Winding equipment for winding protection of enameled wire in inductor processing

Abstract

The invention relates to the technical field of inductor processing, in particular to an enameled wire winding protection winding device for inductor processing, which comprises a base, a fixing main body, a protection main body and a positioning main body, a control main body is fixedly connected to the front of the top of the base, and a discharging main body is fixedly connected to the right side of the top of the base; the winding device comprises a discharging main body, a winding main body is arranged on the left side of the discharging main body, a fixing main body is arranged on the left side of the winding main body, and a feeding main body is arranged on the left side of the fixing main body. The enameled wire floating up and down is buffered through the rubber sleeve and the sponge ring, the enameled wire is protected, the enameled wire is prevented from being damaged, meanwhile, the rotating wheel can rotate under the action of the bearing, and the enameled wire is further protected.

Description

Technical Field

[0001] The present application relates to the technical field of inductor processing, and in particular to a winding device for protecting enameled wire winding in inductor processing. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. When producing an inductor, the enameled wire needs to be wound around the outside of the iron core through a winding device. During the winding process, in order to prevent the enameled wire from being damaged, it is usually necessary to set up protective equipment on the winding equipment.

[0003] When using the enameled wire protection device on the traditional enameled wire winding equipment, the enameled wire is usually directly passed through the protection device. During the winding process of the enameled wire, the enameled wire is protected by buffering the enameled wire. When the buffering device is buffering, its surface will wear due to long-term friction. At this time, the entire protection device needs to be removed for maintenance or replacement, which is not conducive to workers' operation. Therefore, in view of the above problem, a winding device with enameled wire winding protection for inductor processing is proposed. Summary of the invention

[0004] The purpose of the present application is to provide a winding device for protecting enameled wire winding in inductor processing, so as to solve the problem that the protective device needs to be completely dismantled during maintenance or replacement, which is not conducive to workers' operation.

[0005] To achieve the above objectives, this application provides the following technical solutions:

[0006] A winding device for protecting enameled wire winding for inductor processing comprises a base, a fixed body, a protective body and a positioning body, wherein a control body is fixedly connected to the front of the top of the base, a feeding body is fixedly connected to the right side of the top of the base, a winding body is arranged on the left side of the feeding body, a fixed body is arranged on the left side of the winding body, a feeding body is arranged on the left side of the fixed body, the bottoms of the winding body, the feeding body and the fixed body are all fixedly connected to the base, protective bodies are arranged on the front and rear sides of the fixed body, and positioning bodies are fixedly connected to the front and rear sides of the protective body.

[0007] Preferably, the protective body includes a fixing plate, a positioning plate, a first plug rod, a second plug rod, a bolt, a rotating wheel, a bearing and a block, the fixing plate is provided with evenly distributed through holes, the fixing plate is arranged on one side inside the fixing body and is fixedly connected to a vertically arranged and evenly distributed positioning plate, a bolt is provided through the positioning plate, one end of the bolt is spirally connected to the first plug rod, the end of the first plug rod away from the bolt is provided with a second plug rod, both ends of the second plug rod and the end of the first plug rod away from the bolt are provided with slots distributed up and down, both ends of the second plug rod are provided with rotating wheels inside and outside, bearings are provided in the rotating wheel, the outer side of the bearing is fixedly connected to the rotating wheel, the inner side of the bearing is fixedly connected with two blocks arranged longitudinally and distributed up and down, and both ends of the block are arranged in the slots opened by the first plug rod or the second plug rod.

[0008] Preferably, a sponge ring is arranged around the outer side of the rotating wheel, and a rubber sleeve is fixedly connected to the outer side of the sponge ring. The front and rear inner sides and the front and rear sides of the rubber sleeve are tightly fitted to the rotating wheel.

[0009] Preferably, the rotating wheels are grouped into two and are distributed vertically, and the two rotating wheels are fitted to each other, and the rotating wheels of one group are arranged on one side of the through hole opened in the fixing plate.

[0010] The locking plate is provided with a locking plate, the locking plate being provided with a locking spring, the locking plate being provided with a spring which is locked in the locking cam and the locking plate being locked in the locking cam.

