Horizontal gear hobbing machine with automatic feeding and discharging functions
By introducing technologies such as automatic loading and unloading functions and multi-axis drive platforms in the gear hobbing machine, the problem of switching and detection of hobbing parts in the gear hobbing machine is solved, and the quality of gear hobbing is improved.
Patent Information
- Application Number
- CN202411466039.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
On the basis of realizing the loading and unloading function of existing gear hobbing machines, it is difficult to achieve rapid switching of different hob parts and prognosis detection of tooth blanks and molded workpieces, resulting in low quality of gear hobbing.
A horizontal gear hobbing machine with automatic loading and unloading function was designed, using three-axis drive platform, linear drive module, visual acquisition probe, three-dimensional detection mechanism and negative pressure vacuum cleaner to realize the pre-detection of the tooth blank and the rear molding of the workpiece. Testing, the fast switching and processing of hob parts can be achieved through pneumatic clamps and fixed-point transmission modules.
It realizes rapid switching of different hob parts, improves the detection accuracy of the tooth blank and molded workpiece, and effectively improves the quality of the gear hobbing machine.
Smart Images

Figure CN119282258A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear hobbing machines, in particular to a horizontal gear hobbing machine with automatic loading and unloading functions. Background Art
[0002] Gear hobbing machine is the most widely used type of gear processing machine tools. It uses hobs to produce and process cylindrical gears and worm gears according to the development method. CNC gear hobbing machine adds a PLC control system to the gear hobbing machine to improve the processing accuracy and make it easier to control.
[0003] In the prior art, the patent document with publication number CN112238266B discloses a CNC gear hobbing machine tool, comprising a frame and a gear hobbing processing device installed on the frame, the frame is provided with a feeding mechanism, a discharging mechanism and a manipulator for clamping and transferring workpieces, the feeding mechanism and the discharging mechanism are located at one end of the frame in the length direction, the gear hobbing processing device is located at the other end of the frame in the length direction, the manipulator is arranged on the top of the gear hobbing processing device, and the manipulator is located above the feeding mechanism and the discharging mechanism, and the above device uses the manipulator to clamp the workpiece to be processed in the feeding mechanism and transfer it to the gear hobbing machine tool. The processing device performs gear hobbing processing. After the processing is completed, the robot is used to clamp the processed workpiece and transfer it to the discharging mechanism to take out the processed workpiece. However, on the basis of realizing the loading and unloading functions, the above-mentioned device is not convenient for realizing the rapid switching of different hobbing cutters and then adjusting the gear hobbing type of the gear hobbing machine on the one hand, and it is not convenient for realizing the pre-detection before the gear blank processing and the post-detection after the formed workpiece processing, and then it is not convenient to improve the gear hobbing yield of the gear hobbing machine. Based on this, the present invention provides a horizontal gear hobbing machine with automatic loading and unloading functions to solve the technical problems raised in the above-mentioned background technology. Summary of the invention
[0004] The purpose of the present invention is to provide a horizontal gear hobbing machine with automatic loading and unloading functions, which solves the problem that the existing device proposed in the background technology is not convenient for realizing the rapid switching of different hobbing cutters and then adjusting the gear hobbing type of the gear hobbing machine on the basis of realizing the loading and unloading functions, and is not convenient for realizing the pre-detection before the gear blank processing and the post-detection after the formed workpiece processing, and then is not convenient for improving the gear hobbing yield of the gear hobbing machine. In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A horizontal gear hobbing machine with automatic loading and unloading functions comprises a frame and also comprises:
[0006] Conveying components, used for feeding and conveying gear blanks and unloading and conveying formed workpieces;
[0007] A three-axis driving platform, on which a material transfer platform capable of three-axis movement is connected, the inner wall of the material transfer platform is rotatably connected to a pressing shaft driven by a first motor, a chuck suitable for clamping a tooth blank and a formed workpiece is installed at the bottom end of the pressing shaft, a pneumatic clamping part is provided on the chuck, and a visual acquisition probe is provided at the axis center position of the bottom surface of the chuck;
[0008] A back frame connected to the frame, a linear drive module is installed on the back frame, a tool holder is transmission-connected to the linear drive module, a gear hobbing frame driven by a second motor is rotationally connected to the tool holder, a group of regularly distributed hobbing cutters are installed between the inner surfaces of the gear hobbing frame, each of the hobbing cutters has a different gear hobbing function, and a fixed-point transmission module adapted to the hobbing cutters is installed on the tool holder;
[0009] An oil box, the oil box is rotatably connected to a supporting shaft linked to a fixed-point transmission module, and a supporting platform is installed on the supporting shaft;
[0010] The three-dimensional detection mechanism is used for three-dimensional imaging detection of formed workpieces.
