Terminal crimping equipment with counting function

By introducing an elastic support counting mechanism and pressing structure into the terminal crimping equipment, real-time statistics and automatic management of the number of use of crimping molds are realized, which solves the problem of difficult time understanding of mold service life and avoids defects caused by mold expiration Product problems have improved production efficiency.

CN119275673AInactive Publication Date: 2025-01-07WUXI XIEN ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411138181.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The service life of existing terminal crimp molds is difficult to count in time, resulting in batches of defective products after the mold expires.

Method used

A terminal crimping device with counting function is designed. Through the elastic support of the counting mechanism and the pressing structure, the number of times of crimping molds is recorded in real time, and the service life is automatically reset and disassembled when the service life is reached.

Benefits of technology

It effectively avoids batches of defective products caused by mold expiration, ensuring crimp quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of terminal crimping, and discloses terminal crimping equipment with a counting function, which solves the problems that a worker cannot timely know whether a crimping die reaches the service life or not, and defective products in batches are easy to appear when the crimping die exceeding the service life is crimped again, and comprises a terminal crimping box, a feeding pipe is arranged on the side wall of the terminal crimping box, a rotating frame is arranged in the terminal crimping box, an adjusting locking piece used for adjusting the position of the rotating frame is installed on the terminal crimping box, a plurality of control boxes are arranged on the rotating frame, an elastic supporting counting mechanism matched with the control boxes is installed on the rotating frame, two crimping dies are arranged on the control boxes, and the two crimping dies are connected with the control boxes. The control box is provided with an elastic reset piece matched with the crimping die. The number of times of using the crimping die can be counted, the service life of the crimping die can be known in real time, defective products in batches can be avoided, and preventive measures can be taken.
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Description

Technical Field

[0001] The invention belongs to the technical field of terminal crimping, and in particular relates to a terminal crimping device with a counting function. Background Art

[0002] With the continuous improvement of the automation level of wire processing technology, the crimping process of terminals has gradually replaced the previous welding process. The crimping of terminal blocks is an important step in the wire assembly process. By applying external force to drive the corresponding two crimping dies, the wire core and the terminal block are reliably connected;

[0003] However, it is worth considering that since it is not easy to count the number of times the crimping mold is crimped every day in a timely and accurate manner, the staff cannot promptly understand whether the crimping mold has exceeded its service life. When the crimping mold that has exceeded its service life is crimped again, batches of defective products are prone to occur, causing certain losses, and there are certain limitations.

[0004] Therefore, in order to solve the above problems, a related facility that better meets the usage requirements is needed. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a terminal crimping device with a counting function, which effectively solves the problem in the above background technology that the staff cannot timely understand whether the crimping mold has reached the end of its service life, and when the crimping mold that has exceeded its service life is crimped again, batches of defective products are prone to occur.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a terminal crimping device with a counting function, comprising a terminal crimping box, a feeding pipe is provided on the side wall of the terminal crimping box, a rotating frame is provided in the terminal crimping box, the terminal crimping box is equipped with an adjustment locking part for adjusting the position of the rotating frame, a plurality of control boxes are provided on the rotating frame, the rotating frame is equipped with an elastic support counting mechanism adapted to the control box, two crimping dies are provided on the control box, the control box is equipped with an elastic reset part adapted to the crimping dies, and the terminal crimping box is equipped with a pressing structure for driving the two crimping dies located at the crimping station to move closer to each other.

[0007] Preferably, the elastic reset member includes mounting blocks symmetrically arranged on both sides of the crimping die, the mounting blocks are equipped with a disassembly and assembly unit compatible with the crimping die, four rectangular holes are opened on the inner wall of the control box, the mounting blocks pass through the corresponding rectangular holes, two movable seats are arranged in the control box, and the mounting blocks located on both sides of the same crimping die are fixedly connected to the same movable seat, two first guide columns are fixedly connected in the control box, the first guide columns pass through the two movable seats, two first tension springs are sleeved on the outside of the first guide columns, and the two adjacent first tension springs are respectively located on the side away from the two movable seats, and the two ends of the first tension spring are respectively fixedly connected to the inner wall of the control box and the movable seat.

[0008] Preferably, the disassembly and assembly unit includes a first slide block respectively fixedly mounted on both sides of the crimping mold, a first slide groove is provided on the mounting block, and the first slide block is located in the corresponding first slide groove, a limiting groove is provided on the first slide block, a prism is provided in the limiting groove, the prism passes through the mounting block, and the end of the prism away from the first slide block is fixedly connected to a movable block, a second tension spring is provided on the outside of the prism, and the two ends of the second tension spring are respectively fixedly connected to the movable block and the mounting block, and a disassembly and assembly hole compatible with the crimping mold is provided on the inner wall of the terminal crimping box.

[0009] Preferably, two movable frames are provided in the terminal crimping box, and a second slide groove adapted to the movable frame is opened on the movable block. Two bidirectional screw rods are rotatably connected in the terminal crimping box, and the bidirectional screw rods pass through the two movable frames. The connection method between the movable frame and the bidirectional screw rod is a threaded connection, and a driving part for driving the two bidirectional screw rods to rotate is installed in the terminal crimping box.