[0011] Preferably, movable grooves are provided on both the front and rear sides of the shell, and a connecting plate is provided in the movable groove of the shell. The connecting plates are grouped into two and one end of which is fixedly connected to a push plate arranged on the outside of the shell, and one end of the connecting plate arranged inside the shell is fixedly connected to a laterally arranged push rod, and a return spring is provided on the outside of the push rod.

[0012] Preferably, one end of the push rod away from the connecting plate passes through one side of the shell and fits tightly with the mounting plate, one end of the return spring fits tightly with the shell, and the other end of the return spring fits tightly with the connecting plate.

[0013] Compared with the prior art, the beneficial effects of this application are:

[0014] 1. In the present application, by providing a base, a control body, a feeding body, a winding body, a feeding body, a fixing body, a protective body and a positioning body, the feeding body can be controlled to feed the enameled wire under the action of the control body, the inductor core can be fed through the feeding body, and then the winding body can be used for winding. During the winding process, the enameled wire can be prevented from being worn and broken under the action of the protective body;

[0015] 2. In the present application, by providing the fixing plate, through hole, positioning plate, first plug rod, second plug rod, bolt, rotating wheel, rubber sleeve, sponge ring, bearing, block and slot, when the enameled wire passes through the two rotating wheels, the rubber sleeve and sponge ring can be used to buffer the enameled wire floating up and down, protect the enameled wire and prevent the enameled wire from being damaged. At the same time, the rotating wheel can be rotated under the action of the bearing to further protect the enameled wire. When the rubber sleeve and the bearing need to be replaced or maintained, the bolt can be directly removed, and then the first plug rod, the second plug rod and the rotating wheel can be removed, and then the damaged rotating wheel can be replaced with a new one. The slots provided by the first plug rod and the second plug rod are clamped on the outside of the block provided by the bearing to limit the rotating wheel. Then, the first plug rod and the second plug rod are installed between the two positioning plates by bolts to achieve maintenance or replacement of the rubber sleeve and the bearing.

[0016] 3. In the present application, by providing the fixed body, shell, through slot, limit slot, card slot, mounting plate, slide slot, slide plate, slide bar, positioning spring and positioning bar, the fixed plate can be directly placed into the through slot provided in the shell, and the mounting plate can be placed into the limit slot provided in the shell. At this time, the positioning spring pushes the slide plate to move, and the slide plate drives the slide bar to be inserted into the card slot provided in the shell, so as to realize the installation and limiting of the mounting plate and the fixed plate;

[0017] 4. In the present application, by providing the outer shell, movable groove, push plate, connecting plate, push rod and reset spring, the connecting plate and the push rod can be driven to move directly by pushing the push plate, and the reset spring can be compressed at the same time. At this time, the push rod can push the mounting plate to move, and the outer shell can push the positioning rod set by the mounting plate into the mounting plate through the slot provided. At this time, the mounting plate and the fixed plate can be directly taken out of the outer shell, and then the push plate can be released. The reset spring will push the connecting plate and the push plate to reset, so that the rotating wheel can be easily maintained. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of this application;

[0019] Figure 2 This is a schematic diagram of the installation structure of the protection subject of this application;

[0020] Figure 3 This is a schematic diagram of the assembly structure of the protection subject of this application;

[0021] Figure 4 For this application Figure 3 A schematic diagram of the structure at A;

[0022] Figure 5 This is a schematic diagram of the structure of the shell of this application;

[0023] Figure 6 This is a schematic diagram of the installation structure of the push rod in this application;

[0024] Figure 7 This is a schematic diagram of the installation structure of the second plug rod of this application;

[0025] Figure 8 This is a structural diagram of the positioning subject of this application.