[0011] Preferably, the conveying component includes a conveyor belt and two conveyor rollers rotatably connected to a frame, the two conveyor rollers are both transmission-connected to the conveyor belt, a conveying motor is installed on the side of the frame, the output shaft end of the conveying motor is fixedly connected to one of the conveyor rollers, and positioning protrusions for positioning the tooth blanks are equidistantly installed on the conveyor belt.
[0012] Preferably, the three-axis drive platform includes an axial screw transmission module installed on the frame, the axial screw transmission module is transmission-connected to the shaft shifting frame, the shaft shifting frame is installed with a radial screw transmission module, the radial screw transmission module is transmission-connected to the lifting frame, the lifting frame is installed with a longitudinal screw transmission module, and the longitudinal screw transmission module is transmission-connected to the material transfer platform.
[0013] Preferably, it also includes a negative pressure vacuum cleaner installed on the frame, and dust suction pipes are installed on the frame and at positions corresponding to both sides of the conveyor belt. Dust suction holes are equidistantly opened on the two dust suction pipes, and the dust suction end of the negative pressure vacuum cleaner is respectively connected to the inner cavities of the two dust suction pipes.
[0014] Preferably, the pneumatic clamping device includes an air pump installed on the material transfer table and an air guide channel opened in the pressing shaft. A group of rubber clamp bags distributed in a circular array are installed on the clamp head, and the inner cavity of each rubber clamp bag is connected to the air guide channel. The port of the air pump is connected to the air guide channel through a ventilation pipe, and an air pressure probe is fixedly provided at the connection between the air pump and the air guide channel.
[0015] Preferably, a data rod is fixedly installed at the axial position of the ventilation pipe, the data rod is rotatably connected to the chuck, and the visual acquisition probe is fixed to the bottom end of the data rod.
[0016] Preferably, the hob assembly includes a cutter shaft rotatably connected to the hob frame, the axis of the cutter shaft is parallel to the rotation axis of the hob frame, the axis of the cutter shaft is perpendicular to the axis of the support shaft, a cutter head is mounted on the cutter shaft, and a driven gear is mounted on the cutter shaft.
[0017] Preferably, the fixed-point transmission module includes a sliding shaft rotatably connected to the back frame and driven by a third motor, a differential shaft rotatably connected to the rolling gear frame, a fixed transmission shaft and a sleeve, the differential shaft is transmission-connected to the fixed transmission shaft through a chain belt, a driving gear adapted to be connected to the driven gear is installed on the fixed transmission shaft, a first bevel gear is installed on the sleeve and the differential shaft, the two first bevel gears are meshed with each other, a second bevel gear is installed on the sliding shaft and the supporting shaft, the two second bevel gears are meshed with each other, a connecting groove with openings at both ends and slidably connected to the sliding shaft is fixedly opened inside the sleeve, and the cross-sections of the connecting groove and the sliding shaft are both regular polygons.
[0018] Preferably, the three-dimensional detection mechanism includes a first depth camera installed on the material transfer table and used for three-dimensional scanning of the gear blank, and a second depth camera installed on the oil box and arranged opposite the support shaft. A detection host is installed on the lifting frame, and the data ends of the first depth camera, the second depth camera and the visual acquisition probe are all connected to the data of the detection host.