[0010] Preferably, the driving member includes a motor fixedly installed in the terminal crimping box, the output end of the motor is fixedly connected to a second rotating shaft, the end of the second rotating shaft away from the motor is rotatably connected to the inner wall of the terminal crimping box, the external fixed sleeve of the second rotating shaft is provided with two worms, the external fixed sleeve of the bidirectional screw is provided with a worm wheel, and the worm wheel and the corresponding worm are meshed.

[0011] Preferably, the pressing structure includes two first rotating shafts located in the terminal crimping box, the external fixed sleeve of the first rotating shaft is provided with a cam, and the two crimping dies located at the crimping station are located between the two cams, the external rotating sleeve of the first rotating shaft is provided with a first supporting part, the first supporting part and the inner wall of the terminal crimping box are fixedly connected, the terminal crimping box is installed with a damping rotator adapted to the first rotating shaft, and two stop blocks are fixedly connected to the inner wall of the terminal crimping box, and the two stop blocks are respectively in contact with the two cams.

[0012] Preferably, the damping rotator includes a first damping disk fixedly mounted at both ends of the first rotating shaft, a second damping disk is contacted with a side of the first damping disk away from the first rotating shaft, a side of the second damping disk away from the first damping disk is fixedly connected to a connecting shaft, an external rotating sleeve of the connecting shaft is provided with a second supporting portion, and the second supporting portion is fixedly connected to the inner wall of the terminal crimping box, an external fixed sleeve of the connecting shaft is provided with a gear, two hydraulic telescopic rods are fixedly mounted on the terminal crimping box, the telescopic ends of the hydraulic telescopic rods are fixedly connected to a movable plate located in the terminal crimping box, the top and bottom of the movable plate are respectively fixedly connected to toothed plates, and the gears are meshed with corresponding toothed plates.

[0013] Preferably, the elastic support counting mechanism includes a second slider fixedly mounted on the top and bottom of the control box respectively, a plurality of third slide grooves are opened on the rotating frame, and the second slider is located in the corresponding third slide groove, a second guide column is fixedly connected in the third slide groove, the second guide column passes through the second slider, a compression spring is sleeved on the outside of the second guide column, and the two ends of the compression spring are respectively fixedly connected to the second slider and the inner wall of the third slide groove, a fixed column is fixedly connected in the terminal crimping box, the fixed column passes through the rotating frame, an RFID tag is fixedly connected to the side of the control box facing the fixed column, an RFID reader compatible with the RFID tag is fixedly installed on the fixed column, at least one support column is fixedly connected to the side of the control box facing the fixed column, and a counting unit is installed on the fixed column.

[0014] Preferably, the counting unit comprises a contact switch fixedly mounted on a fixed column, a pressing column adapted to the contact switch is fixedly connected to a side of the control box facing the fixed column, and the contact switch is connected to the hydraulic telescopic rod by electrical signals.

[0015] Preferably, the adjustment locking member includes a third rotating shaft fixedly installed on the top of the rotating frame, the top end of the third rotating shaft is fixedly connected to a fixed seat located above the terminal crimping box, and the third rotating shaft and the terminal crimping box are rotatably connected, a top plate is provided above the fixed seat, a plurality of positioning columns are fixedly connected to the bottom of the top plate, the positioning columns pass through the fixed seat, the outer sleeve of the positioning column is provided with a third tension spring, the two ends of the third tension spring are respectively fixedly connected to the fixed seat and the top plate, the bottom end of the positioning column is provided with a positioning sleeve located below the fixed seat, the positioning sleeve is fixedly connected to the top of the terminal crimping box, and the number of the positioning sleeves and the control box are consistent.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The staff inserts the terminal with the cable into the terminal crimping box through the feeding tube, the terminal abuts against the outer wall of the control box, the control box moves, and the elastic support counting mechanism elastically supports the terminal. The two crimping dies located at the crimping station are respectively located above and below the terminal. The two crimping dies located at the crimping station are driven by the pressing structure to move closer, and the terminal is crimped by the two crimping dies. When the crimping is completed, the pressing structure no longer applies pressure to the crimping dies, and the elastic reset member drives the two crimping dies to reset to the initial position. The staff pulls the crimped terminal out of the terminal crimping box, and the elastic support counting mechanism drives the control box to reset to the initial position relative to the rotating frame, and counts the number of times the control box moves. According to actual needs, crimping dies of different specifications can be switched to facilitate crimping the terminal into a specified shape. At the same time, the number of times the crimping dies are used can be counted, and the life of the crimping dies can be understood in real time to avoid batches of defective products and take precautions before they happen. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0019] In the attached picture:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure inside the terminal crimping box of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the pressing structure of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the driving member of the present invention;

[0024] Figure 5 It is a structural schematic diagram of the control box of the present invention;

[0025] Figure 6 It is a structural schematic diagram of the crimping die of the present invention;

[0026] Figure 7 It is a structural schematic diagram of the movable seat of the present invention;

[0027] Figure 8 It is a structural schematic diagram of the rotating frame of the present invention;

[0028] Fig. 9 It is a schematic diagram of the structure of the positioning column and the fixing seat separated from each other according to the present invention.

