A control system for a double-bag fresh grape packaging and grading device

By designing a double-bag fresh grape packaging and grading device and control system, the automated packaging and grading of fresh grapes is achieved, solving the problems of low efficiency and high labor consumption caused by reliance on manual operation in the existing technology, and improving production efficiency and grape quality assurance.

CN119284288BActive Publication Date: 2025-10-17CHINA AGRI UNIV
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Patent Information

Application Number
CN202411402428.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-10-17
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

The existing fresh grape packaging process relies on manual operation, which has low production efficiency, high labor consumption, and lacks full-process automation, resulting in grapes being easily damaged and corrupted during harvesting, packaging and transportation.

Method used

A double-bag fresh grape packaging and grading device and control system was designed, which included a frame, a feeding device, a transparent bag packaging device, a paper bag packaging device, a tying device, and a weighing and grading device. Through components such as cylinders, vacuum suction cups, synchronous belt slides, and motors, the transparent bags and paper bags were automatically packaged, tyed, and graded by weight.

Benefits of technology

The automation of the fresh grape packaging process has been achieved, which reduces labor input, improves production efficiency, ensures the quality and safety of grapes during the packaging process, and can be graded according to weight to reduce damage and corruption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a double-bag fresh grape packaging and grading device control system, which comprises a rack, a discharging device, a transparent bag packaging device, a paper bag packaging device, a binding device and a weighing and grading device. The discharging device can complete the storage and discharging movement of fresh grapes. The transparent bag packaging device and the paper bag packaging device can complete the packaging of fresh grapes in transparent bags and paper bags respectively by using existing packaging bags, and the whole packaging work can be completed in one station, thereby reducing the size of the whole machine. The binding device can bind the packaged fresh grapes with gold silk, thereby completing the whole process of fresh grape packaging. The weighing and grading device can complete the weighing and grading of fresh grapes simultaneously. The application can be used for the packaging and grading of various fresh grapes, has the advantages of convenience, rapidness and high automation, fills the gap of such machines in the market, and is beneficial to promoting the development of the fresh grape industry.
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Description

Technical Field

[0001] The invention belongs to the technical field of agricultural machinery and relates to a control system of a double-bag fresh grape packaging and grading device. Background Art

[0002] Packaging and grading fresh grapes after harvest is a crucial step in the grape production cycle, playing a crucial role in improving grape quality and boosting the economic benefits of the grape industry. Due to their thin, juicy skin, fresh grapes are susceptible to damage from abrasion, collisions, and threshing during harvesting, packaging, and transportation due to a lack of effective protection. If not handled promptly, the grapes can become infected and spoil due to pathogens, resulting in significant economic losses. Packaging fresh grapes can maintain their quality, extend their shelf life, and increase their added value and production value. Currently, the grading and packaging process for fresh grapes is primarily performed manually by experienced workers, a method that is inefficient and labor-intensive.

[0003] Most existing fruit and vegetable packaging machines are still in the experimental stage and have not yet achieved full automation of the packaging process. Therefore, research on automatic packaging equipment for fresh grapes is of great significance. It can not only reduce labor input and costs, but also improve the degree of mechanization in my country's grape production. Summary of the Invention

[0004] The problems to be solved by the present invention are: providing a device for completing the packaging process of fresh grapes at the same workstation while ensuring that the packaging requirements of fresh grapes are met; completing the tying action; and grading the fresh grapes by weight.

[0005] In order to solve the above technical problems, the present invention provides a control system for a double-bag fresh grape packaging and grading device. The specific technical solution is as follows:

[0006] A double-bag fresh grape packaging and grading device and control system, comprising: a frame, a feeding device, a transparent bag packaging device, a paper bag packaging device, a tying device, and a weighing and grading device;

[0007] The frame includes: a frame body, a supporting top plate, a supporting bottom plate and a feeding conveyor belt;

[0008] The supporting top plate is installed on the top of the frame body;

[0009] The support base is fixed horizontally in the frame to facilitate the placement of various working components;

[0010] The feeding conveyor belt is installed above the supporting top plate;

[0011] The blanking device comprises a material channel, two material doors, a material door opening and closing cylinder, a front cylinder support, two rear cylinder supports, two material door connecting plates, two hopper lifting connecting plates, a hopper lifting cylinder, two slide table seats and a linear bearing;

[0012] The blanking device is installed above the rack and connected with the feeding conveyor belt.