[0019] Preferably, it also includes an oil pump box fixed on the knife seat, a pump body is installed on the oil pump box, and the oil outlet port of the pump body is connected to an oil pump nozzle adapted to the oil box.
[0020] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0021] 1. On the basis of realizing the loading and unloading functions, this gear hobbing machine can realize the rapid switching of different hobbing cutters and then adjust the gear hobbing type of the gear hobbing machine. On the other hand, it can also realize the pre-detection before the gear blank processing and the post-detection after the formed workpiece processing, thereby effectively improving the gear hobbing quality of the gear hobbing machine.
[0022] 2. In the present invention, when it is necessary to load the tooth blank, the visual acquisition probe is set so that the pressing shaft is coaxially arranged with the tooth blank to be loaded. After the pressing shaft is coaxially arranged with the tooth blank to be loaded, the visual acquisition probe performs visual imaging on the end face of the tooth blank to be processed, and the yield of the tooth blank to be processed is judged by visual detection. Subsequently, the pressing shaft penetrates into the axial hole on the tooth blank, and the pneumatic clamping part clamps the tooth blank. After the pneumatic clamping part clamps the tooth blank, the pressing shaft drives the tooth blank to rotate at a set speed, and the first depth camera performs three-dimensional scanning and modeling on the surface of the tooth blank to be processed, and then the yield of the tooth blank to be processed is judged by a three-dimensional imaging detection method. When the tooth blank to be processed is not a good product When the gear blank is processed, the oil pump nozzle discharges liquid at a set flow rate, thereby realizing the cooling of the gear blank and the removal of waste materials. After the gear blank is processed, the second depth camera performs a secondary three-dimensional scanning and modeling of the formed workpiece, and determines the yield of the formed workpiece through three-dimensional imaging detection. After the yield detection is completed, the visual acquisition probe performs secondary imaging detection on the end face of the formed workpiece, and determines the specification parameters of the gear hobbing. After the yield detection is completed, the formed workpiece is transferred to the conveyor belt for unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a horizontal gear hobbing machine with automatic loading and unloading functions;
[0024] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;
[0025] Figure 3 It is a schematic diagram of the structure of the air pump and the pressure shaft;
[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the data rod;
[0027] Figure 5 It is a schematic diagram of the structure of the oil pump nozzle and the second motor;
[0028] Figure 6 for Figure 5 A schematic diagram of the local enlarged structure at point A in the middle;
[0029] Figure 7 It is a schematic diagram of the cross-sectional structure of the oil pump nozzle and the support platform;
[0030] Figure 8 It is a schematic diagram of the structure of the sliding shaft and the sleeve.
[0031] Among them: 1. Frame; 2. Material transfer table; 3. First motor; 4. Press shaft; 5. Chuck; 6. Visual acquisition probe; 7. Back frame; 8. Linear drive module; 9. Tool holder; 10. Second motor; 11. Hobbing rack; 12. Oil box; 13. Support shaft; 14. Support table; 15. Conveyor belt; 16. Conveying motor; 17. Positioning bump; 18. Axial screw drive module; 19. Axis shift frame; 20. Radial screw drive module; 21. Lifting frame; 22. Longitudinal screw transmission module; 23, negative pressure vacuum cleaner; 24, vacuum tube; 25, air pump; 26, rubber clip bag; 27, air guide channel; 28, air pressure probe; 29, data rod; 30, hob piece; 31, driven gear; 32, sliding shaft; 33, differential shaft; 34, fixed transmission shaft; 35, bushing; 36, driving gear; 37, first depth camera; 38, second depth camera; 39, detection host; 40, pump oil tank; 41, pump oil nozzle. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-8 , a horizontal gear hobbing machine with automatic loading and unloading functions, comprising a frame 1, and also comprising:
[0034] Conveying components, used for feeding and conveying gear blanks and unloading and conveying formed workpieces;
[0035] The conveying components include a conveyor belt 15, two conveyor rollers rotatably connected to the frame 1, both conveyor rollers are connected to the conveyor belt 15 by transmission, a conveyor motor 16 is installed on the side of the frame 1, the output shaft end of the conveyor motor 16 is fixedly connected to a conveyor roller, and positioning protrusions 17 for positioning the gear blank are equidistantly installed on the conveyor belt 15;
[0036] The axis positions of the gear blank and the formed workpiece are fixed with shaft mounting holes adapted to the positioning protrusions 17;
[0037] By setting the positioning protrusion 17, the gear blank and the formed workpiece can be effectively positioned and conveyed when the gear blank is loaded and conveyed and the formed workpiece is unloaded and conveyed;
[0038] It also includes a negative pressure vacuum cleaner 23 installed on the frame 1. Dust suction pipes 24 are installed on the frame 1 and at positions corresponding to both sides of the conveyor belt 15. Dust suction holes are equidistantly opened on the two dust suction pipes 24. The dust suction ends of the negative pressure vacuum cleaner 23 are respectively connected to the inner cavities of the two dust suction pipes 24.