[0029] In the figure: 1, terminal crimping box; 2, feed pipe; 3, disassembly hole; 4, rotating frame; 5, control box; 6, crimping die; 7, mounting block; 8, movable seat; 9, first guide column; 10, first tension spring; 11, first rotating shaft; 12, cam; 13, first supporting part; 14, first damping plate; 15, connecting shaft; 16, second damping plate; 17, second supporting part; 18, gear; 19, hydraulic telescopic rod; 20, movable plate; 21, tooth plate; 22, first slider; 23, first slide groove; 24, limit groove; 25, prism; 27, movable block; 28, first Second tension spring; 29, movable frame; 30, second slide groove; 31, bidirectional screw rod; 32, second rotating shaft; 33, motor; 34, worm; 35, worm wheel; 36, second slider; 37, third slide groove; 38, second guide column; 39, compression spring; 40, support column; 41, fixed column; 42, pressing column; 43, contact switch; 44, RFID reader; 45, RFID tag; 46, third rotating shaft; 47, fixed seat; 48, top plate; 49, positioning column; 50, third tension spring; 51, positioning sleeve; 52, stop block; 53, rectangular hole. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0031] Embodiment 1, by Figure 1 and Figure 2The present invention comprises a terminal crimping box 1, a feeding tube 2 is arranged on the side wall of the terminal crimping box 1, a rotating frame 4 is arranged in the terminal crimping box 1, the terminal crimping box 1 is equipped with an adjustment locking part for adjusting the position of the rotating frame 4, a plurality of control boxes 5 are arranged on the rotating frame 4, the rotating frame 4 is equipped with an elastic support counting mechanism adapted to the control box 5, two crimping dies 6 are arranged on the control box 5, the control box 5 is equipped with an elastic reset member adapted to the crimping dies 6, the terminal crimping box 1 is equipped with a pressing structure for driving the two crimping dies 6 located at the crimping station to move close to each other; the staff inserts the terminal with the cable into the terminal crimping box 1 through the feeding tube 2, the terminal abuts against the outer wall of the control box 5, the control box 5 moves, the elastic support counting mechanism elastically supports the terminal, and the two crimping dies located at the crimping station are moved. The tools 6 are respectively located above and below the terminals, and the pressing structure drives the two crimping dies 6 located at the crimping station to move closer to each other, and the two crimping dies 6 are used to crimp the terminals. After the crimping is completed, the pressing structure no longer applies pressure to the crimping dies 6, and the elastic reset member drives the two crimping dies 6 to reset to the initial position. The staff draws the crimped terminals out of the terminal crimping box 1, and the elastic support counting mechanism drives the control box 5 to reset to the initial position relative to the rotating frame 4, and counts the number of times the control box 5 moves. According to actual needs, crimping dies 6 of different specifications can be switched to facilitate crimping the terminals into specified shapes. At the same time, the number of times the crimping dies 6 are used can be counted, and the service life of the crimping dies 6 can be understood in real time to avoid batches of defective products and take precautions before they occur.

[0032] Embodiment 2, based on embodiment 1, Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7The elastic reset member includes mounting blocks 7 symmetrically arranged on both sides of the crimping die 6, and the mounting blocks 7 are equipped with a disassembly unit adapted to the crimping die 6. Four rectangular holes 53 are opened on the inner wall of the control box 5, and the mounting blocks 7 pass through the corresponding rectangular holes 53. Two movable seats 8 are arranged in the control box 5, and the mounting blocks 7 located on both sides of the same crimping die 6 are fixedly connected to the same movable seat 8. Two first guide columns 9 are fixedly connected in the control box 5, and the first guide columns 9 pass through the two movable seats 8. The outer sleeve of the first guide column 9 is provided with two The first tension spring 10 is provided, and two adjacent first tension springs 10 are respectively located on the side away from the two movable seats 8. The two ends of the first tension spring 10 are respectively fixedly connected to the inner wall of the control box 5 and the movable seat 8. The disassembly unit includes a first slider 22 respectively fixedly installed on both sides of the crimping die 6. The mounting block 7 is provided with a first slide groove 23, and the first slider 22 is located in the corresponding first slide groove 23. The first slider 22 is provided with a limiting groove 24, and a prism 25 is provided in the limiting groove 24. The prism 25 penetrates the mounting block 7, and the prism 25 is far away from the mounting block 7. A movable block 27 is fixedly connected to one end of the first slider 22, a second tension spring 28 is sleeved on the outside of the prism 25, and the two ends of the second tension spring 28 are respectively fixedly connected to the movable block 27 and the mounting block 7, a disassembly hole 3 adapted to the crimping die 6 is provided on the inner wall of the terminal crimping box 1, two movable frames 29 are provided in the terminal crimping box 1, and a second slide groove 30 adapted to the movable frame 29 is provided on the movable block 27, and two bidirectional screw rods 31 are rotatably connected in the terminal crimping box 1, and the bidirectional screw rods 31 pass through the two movable frames 29, and the movable frames The connection mode of 29 and the bidirectional screw rod 31 is threaded connection. A driving member for driving the two bidirectional screw rods 31 to rotate is installed in the terminal crimping box 1. The driving member includes a motor 33 fixedly installed in the terminal crimping box 1. The output end of the motor 33 is fixedly connected to a second rotating shaft 32. One end of the second rotating shaft 32 away from the motor 33 is rotatably connected to the inner wall of the terminal crimping box 1. The outer fixed sleeve of the second rotating shaft 32 is provided with two worms 34. The outer fixed sleeve of the bidirectional screw rod 31 is provided with a worm wheel 35, and the worm wheel 35 is meshed with the corresponding worm 34.