[0013] The transparent bag packaging device comprises a transparent bag storage box, a transparent bag gripper, a synchronous belt slide table A, a transparent bag taking cylinder, two transparent bag opening cylinders, a taking cylinder fixing plate, an opening cylinder fixing plate A, an opening cylinder fixing plate B, four vacuum suction cups A and two suction cup fixing plates A.

[0014] The transparent bag storage box comprises a storage box body, a bag pushing plate and four buffer springs.

[0015] The transparent bag packaging device is installed below the blanking device, and the transparent bag storage box is fixed on the support bottom plate.

[0016] The transparent bag gripper comprises a gripper main plate, a guide rail, a rudder, a gripper fixing plate, a sliding block connecting plate, a rudder connecting plate, a rudder disc, a gripper cylinder, an upper gripper, a lower gripper and a guide rail sliding block.

[0017] The paper bag packaging device comprises a taking motor, a motor fixing plate A, a motor fixing plate B, a paper bag taking cylinder installation plate, a paper bag taking cylinder, two suction cup fixing plates B, a paper bag storage box, four bag box supports, two synchronous belt slide tables B, four vacuum suction cups B, two paper bag opening cylinder fixing plates A, two paper bag opening cylinders and two paper bag opening cylinder fixing plates B.

[0018] The paper bag packaging device is installed on the support bottom plate and is installed on the same horizontal plane as the transparent bag packaging device.

[0019] The cutting device comprises a gripper rotating motor, a gripper fixing plate, a cutting gripper and a gold wire cutting machine.

[0020] The weighing and grading device comprises a weighing box body, a pressure plate, a pressure sensor, a weighing bottom plate and a grading cylinder.

[0021] The cutting device is installed above the weighing and grading device and is connected with the rack main body.

[0022] In the improved scheme, the rack main body is built by aluminum profiles; the support bottom plate is horizontally fixed in the rack by several aluminum profiles; the cutting device is connected with the aluminum profiles of the rack main body.

[0023] In the improved scheme, two material doors of the blanking device are installed below the material channel and connected through a cylindrical pin to ensure that the material doors can rotate; the material door opening and closing cylinder is fixed on the material channel through the front and rear cylinder supports, the push rod of the cylinder is connected with the material door connecting plate and the material door through the joint bearing, and the opening and closing of the material door can be controlled through the extension and retraction of the cylinder; the one-side hopper lifting connecting sheet metal is connected with the hopper lifting cylinder, and the other-side hopper lifting connecting sheet metal is connected with the linear bearing, and the up-and-down movement of the blanking device can be controlled through the up-and-down movement of the cylinder push rod, thereby assisting the bag opening action of the transparent bag and the blanking of the fresh grapes.

[0024] In the improved scheme, the bag taking cylinder fixing sheet metal of the transparent bag packaging device is connected with the push plate of the transparent bag taking cylinder and the bag opening cylinder respectively, thereby connecting the transparent bag taking cylinder with the slide table of the synchronous belt slide table A; the movement of the push plate of the transparent bag taking cylinder contacts the vacuum suction cup A with the transparent bag stored in the transparent bag storage box, a vacuum is generated in the vacuum suction cup A, and the transparent bag is sucked up by the vacuum suction cup under the action of atmospheric pressure; the slide table of the synchronous belt slide table A drives the transparent bag taking cylinder to move to the lower side of the blanking device, so as to facilitate the subsequent bag opening and blanking actions; the bag opening cylinder fixing sheet metal A and the bag opening cylinder fixing sheet metal B are respectively installed with two transparent bag opening cylinders, after the transparent bag is taken, the transparent bag is sucked by the vacuum suction cup and moved to the lower side of the blanking device, the transparent bag opening cylinder on the opposite side of the transparent bag is also installed with the suction plate fixing plate A and the vacuum suction cup A, the vacuum suction cup is tightly attached to the bag opening of the transparent bag through the movement of the cylinder push plate, and then the cylinder push plate is retracted, thereby completing the bag opening action; the transparent bag gripper can grasp the transparent bag on both sides after the bag opening action is completed, and is used to bear the impact force generated when the grapes are blanked.

