Seasoning granulating device and method for high-viscosity materials

Abstract

The seasoning granulating device comprises a mounting frame and a driving mechanism, a base is arranged on the mounting frame, a charging barrel is arranged on the base, and a granulating net mechanism is arranged between the charging barrel and the base; a granulating rotor is arranged at the bottom of the charging barrel; a plurality of crescent rotating blocks are annularly and uniformly distributed on the side wall of the granulation rotor, and an extrusion cavity is formed between every two adjacent crescent rotating blocks; a slope part is arranged on the steering side of the crescent rotating block; a granulating plate is arranged on the outer side of the crescent rotating block; a mounting cylinder seat is further arranged at the upper end of the granulating rotor, a plurality of stirring rollers are annularly arranged on the side wall of the mounting cylinder seat, and stirring blades are fixedly connected to the two sides of each stirring roller; and an angle adjusting mechanism is arranged in the mounting cylinder seat. The stirring angle and the stirring torque can be adjusted according to the viscosity in the material mixing process, the energy consumption is reduced, and heat is reduced.

Description

Technical Field

[0001] The invention relates to a seasoning granulating device and method for high-viscosity materials, belonging to the technical field of granulators. Background Art

[0002] Granulator is a common equipment in the food production process, especially in condiment enterprises, it is widely used. For this reason, the industry has developed related equipment, such as the Chinese utility model patent with the authorization announcement number CN213894200U, which discloses a seasoning feeding mechanism and a granulator, and specifically discloses a base, a spiral conveying mechanism and an anti-blocking and efficiency-enhancing mechanism. The spiral conveying mechanism includes a conveying cylinder, a feeding bin, a first motor and a spiral auger. The anti-blocking and efficiency-enhancing mechanism includes a bracket, a second motor, a temporary storage box, a vertical auger, a connecting rod, a support rod and a scraper. The bracket is fixedly connected to the top surface of the base, the temporary storage box is fixedly connected to the top of the bracket, the second motor is fixedly connected to the top of the bracket, the second motor output end is fixedly connected to the top of the vertical auger, and the granulator body is fixedly connected to the top surface of the base. This scheme can remove the semi-finished products adhered to the inner wall of the feeding mechanism, avoid clogging and agglomeration of the feeding, make the feeding continuous, and increase the efficiency of chicken essence granulation. However, in the current industry, in order to reduce the amount of salt added to seasonings and avoid adding crystalline ingredients such as monosodium glutamate and sugar during the production process, other natural fermentation products are often used as substitutes. However, since these natural fermentation products have a large amount of powder and a high content of sticky substances, they are difficult to granulate. At the same time, during the granulation process, the material will be accompanied by extrusion, shearing, and friction, resulting in higher and higher temperatures, and its viscosity will gradually increase, resulting in the problem of being unable to granulate continuously. Summary of the invention

[0003] The object of the present invention is to provide a seasoning granulation device and method for highly viscous materials. The present invention can adjust the stirring angle and stirring torque according to the viscosity of the materials during mixing, reduce energy consumption, and reduce heat generation. In addition, the present invention can also achieve material cooling, thereby ensuring the continuity of granulation.

[0004] The technical solution of the present invention is as follows: a seasoning granulating device for high-viscosity materials comprises a mounting frame, a driving mechanism is arranged on one side of the mounting frame, a base is arranged on the mounting frame, a barrel is arranged on the base, and a granulating net mechanism is arranged between the barrel and the base; a granulating rotor is arranged at the bottom of the barrel, and the lower end of the granulating rotor passes through the base and is connected with the output end of the driving mechanism; a plurality of crescent-shaped rotating blocks are evenly distributed on the side wall of the granulating rotor in an annular manner, and an extrusion chamber is formed between adjacent crescent-shaped rotating blocks; a slope is arranged on the turning side of the crescent-shaped rotating block; a granulating plate is arranged on the outer side of the crescent-shaped rotating block, and the granulating plate is arranged on the inner side of the granulating net mechanism; a mounting barrel seat is also arranged on the upper end of the granulating rotor, and a plurality of stirring rollers are arranged in an annular manner on the side wall of the mounting barrel seat, and stirring blades are fixedly connected on both sides of the stirring roller; an angle adjustment mechanism is arranged inside the mounting barrel seat, and the angle adjustment mechanism is connected to the inner end of the stirring roller.