[0033] When the pressing structure drives the two crimping dies 6 located at the crimping station to move closer, the crimping dies 6 drive the mounting block 7 and the movable seat 8 to move through the first slider 22, and the two movable seats 8 move closer, and the first tension spring 10 is in a stretched state. When the pressing structure no longer applies pressure to the crimping die 6, the first tension spring 10 drives the movable seat 8 to move in the opposite direction to the initial position, so that the crimping die 6 can be reset to the initial position relative to the control box 5. When the service life of the crimping die 6 is reached, the position of the rotating frame 4 is adjusted by adjusting the locking piece, and the rotating frame 4 drives the control box 5 to rotate, so that the two crimping dies 6 that have reached their service life move to the disassembly and assembly station, and the two crimping dies 6 located at the disassembly and assembly station are located on one side of the disassembly and assembly hole 3. At the same time, the four movable blocks 27 located at the disassembly and assembly station move to the preset position, and the movable frame 29 slides into the corresponding second slide groove 30, and the second rotating shaft 32 and the worm 34 are driven to rotate by the motor 33, and the worm 34 drives the two bidirectional screw rods through the worm gear 35 31 rotates synchronously, and the bidirectional screw rod 31 can drive the two movable frames 29 to move away from each other, so that the movable frame 29 pushes the movable block 27 and the prism 25 to slide relative to the mounting block 7, and the second tension spring 28 is in a stretched state. When the end of the prism 25 disengages from the corresponding limiting groove 24, the limitation on the position of the first slider 22 is released, and the motor 33 is turned off. The staff drives the crimping mold 6 to move, and the first slider 22 disengages from the first slide groove 23 until the crimping mold 6 is pulled out of the terminal crimping box 1 through the disassembly hole 3. Similarly, the staff puts two new crimping molds 6 into the terminal crimping box 1 through the disassembly hole 3, and the first slider 22 on the crimping mold 6 slides into the first slide groove 23, and the second rotating shaft 32 is driven by the motor 33 to rotate in the opposite direction, so that the movable frame 29 is reset to the initial height, and the second tension spring 28 drives the movable block 27 and the prism 25 to move to the initial height, and the end of the prism 25 is inserted into the corresponding limiting groove 24 again, and the disassembly and assembly of the crimping mold 6 can be completed.

[0034] Embodiment 3, based on embodiment 1, Figure 1 , Figure 2 and Figure 3The pressing structure includes two first rotating shafts 11 located in the terminal crimping box 1, the outer fixed sleeve of the first rotating shaft 11 is provided with a cam 12, and the two crimping dies 6 located at the crimping station are located between the two cams 12, the outer rotating sleeve of the first rotating shaft 11 is provided with a first supporting portion 13, the first supporting portion 13 is fixedly connected to the inner wall of the terminal crimping box 1, the terminal crimping box 1 is equipped with a damping rotator adapted to the first rotating shaft 11, two stop blocks 52 are fixedly connected to the inner wall of the terminal crimping box 1, and the two stop blocks 52 are respectively in contact with the two cams 12, the damping rotator includes a first damping disk 14 fixedly installed at both ends of the first rotating shaft 11, A second damping disc 16 is provided on one side of the first damping disc 14 away from the first rotating shaft 11, and a connecting shaft 15 is fixedly connected to one side of the second damping disc 16 away from the first damping disc 14, and a second supporting portion 17 is provided on the outer rotating sleeve of the connecting shaft 15, and the second supporting portion 17 is fixedly connected to the inner wall of the terminal crimping box 1, and a gear 18 is provided on the outer fixed sleeve of the connecting shaft 15, and the terminal crimping box 1 is fixedly installed with two hydraulic telescopic rods 19, and the telescopic ends of the hydraulic telescopic rods 19 are fixedly connected to a movable plate 20 located in the terminal crimping box 1, and the top and bottom of the movable plate 20 are respectively fixedly connected to toothed plates 21, and the gear 18 is meshed with the corresponding toothed plates 21;

