface abnormal feature.

[0196] Step 604: Determine the abnormal distance value between adjacent surface abnormal features according to the surface image information and the abnormal feature coordinates.

[0197] The abnormal distance value refers to the distance between adjacent surface abnormal features. The adjacent surface abnormal features can be known through the surface image information, and the abnormal distance value can be obtained by knowing the abnormal feature coordinates of the surface abnormal features.

[0198] Step 605: Determine, based on the size relationship between the abnormal distance value and the preset reference distance value, to merge adjacent surface abnormal features into a merged abnormal coordinate interval or determine a single surface abnormal feature.

[0199] The reference distance value refers to the farthest distance between adjacent surface abnormal features when merging adjacent surface abnormal features. By judging the size relationship between the abnormal distance value and the reference distance value, it is known whether adjacent surface abnormal features can be merged.

[0200] If the abnormal distance value is not greater than the reference distance value, it means that the adjacent surface abnormal features can be merged, and the abnormal feature coordinates of the merged surface abnormal features are merged into a merged abnormal coordinate interval.

[0201] If the anomaly distance value is greater than the reference distance value, it means that the adjacent surface anomaly features cannot be merged and a single surface anomaly feature can be directly obtained.

[0202] Step 606: Define the region with the largest number of abnormal feature coordinates within the merged abnormal coordinate interval as the abnormal recovery region.

[0203] There are multiple merged abnormal coordinate intervals in the cooling pool, and the area with the largest number of abnormal feature coordinates in the merged abnormal coordinate interval is defined as the abnormal recovery area. The abnormal recovery area refers to the area used to centrally recover foreign objects of the water surface type.

[0204] Step 607: Determine blowing parameters according to the abnormal feature coordinates and the abnormal recovery area.

[0205] The blowing parameters refer to the direction and distance when the blowing device blows the foreign matter. The direction and distance when blowing can be known by knowing the abnormal feature coordinates and the abnormal recovery area.

[0206] Step 608: Control the preset blowing device according to the blowing parameters to blow the surface abnormal features outside the abnormal recovery area into the abnormal recovery area, and after the blowing is completed, obtain the regional image information of the abnormal recovery area.

[0207] The blowing device refers to a blower used to blow foreign matter on the water surface into the abnormal recovery area. The blowing device is controlled to blow abnormal surface features outside the abnormal recovery area into the abnormal recovery area with blowing parameters, and the blowing device follows the foreign matter to blow until the foreign matter enters the abnormal recovery area. After the blowing is completed, the regional image information of the abnormal recovery area is obtained. The regional image information refers to the image of the abnormal recovery area. The abnormal recovery area is obtained by taking a picture with a camera.

[0208] Step 609: Determine the concentrated salvage coordinates based on the regional image information and surface abnormality features.

[0209] Centralized salvage coordinates refer to coordinates used to centrally salvage foreign objects on the water surface. Areas with dense surface abnormalities are known through regional image information, and then the centralized salvage coordinates are determined in this area.

[0210] Step 610: According to the centralized salvage coordinates, the blowing device is controlled to blow the surface abnormal features in the abnormal recovery area to the centralized salvage coordinates, and the preset salvage device is controlled to move to the centralized salvage coordinates to salvage and remove the foreign body types on the water surface.

[0211] The blowing device is controlled to blow the surface abnormal features in the abnormal recovery area to the centralized salvage coordinates, and the salvage device is controlled to move to the centralized salvage coordinates to salvage and remove the foreign objects on the water surface. The salvage device refers to a dredging net used to salvage foreign objects on the water surface.

[0212] The abnormal type also includes a dust type. The method for handling the dust type includes the following steps:

[0213] Step 700: Determine the abnormal feature area based on the surface image information and the surface abnormal features.

[0214] The abnormal type also includes dust type. When the abnormal type is dust type, the abnormal feature area needs to be known through surface image information and surface abnormal features. The abnormal feature area refers to the size of the abnormal feature. The abnormal feature area of ​​the surface abnormal feature in the cooling pool can be obtained through surface image information.

[0215] Step 701: Screen out the surface abnormal feature with the largest abnormal feature area, and define the abnormal feature coordinates corresponding to the surface abnormal feature as the starting absorption coordinates.