[0005] The above-mentioned seasoning granulating device for high-viscosity materials, the angle adjustment mechanism includes a first motor arranged in the granulating rotor, the output end of the first motor penetrates into the interior of the mounting cylinder seat and is connected to a first bevel gear; a plurality of bearing seats are arranged in the mounting cylinder seat, and the bearing seats correspond to the stirring roller; a transmission shaft is rotatably connected to the bearing seat, a second bevel gear is arranged at one end of the transmission shaft, and the second bevel gear is connected to the first bevel gear and is externally meshed; a third bevel gear is arranged at the other end of the transmission shaft; a plurality of fourth bevel gears are rotatably connected in the mounting cylinder seat, and the fourth bevel gear is connected to the third bevel gear and is externally meshed; the inner end of the stirring roller is connected to a fifth bevel gear, and the fifth bevel gear is connected to the fourth bevel gear and is externally meshed.

[0006] In the above-mentioned seasoning granulating device for high-viscosity materials, the angle adjustment mechanism also includes a limiting rod fixedly connected to the left and right sides of the inner end of the stirring roller and a limiting block arranged on the upper and lower sides of the inner end of the stirring roller.

[0007] The aforementioned seasoning granulating device for high-viscosity materials, the barrel is provided with a spray mechanism, the spray mechanism includes a plurality of first water pipes horizontally arranged in the barrel, the lower end of the first water pipe is provided with a plurality of spray heads distributed linearly, the spray section of the spray head is arranged downward and located in the barrel; the end of the first water pipe passes through the barrel and is connected to a second water pipe, the second water pipe is provided with a spray water inlet.

[0008] The aforementioned seasoning granulating device for high-viscosity materials, the driving mechanism includes a first synchronous wheel arranged at the bottom of the barrel, a rotating shaft arranged on a mounting frame, and a second motor; the top end of the rotating shaft is fixedly connected to the second synchronous wheel and the first conical synchronous wheel, and the first conical synchronous wheel is located below the second synchronous wheel; the second conical synchronous wheel and the lifting plate are slidably connected to the rotating shaft, and the lifting plate is located below the second conical synchronous wheel; the tips of the first conical synchronous wheel and the second conical synchronous wheel are arranged facing each other; a plurality of first cylinders are provided on the mounting frame, and the protruding end of the first cylinder is fixedly connected to the lifting plate; the output end of the second motor is connected to a worm gear reducer, the output end of the worm gear reducer is connected to a third synchronous wheel, and a first synchronous belt is connected between the third synchronous wheel and the second synchronous wheel; a second synchronous belt is provided between the first conical synchronous wheel and the second conical synchronous wheel, and the second synchronous belt is also connected to the first synchronous wheel.

[0009] The aforementioned seasoning granulating device for high-viscosity materials has a mounting seat at the lower part of the base, a second cylinder is provided on the mounting seat, the output end of the second cylinder is connected to a rolling frame, a fourth synchronous wheel is rotatably connected to the rolling frame, and the fourth synchronous wheel is in conflict with the second synchronous belt; a plurality of balls are rollingly connected to the lower end of the second conical synchronous wheel, and the lower end surface of the ball is in contact with the lifting plate.

[0010] The above-mentioned seasoning granulating device for high-viscosity materials is provided with a cooling mechanism in the barrel; the cooling mechanism includes a cooling tube that penetrates into the granulating rotor and the barrel mounting seat, and the cooling tube is provided with a water inlet pipe and a water outlet pipe, and the water inlet pipe and the water outlet pipe are not connected to each other; the granulating rotor, the stirring roller and the stirring blade are hollow inside; the inner side of the granulating rotor is respectively provided with a first water inlet and a first water outlet; the inner end of the stirring roller is respectively provided with a second water inlet and a second water outlet; the water inlet pipe is respectively connected to the first water inlet and the second water inlet; the water outlet pipe is respectively connected to the first water outlet and the second water outlet.

[0011] The above-mentioned seasoning granulating device for high-viscosity materials, the granulating net mechanism includes a first granulating net, the outer side of the first granulating net is rotatably connected to a second granulating net, and the side of the second granulating net is provided with a plurality of rotating handles.