[0035] When it is necessary to press the two crimping dies 6 located at the crimping station, the movable plate 20 and the toothed plate 21 are driven to move by the hydraulic telescopic rod 19, and the toothed plate 21 drives the connecting shaft 15 and the second damping plate 16 to rotate through the gear 18, and the second damping plate 16 drives the first damping plate 14, the first rotating shaft 11 and the cam 12 to rotate through the friction force, and the cam 12 can push the two crimping dies 6 located at the crimping station to move closer, and when the two crimping dies 6 are closed together, the terminals are crimped by the two crimping dies 6, and with the continuous movement of the movable plate 20 and the toothed plate 21, the second damping plate 16 cannot drive the first damping plate 14, the first rotating shaft 11 and the cam 12 through the friction force. The damping plate 14 and the first rotating shaft 11 rotate to ensure that the first rotating shaft 11 and the cam 12 automatically stop after rotating to the preset position. When the crimping is completed, the movable plate 20 is driven to rotate in the opposite direction by the hydraulic telescopic rod 19. The second damping plate 16 can drive the first damping plate 14 to rotate in the opposite direction through friction. The cam 12 no longer applies pressure to the crimping mold 6. When the cam 12 contacts the stop block 52, the cam 12 is reset to the initial position. As the hydraulic telescopic rod 19 drives the movable plate 20 to continue to move, the second damping plate 16 is again unable to drive the first damping plate 14 to rotate synchronously through friction, ensuring that the cam 12 automatically stops after resetting to the initial position.

[0036] Embodiment 4, based on embodiment 3, Figure 1 , Figure 2 , Figure 5 , Figure 8 and Fig. 9It is given that the elastic support counting mechanism includes a second slider 36 fixedly installed on the top and bottom of the control box 5 respectively, a plurality of third slide grooves 37 are opened on the rotating frame 4, and the second slider 36 is located in the corresponding third slide groove 37, a second guide column 38 is fixedly connected in the third slide groove 37, the second guide column 38 passes through the second slider 36, a compression spring 39 is sleeved on the outside of the second guide column 38, and the two ends of the compression spring 39 are respectively fixedly connected to the second slider 36 and the inner wall of the third slide groove 37, a fixed column 41 is fixedly connected in the terminal crimping box 1, the fixed column 41 passes through the rotating frame 4, an RFID tag 45 is fixedly connected to the side of the control box 5 facing the fixed column 41, and an RFID reader 44 compatible with the RFID tag 45 is fixedly installed on the fixed column 41, at least one support column 40 is fixedly connected to the side of the control box 5 facing the fixed column 41, and a counting unit is installed on the fixed column 41, and the counting unit includes a fixed column 41 fixedly installed on A contact switch 43 on the fixed column 41, a pressing column 42 adapted to the contact switch 43 is fixedly connected to one side of the control box 5 facing the fixed column 41, and the contact switch 43 is connected to the hydraulic telescopic rod 19 by electrical signals, and the adjustment locking member includes a third rotating shaft 46 fixedly installed on the top of the rotating frame 4, and the top end of the third rotating shaft 46 is fixedly connected to a fixed seat 47 located above the terminal crimping box 1, and the third rotating shaft 46 is rotatably connected to the terminal crimping box 1, and a top plate 48 is provided above the fixed seat 47, and a plurality of positioning columns 49 are fixedly connected to the bottom of the top plate 48, and the positioning columns 49 penetrate the fixed seat 47, and the outer sleeve of the positioning columns 49 is provided with a third tension spring 50, and the two ends of the third tension spring 50 are respectively fixedly connected to the fixed seat 47 and the top plate 48, and the bottom end of the positioning column 49 is provided with a positioning sleeve 51 located below the fixed seat 47, and the positioning sleeve 51 is fixedly connected to the top of the terminal crimping box 1, and the number of the positioning sleeves 51 and the control box 5 is consistent;

[0037] When the terminal passes through the feed tube 2 and the terminal is pressed on the outer wall of the control box 5, the terminal pushes the control box 5 and the second slider 36 to move, the compression spring 39 is in a compressed state, and the control box 5 drives the pressing column 42 and the support column 40 to move synchronously, the pressing column 42 presses on the contact switch 43, and at the same time, the end of the support column 40 presses on the fixed column 41, the control box 5 stops moving, and the contact switch 43 controls the hydraulic telescopic rod 19 to start, so that the two crimping dies 6 can be moved closer to each other. When the crimping is completed, the two crimping dies 6 located at the crimping station are reset to the initial position, and the staff drives the terminal to be pulled out of the terminal crimping box 1. The compression spring 39 pushes the second slider 36 and the control box 5 to reset to the initial position, and the pressing column 42 no longer presses the contact switch 43. The information of the RFID tag 45 is read by the RFID reader 44, and it can be known that The two crimping dies 6 on which control box 5 are working, and the service life of the crimping dies 6 can be timely understood according to the number of times the contact switch 43 is pressed; the staff drives the top plate 48 to move upward, the bottom end of the positioning column 49 disengages from the corresponding positioning sleeve 51, and the third tension spring 50 is in a stretched state. The staff drives the top plate 48 to rotate, and the top plate 48 drives the third rotating shaft 46 and the rotating frame 4 to rotate through the positioning column 49 and the fixing seat 47. When the rotating frame 4 does not need to rotate, the staff releases the top plate 48, and the third tension spring 50 drives the top plate 48 and the positioning column 49 to move downward, and the bottom end of the positioning column 49 is inserted into the corresponding positioning sleeve 51, and the positioning column 49 and the fixing seat 47 no longer rotate relative to the positioning sleeve 51 and the terminal crimping box 1, so that the rotating frame 4 and the third rotating shaft 46 adjusted in position can be fixed to complete the adjustment of the position of the rotating frame 4.