[0039] When the tooth blank is being transported, the negative pressure vacuum cleaner 23 continuously generates negative pressure and performs vacuum treatment on the tooth blank. By setting the negative pressure pretreatment process of the tooth blank, accurate visual inspection of the tooth blank before processing is facilitated and the influence of dirt on the surface of the tooth blank on the visual inspection result is reduced;
[0040] A three-axis driving platform, on which a material transfer platform 2 capable of three-axis movement is connected;
[0041] The three-axis driving platform includes an axial screw drive module 18 installed on the frame 1, the axial screw drive module 18 is drivingly connected to the shaft shift frame 19, the shaft shift frame 19 is installed with a radial screw drive module 20, the radial screw drive module 20 is drivingly connected to the lifting frame 21, the lifting frame 21 is installed with a longitudinal screw drive module 22, and the longitudinal screw drive module 22 is drivingly connected to the material shifting platform 2;
[0042] By setting up the three-axis driving platform, the three-axis displacement of the material transfer platform 2 is realized when it is working, and then it is convenient for the material transfer platform 2 to perform loading, unloading and workpiece processing operations;
[0043] The inner wall of the material transfer platform 2 is rotatably connected to a pressing shaft 4 driven by a first motor 3;
[0044] The output shaft end of the first motor 3 and the pressure shaft 4 are both provided with linkage bevel gears, and the two linkage bevel gears mesh with each other;
[0045] A chuck 5 suitable for clamping the tooth blank and the formed workpiece is installed at the bottom end of the pressing shaft 4, a pneumatic clamping part is provided on the chuck 5, and a visual acquisition probe 6 is provided at the axis center position of the bottom surface of the chuck 5;
[0046] The pneumatic clamping device includes an air pump 25 installed on the material transfer platform 2, an air flow channel 27 opened in the pressing shaft 4, a group of rubber clamp bags 26 distributed in a circumferential array are installed on the clamp head 5, the inner cavity of each rubber clamp bag 26 is connected to the air flow channel 27, the port of the air pump 25 is connected to the air flow channel 27 through a vent pipe, and an air pressure probe 28 is fixedly provided at the connection point between the air pump 25 and the air flow channel 27;
[0047] When the tooth blank and the formed workpiece need to be clamped, the interior of the rubber clamp bag 26 is sufficiently inflated, and the feedback value of the air pressure probe 28 reaches the set value. When the feedback value of the air pressure probe 28 reaches the set value, the tooth blank and the formed workpiece are effectively clamped.