[0216] The initial absorption coordinate refers to the position where the absorption device starts to absorb dust. By screening out the surface abnormal feature with the largest abnormal feature area, the abnormal feature coordinate corresponding to the surface abnormal feature is defined as the initial absorption coordinate.

[0217] Step 702: Based on the initial absorption coordinate, control the preset absorption device to move to the initial absorption coordinate, and absorb the surface abnormal features with a preset absorption force value.

[0218] The absorption device refers to a suction fan used to absorb dust on the water surface. The absorption intensity value refers to the intensity of the absorption device when sucking air. The absorption intensity value is set in advance by a person skilled in the art and will not be described here. The absorption device is controlled to move to the starting absorption coordinate, and the surface abnormal features are sucked out with the absorption intensity value.

[0219] When the absorption device absorbs dust, the pipe contacts the water surface, and half of the pipe is in the water and the other half is in the air.

[0220] Step 703: After removing the surface abnormal features corresponding to the initial absorption coordinates, determine whether there are other abnormal feature coordinates within the preset absorption range.

[0221] After the surface abnormal features corresponding to the initial absorption coordinates are removed, it is determined whether the initial absorption coordinates need to be re-screened by judging whether there are other abnormal feature coordinates within the absorption range.

[0222] Step 7031: If there are other abnormal feature coordinates within the absorption range, the absorption direction is determined according to the abnormal feature coordinates, and the absorption device is controlled to absorb the surface abnormal features in the absorption direction with the absorption force value.

[0223] If there are other abnormal feature coordinates within the absorption range, it means that there is no need to re-screen the initial absorption coordinates. The absorption direction can be directly determined by the abnormal feature coordinates within the absorption range, and the absorption device can be controlled to absorb the surface abnormal features in the absorption direction with the absorption force value.

[0224] When the absorption device absorbs the current abnormal surface features, the surrounding abnormal surface features will move towards the absorption device due to the influence of suction. Therefore, it is necessary to update in real time to determine whether there are other abnormal feature coordinates within the absorption range.

[0225] Step 7032: If there are no other abnormal feature coordinates within the absorption range, the surface abnormal feature with the largest abnormal feature area is re-screened and the starting absorption coordinates are updated.

[0226] If there are no other abnormal feature coordinates within the absorption range, it is necessary to re-screen the surface abnormal feature with the largest abnormal feature area and update the starting absorption coordinates.

[0227] Step 70321: Control the absorption device to move to the updated starting absorption coordinates, and after the movement is completed, repeatedly control the absorption device to absorb the abnormal surface features with the absorption force value until all of them are removed.

[0228] The absorption device is controlled to move to the updated starting absorption coordinates, and after the movement is completed, it is repeatedly determined whether there are other abnormal feature coordinates within the absorption range. The absorption device is controlled to absorb the surface abnormal features with the absorption force value until all of them are removed.

[0229] The abnormal type also includes a scale type, and the treatment method of the scale type includes the following steps:

[0230] Step 800: Based on the scale type, determine whether the water level information is greater than a preset reference blowing height.

[0231] The abnormal type also includes the scale type, which refers to the lumps at the bottom of the cooling pool. When the abnormal type is the scale type, whether the cooling pool can be blown is determined by judging whether the water level information is greater than the reference blowing height. The reference blowing height refers to the height to which the water level in the cooling pool must be lowered when the blowing device blows air to the cooling pool.

[0232] Step 801: If the water level information is greater than the reference blowing height, a prompt is given and detection continues.

[0233] If the water level information is greater than the reference blowing height, it means that the cooling pool cannot be blown, and it is necessary to prompt and stop delivering the prepared cooling water in the mixing barrel to the cooling pool. Continue to test until the water level information is no greater than the reference blowing height.

[0234] Step 802: If the water level information is not greater than the reference blowing height, the scale abnormality coordinates are determined according to the surface image information, the surface abnormality features and the cooling pool origin coordinates.