[0026] In the figure: 1. base; 2. control body; 3. unloading body; 4. winding body; 5. loading body; 6. fixed body; 601. shell; 602. through slot; 603. limit slot; 604. card slot; 605. movable slot; 606. push plate; 607. connecting plate; 608. push rod; 609. reset spring; 7. protection body; 701. fixing plate; 702. through hole; 703. positioning plate; 704. first plug rod; 705. second plug rod; 706. bolt; 707. rotating wheel; 708. rubber sleeve; 709. sponge ring; 710. bearing; 711. block; 712. slot; 8. positioning body; 801. mounting plate; 802. slide slot; 803. slide plate; 804. slide rod; 805. positioning spring; 806. positioning rod. DETAILED DESCRIPTION

[0027] See also Figure 1-8 , this application provides a technical solution:

[0028] A winding device for protecting enameled wire winding for inductor processing comprises a base 1, a fixed body 6, a protective body 7 and a positioning body 8. A control body 2 is fixedly connected to the front of the top of the base 1, a feeding body 3 is fixedly connected to the right side of the top of the base 1, a winding body 4 is arranged on the left side of the feeding body 3, a fixed body 6 is arranged on the left side of the winding body 4, a feeding body 5 is arranged on the left side of the fixed body 6, the bottoms of the winding body 4, the feeding body 5 and the fixed body 6 are all fixedly connected to the base 1, a protective body 7 is arranged on both the front and rear sides of the fixed body 6, and a positioning body 8 is fixedly connected to both the front and rear sides of the protective body 7. Through this arrangement, under the action of the control body 2, the feeding body 5 can be controlled to feed the enameled wire, the inductor core can be fed through the feeding body 3, and then the winding can be performed through the winding body 4. During the winding process, the enameled wire can be prevented from being worn and broken under the action of the protective body 7.

[0029] like Figure 1 , 2As shown in , 3, 6 and 7, the protective body 7 includes a fixing plate 701, a positioning plate 703, a first plug rod 704, a second plug rod 705, a bolt 706, a rotating wheel 707, a bearing 710 and a clamping block 711. The fixing plate 701 is provided with evenly distributed through holes 702. The fixing plate 701 is arranged on one side of the fixing body 6 and is fixedly connected with a vertically arranged and evenly distributed positioning plate 703. The positioning plate 703 is penetrated by a bolt 706. One end of the bolt 706 is spirally connected to the first plug rod 704. The second plug rod 705 is provided at the end of the first plug rod 704 away from the bolt 706. Both ends of the second plug rod 705 and the end of the first plug rod 704 away from the bolt 706 are provided with slots 712 distributed up and down, and both ends of the second plug rod 705 are provided with rotating wheels 707 inside and outside. A bearing 710 is provided in the rotating wheel 707. The outer side of the bearing 710 is fixedly connected to the rotating wheel 707. The inner side of the bearing 710 is fixedly connected with two blocks 711 arranged longitudinally and distributed up and down. The two ends of the block 711 are arranged in the slots 712 opened by the first plug rod 704 or the second plug rod 705. A sponge ring 709 is arranged around the outer side of the rotating wheel 707. The outer side of the sponge ring 709 is fixedly connected with a rubber The rubber sleeve 708, the front and rear inner sides of the rubber sleeve 708 are tightly fitted with the rotating wheel 707, the rotating wheels 707 are divided into two groups and are distributed up and down, and the two rotating wheels 707 are fitted with each other, and the rotating wheels 707 of one group are arranged on one side of the through hole 702 opened in the fixed plate 701. Through this arrangement, when the enameled wire passes through the two rotating wheels 707, the rubber sleeve 708 and the sponge ring 709 can buffer the enameled wire floating up and down, protect the enameled wire, and prevent the enameled wire from being damaged. At the same time, the rotating wheel 707 can be rotated under the action of the bearing 710 to further protect the enameled wire. When replacing or maintaining the rubber sleeve 708 and the bearing 710, the bolt 706 can be directly removed, and then the first plug rod 704, the second plug rod 705 and the rotating wheel 707 can be removed, and then the damaged rotating wheel 707 can be replaced with a new rotating wheel 707, and the slot 712 opened by the first plug rod 704 and the second plug rod 705 is stuck on the outside of the block 711 set on the bearing 710 to limit the rotating wheel 707, and then the first plug rod 704 and the second plug rod 705 are installed between the two positioning plates 703 by bolts 706 to achieve maintenance or replacement of the rubber sleeve 708 and the bearing 710.