[0048] The air pump 25 is a dual-purpose pump for suction, that is, the air pump 25 can perform both suction and exhaust operations, thereby controlling the expansion and contraction amplitude of the rubber clip bag 26;
[0049] A data rod 29 is fixedly installed at the axial position of the ventilation pipe, the data rod 29 is rotatably connected to the clamp 5, and the visual acquisition probe 6 is fixed to the bottom end of the data rod 29;
[0050] When working, the visual acquisition probe 6 is connected to the detection host 39 in real time, and the detection host 39 is equipped with an image recognition module that cooperates with the visual acquisition probe 6;
[0051] By setting the visual acquisition probe 6, the pressing shaft 4 can be accurately aligned with the gear blank and the formed workpiece when the transfer platform 2 is loading the gear blank and unloading the formed workpiece, and then the gear blank can be accurately loaded and the formed workpiece can be unloaded;
[0052] At the same time, by setting the visual acquisition probe 6, the end face of the tooth blank can be visually imaged and inspected before the tooth blank is processed, and then the quality of the tooth blank can be judged by visual inspection;
[0053] A back frame 7 is connected to the frame 1. A linear drive module 8 is installed on the back frame 7. A tool holder 9 is connected to the linear drive module 8. A gear hobbing frame 11 driven by a second motor 10 is rotatably connected to the tool holder 9. A group of regularly distributed hobbing cutters 30 are installed between the inner surfaces of the gear hobbing frame 11. Each hobbing cutter 30 has a different gear hobbing function. A fixed-point transmission module adapted to the hobbing cutter 30 is installed on the tool holder 9.
[0054] By setting the linear drive module 8, the relative distance between the hob 30 and the gear blank is changed, thereby changing the feed speed of the hob 30 and the hobbing strength and hobbing efficiency of the gear blank;
[0055] The hob 30 includes a cutter shaft rotatably connected to the hob frame 11, the axis of the cutter shaft is parallel to the rotation axis of the hob frame 11, the axis of the cutter shaft is perpendicular to the axis of the support shaft 13, a cutter head is mounted on the cutter shaft, and a driven gear 31 is mounted on the cutter shaft;
[0056] An oil box 12, on which a support shaft 13 linked to a fixed-point transmission module is rotatably connected, and a support platform 14 is mounted on the support shaft 13;
[0057] The fixed-point transmission module includes a sliding shaft 32 rotatably connected to the back frame 7 and driven by a third motor, a differential shaft 33 rotatably connected to the hobbing frame 11, a fixed transmission shaft 34 and a shaft sleeve 35. The differential shaft 33 is connected to the fixed transmission shaft 34 through a chain belt, and a driving gear 36 adapted to be connected to the driven gear 31 is installed on the fixed transmission shaft 34.
[0058] When a certain hob cutter 30 moves to a position facing the support shaft 13, the driven gear 31 in the hob cutter 30 is connected to the driving gear 36 and drives the cutter shaft in the hob cutter 30 to rotate;
[0059] When the hob 30 is not facing the support shaft 13, the driving gear 36 is not connected to the driven gear 31, and the cutter shaft loses the transmission function.
[0060] The shaft sleeve 35 and the differential shaft 33 are both equipped with first bevel gears, and the two first bevel gears mesh with each other. The sliding shaft 32 and the supporting shaft 13 are both equipped with second bevel gears, and the two second bevel gears mesh with each other. The shaft sleeve 35 is internally provided with a coupling groove with both ends opened and slidably connected to the sliding shaft 32. The cross sections of the coupling groove and the sliding shaft 32 are both regular polygons.
[0061] Three-dimensional detection mechanism, used for three-dimensional imaging detection of formed workpieces;
[0062] The three-dimensional detection mechanism includes a first depth camera 37 installed on the material transfer platform 2 and used for three-dimensional scanning of the gear blank, and a second depth camera 38 installed on the oil box 12 and arranged opposite the support shaft 13. A detection host 39 is installed on the lifting frame 21, and the data ends of the first depth camera 37, the second depth camera 38 and the visual acquisition probe 6 are all data-connected to the detection host 39.
[0063] It also includes an oil pump box 40 fixed on the knife seat 9 , on which a pump body is installed, and an oil outlet port of the pump body is connected to an oil pump nozzle 41 adapted to the oil box 12 .