[0025] In the improved scheme, the four buffer springs of the transparent bag storage box are respectively installed on the bag pushing plate, so that the transparent bag is tightly attached to the front plate of the storage box body, thereby facilitating the subsequent bag taking action.

[0026] In the improved scheme, the push plate of the gripper cylinder of the transparent bag gripper can control the rotation of the upper gripper to cooperate with the lower gripper to complete the gripping action; the guide rail and the guide rail slider are installed on the gripper main plate, the guide rail slider and the transparent bag gripper are connected through the gripper fixing plate, the movement of the slider is controlled through the rotary movement of the rudder engine, and the horizontal movement of the transparent bag gripper is controlled, so as to cooperate with the change of the diameter of the bag opening of the transparent bag.

[0027] In the improved solution, the bag-taking motor is fixed to the paper bag-taking cylinder via a motor fixing plate A and a motor fixing plate B; the suction cup fixing plate B of the paper bag packaging device is mounted on the push plate of the paper bag-taking cylinder, and each suction cup fixing plate B is mounted with two vacuum suction cups B, which are connected to the paper bag-opening cylinder via a profile and a paper bag-opening cylinder fixing plate B respectively; the two paper bag-opening cylinders are mounted on a synchronous belt slide B via the paper bag-opening cylinder fixing plate A; the bag-taking motor can control the rotation of the paper bag-taking cylinder, and the rotational motion of the bag-taking motor cooperates with the linear motion of the paper bag-taking cylinder push plate to take out the paper bags horizontally placed in the paper bag storage box; the movement of the two paper bag-opening cylinder push plates causes the vacuum suction cups B to contact the two sides of the paper bag opening and suck them tightly, and then the paper bag-taking cylinder push plates retract to complete the bag-opening action; the movement of the two synchronous belt slides B moves the opened paper bags to the packaging station, completing the paper bag packaging action.

[0028] In the improved scheme, the tying gripper of the tying device is connected to the gripper rotating motor and installed on the gripper fixing plate; the tying gripper can clamp the opening of the packaging bag, and the rotation of the tying gripper is controlled by the gripper rotating motor to tighten the bag opening, and then the wire tying machine performs the tying action.

[0029] In the improved scheme, the wire winding motor, wire feeding motor and wire folding motor of the wire tying machine are respectively fixed on the side plate A of the tying machine; the side plate A of the tying machine is fixed to the side plate B of the tying machine, and the limit switch is installed on the side plate B of the tying machine. When the bag opening after tightening moves to the tying position, the limit switch is triggered to execute the tying action; the wire feeding motor drives the wire feeding gear to feed the wire into the machine through the wire feeding tube A and the wire feeding tube B; the wire folding motor drives the wire folding shaft to fold the wire and wrap it around the tightened bag opening; the wire winding motor drives the wire reel through the synchronous pulley to coil and tie the folded wire tightly;

[0030] In the improved scheme, the weighing and grading device uses a cantilever beam strain gauge sensor as a pressure sensor to measure the weight of fresh grapes. The upper part of the pressure sensor is connected to the pressure plate and the lower part is connected to the weighing bottom sheet metal. When the fresh grapes fall onto the pressure plate, the weight of the fresh grapes can be measured and graded according to relevant agronomic standards. The opening and closing of the weighing bottom sheet metal is controlled by the grading cylinder, and the weighing box is connected to the synchronous belt slide. The movement of the synchronous belt slide is coordinated with the opening and closing of the weighing bottom sheet metal to place fresh grapes of different qualities into different grading boxes.

[0031] The beneficial technical effects of the present invention are as follows:

[0032] 1. The present invention applies to a double-bag fresh grape packaging and grading device and control system, which simultaneously realizes the three steps of transparent bag packaging, paper bag packaging and gold wire tying in the fresh grape packaging process, and can grade the fresh grapes according to their weight.

[0033] 2. The double-bag fresh grape packaging and grading device and control system can package different varieties of fresh grapes, and can use ready-made packaging bags for packaging, which is convenient to use.