[0030] like Figure 1 , 2, 3, 4, 5, 6 and 8, the fixed body 6 includes a shell 601, a push plate 606, a connecting plate 607, a push rod 608 and a reset spring 609, the shell 601 is provided with through grooves 602 on both the front and rear sides, and the inner walls of the front and rear sides of the through groove 602 provided in the shell 601 are provided with limiting grooves 603, the fixed plate 701 is arranged in the through groove 602 provided in the shell 601, and the limiting groove 603 provided in the shell 601 is provided with a positioning body 8, the positioning body 8 includes a mounting plate 801, a slide plate 803, a slide bar 804, a positioning spring 805 and a positioning rod 806, a slide groove 802 is provided in the mounting plate 801, and the inner wall of the slide groove 802 provided in the mounting plate 801 is fixedly connected with the slide bar 804, and one end of the slide bar 804 A positioning spring 805 is arranged on the outside, and a slide plate 803 is arranged on the outside of the other end of the slide bar 804, and one side of the slide plate 803 is tightly fitted with the positioning spring 805. One side of the slide plate 803 is fixedly connected with a positioning rod 806 arranged longitudinally and distributed up and down on the principle of the positioning spring 805. The end of the positioning rod 806 away from the slide plate 803 is hemispherical, and an arc-shaped card groove 604 is arranged on the inner wall of one side of the limiting groove 603 provided in the shell 601. One hemispherical end of the positioning rod 806 is arranged in the card groove 604 provided in the shell 601. Through this arrangement, the fixing plate 701 can be directly placed in the through groove 602 provided in the shell 601, and the mounting plate 801 can be placed in the limiting groove 603 provided in the shell 601. At this time, the fixing plate 701 can be directly placed in the through groove 602 provided in the shell 601. The positioning spring 805 pushes the slide plate 803 to move, and the slide plate 803 drives the slide bar 804 to snap into the slot 604 opened in the shell 601, so as to realize the installation and limiting of the mounting plate 801 and the fixing plate 701. The shell 601 is provided with moving slots 605 on the front and back sides, and the moving slots 605 opened in the shell 601 are provided with connecting plates 607. The connecting plates 607 are a group of two, and one end of the connecting plates 607 arranged on the outside of the shell 601 is fixedly connected with a push plate 606. One end of the connecting plate 607 arranged in the shell 601 is fixedly connected with a laterally arranged push rod 608. A return spring 609 is provided on the outside of the push rod 608. The end of the push rod 608 away from the connecting plate 607 passes through one side of the shell 601 and fits tightly with the mounting plate 801. One end of the positioning spring 609 is tightly fitted with the shell 601, and the other end of the return spring 609 is tightly fitted with the connecting plate 607. Through this arrangement, the connecting plate 607 and the push rod 608 can be driven to move directly by pushing the push plate 606, and at the same time, the return spring 609 is compressed. At this time, the push rod 608 can push the mounting plate 801 to move, and the shell 601 can push the positioning rod 806 set by the mounting plate 801 into the mounting plate 801 through the slot 604 provided. At this time, the mounting plate 801 and the fixing plate 701 can be directly taken out of the shell 601, and then the push plate 606 is released, and the return spring 609 will push the connecting plate 607 and the push plate 606 to reset, so that the rotating wheel 707 can be conveniently maintained.