[0235] If the water level information is not greater than the reference blowing height, it means that the cooling pool can be blown. The scale abnormality coordinates refer to the location of the surface abnormality feature when the abnormality type is scale type. The scale abnormality coordinates can be obtained from the cooling pool coordinate system through the surface image information, the surface abnormality feature and the cooling pool origin coordinates.

[0236] Step 8021: Match the blowing intensity value from the blowing database according to the water level information.

[0237] The blowing intensity value refers to the intensity of the blowing device blowing the cooling water. The blowing intensity value corresponding to the water level information can be matched through the blowing database. The blowing database contains the corresponding relationship between the water level information and the blowing intensity value. The blowing database is a manually set database and will not be described here.

[0238] Step 8022: Control the preset blowing equipment to blow the scale abnormality coordinates according to the blowing intensity value, and during the blowing, control the preset isolation device to be placed in the cooling pool to cover and isolate the scale abnormality.

[0239] The blowing device refers to a fan used to blow air to the cooling water. The blowing device is controlled to blow air to the scale abnormality coordinates at the blowing intensity value, so that the cooling water at the scale abnormality coordinates is discharged to the surroundings, thereby making the scale abnormality in a water-free state. When blowing air, the isolation device is controlled to be placed in the cooling pool to cover and isolate the scale abnormality. The isolation device refers to an isolation plate used to isolate cooling water to prevent cooling water from entering the isolation device.

[0240] Step 8023: After the shrouding isolation, the preset scraping device is controlled to scrape the scale abnormality with a preset scraping force value, and after the scraping, the preset suction device is controlled to absorb the scraped scale abnormality into the preset recovery area to complete the descaling.

[0241] After the scale is covered and isolated, the scraping device is controlled to scrape the scale abnormality with the scraping force value, and after the scraping, the suction device is controlled to absorb the scraped scale abnormality into the recovery area to complete the descaling. The scraping device refers to a scraper used to scrape the scale in the cooling pool. The scraping force value refers to the force with which the scraping device scrapes the scale in the cooling pool. The suction device refers to a suction fan used to absorb the debris generated after the scale is scraped. The recovery area refers to an area used to recycle foreign matter such as debris and dust. The scraping force value and the recovery area are set in advance by those skilled in the art and will not be elaborated here.

[0242] Based on the same inventive concept, an embodiment of the present invention provides a cooling water automatic batching system, comprising:

[0243] An acquisition module is used to acquire cooling water remaining information, machine tool position information, machine tool quantity information, water level information, barrel pressure value, liquid pH value, surface image information and regional image information;

[0244] A memory for storing a program of an automatic cooling water dosing method;

[0245] The program in the processor memory can be loaded and executed by the processor to realize an automatic cooling water dosing method.

[0246] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0247] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executes a method for automatically dosing cooling water.

[0248] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

Claims

1. A cooling water automatic batching method, characterized in that: include: Obtain the remaining amount of cooling water in the cooling barrel next to the machine tool; Determine whether the cooling water remaining amount information is greater than the preset reference remaining amount information; If the remaining amount of cooling water is greater than the reference amount, the remaining amount of cooling water is continuously acquired; If the cooling water surplus information is not greater than the reference surplus information, the difference between the cooling water surplus information and the preset maximum cooling water capacity is calculated, and the difference is defined as the cooling water replenishment value; Define the machine tool corresponding to the cooling water surplus information not greater than the reference surplus information as the machine tool to be supplemented, and obtain the machine tool position information and machine tool quantity information of the machine tool to be supplemented; According to the machine tool position information and the machine tool quantity information, the water pressure value is matched from the preset pressure database; According to the water pressure value, the preset cooling water delivery device is controlled to replenish cooling water to the cooling barrel, and the cooling water surplus information is updated; When the updated remaining cooling water information is consistent with the maximum cooling water capacity, the cooling water delivery device is controlled to stop delivering cooling water to the current machine tool to be replenished, and the machine tool quantity information and water pressure value are updated.