[0012] The granulation method of the seasoning granulation device for the above-mentioned high-viscosity material is as follows: the crushed material is poured from the upper end of the barrel to fall to the granulation rotor and the stirring roller, the granulation net mechanism is closed, and then the drive mechanism is started so that the crescent rotor and the stirring blades stir the material evenly; during the stirring process, the material in the extrusion chamber flows upward due to the slope and is stirred by the stirring blades to ensure that it can be stirred completely and evenly; when the granulation rotor and the stirring roller are difficult to rotate due to excessive viscosity of the material, the inclination angle of the stirring blade is reduced by the angle adjustment mechanism, and the drive mechanism increases the output torque so that the granulation rotor and the stirring roller can rotate normally; after the stirring is completed, the granulation net mechanism is opened, and the crescent rotor extrude the material in the extrusion chamber during the rotation process, and the material is squeezed out of the granulation net mechanism through the granulation plate to complete the granulation.

[0013] In the granulation method of the seasoning granulation device for the above-mentioned high-viscosity material, during the stirring process, the spray mechanism sprays humidification toward the material, and at the same time the cooling mechanism cools the granulation rotor, crescent rotor, stirring roller and stirring blade, thereby cooling the material and reducing the viscosity of the material during the stirring process.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. In the present invention, the granulating rotor and the stirring roller are rotated by the driving mechanism, so that the crescent rotating block and the stirring blades stir the materials; during the stirring process, when the granulating rotor and the stirring roller are difficult to rotate due to excessive viscosity of the material, the inclination angle of the stirring blade is reduced by the angle adjustment mechanism, and the driving mechanism increases the output torque, so that the granulating rotor and the stirring roller can rotate normally. Therefore, the present invention can adjust the stirring angle and stirring torque according to the viscosity of the material during the mixing process, reduce energy consumption, reduce heat generation, and has the advantages of high efficiency and significant effect.

[0016] 2. In the present invention, during the material stirring, the material flows upward due to the slope and contacts the stirring blades, which ensures the full stirring of the material and avoids the problem that the material falls around the granulating rotor due to gravity and the stirring blades cannot stir it, resulting in uneven stirring. The length of the granulation can be controlled by changing the length of the granulating plate extending outward.

[0017] 3. In the present invention, when the inclination angle of the stirring blade needs to be adjusted, the first motor of the angle adjustment mechanism starts to operate, the first motor causes the first bevel gear to rotate, the transmission shaft starts to rotate under the transmission of the first bevel gear and the second bevel gear, and the transmission shaft causes the stirring roller to rotate under the transmission of the third bevel gear, the fourth bevel gear and the fifth bevel gear, so as to adjust the angle of the stirring blade. The inclination angle range of the stirring blade is limited by the limiting rod and the limiting block.

[0018] 4. In the present invention, the driving mechanism can adjust the torque according to the viscosity of the material during mixing to ensure that the granulation rotor and the stirring roller can rotate normally. In conventional transmission, the second motor drives the worm gear reducer to operate, the worm gear reducer rotates the third synchronous wheel, the third synchronous wheel rotates the second synchronous wheel through the first synchronous belt, so that the rotating shaft fixedly connected to the second synchronous wheel rotates, and the rotating shaft rotates the first synchronous wheel through the second synchronous belt between the first conical synchronous wheel and the second conical synchronous wheel, thereby rotating the granulation rotor and the stirring roller. When the viscosity of the material mixture is too large and the speed needs to be reduced to increase the torque, the first cylinder drives the lifting plate to move downward, and the second synchronous belt moves toward the pointed cone of the first conical synchronous wheel and the second conical synchronous wheel during the rotation process, reducing the transmission ratio and achieving the purpose of reducing the speed and increasing the torque; when the viscosity of the material mixture is small and the speed needs to be increased to reduce the torque, the first cylinder drives the lifting plate to move upward, the distance between the first conical synchronous wheel and the second conical synchronous wheel becomes smaller, and the second synchronous belt moves to the first conical synchronous wheel and the second conical synchronous wheel where the diameter of the conical part is larger, thereby improving the transmission ratio and achieving the purpose of increasing the speed and reducing the torque. During the process of adjusting the torque, the tightness of the second synchronous belt will change, and the fourth synchronous wheel will tighten the second synchronous belt through the extension or contraction of the second cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the bottom structure of the present invention;

[0021] Figure 3 It is a structural diagram of the driving mechanism;

[0022] Figure 4 It is a schematic diagram of the structure of the granulating rotor and the stirring roller;

[0023] Figure 5 It is a structural schematic diagram of the angle adjustment mechanism;

[0024] Figure 6 It is a structural schematic diagram of the angle adjustment mechanism;

[0025] Figure 7 It is a schematic diagram of the internal structure of the stirring roller and the stirring blade;

[0026] Figure 8 It is a schematic diagram of the internal structure of the granulating rotor;

[0027] Fig. 9 It is a schematic diagram of the internal structure of the cooling tube.