[0038] Working principle: During operation, the rotating frame 4 is driven to rotate by adjusting the locking piece, and the rotating frame 4 drives the control box 5 and the crimping die 6 to rotate, so that the two crimping dies 6 to be used are rotated to the crimping station. When the positions of the rotating frame 4 and the crimping die 6 are adjusted, the rotating frame 4 at the adjusted position is locked and fixed by adjusting the locking piece. The staff inserts the terminal with the cable into the terminal crimping box 1 through the feeding tube 2. The terminal abuts against the outer wall of the control box 5, and the control box 5 moves. The elastic support counting mechanism elastically supports the terminal. The two crimping dies 6 located at the crimping station are respectively located above and below the terminal. The two crimping dies 6 located at the crimping station are driven to rotate by the pressing structure. The two crimping dies 6 are moved closer to each other, and the terminals are crimped by the two crimping dies 6. When the crimping is completed, the pressing structure no longer applies pressure to the crimping dies 6, and the elastic reset member drives the two crimping dies 6 to reset to the initial position. The staff member draws the crimped terminals out of the terminal crimping box 1, and the elastic support counting mechanism drives the control box 5 to reset to the initial position relative to the rotating frame 4, and counts the number of times the control box 5 moves. According to actual needs, crimping dies 6 of different specifications can be switched to facilitate crimping the terminals into specified shapes. At the same time, the number of times the crimping dies 6 are used can be counted, and the service life of the crimping dies 6 can be understood in real time to avoid batches of defective products and take preventive measures.

[0039] When the pressing structure drives the two crimping dies 6 located at the crimping station to move closer, the crimping dies 6 drive the mounting block 7 and the movable seat 8 to move through the first slider 22, and the two movable seats 8 move closer, and the first tension spring 10 is in a stretched state. When the pressing structure no longer applies pressure to the crimping die 6, the first tension spring 10 drives the movable seat 8 to move in the opposite direction to the initial position, so that the crimping die 6 can be reset to the initial position relative to the control box 5. When the service life of the crimping die 6 is reached, the position of the rotating frame 4 is adjusted by adjusting the locking piece, and the rotating frame 4 drives the control box 5 to rotate, so that the two crimping dies 6 that have reached their service life move to the disassembly and assembly station, and the two crimping dies 6 located at the disassembly and assembly station are located on one side of the disassembly and assembly hole 3. At the same time, the four movable blocks 27 located at the disassembly and assembly station move to the preset position, and the movable frame 29 slides into the corresponding second slide groove 30, and the second rotating shaft 32 and the worm 34 are driven to rotate by the motor 33, and the worm 34 drives the two bidirectional screw rods through the worm gear 35 31 rotates synchronously, and the bidirectional screw rod 31 can drive the two movable frames 29 to move away from each other, so that the movable frame 29 pushes the movable block 27 and the prism 25 to slide relative to the mounting block 7, and the second tension spring 28 is in a tensioned state. When the end of the prism 25 disengages from the corresponding limiting groove 24, the limitation on the position of the first slider 22 is released, and the motor 33 is turned off. The staff drives the crimping mold 6 to move, and the first slider 22 disengages from the first slide groove 23 until the crimping mold 6 is pulled out of the terminal crimping box 1 through the disassembly hole 3. Similarly, the staff puts two new crimping molds 6 into the terminal crimping box 1 through the disassembly hole 3, and the first slider 22 on the crimping mold 6 slides into the first slide groove 23, and the second rotating shaft 32 is driven by the motor 33 to rotate in the opposite direction, so that the movable frame 29 is reset to the initial height, and the second tension spring 28 drives the movable block 27 and the prism 25 to move to the initial height, and the end of the prism 25 is inserted into the corresponding limiting groove 24 again, and the disassembly and assembly of the crimping mold 6 can be completed.

[0040] When it is necessary to press the two crimping dies 6 located at the crimping station, the movable plate 20 and the toothed plate 21 are driven to move by the hydraulic telescopic rod 19, and the toothed plate 21 drives the connecting shaft 15 and the second damping plate 16 to rotate through the gear 18, and the second damping plate 16 drives the first damping plate 14, the first rotating shaft 11 and the cam 12 to rotate through the friction force, and the cam 12 can push the two crimping dies 6 located at the crimping station to move closer, and when the two crimping dies 6 are closed together, the terminals are crimped by the two crimping dies 6, and with the continuous movement of the movable plate 20 and the toothed plate 21, the second damping plate 16 cannot drive the first damping plate 14, the first rotating shaft 11 and the cam 12 through the friction force. The damping disc 14 and the first rotating shaft 11 rotate to ensure that the first rotating shaft 11 and the cam 12 automatically stop after rotating to the preset position. When the crimping is completed, the movable plate 20 is driven to rotate in the opposite direction by the hydraulic telescopic rod 19, and the second damping disc 16 can drive the first damping disc 14 to rotate in the opposite direction by friction. The cam 12 no longer applies pressure to the crimping die 6. When the cam 12 contacts the stop block 52, the cam 12 is reset to the initial position. As the hydraulic telescopic rod 19 drives the movable plate 20 to continue to move, the second damping disc 16 is no longer able to drive the first damping disc 14 to rotate synchronously by friction, ensuring that the cam 12 automatically stops after resetting to the initial position.