[0064] During gear hobbing operation, the pump oil nozzle 41 discharges liquid at a set flow rate, thereby achieving cooling of the gear blank and carrying out of waste materials;
[0065] The working principle of the present invention is as follows: during operation, the positioning protrusion 17 is set so that the gear blank and the formed workpiece are effectively positioned and conveyed during the feeding and conveying of the gear blank and the unloading and conveying of the formed workpiece. When the gear blank is conveyed, the negative pressure vacuum cleaner 23 continuously generates negative pressure and performs vacuuming on the gear blank. By setting the negative pressure pretreatment process of the gear blank, accurate visual inspection of the gear blank before processing is facilitated and the influence of dirt on the surface of the gear blank on the visual inspection result is reduced. When the gear blank needs to be loaded, the visual acquisition probe 6 is set so that the pressing shaft 4 is coaxially arranged with the gear blank to be loaded. After the pressing shaft 4 is coaxially arranged with the gear blank to be loaded, the visual acquisition probe 6 performs visual imaging of the end face of the gear blank to be processed, and judges the quality of the gear blank to be processed by visual inspection. Subsequently, the pressing shaft 4 penetrates into the axial hole on the gear blank, and the pneumatic clamp clamps the gear blank. After the pneumatic clamp clamps the gear blank, the pressing shaft 4 drives the gear blank to generate a set speed. The first depth camera 37 performs three-dimensional scanning and modeling on the surface of the gear blank to be processed, and then determines the quality of the gear blank to be processed by a three-dimensional imaging detection method. When the gear blank to be processed is not a good product, the detection host 39 automatically alarms. After the pre-detection is completed, the pressing shaft 4 drives the gear blank to move to the support table 14. Then, the pressing shaft 4 rotates at the same speed as the gear blank, and the hob 30 of the specified specification processes the gear blank. When the gear blank is processed, the pump oil nozzle 41 discharges liquid at a set flow rate, thereby achieving cooling of the gear blank and removing of waste materials. After the gear blank is processed, the second depth camera 38 performs a second three-dimensional scanning and modeling on the formed workpiece, and determines the quality of the formed workpiece by a three-dimensional imaging detection method. After the quality detection is completed, the visual acquisition probe 6 performs a second imaging detection on the end face of the formed workpiece, and determines the specification parameters of the gear rolling. After the quality detection is completed, the formed workpiece is transferred to the conveyor belt 15 for unloading.
[0066] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horizontal gear hobbing machine with automatic loading and unloading functions, comprising a frame (1), characterized in that: Also includes: Conveying components, used for feeding and conveying gear blanks and unloading and conveying formed workpieces; A three-axis driving platform, a material transfer platform (2) capable of three-axis movement is connected to the three-axis driving platform, a pressing shaft (4) driven by a first motor (3) is rotatably connected to the inner wall of the material transfer platform (2), a chuck (5) suitable for clamping a tooth blank and a formed workpiece is installed at the bottom end of the pressing shaft (4), a pneumatic clamping part is provided on the chuck (5), and a visual acquisition probe (6) is provided at the axis center position of the bottom surface of the chuck (5); A back frame (7) is connected to the frame (1), a linear drive module (8) is installed on the back frame (7), a tool holder (9) is transmission-connected to the linear drive module (8), a gear hobbing frame (11) driven by a second motor (10) is rotationally connected to the tool holder (9), a group of regularly distributed hobbing cutters (30) are installed between the inner surfaces of the gear hobbing frame (11), each of the hobbing cutters (30) has a different gear hobbing function, and a fixed-point transmission module adapted to be connected to the hobbing cutter (30) is installed on the tool holder (9); An oil box (12), wherein a support shaft (13) which is linked to a fixed-point transmission module is rotatably connected to the oil box (12), and a support platform (14) is installed on the support shaft (13); The three-dimensional detection mechanism is used for three-dimensional imaging detection of formed workpieces.
2. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 1, characterized in that: The conveying component comprises a conveyor belt (15) and two conveyor rollers rotatably connected to a frame (1), the two conveyor rollers are both connected to the conveyor belt (15) in a transmission manner, a conveying motor (16) is installed on the side of the frame (1), the output shaft end of the conveying motor (16) is fixedly connected to one of the conveying rollers, and positioning protrusions (17) for positioning the tooth blank are equidistantly installed on the conveyor belt (15).
3. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 1 is characterized in that: The three-axis drive platform comprises an axial screw transmission module (18) mounted on a frame (1); the axial screw transmission module (18) is transmission-connected to an axis shifting frame (19); the axis shifting frame (19) is mounted with a radial screw transmission module (20); the radial screw transmission module (20) is transmission-connected to a lifting frame (21); the lifting frame (21) is mounted with a longitudinal screw transmission module (22); the longitudinal screw transmission module (22) is transmission-connected to a material shifting platform (2).
4. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 1, characterized in that: It also comprises a negative pressure vacuum cleaner (23) mounted on the frame (1); vacuum pipes (24) are mounted on the frame (1) at positions corresponding to both sides of the conveyor belt (15); vacuum holes are equidistantly provided on the two vacuum pipes (24); and the vacuum ends of the negative pressure vacuum cleaner (23) are respectively connected to the inner cavities of the two vacuum pipes (24).
5. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 1, characterized in that: The pneumatic clamping member comprises an air pump (25) mounted on the material transfer platform (2), an air guide channel (27) opened in the pressing shaft (4), a group of rubber clamp bags (26) distributed in a circumferential array are mounted on the clamp head (5), the inner cavity of each rubber clamp bag (26) is connected to the air guide channel (27), the port of the air pump (25) is connected to the air guide channel (27) through a vent pipe, and an air pressure probe (28) is fixedly arranged at the connection point between the air pump (25) and the air guide channel (27).
6. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 5, characterized in that: A data rod (29) is fixedly installed at the axial position of the ventilation pipe, the data rod (29) is rotatably connected to the clamp (5), and the visual collection probe (6) is fixed to the bottom end of the data rod (29).
7. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 1, characterized in that: The hob member (30) comprises a cutter shaft rotatably connected to a hob frame (11), the axis of the cutter shaft being parallel to the rotation axis of the hob frame (11), the axis of the cutter shaft being perpendicular to the axis of a supporting shaft (13), a cutter head being mounted on the cutter shaft, and a driven gear (31) being mounted on the cutter shaft.
8. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 7, characterized in that: The fixed-point transmission module comprises a sliding shaft (32) rotatably connected to the back frame (7) and driven by a third motor, a differential shaft (33) rotatably connected to the rolling gear frame (11), a fixed transmission shaft (34) and a shaft sleeve (35); the differential shaft (33) is transmission-connected to the fixed transmission shaft (34) through a chain belt; a driving gear (36) adapted to be connected to the driven gear (31) is mounted on the fixed transmission shaft (34); a first bevel gear is mounted on the shaft sleeve (35) and the differential shaft (33); the two first bevel gears are meshed with each other; a second bevel gear is mounted on the sliding shaft (32) and the supporting shaft (13); the two second bevel gears are meshed with each other; a coupling groove with two ends opened and slidably connected to the sliding shaft (32) is fixedly provided inside the shaft sleeve (35); the cross-sections of the coupling groove and the sliding shaft (32) are both regular polygons.
9. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 3, characterized in that: The three-dimensional detection mechanism comprises a first depth camera (37) installed on the material transfer platform (2) and used for three-dimensional scanning of the tooth blank, and a second depth camera (38) installed on the oil box (12) and arranged opposite to the support shaft (13). A detection host (39) is installed on the lifting frame (21), and the data ends of the first depth camera (37), the second depth camera (38) and the visual acquisition probe (6) are all data-connected to the detection host (39).
10. The horizontal gear hobbing machine with automatic loading and unloading function according to claim 1, characterized in that: It also includes an oil pump box (40) fixed on the knife seat (9), a pump body is installed on the oil pump box (40), and the oil outlet port of the pump body is connected to an oil pump nozzle (41) adapted to the oil box (12).
Citation Information
Patent Citations
CNC gear hobbing machine
CN112238266B
Numerical control hobbing and chamfering complex machine tool
CN110170705A
Small-modulus automatic gear hobbing machine
CN111037001A
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