[0028] The marks in the accompanying drawings are: 1-mounting frame, 2-base, 3-feeding channel, 4-discharging hopper, 5-guardrail, 6-first granulating net, 7-barrel, 8-second granulating net, 9-rotating handle, 10-granulating net mechanism, 101-granulating rotor, 102-mounting barrel seat, 103-stirring roller, 104-slope, 105-stirring blade, 106-granulating plate, 107-crescent rotating block, 108-extrusion chamber, 200-angle adjustment mechanism, 201-first motor, 202-first bevel gear, 203-bearing seat, 204-transmission shaft, 205-second bevel gear, 206-third bevel gear, 207-fourth bevel gear, 208-fifth bevel gear, 209-limiting rod, 210-limiting block, 300-spraying mechanism, 301-first water pipe, 302-spray Mist head, 303-second water pipe, 304-spray water inlet, 400-driving mechanism, 401-first synchronous wheel, 402-second motor, 403-second synchronous wheel, 404-first conical synchronous wheel, 405-second conical synchronous wheel, 406-lifting plate, 407-first cylinder, 408-worm gear reducer, 409-third synchronous wheel, 410-first synchronous belt, 411-second synchronous belt, 412-mounting seat, 413-second cylinder, 414-rolling frame, 415-fourth synchronous wheel, 416-ball, 417-rotating shaft, 500-cooling mechanism, 501-cooling pipe, 502-water inlet pipe, 503-water outlet pipe, 504-first water inlet, 505-first water outlet, 506-second water inlet, 507-second water outlet. DETAILED DESCRIPTION

[0029] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0030] Embodiment: A seasoning granulating device for high-viscosity materials, comprising: Figure 1-9As shown, it includes a mounting frame 1, a driving mechanism 400 is arranged on one side of the mounting frame 1, a base 2 is arranged on the base 2, a material drop channel 3 is arranged on the base 2, a discharge hopper 4 is arranged on the side of the material drop channel 3, and a guardrail 5 is arranged around the outer side of the discharge hopper 4 and the material drop channel 3; a barrel 7 is arranged on the base 2, and a granulating net mechanism 10 is arranged between the barrel 7 and the base 2; a granulating rotor 101 is arranged at the bottom of the barrel 7, and the lower end of the granulating rotor 101 passes through the base 2 and is connected to the output end of the driving mechanism 400; a plurality of crescent-shaped rotating blocks 107 are evenly distributed on the side wall of the granulating rotor 101, and an extrusion chamber 108 is formed between adjacent crescent-shaped rotating blocks 107; a slope portion 104 is arranged on the turning side of the crescent-shaped rotating block 107; during the stirring process, the material in the extrusion chamber 108 is squeezed due to the slope portion 104 flows upward and is stirred by the stirring blades 105, thereby ensuring the full stirring of the material and avoiding the problem that the material falls around the granulating rotor 101 due to gravity and the stirring blades 105 cannot stir it, resulting in uneven stirring; a granulating plate 106 is arranged on the outer side of the crescent rotating block 107, and the granulating plate 106 is arranged on the inner side of the granulating net mechanism 10; the granulation length can be controlled by changing the outward extension length of the granulating plate 106; the upper end of the granulating rotor 101 is also provided with a mounting cylinder seat 102, and four stirring rollers 103 are arranged in an annular manner on the side wall of the mounting cylinder seat 102, and stirring blades 105 are fixedly connected on both sides of the stirring roller 103; an angle adjustment mechanism 200 is arranged inside the mounting cylinder seat 102, and the angle adjustment mechanism 200 is connected to the inner end of the stirring roller 103.