[0041] When the terminal passes through the feed tube 2 and the terminal is pressed on the outer wall of the control box 5, the terminal pushes the control box 5 and the second slider 36 to move, the compression spring 39 is in a compressed state, and the control box 5 drives the pressing column 42 and the support column 40 to move synchronously, the pressing column 42 presses on the contact switch 43, and at the same time, the end of the support column 40 presses on the fixed column 41, the control box 5 stops moving, and the contact switch 43 controls the hydraulic telescopic rod 19 to start, so that the two crimping dies 6 can be moved closer to each other. When the crimping is completed, the two crimping dies 6 located at the crimping station are reset to the initial position, and the staff drives the terminal to be pulled out of the terminal crimping box 1. The compression spring 39 pushes the second slider 36 and the control box 5 to reset to the initial position, and the pressing column 42 no longer presses the contact switch 43. The information of the RFID tag 45 is read by the RFID reader 44, and it can be known that The two crimping dies 6 on which control box 5 are working, and the service life of the crimping dies 6 can be timely understood according to the number of times the contact switch 43 is pressed; the staff drives the top plate 48 to move upward, the bottom end of the positioning column 49 disengages from the corresponding positioning sleeve 51, and the third tension spring 50 is in a stretched state. The staff drives the top plate 48 to rotate, and the top plate 48 drives the third rotating shaft 46 and the rotating frame 4 to rotate through the positioning column 49 and the fixing seat 47. When the rotating frame 4 does not need to rotate, the staff releases the top plate 48, and the third tension spring 50 drives the top plate 48 and the positioning column 49 to move downward, and the bottom end of the positioning column 49 is inserted into the corresponding positioning sleeve 51, and the positioning column 49 and the fixing seat 47 no longer rotate relative to the positioning sleeve 51 and the terminal crimping box 1, so that the rotating frame 4 and the third rotating shaft 46 adjusted in position can be fixed to complete the adjustment of the position of the rotating frame 4.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A terminal crimping device with a counting function, comprising a terminal crimping box (1), characterized in that: A feeding pipe (2) is provided on the side wall of the terminal crimping box (1), a rotating frame (4) is provided inside the terminal crimping box (1), an adjusting locking member for adjusting the position of the rotating frame (4) is installed on the terminal crimping box (1), a plurality of control boxes (5) are provided on the rotating frame (4), an elastic supporting counting mechanism matched with the control box (5) is installed on the rotating frame (4), two crimping dies (6) are provided on the control box (5), an elastic reset member matched with the crimping dies (6) is installed on the control box (5), and a pressing structure for driving two crimping dies (6) located at the crimping station to move closer to each other is installed in the terminal crimping box (1).

2. A terminal crimping device with a counting function according to claim 1, characterized in that: The elastic reset member comprises mounting blocks (7) symmetrically arranged on both sides of the crimping die (6), the mounting blocks (7) being equipped with a disassembly and assembly unit adapted to the crimping die (6), four rectangular holes (53) being opened on the inner wall of the control box (5), the mounting blocks (7) penetrating the corresponding rectangular holes (53), two movable seats (8) being arranged in the control box (5), and the mounting blocks (7) located on both sides of the same crimping die (6) being fixedly connected to the same movable seat (8), two first guide columns (9) being fixedly connected in the control box (5), the first guide columns (9) penetrating the two movable seats (8), two first tension springs (10) being sleeved on the outside of the first guide columns (9), and two adjacent first tension springs (10) being respectively located on the side away from the two movable seats (8), and two ends of the first tension spring (10) being respectively fixedly connected to the inner wall of the control box (5) and the movable seat (8).

3. A terminal crimping device with a counting function according to claim 2, characterized in that: The disassembly and assembly unit comprises a first slide block (22) respectively fixedly mounted on both sides of the crimping die (6); a first slide groove (23) is provided on the mounting block (7), and the first slide block (22) is located in the corresponding first slide groove (23); a limiting groove (24) is provided on the first slide block (22), a prism (25) is provided in the limiting groove (24), the prism (25) passes through the mounting block (7), and one end of the prism (25) away from the first slide block (22) is fixedly connected to a movable block (27); a second tension spring (28) is sleeved on the outside of the prism (25), and two ends of the second tension spring (28) are respectively fixedly connected to the movable block (27) and the mounting block (7); and a disassembly and assembly hole (3) adapted to the crimping die (6) is provided on the inner wall of the terminal crimping box (1).