[0034] 3. The transparent bag packaging device and the paper bag packaging device can complete the two processes of transparent bag packaging and paper bag packaging at the same work station, thereby reducing the size of the whole machine.

[0035] 4. The discharging device is controlled to move up and down by a cylinder, and when the fresh grapes are discharged, the discharging device is lowered to assist in opening the transparent bag and reduce the impact force generated during discharging. BRIEF DESCRIPTION OF DRAWINGS

[0036] The present application has the following drawings:

[0037] Figure 1 is a schematic diagram of the whole machine structure of the present application;

[0038] Figure 2 is a schematic diagram of the front view structure of the whole machine of the present application;

[0039] Figure 3 is a schematic diagram of the top view structure of the whole machine of the present application;

[0040] Figure 4 is a schematic diagram of the side view structure of the whole machine of the present application;

[0041] Figure 5 is a schematic diagram of the structure of the machine frame of the present application;

[0042] Figure 6 is a schematic diagram of the discharging mechanism of the present application;

[0043] Figure 7 is a schematic diagram of the transparent bag packaging device of the present application Figure 1 ;

[0044] Figure 8 is a schematic diagram of the transparent bag packaging device of the present application Figure 2 ;

[0045] Figure 9 is a schematic diagram of the transparent bag storage box of the present application;

[0046] Figure 10 is a schematic diagram of the transparent bag gripper of the present application;

[0047] Figure 11 is a schematic diagram of the transparent bag gripper of the present application;

[0048] Figure 12 is a schematic diagram of the paper bag packaging device of the present application;

[0049] Figure 13 is a schematic view of a binding device of the present invention;

[0050] Figure 14 is a schematic view of a gold binding machine of the present invention;

[0051] Figure 15 is a side view of a gold binding machine of the present invention;

[0052] Figure 16 is a schematic view of a weighing and grading device of the present invention;

[0053] Reference Signs

[0054] 1, rack, 2, blanking device, 3, transparent bag packaging device, 4, paper bag packaging device, 5, binding device, 6, weighing and grading device, 1-1, rack main body, 1-2, support top plate, 1-3, support bottom plate, 1-4, feeding conveyor belt, 2-1, material channel, 2-2, material door, 2-3, material door opening and closing cylinder, 2-4, front cylinder support, 2-5, rear cylinder support, 2-6, material door connecting plate, 2-7, hopper lifting cylinder connecting plate, 2-8, hopper lifting cylinder, 2-9, sliding table base, 2-10, linear bearing, 3-1, transparent bag storage box, 3-2, transparent bag gripper, 3-3, synchronous belt sliding table A, 3-4, transparent bag taking cylinder, 3-5, transparent bag opening cylinder, 3-6, taking cylinder fixing plate, 3-7, opening cylinder fixing plate A, 3-8, opening cylinder fixing plate B, 3-9, vacuum chuck A, 3-10, chuck fixing plate A, 3-1-1, storage box body, 3-1-2, bag pushing plate, 3-1-3, buffer spring, 3-2-1, gripper main plate, 3-2-2, guide rail, 3-2-3, steering wheel, 3-2-4, gripper fixing plate, 3-2-5, sliding block connecting plate, 3-2-6, steering wheel connecting plate, 3-2-7, steering wheel, 3-2-8, gripper cylinder, 3-2-9, upper gripper, 3-2-10, lower gripper, 3-2-11, guide rail sliding block, 4-1, bag taking motor, 4-2, motor fixing plate A, 4-3, motor fixing plate B, 4-4, paper bag taking cylinder mounting plate, 4-5, paper bag taking cylinder, 4-6, chuck fixing plate B, 4-7, paper bag storage box, 4-8, bag box support, 4-9, synchronous belt sliding table B, 4-10, vacuum chuck B, 4-11, paper bag opening cylinder fixing plate A, 4-12, paper bag opening cylinder, 4-13, paper bag opening cylinder fixing plate B, 5-1, gripper rotating motor, 5-2, gripper fixing plate, 5-3, binding gripper, 5-4, gold wire binding machine, 5-4-1, winding motor, 5-4-2, wire feeding motor, 5-4-3, folding motor, 5-4-4, binding machine side plate A, 5-4-5, binding machine side plate B, 5-4-6, travel switch, 5-4-7, winding device, 5-4-8, synchronous pulley, 5-4-9, folding shaft, 5-4-10, wire feeding gear, 5-4-11, wire feeding pipe A, 5-4-12, wire feeding pipe B, 6-1, weighing box body, 6-2, pressure plate, 6-3, pressure sensor, 6-4, weighing bottom plate, 6-5, grading cylinder. DETAILED DESCRIPTION