[0031] Preferably, if Figure 5 and 6As shown, the angle adjustment mechanism 200 includes a first motor 201 arranged in the granulating rotor 101, and the output end of the first motor 201 penetrates into the interior of the mounting cartridge seat 102 and is connected to a first bevel gear 202; a plurality of bearing seats 203 are arranged in the mounting cartridge seat 102, and the bearing seats 203 correspond to the stirring roller 103; a transmission shaft 204 is rotatably connected to the bearing seat 203, and a second bevel gear 205 is arranged at one end of the transmission shaft 204, and the second bevel gear 205 is connected to the first bevel gear 202 and is externally meshed; a third bevel gear 206 is arranged at the other end of the transmission shaft 204; a plurality of fourth bevel gears 207 are rotatably connected in the mounting cartridge seat 102, and the fourth bevel gear 207 is connected to the third bevel gear 206 and is externally meshed; a fifth bevel gear 208 is connected to the inner end of the stirring roller 103, and the fifth bevel gear 208 is connected to the fourth bevel gear 207 and is externally meshed. The angle adjustment mechanism 200 also includes a limiting rod 209 fixedly connected to the left and right sides of the inner end of the stirring roller 103 and limiting blocks 210 arranged on the upper and lower sides of the inner end of the stirring roller 103. When the inclination angle of the stirring blade 105 needs to be adjusted, the first motor 201 of the angle adjustment mechanism 200 starts to operate, and the first motor 201 causes the first bevel gear 202 to rotate. Under the drive of the first bevel gear 202 and the second bevel gear 205, the transmission shaft 204 starts to rotate. The transmission shaft 204 drives the stirring roller 103 through the third bevel gear 206, the fourth bevel gear 207 and the fifth bevel gear 208, so as to adjust the angle of the stirring blade 105. The inclination angle range of the stirring blade 105 is limited by the limiting rod 209 and the limiting block 210;

[0032] Preferably, if Figure 4 As shown, the barrel 7 is provided with a spray mechanism 300, which includes a plurality of first water pipes 301 horizontally arranged in the barrel 7, a plurality of spray heads 302 linearly distributed are provided at the lower end of the first water pipe 301, and the spray section of the spray head 302 is downwardly arranged and located in the barrel 7; the end of the first water pipe 301 passes through the barrel 7 and is connected to a second water pipe 303, and a spray water inlet 304 is provided on the second water pipe 303. Water flows into the second water pipe 303 from the spray water inlet 304, and then flows from the second water pipe 303 to each first water pipe 301, and finally sprays out from the spray head 302 to moisten and cool the material.

[0033] Preferably, if Figure 2 and 3As shown, the driving mechanism 400 includes a first synchronous wheel 401 arranged at the bottom of the barrel 7, a rotating shaft 417 arranged on the mounting frame 1, and a second motor 402; the top of the rotating shaft 417 is fixedly connected to the second synchronous wheel 403 and the first conical synchronous wheel 404, and the first conical synchronous wheel 404 is located below the second synchronous wheel 403; the rotating shaft 417 is slidably connected to the second conical synchronous wheel 405 and a lifting plate 406, and the lifting plate 406 is located below the second conical synchronous wheel 405; the first conical synchronous wheel 404 and the second conical synchronous wheel 40 5 are arranged with their tips facing each other; a plurality of first cylinders 407 are arranged on the mounting frame 1, and the protruding end of the first cylinder 407 is fixedly connected to the lifting plate 406; the output end of the second motor 402 is connected to a worm gear reducer 408, and the output end of the worm gear reducer 408 is connected to a third synchronous wheel 409, and a first synchronous belt 410 is connected between the third synchronous wheel 409 and the second synchronous wheel 403; a second synchronous belt 411 is provided between the first conical synchronous wheel 404 and the second conical synchronous wheel 405, and the second synchronous belt 411 is also connected to the first synchronous wheel 401. A mounting seat 412 is provided at the lower part of the base 2, and a second cylinder 413 is provided on the mounting seat 412. The output end of the second cylinder 413 is connected to a rolling frame 414, and a fourth synchronous wheel 415 is rotatably connected to the rolling frame 414, and the fourth synchronous wheel 415 is in conflict with the second synchronous belt 411; the lower end of the second conical synchronous wheel 405 is rollingly connected to a plurality of balls 416, and the lower end surface of the ball 416 is in contact with the lifting plate 406. The driving mechanism 400 can adjust the torque according to the viscosity of the materials during mixing to ensure that the granulating rotor 101 and the stirring roller 103 can rotate normally; in conventional transmission, the second motor 402 drives the worm gear reducer 408 to operate, and the worm gear reducer 408 causes the third synchronous wheel 409 to rotate, and the third synchronous wheel 409 causes the second synchronous wheel 403 to rotate through the first synchronous belt 410, so that the rotating shaft 417 fixedly connected to the second synchronous wheel 403 rotates, and the rotating shaft 417 causes the first synchronous wheel 401 to rotate through the second synchronous belt 411 between the first conical synchronous wheel 404 and the second conical synchronous wheel 405, thereby rotating the granulating rotor 101. When the viscosity of the mixed material is too large and the speed needs to be reduced to increase the torque, the first cylinder 407 drives the lifting plate 406 to move downward, and the second synchronous belt 411 moves toward the pointed cone parts of the first conical synchronous wheel 404 and the second conical synchronous wheel 405 during rotation, thereby reducing the transmission ratio and achieving the goal of reducing the speed and increasing the torque; when the viscosity of the mixed material is relatively small and the speed needs to be increased to reduce the torque, the first cylinder 407 drives the lifting plate 406 to move upward, the distance between the first conical synchronous wheel 404 and the second conical synchronous wheel 405 becomes smaller, and the second synchronous belt 411 moves to the place where the diameter of the conical part of the first conical synchronous wheel 404 and the second conical synchronous wheel 405 is larger, thereby improving the transmission ratio and achieving the goal of increasing the speed and reducing the torque.During the process of adjusting the torque, the tightness of the second synchronous belt 411 will change, and the fourth synchronous wheel 415 will tighten the second synchronous belt 411 through the extension or contraction of the second cylinder 413 .