[0031] Working process: When the winding equipment of the enameled wire winding protection for inductor processing is used, firstly, the power is turned on, and then the enameled wire to be wound is loaded into the housing 601 through the feeding body 5. At this time, the enameled wire passes through the through hole 702 opened by the fixing plate 701, and passes through a group of rotating wheels 707 distributed up and down. After the enameled wire is completely passed out of the housing 601, the enameled wire is fixed in the winding body 4, and then the unloading body 3 is started by the control body 2. The unloading body 3 sends the inductor core downward into the winding body 4. At this time, the winding body 4 drives the enameled wire to be evenly wound around the outside of the inductor core. During the winding process of the enameled wire, the enameled wire in the feeding body 5 quickly passes through the housing 601. At this time, the enameled wire will float up and down due to the rapid movement. When the wire contacts the rubber sleeve 708, the rubber sleeve 708 and the sponge ring 709 can buffer the enameled wire to protect the enameled wire. At the same time, because the enameled wire is moving quickly, the enameled wire drives the rubber sleeve 708 to rotate, and the rubber sleeve 708 drives the sponge ring 709, the rotating wheel 707 and the outer ring of the bearing 710 to rotate, so as to further reduce the damage of the enameled wire. When the bearing 710 or the rubber sleeve 708 is worn and needs to be replaced, the push plate 606 is directly pushed. At this time, the push plate 606 drives the push rod 608 to move through the connecting plate 607, and the push rod 608 pushes the mounting plate 801 to move. During the movement of the mounting plate 801, the hemispherical end of the positioning rod 806 is pushed to move through the slot 604 provided in the outer shell 601, and the positioning rod 806 pushes the slide plate 803 moves outside the slide bar 804, and the positioning spring 805 is compressed. When the connecting plate 607 cannot move, the mounting plate 801 can be pushed out of the limiting groove 603 opened in the shell 601 by the push rod 608, and then the push plate 606 is loosened, and the reset spring 609 pushes the connecting plate 607 and the push plate 606 to reset, and then the fixing plate 701 and the mounting plate 801 can be directly taken out of the shell 601. At this time, the bolt 706 is rotated to remove the bolt 706 from one end of the first plug rod 704, and then the first plug rod 704 and the second plug rod 705 can be removed from between the two positioning plates 703, and then the first plug rod 704 and the second plug rod 705 are taken out of the rotating wheel 707. At this time, the first plug rod 704 and the second plug rod 705 can be taken out of the rotating wheel 707. Insert it into the new rotating wheel 707, and at the same time, the block 711 set in the bearing 710 is inserted into the slot 712 opened by the first plug rod 704 or the second plug rod 705. After all the rotating wheels 707 are replaced, the first plug rod 704, the second plug rod 705 and the rotating wheel 707 are placed between the two positioning plates 703, and then the bolt 706 passes through the positioning plate 703, and the bolt 706 is turned to make the bolt 706 and the first plug rod 704 spirally connected, so as to replace the rubber sleeve 708 and the bearing 710, and then the fixing plate 701 is placed in the through groove 602 opened in the shell 601. At this time, the mounting plate 801 drives the hemispherical end of the positioning rod 806 to contact the limiting groove 603 opened in the shell 601, and then continue to push the fixing plate 701.The positioning rod 806 is gradually pushed into the mounting plate 801 under the action of the hemispherical end. At the same time, the positioning rod 806 pushes the slide plate 803 to slide outside the slide bar 804, so that the positioning spring 805 is compressed. After the fixed plate 701 and the mounting plate 801 move to the appropriate position, the positioning spring 805 pushes the positioning rod 806 through the slide plate 803, so that the hemispherical end of the positioning plate 703 is inserted into the slot 604 provided in the housing 601, thereby realizing the installation of the fixed plate 701.

[0032] This article uses specific examples to illustrate the principles and implementation methods of this application. The above examples are only used to help understand the method and its core ideas of this application. The above is only the preferred implementation method of this application. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of this application, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of this application.

Claims

1. A winding device for protecting enameled wire winding in inductor processing, comprising a base (1), a fixing body (6), a protection body (7) and a positioning body (8), characterized in that: A control body (2) is fixedly connected to the front of the top of the base (1); a feeding body (3) is fixedly connected to the right side of the top of the base (1); a winding body (4) is arranged on the left side of the feeding body (3); a fixed body (6) is arranged on the left side of the winding body (4); a loading body (5) is arranged on the left side of the fixed body (6); the bottoms of the winding body (4), the loading body (5) and the fixed body (6) are all fixedly connected to the base (1); a protective body (7) is arranged on both the front and rear sides of the fixed body (6); and a positioning body (8) is fixedly connected to both the front and rear sides of the protective body (7).