[0055] The application will be further described in detail below with reference to the accompanying drawings. Figures 1-16 and examples.

[0056] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a double-bag fresh grape packaging grading device and control system mainly includes a rack 1, a feeding device 2, a transparent bag packaging device 3, a paper bag packaging device 4, a sealing device 5 and a weighing grading device 6. The feeding device 2 can feed fresh grapes, put fresh grapes into the transparent bag after opening the bag, and the transparent bag packaging device 2 and the paper bag packaging device 3 can take out the transparent bag and the paper bag stored in the bag storage box and package them. The sealing device 5 can realize the tightening of the bag opening and the gold wire sealing through the gold wire sealing machine. The weighing grading device 6 uses a pressure sensor to measure the weight of fresh grapes and grades fresh grapes according to agricultural standards.

[0057] As shown in Figure 5 , the rack 1 includes a rack body 1-1, a support top plate 1-2, a support bottom plate 1-3 and a feeding conveyor belt 1-4;

[0058] The rack body 1-1 is built by aluminum profiles;

[0059] The support top plate 1-2 is installed on the top of the rack body;

[0060] The support bottom plate 1-3 is horizontally fixed in the rack by using several aluminum profiles to facilitate the placement of various working components;

[0061] The feeding conveyor belt 1-4 is installed above the support top plate;

[0062] As shown in Figure 6 , the feeding device 2 includes a chute 2-1, two material doors 2-2, a material door opening and closing cylinder 2-3, a front cylinder support 2-4, two rear cylinder supports 2-5, two material door connecting plates 2-6, two hopper lifting connecting metal plates 2-7, a hopper lifting cylinder 2-8, two slide table seats 2-9 and a linear bearing 2-10;

[0063] The feeding device is installed above the rack and connected with the feeding conveyor belt;

[0064] As shown in Figure 7 and Figure 8 , the transparent bag packaging device 3 includes a transparent bag storage box 3-1, a transparent bag gripper 3-2, a synchronous belt slide table A 3-3, a transparent bag taking cylinder 3-4, two transparent bag opening cylinders 3-5, a taking cylinder fixing metal plate 3-6, an opening cylinder fixing metal plate A 3-7, an opening cylinder fixing metal plate B 3-8, four vacuum suction cups A 3-9 and two suction cup fixing plates A 3-10;

[0065] As shown in Figure 9 , the transparent bag storage box 3-1 includes a bag storage box body 3-1-1, a bag pushing plate 3-1-2 and four buffer springs 3-1-3;

[0066] The transparent bag packaging device is installed below the unloading device 2, and the transparent bag storage box 3-1 is fixed on the support bottom plate 1-3.

[0067] As shown in Figure 10 and Figure 11 The transparent bag gripper 3-2 includes a gripper main plate 3-2-1, a guide rail 3-2-2, a rudder 3-2-3, a gripper fixing plate 3-2-4, a sliding block connecting plate 3-2-5, a rudder connecting plate 3-2-6, a rudder disc 3-2-7, a gripper cylinder 3-2-8, an upper gripper 3-2-9, a lower gripper 3-2-10, and a guide rail sliding block 3-2-11.

[0068] As shown in Figure 12 The paper bag packaging device 4 includes a bag taking motor 4-1, a motor fixing plate A 4-2, a motor fixing plate B 4-3, a paper bag taking cylinder installation plate 4-4, a paper bag taking cylinder 4-5, two suction disc fixing plates B 4-6, a paper bag storage box 4-7, four bag box supports 4-8, two synchronous belt sliding tables B 4-9, four vacuum suction discs B 4-10, two paper bag opening cylinder fixing plates A 4-11, two paper bag opening cylinders 4-12, and two paper bag opening cylinder fixing plates B 4-13.