[0034] Preferably, if Figure 7-9 As shown, a cooling mechanism 500 is provided in the barrel 7; the cooling mechanism 500 includes a cooling pipe 501 which penetrates into the granulating rotor 101 and the mounting barrel seat 102, the cooling pipe 501 is arranged on the side of the first bevel gear 202, the bottom of the cooling pipe 501 passes downward from the first synchronous wheel 401, and the cooling pipe 501 has a water inlet pipe 502 and a water outlet pipe 503, and the water inlet pipe 502 and the water outlet pipe 503 are not connected to each other; the granulating rotor 101, the stirring roller 103 and the stirring blade 105 are hollow inside; the inner side of the granulating rotor 101 is respectively provided with a first water inlet 504 and a first water outlet 505; the inner end of the stirring roller 103 is respectively provided with a second water inlet 506 and a second water outlet 507; the water inlet pipe 502 is connected to the first water inlet 504 and the second water inlet 506 respectively; the water outlet pipe 503 is respectively connected to the first water outlet 505 and the second water outlet The cooling pipe 501 is connected with a water inlet 502 and a water outlet 503; two valves are arranged at the bottom of the cooling pipe 501, which are connected with a water inlet pipe 502 and a water outlet pipe 503 respectively. When cooling water needs to be injected and the heated cooling water needs to be discharged, the valve is connected with an external water pipe to pump out water. After completion, the valve is closed and the connection between the valve and the external water pipe is disconnected, thereby preventing the water pipe from being entangled due to rotation; the granulating rotor 101, the crescent rotating block 107, the stirring roller 103 and the stirring blade 105 are hollow inside; the inner side of the granulating rotor 101 is respectively provided with a first water inlet 504 and a first water outlet 505; the inner end of the stirring roller 103 is respectively provided with a second water inlet 506 and a second water outlet 507; the water inlet pipe 502 is respectively connected with the first water inlet 504 and the second water inlet 506; the water outlet pipe 503 is respectively connected with the first water outlet 505 and the second water outlet 507.

[0035] Preferably, if Figure 1 and 4 As shown, the granulation net mechanism 10 includes a first granulation net 6, and the second granulation net 8 is rotatably connected to the outer side of the first granulation net 6. The side of the second granulation net 8 is provided with a plurality of rotating handles 9, and the second granulation net 8 is easily rotated by rotating the handles 9; the granulation net mechanism 10 is closed by completely staggering the mesh holes of the first granulation net 6 and the second granulation net 8, and is opened by completely aligning the mesh holes of the first granulation net 6 and the second granulation net 8. The granulation size can also be changed by controlling the staggered range of the mesh holes of the first granulation net 6 and the second granulation net 8.

[0036] According to the granulation method of the seasoning granulation device for high-viscosity materials mentioned above, the specific steps are as follows: pour the crushed material from the upper end of the barrel 7 and let it fall to the granulation rotor 101 and the stirring roller 103. At this time, it needs to be stirred first without granulation. The second granulation net 8 is rotated by turning the handle 9 so that the mesh holes of the second granulation net 8 are completely staggered with the mesh holes of the first granulation net 6, so that the material cannot be squeezed out of the first granulation net 6. Then, the driving mechanism 400 is started so that the crescent rotating block 107 and the stirring blade 105 stir the material evenly. During the stirring process, the spray mechanism 300 sprays humidification toward the material, and at the same time, the cooling mechanism 500 advances to pour cooling fluid into the granulation rotor 101, the crescent rotating block 107, the stirring roller 103 and the stirring blade 105. water to cool it down, thereby cooling the material; when it is necessary to replace the cooling water in the granulating rotor 101, the stirring roller 103 and the stirring blade 105, the rotation of the granulating rotor 101 needs to be stopped; during the stirring process, when the granulating rotor 101 and the stirring roller 103 are difficult to rotate due to excessive viscosity of the material, the inclination angle of the stirring blade 105 is reduced by the angle adjustment mechanism 200, and the driving mechanism 400 increases the output torque, so that the granulating rotor 101 and the stirring roller 103 can rotate normally; after the stirring is completed, the second granulating net 8 is rotated to align the mesh holes of the second granulating net 8 with the mesh holes of the first granulating net 6, and the granulating plate 106 squeezes the material from the first granulating net 6 and the second granulating net 8 by rotation, completes the granulation and falls into the material drop channel 3, and then is discharged from the discharge hopper 4.