2. The automatic cooling water dosing method according to claim 1, characterized in that: Also includes: Obtain the preset water level information of the cooling pool; Determine to continue to obtain the water level information or calculate the difference between the water level information and the preset reference height information according to the excess relationship between the water level information and the preset minimum water level information, and define the difference as the amount of supplementary cooling water; According to the preset ratio parameters, the water consumption value and the original liquid consumption value are matched from the preset ratio database; According to the original liquid dosage value, the preset dosing equipment is controlled to add the original liquid into the mixing tank; After the raw liquid is added, the preset water delivery equipment is controlled according to the water consumption value to add water into the mixing barrel to complete the batching; After the batching is completed, the preset drug delivery device is controlled to input the cooling water of the completed batching in the mixing barrel into the cooling pool.

3. The automatic cooling water dosing method according to claim 2, characterized in that: After batching, the methods for testing the cooling water concentration in the mixing barrel include: After the batching is completed, the pressure value inside the mixing barrel is obtained; According to the consistency between the pressure value in the barrel and the preset reference pressure value, the detection is completed or the difference between the pressure value in the barrel and the reference pressure value is calculated, and the difference is defined as the pressure adjustment value; According to the pressure adjustment value, a cooling water discharge value is matched from a preset pressure adjustment library, and according to the pressure adjustment value, a supplement type is matched from a preset concentration adjustment library, and the supplement type includes water and raw liquid; According to the cooling water discharge value, the preset liquid conveying equipment is controlled to discharge the cooling water into the preset temporary storage area to complete the pressure adjustment of the mixing barrel; After the discharge is completed, the water or raw liquid is supplemented into the mixing barrel according to the cooling water discharge value, and the preset drug delivery equipment is controlled to input the cooling water of the mixed barrel with the ingredients completed into the cooling pool.

4. The automatic cooling water dosing method according to claim 3, characterized in that: The batching method of cooling water in the temporary storage area includes: After the input is completed, the cooling water discharge value delivered back to the mixing barrel is changed to the cooling water return value, and the difference between the preset maximum capacity value of the mixing barrel and the cooling water return value is calculated, and the difference is defined as the benchmark replenishment value; Determine whether the cooling water return value is greater than the reference supplement value; If the cooling water return value is greater than the reference supplement value, the quotient between the cooling water return value and the reference supplement value is calculated, and it is determined whether the decimal part of the quotient is zero; If the decimal part of the quotient is zero, the liquid delivery device is controlled to deliver the cooling water discharged into the temporary storage area back to the mixing barrel according to the reference supplement value; The water or stock solution is replenished into the mixing barrel according to the cooling water return value, and the drug delivery equipment is controlled to input the cooling water of the mixing barrel after the ingredients are prepared into the cooling pool; If the decimal part of the quotient is not zero, the remaining return value is determined based on the value of the decimal part and the cooling water return value; The actual supplement value is calculated based on the remaining return value, cooling water discharge value and the benchmark supplement value; Add water or stock solution to the mixing barrel according to the actual replenishment value, and control the drug delivery equipment to input the cooling water of the mixing barrel into the cooling pool; If the cooling water return value is not greater than the benchmark replenishment value, the actual replenishment value is calculated based on the cooling water discharge value, the cooling water return value and the benchmark replenishment value; Water or stock solution is added to the mixing barrel according to the actual supplement value, and the drug delivery equipment is controlled to input the cooling water of the mixed ingredients in the mixing barrel into the cooling pool.

5. The automatic cooling water dosing method according to claim 3, characterized in that: The detection methods for cooling water after entering the cooling pool include: Get the pH value of the liquid in the cooling pool; According to the consistency between the liquid pH value and the preset reference pH value, the detection is completed or the preset pumping equipment is controlled to pump the cooling water in the cooling pool into the preset regulating pool; Based on the regulating tank, determine the abnormal pH parameters according to the size relationship between the liquid pH value and the reference pH value; According to the abnormal pH parameters, the adjustment reagent and the reagent dosage value are matched from the preset pH adjustment library; According to the reagent dosage value, the preset reagent delivery device is controlled to deliver the regulating reagent to the regulating tank; After the transportation is completed, the preset stirring device is controlled to stir the regulating tank at a preset stirring speed to complete the pH abnormality adjustment.