[0069] The paper bag packaging device is installed on the support bottom plate 1-3, and is installed on the same horizontal plane as the transparent bag packaging device 3.

[0070] As shown in Figure 13 The notching device 5 includes a gripper rotating motor 5-1, a gripper fixing plate 5-2, a notching gripper 5-3, and a gold wire notching machine 5-4.

[0071] As shown in Figure 16 The weighing and grading device 6 includes a weighing box body 6-1, a pressure plate 6-2, a pressure sensor 6-3, a weighing bottom plate 6-4, and a grading cylinder 6-5.

[0072] The notching device is installed above the weighing and grading device 6, and is connected with the aluminum profile of the rack main body 1-1.

[0073] As shown in Figure 6As shown, two material doors 2-2 of the blanking device 2 are installed below the material channel 2-1 and connected by cylindrical pins to ensure the rotation of the material doors; the material door opening and closing cylinder 2-3 is fixed on the material channel 2-1 by the front cylinder support 2-4 and the rear cylinder support 2-5, the push rod of the cylinder is connected with the material door connecting plate 2-6 and the material door through the joint bearing, and the opening and closing of the material door can be controlled by the extension and retraction of the cylinder; the hopper lifting connecting sheet metal 2-7 on one side is connected with the hopper lifting cylinder 2-8, and the hopper lifting connecting sheet metal on the other side is connected with the linear bearing 2-10, and the up and down movement of the cylinder push rod can control the up and down movement of the blanking device, thereby assisting the bag opening action of the transparent bag and the blanking of the fresh grape.

[0074] As shown in Figure 7 and Figure 8 , the bag taking cylinder fixing sheet metal 3-6 of the transparent bag packaging device 3 is connected with the transparent bag taking cylinder 3-4 and the push plate of the bag opening cylinder, thereby connecting the transparent bag taking cylinder 3-4 with the slide table of the synchronous belt slide table A 3-3; the movement of the push plate of the transparent bag taking cylinder 3-4 contacts the vacuum chuck A 3-9 with the transparent bag stored in the transparent bag storage box 3-1, a vacuum is generated inside the vacuum chuck A, and the transparent bag is sucked up by the vacuum chuck under the action of atmospheric pressure; the slide table of the synchronous belt slide table A 3-3 drives the transparent bag taking cylinder 3-4 to move to the lower side of the blanking device 2, so as to facilitate the subsequent bag opening and blanking actions; the bag opening cylinder fixing sheet metal A 3-7 and the bag opening cylinder fixing sheet metal B 3-8 are respectively installed with two transparent bag opening cylinders 3-5, after the transparent bag is taken, the transparent bag is taken by the vacuum chuck and moved to the lower side of the blanking device 2, the transparent bag opening cylinder 3-5 on the opposite side of the transparent bag is also provided with the chuck fixing plate A 3-10 and the vacuum chuck A 3-9, the vacuum chuck is tightly attached to the bag opening of the transparent bag through the movement of the cylinder push plate, and then the cylinder push plate is retracted, thereby completing the bag opening action; the transparent bag gripper 3-2 can grasp the transparent bag on both sides after the bag opening action is completed, and is used to bear the impact force generated when the grape is blanked.

[0075] As shown in Figure 9 , the four buffer springs 3-1-3 of the transparent bag storage box 3-1 are respectively installed on the bag pushing plate 3-1-2, which can make the transparent bag tightly attached to the front plate of the bag storage box body 3-1-1, thereby facilitating the subsequent bag taking action.

[0076] As shown in Figure 10 and Figure 11As shown, the push plate of the transparent bag gripper 3-2-8 can control the rotation of the upper gripper 3-2-9 to cooperate with the lower gripper 3-2-10 to complete the gripping action; the guide rail 3-2-2 and the guide rail slider 3-2-11 are installed on the gripper main plate 3-2-1, the guide rail slider 3-2-11 is connected with the transparent bag gripper through the gripper fixing plate 3-2-4, the slider movement is controlled through the rotation movement of the steering engine 3-2-3, and then the horizontal movement of the transparent bag gripper is controlled to cooperate with the change of the diameter of the transparent bag opening.