2. The winding equipment for protecting the enameled wire winding of inductor processing according to claim 1, characterized in that: The protective body (7) comprises a fixing plate (701), a positioning plate (703), a first plug rod (704), a second plug rod (705), a bolt (706), a rotating wheel (707), a bearing (710) and a clamping block (711); the fixing plate (701) is provided with evenly distributed through holes (702); the fixing plate (701) is arranged on one side of the fixing body (6) and is fixedly connected with a vertically arranged and evenly distributed positioning plate (703); a bolt (706) is provided through the positioning plate (703); one end of the bolt (706) is spirally connected with the first plug rod (704); the first plug rod (704) is away from the bolt (706). ) is provided with a second plug rod (705) at one end, and slots (712) distributed in an upper and lower manner are provided at both ends of the second plug rod (705) and at one end of the first plug rod (704) away from the bolt (706), and rotating wheels (707) are provided inside and outside both ends of the second plug rod (705), and a bearing (710) is provided inside the rotating wheel (707), and the outer side of the bearing (710) is fixedly connected to the rotating wheel (707), and the inner side of the bearing (710) is fixedly connected with two clamping blocks (711) arranged longitudinally and distributed in an upper and lower manner, and the two ends of the clamping blocks (711) are arranged in the slots (712) provided by the first plug rod (704) or the second plug rod (705).

3. The winding equipment for winding enameled wire for inductor processing according to claim 2, characterized in that: A sponge ring (709) is arranged around the outer side of the rotating wheel (707), and a rubber sleeve (708) is fixedly connected to the outer side of the sponge ring (709). The front and rear inner sides and the front and rear sides of the rubber sleeve (708) are tightly fitted with the rotating wheel (707).

4. The winding equipment for protecting the enameled wire winding of inductor processing according to claim 2, characterized in that: The rotating wheels (707) are arranged in groups of two and are distributed in an upper and lower manner. The two rotating wheels (707) are fitted to each other. The rotating wheels (707) in one group are arranged on one side of the through hole (702) provided in the fixing plate (701).

5. The winding equipment for protecting the enameled wire winding of inductor processing according to claim 2, characterized in that: The fixed body (6) comprises a shell (601), a push plate (606), a connecting plate (607), a push rod (608) and a reset spring (609); the shell (601) is provided with through grooves (602) on both the front and rear sides; the front and rear inner walls of the through groove (602) provided in the shell (601) are provided with limiting grooves (603); the fixed plate (701) is arranged in the through groove (602) provided in the shell (601); the limiting groove (603) provided in the shell (601) is provided with a positioning body (8); the positioning body (8) comprises a mounting plate (801), a sliding plate (803), a sliding rod (804), a positioning spring (805) and a positioning rod (806); the mounting plate (801) is provided with a sliding groove (802); the mounting plate (801) is provided with a sliding groove (802); the A slide bar (804) is fixedly connected to the inner wall of the slide groove (802) provided by the mounting plate (801), a positioning spring (805) is arranged on the outer side of one end of the slide bar (804), a slide plate (803) is arranged on the outer side of the other end of the slide bar (804), one side of the slide plate (803) is tightly fitted with the positioning spring (805), one side of the slide plate (803) is fixedly connected with a longitudinally arranged and vertically distributed positioning rod (806) on the principle of the positioning spring (805), the end of the positioning rod (806) away from the slide plate (803) is hemispherical, an arc-shaped card groove (604) is provided on the inner wall of one side of the limiting groove (603) provided by the shell (601), and the hemispherical end of the positioning rod (806) is arranged in the card groove (604) provided by the shell (601).

6. The winding equipment for protecting the enameled wire winding of inductor processing according to claim 5, characterized in that: The housing (601) is provided with movable grooves (605) on both the front and rear sides, and a connecting plate (607) is provided in the movable groove (605) provided in the housing (601). The connecting plates (607) are arranged in groups of two on the outside of the housing (601), and one end of the connecting plates (607) is fixedly connected to a push plate (606). One end of the connecting plate (607) arranged in the housing (601) is fixedly connected to a push rod (608) arranged transversely, and a return spring (609) is provided on the outside of the push rod (608).

7. The winding equipment for protecting the enameled wire winding of inductor processing according to claim 6, characterized in that: One end of the push rod (608) away from the connecting plate (607) passes through one side of the housing (601) and fits tightly with the mounting plate (801); one end of the return spring (609) fits tightly with the housing (601); and the other end of the return spring (609) fits tightly with the connecting plate (607).

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