6. The automatic cooling water dosing method according to claim 2, characterized in that: The detection methods for cooling water after entering the cooling pool include: Acquire surface image information of the cooling pool; Frame the abnormal surface features according to the surface image information and the preset cooling water features; According to the surface abnormality characteristics, the abnormality type is matched from the preset abnormality database, and the abnormality type includes the type of foreign matter on the water surface; Based on the type of foreign matter on the water surface, the coordinates of the abnormal features are determined according to the surface image information, the surface abnormal features and the preset cooling pool origin coordinates; Determine the abnormal distance value between adjacent surface abnormal features according to the surface image information and the abnormal feature coordinates; Determine to merge adjacent surface abnormal features into a merged abnormal coordinate interval or determine a single surface abnormal feature according to the size relationship between the abnormal distance value and the preset reference distance value; The largest number of abnormal characteristic coordinates within the combined abnormal coordinate interval is defined as the abnormal recovery area; Determine the blowing parameters based on the abnormal feature coordinates and the abnormal recovery area; Controlling a preset blowing device according to the blowing parameters to blow the surface abnormal features outside the abnormal recovery area into the abnormal recovery area, and obtaining regional image information of the abnormal recovery area after the blowing is completed; Determine the concentrated salvage coordinates based on regional image information and surface abnormality features; According to the centralized salvage coordinates, the blowing device is controlled to blow the surface abnormal features in the abnormal recovery area to the centralized salvage coordinates, and the preset salvage device is controlled to move to the centralized salvage coordinates to salvage and remove the foreign objects on the water surface.

7. The automatic cooling water dosing method according to claim 6, characterized in that: Abnormal types also include dust types. The processing methods of dust types include: Determine the abnormal feature area according to the surface image information and the surface abnormal features; Screen out the surface abnormal feature with the largest abnormal feature area, and define the abnormal feature coordinates corresponding to the surface abnormal feature as the starting absorption coordinates; Based on the initial absorption coordinate, the preset absorption device is controlled to move to the initial absorption coordinate, and the surface abnormal features are absorbed with a preset absorption force value; After removing the surface abnormal features corresponding to the initial absorption coordinates, determine whether there are other abnormal feature coordinates within the preset absorption range; If there are other abnormal feature coordinates within the absorption range, the absorption direction is determined according to the abnormal feature coordinates, and the absorption device is controlled to absorb the surface abnormal features in the absorption direction with the absorption force value; If there are no other abnormal feature coordinates within the absorption range, the surface abnormal feature with the largest abnormal feature area is re-screened and the starting absorption coordinates are updated; The absorption device is controlled to move to the updated starting absorption coordinate, and after the movement is completed, the absorption device is repeatedly controlled to absorb the abnormal surface features with the absorption force value until all of them are removed.

8. The automatic cooling water dosing method according to claim 6, characterized in that: Abnormal types also include scale types. The treatment methods for scale types include: Based on the scale type, determine whether the water level information is greater than the preset reference blowing height; If the water level information is greater than the reference blowing height, a prompt will be given and the test will continue; If the water level information is not greater than the reference blowing height, the scale abnormality coordinates are determined based on the surface image information, the surface abnormality characteristics and the cooling pool origin coordinates; Match the blowing intensity value from the blowing database according to the water level information; According to the blowing intensity value, the preset blowing equipment is controlled to blow the scale abnormal coordinates, and during the blowing, the preset isolation device is controlled to be placed in the cooling pool to cover and isolate the scale abnormality; After the shrouding isolation, the preset scraping device is controlled to scrape the scale abnormality with a preset scraping force value, and after the scraping, the preset suction device is controlled to absorb the scraped scale abnormality into the preset recovery area to complete the descaling.

9. A cooling water automatic batching system, characterized in that: include: An acquisition module is used to acquire cooling water remaining information, machine tool position information, machine tool quantity information, water level information, barrel pressure value, liquid pH value, surface image information and regional image information; A memory for storing a program of a cooling water automatic dosing method according to any one of claims 1 to 8; The program in the processor memory can be loaded and executed by the processor to implement an automatic cooling water dosing method as described in any one of claims 1 to 8.

10. An intelligent terminal, characterized in that: The invention comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and executes a method for automatically dosing cooling water as claimed in any one of claims 1 to 8.