[0037] In summary, the present invention reduces material adhesion by cooling the material, and can adjust the rotation speed according to the viscosity of the mixed materials, thereby reducing energy consumption and heat generation, and has the advantages of energy saving and high efficiency.

Claims

1. A seasoning granulating device for highly viscous materials, comprising a mounting frame (1), a driving mechanism (400) being arranged on one side of the mounting frame (1), characterized in that: The mounting frame (1) is provided with a base (2), a barrel (7) is provided on the base (2), and a granulating net mechanism (10) is provided between the barrel (7) and the base (2); a granulating rotor (101) is provided at the bottom of the barrel (7), and the lower end of the granulating rotor (101) passes through the base (2) and is connected to the output end of the driving mechanism (400); a plurality of crescent-shaped rotating blocks (107) are evenly distributed on the side wall of the granulating rotor (101), and an extrusion chamber (108) is formed between adjacent crescent-shaped rotating blocks (107); a turning side of the crescent-shaped rotating block (107) is provided The invention relates to a slope portion (104); a granulation plate (106) is arranged on the outer side of the crescent rotating block (107), and the granulation plate (106) is arranged on the inner side of the granulation net mechanism (10); a mounting cylinder seat (102) is also arranged on the upper end of the granulation rotor (101), and a plurality of stirring rollers (103) are arranged in an annular shape on the side wall of the mounting cylinder seat (102), and stirring blades (105) are fixedly connected to both sides of the stirring roller (103); an angle adjustment mechanism (200) is arranged inside the mounting cylinder seat (102), and the angle adjustment mechanism (200) is connected to the inner end of the stirring roller (103).

2. The seasoning granulating device for high-viscosity materials according to claim 1, characterized in that: The angle adjustment mechanism (200) comprises a first motor (201) arranged in the granulating rotor (101), the output end of the first motor (201) penetrates into the interior of the mounting cylinder seat (102) and is connected to a first bevel gear (202); a plurality of bearing seats (203) are arranged in the mounting cylinder seat (102), and the bearing seats (203) correspond to the stirring roller (103); a transmission shaft (204) is rotatably connected to the bearing seat (203), and a second bevel gear (204) is arranged at one end of the transmission shaft (204). 5), the second bevel gear (205) is connected to the first bevel gear (202) and meshed externally; the other end of the transmission shaft (204) is provided with a third bevel gear (206); a plurality of fourth bevel gears (207) are rotatably connected inside the mounting cylinder seat (102), and the fourth bevel gears (207) are connected to the third bevel gear (206) and meshed externally; the inner end of the stirring roller (103) is connected to a fifth bevel gear (208), and the fifth bevel gear (208) is connected to the fourth bevel gear (207) and meshed externally.

3. The seasoning granulating device for high-viscosity materials according to claim 2, characterized in that: The angle adjustment mechanism (200) further comprises a limiting rod (209) fixedly connected to the left and right sides of the inner end of the stirring roller (103) and a limiting block (210) arranged on the upper and lower sides of the inner end of the stirring roller (103).

4. The seasoning granulating device for high-viscosity materials according to claim 1, characterized in that: The barrel (7) is provided with a spray mechanism (300), the spray mechanism (300) comprising a plurality of first water pipes (301) arranged horizontally in the barrel (7), a plurality of spray heads (302) distributed linearly are arranged at the lower end of the first water pipes (301), the spray sections of the spray heads (302) are arranged downward and located in the barrel (7); the end of the first water pipe (301) passes through the barrel (7) and is connected to a second water pipe (303), and the second water pipe (303) is provided with a spray water inlet (304).