4. A terminal crimping device with a counting function according to claim 3, characterized in that: The terminal crimping box (1) is provided with two movable frames (29), a second slide groove (30) adapted to the movable frames (29) is provided on the movable block (27), two bidirectional screw rods (31) are rotatably connected in the terminal crimping box (1), the bidirectional screw rods (31) penetrate the two movable frames (29), the movable frames (29) and the bidirectional screw rods (31) are connected in a threaded manner, and a driving member for driving the two bidirectional screw rods (31) to rotate is installed in the terminal crimping box (1).

5. A terminal crimping device with a counting function according to claim 4, characterized in that: The driving member comprises a motor (33) fixedly mounted in the terminal crimping box (1); the output end of the motor (33) is fixedly connected to a second rotating shaft (32); one end of the second rotating shaft (32) away from the motor (33) is rotatably connected to the inner wall of the terminal crimping box (1); an external fixed sleeve of the second rotating shaft (32) is provided with two worms (34); an external fixed sleeve of the bidirectional lead screw (31) is provided with a worm wheel (35); and the worm wheel (35) is meshed with the corresponding worm wheel (34).

6. The terminal crimping device with counting function according to claim 1, characterized in that: The pressing structure comprises two first rotating shafts (11) located in the terminal crimping box (1), the outer fixed sleeve of the first rotating shaft (11) is provided with a cam (12), and the two crimping dies (6) located at the crimping station are located between the two cams (12), the outer rotating sleeve of the first rotating shaft (11) is provided with a first supporting portion (13), the first supporting portion (13) is fixedly connected to the inner wall of the terminal crimping box (1), the terminal crimping box (1) is equipped with a damping rotator adapted to the first rotating shaft (11), and two stop blocks (52) are fixedly connected to the inner wall of the terminal crimping box (1), and the two stop blocks (52) are respectively in contact with the two cams (12).

7. A terminal crimping device with a counting function according to claim 6, characterized in that: The damping rotator comprises a first damping disc (14) fixedly mounted on both ends of a first rotating shaft (11); a second damping disc (16) is contacted on a side of the first damping disc (14) away from the first rotating shaft (11); a connecting shaft (15) is fixedly connected to a side of the second damping disc (16) away from the first damping disc (14); a second supporting portion (17) is provided on an external rotating sleeve of the connecting shaft (15); and the second supporting portion (17) is fixedly connected to an inner wall of a terminal crimping box (1); a gear (18) is provided on an external fixed sleeve of the connecting shaft (15); two hydraulic telescopic rods (19) are fixedly mounted on the terminal crimping box (1); the telescopic ends of the hydraulic telescopic rods (19) are fixedly connected to a movable plate (20) located in the terminal crimping box (1); the top and bottom of the movable plate (20) are respectively fixedly connected to toothed plates (21); and the gear (18) and the corresponding toothed plates (21) are meshed.

8. The terminal crimping device with counting function according to claim 7, characterized in that: The elastic support counting mechanism comprises a second slider (36) fixedly mounted on the top and bottom of the control box (5), a plurality of third slide grooves (37) are provided on the rotating frame (4), and the second slider (36) is located in the corresponding third slide grooves (37), a second guide column (38) is fixedly connected in the third slide groove (37), the second guide column (38) passes through the second slider (36), a compression spring (39) is sleeved on the outside of the second guide column (38), and the two ends of the compression spring (39) are respectively connected to the second slider (36) The terminal crimping box (1) is fixedly connected to the inner wall of the third slide groove (37); a fixed column (41) is fixedly connected inside the terminal crimping box (1); the fixed column (41) passes through the rotating frame (4); an RFID tag (45) is fixedly connected to the side of the control box (5) facing the fixed column (41); an RFID reader (44) compatible with the RFID tag (45) is fixedly installed on the fixed column (41); at least one supporting column (40) is fixedly connected to the side of the control box (5) facing the fixed column (41); and a counting unit is installed on the fixed column (41).

9. The terminal crimping device with counting function according to claim 8, characterized in that: The counting unit comprises a contact switch (43) fixedly mounted on a fixed column (41); a pressing column (42) adapted to the contact switch (43) is fixedly connected to a side of the control box (5) facing the fixed column (41); and the contact switch (43) is connected to the hydraulic telescopic rod (19) via an electrical signal.

10. The terminal crimping device with counting function according to claim 1, characterized in that: The adjustment locking member comprises a third rotating shaft (46) fixedly mounted on the top of the rotating frame (4); the top end of the third rotating shaft (46) is fixedly connected to a fixed seat (47) located above the terminal crimping box (1); and the third rotating shaft (46) and the terminal crimping box (1) are rotatably connected; a top plate (48) is provided above the fixed seat (47); a plurality of positioning columns (49) are fixedly connected to the bottom of the top plate (48); the positioning columns (49) penetrate the fixed seat (47); a third tension spring (50) is sleeved on the outside of the positioning columns (49); two ends of the third tension spring (50) are respectively fixedly connected to the fixed seat (47) and the top plate (48); the bottom end of the positioning column (49) is sleeved with a positioning sleeve (51) located below the fixed seat (47); the positioning sleeve (51) is fixedly connected to the top of the terminal crimping box (1); and the number of the positioning sleeves (51) and the control box (5) is the same.