[0077] As shown in Figure 12 , the bag taking motor 4-1 is fixed with the bag taking cylinder 4-5 through the motor fixing plate A 4-2 and the motor fixing plate B 4-3; the suction disc fixing plate B 4-6 of the paper bag packaging device 4 is installed on the push plate of the bag taking cylinder 4-5, two vacuum suction discs B 4-10 are respectively installed on each suction disc fixing plate B 4-6, and the two suction disc fixing plates B 4-6 are connected with the bag opening cylinder 4-12 through the profile and the bag opening cylinder fixing plate B 4-13; the two bag opening cylinders 4-12 are installed on the synchronous belt sliding table B 4-9 through the bag opening cylinder fixing plate A 4-11; the bag taking motor 4-1 can control the rotation of the bag taking cylinder 4-5, and the rotation movement of the bag taking motor 4-1 cooperates with the linear movement of the push plate of the bag taking cylinder 4-5 to take out the paper bag horizontally placed in the paper bag storage box 4-7; the vacuum suction discs B 4-10 are respectively contacted to the two sides of the paper bag opening and sucked tightly through the movement of the push plates of the two bag opening cylinders 4-12, and then the bag opening action of the paper bag is completed through the contraction of the push plate of the bag taking cylinder 4-5; the opened paper bag is moved to the packaging station by the movement of the two synchronous belt sliding tables B to complete the packaging action of the paper bag.

[0078] As shown in Figure 13 , the bag opening device 5 is connected with the gripper rotating motor 5-1 and installed on the gripper fixing plate 5-2; the bag opening gripper 5-3 can clamp the packaging bag opening, and the rotation of the bag opening gripper is controlled through the gripper rotating motor 5-1 to tighten the bag opening, and then the gold wire bag opening machine 5-4 performs the bag opening action.

[0079] As shown in Figure 14 and Figure 15As shown, the wire winding motor 5-4-1, wire feeding motor 5-4-2 and wire folding motor 5-4-3 of the gold wire tying machine 5-4 are respectively fixed on the side panel A 5-4-4 of the tying machine; the side panel A 5-4-4 of the tying machine is fixed to the side panel B 5-4-5 of the tying machine, and the limit switch 5-4-6 is installed on the side panel B 5-4-5 of the tying machine. When the bag opening after tightening moves to the tying position, the limit switch is triggered to execute the tying action; the wire feeding motor 5-4-2 drives the wire feeding gear 5-4-10 to feed the gold wire into the machine through the wire feeding tube A 5-4-11 and the wire feeding tube B 5-4-12; the wire folding motor 5-4-3 drives the wire folding shaft 5-4-9 to fold the gold wire and wrap the tightened bag opening; the wire winding motor 5-4-1 drives the wire reel 5-4-7 through the synchronous pulley 5-4-8 to coil and tie the folded gold wire;

[0080] like Figure 16 As shown, the weighing and grading device 6 uses a cantilever beam strain gauge sensor as a pressure sensor 6-3 to measure the weight of fresh grapes. The upper part of the pressure sensor is connected to the pressure plate 6-2, and the lower part is connected to the weighing base sheet metal 6-4. When the fresh grapes fall onto the pressure plate 6-2, the weight of the fresh grapes can be measured and graded according to relevant agronomic standards. The opening and closing of the weighing base sheet metal 6-4 is controlled by the grading cylinder 6-5. The weighing box 6-1 is connected to the synchronous belt slide. The movement of the synchronous belt slide cooperates with the opening and closing of the weighing base sheet metal to place fresh grapes of different qualities into different grading boxes.