5. The seasoning granulating device for high-viscosity materials according to claim 1, characterized in that: The driving mechanism (400) comprises a first synchronous wheel (401) arranged at the bottom of the barrel (7), a rotating shaft (417) arranged on the mounting frame (1) and a second motor (402); the top end of the rotating shaft (417) is fixedly connected to the second synchronous wheel (403) and the first conical synchronous wheel (404), and the first conical synchronous wheel (404) is located below the second synchronous wheel (403); the rotating shaft (417) is slidably connected to the second conical synchronous wheel (405) and a lifting plate (406), and the lifting plate (406) is located below the second conical synchronous wheel (405); the first conical synchronous wheel (404) and the second conical synchronous wheel (405) are slidably connected to the rotating shaft (417), and the lifting plate (406) is located below the second conical synchronous wheel (405); ) are arranged with their tips facing each other; a plurality of first cylinders (407) are arranged on the mounting frame (1), and the protruding ends of the first cylinders (407) are fixedly connected to the lifting plate (406); the output end of the second motor (402) is connected to a worm gear reducer (408), and the output end of the worm gear reducer (408) is connected to a third synchronous wheel (409), and a first synchronous belt (410) is connected between the third synchronous wheel (409) and the second synchronous wheel (403); a second synchronous belt (411) is arranged between the first conical synchronous wheel (404) and the second conical synchronous wheel (405), and the second synchronous belt (411) is also connected to the first synchronous wheel (401).

6. The seasoning granulating device for high-viscosity materials according to claim 5, characterized in that: A mounting seat (412) is provided at the lower part of the base (2), a second cylinder (413) is provided on the mounting seat (412), an output end of the second cylinder (413) is connected to a rolling frame (414), a fourth synchronous wheel (415) is rotatably connected to the rolling frame (414), and the fourth synchronous wheel (415) is in conflict with the second synchronous belt (411); a plurality of balls (416) are rollingly connected to the lower end of the second conical synchronous wheel (405), and the lower end surface of the ball (416) is in contact with the lifting plate (406).

7. The seasoning granulating device for high-viscosity materials according to claim 1, characterized in that: The barrel (7) is provided with a cooling mechanism (500); the cooling mechanism (500) comprises a cooling pipe (501) which penetrates the granulating rotor (101) and is installed on the barrel seat (102); the cooling pipe (501) has a water inlet pipe (502) and a water outlet pipe (503); the water inlet pipe (502) and the water outlet pipe (503) are not connected to each other; the granulating rotor (101), the stirring roller (103) and the stirring blade (105) are hollow inside; The inner side of the granulating rotor (101) is respectively provided with a first water inlet (504) and a first water outlet (505); the inner end of the stirring roller (103) is respectively provided with a second water inlet (506) and a second water outlet (507); the water inlet pipe (502) is respectively connected to the first water inlet (504) and the second water inlet (506); the water outlet pipe (503) is respectively connected to the first water outlet (505) and the second water outlet (507).

8. The seasoning granulating device for high-viscosity materials according to claim 1, characterized in that: The granulating net mechanism (10) comprises a first granulating net (6), the outer side of the first granulating net (6) is rotatably connected to a second granulating net (8), and the side of the second granulating net (8) is provided with a plurality of rotating handles (9).

9. The granulation method of the seasoning granulation device for high-viscosity materials according to any one of claims 1 to 8, characterized in that: The crushed material is poured from the upper end of the barrel and made to fall to the granulating rotor and the stirring roller. The granulating net mechanism is closed, and then the driving mechanism is started so that the crescent rotor and the stirring blades can stir the material evenly. During the stirring process, the material in the extrusion chamber flows upward due to the slope and is stirred by the stirring blades to ensure that it can be stirred completely and evenly. When the granulating rotor and the stirring roller are difficult to rotate due to excessive viscosity of the material, the inclination angle of the stirring blade is reduced by the angle adjustment mechanism, and the output torque is increased by the driving mechanism so that the granulating rotor and the stirring roller can rotate normally. After the stirring is completed, the granulating net mechanism is opened, and the crescent rotor extrude the material in the extrusion chamber during the rotation process, and the material is squeezed out of the granulating net mechanism through the granulating plate to complete the granulation.

10. The granulation method of the seasoning granulation device for high-viscosity materials according to claim 9, characterized in that: During the stirring process, the spray mechanism sprays humidification toward the material, and at the same time the cooling mechanism cools the granulating rotor, crescent rotor, stirring roller and stirring blade to reduce the viscosity of the material during the stirring process.

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