[0081] The working process of the present invention is as follows:

[0082] After power is turned on, the feeding conveyor belt 1-4 starts to move. The worker puts the fresh grapes on the feeding conveyor belt 1-4. The fresh grapes fall into the unloading device 2 along the conveyor belt and wait for the fresh grapes to be unloaded. The transparent bag is taken out from the transparent bag storage box 3-1 by using the synchronous belt slide A 3-3, the transparent bag taking cylinder 3-4 and the vacuum suction cup A 3-9 and moved to the bottom of the unloading device 2. The transparent bag is opened by the transparent bag opening cylinder 3-5 and the vacuum suction cup A 3-9 completes the bag opening action. After the bag opening is completed, the transparent bag gripper 3-2 is used to grasp the two ends of the transparent bag and wait for the grapes to fall. The hopper lifting cylinder 2-8 controls the unloading device 2 to descend, so that the material door 2-2 approaches the transparent bag opening, and then controls the material door opening and closing cylinder 2-3 to open the material door 2-2, so that the fresh grapes stored in the unloading device 2 fall into the transparent bag. The transparent bag gripper 3-2 clamps the transparent bag containing the fresh grapes and keeps the grapes in place for subsequent paper bag packaging. The paper bag is taken out of the paper bag storage box 4-7 by the paper bag taking cylinder 4-5, and the paper bag opening cylinder 4-12 and the vacuum suction cup B 4-10 clamp the two ends of the paper bag to complete the paper bag opening. Then the synchronous belt slide B 4-9 controls the horizontal movement of the paper bag after opening, wraps the paper bag around the transparent bag, and completes the packaging of the paper bag; after packaging, the fresh grapes fall into the weighing and grading device 6, and the fresh grapes move with the weighing and grading device 6 to the bottom of the tying device 5, and the bag opening is grasped by the tying gripper 5-3, and then the gripper rotation motor 5-1 drives the bag opening to rotate so that the bag opening is tightened, and then the travel switch 5-4-6 is triggered, and the gold wire tying machine 5-4 completes the tying action; the pressure sensor 6-3 is used to transmit the weight information electrical signal to the host computer, and after processing by the host computer, the grading instruction is sent to the grading cylinder 6-5, and the grading cylinder 6-5 controls the opening and closing of the weighing bottom sheet metal 6-4, and the fresh grapes fall into the corresponding material basket.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, ordinary technicians in this technical field can make various changes and modifications without departing from the essence and scope of the present invention. Therefore, all equivalent technical solutions also fall within the scope of the present invention, and the scope of patent protection of the present invention should be defined by the claims.

[0084] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A control system for a double-bag fresh grape packaging and grading device, characterized in that: include: A machine frame (1), a feeding device (2), a transparent bag packaging device (3), a paper bag packaging device (4), a tying device (5), and a weighing and grading device (6); The frame (1) comprises: a frame body (1-1), a supporting top plate (1-2), a supporting bottom plate (1-3) and a feeding conveyor belt (1-4); The supporting top plate (1-2) is installed on the top of the frame body; The supporting base plate (1-3) is fixed horizontally in the frame to facilitate the placement of working parts; The feeding conveyor belt (1-4) is installed above the supporting top plate; The unloading device (2) comprises: a material channel (2-1), two material doors (2-2), a material door opening and closing cylinder (2-3), a front cylinder bracket (2-4), two rear cylinder brackets (2-5), two material door connecting pieces (2-6), two hopper lifting connecting sheet metals (2-7), a hopper lifting cylinder (2-8), two slide seats (2-9) and a linear bearing (2-10); The unloading device is installed above the frame and connected to the feeding conveyor belt; The transparent bag packaging device (3) comprises: a transparent bag storage box (3-1), a transparent bag gripper (3-2), a synchronous belt slide A (3-3), a transparent bag taking cylinder (3-4), two transparent bag opening cylinders (3-5), a bag taking cylinder fixing sheet metal (3-6), a bag opening cylinder fixing sheet metal A (3-7), a bag opening cylinder fixing sheet metal B (3-8), four vacuum suction cups A (3-9) and two suction cup fixing plates A (3-10); The transparent bag storage box (3-1) comprises: a bag storage box body (3-1-1), a bag pushing plate (3-1-2) and four buffer springs (3-1-3); The transparent bag packaging device is installed below the unloading device (2), and the transparent bag storage box (3-1) is fixed on the supporting bottom plate (1-3); The transparent bag gripper (3-2) comprises: a gripper mainboard (3-2-1), a guide rail (3-2-2), a steering gear (3-2-3), a gripper fixing plate (3-2-4), a slider connecting plate (3-2-5), a steering gear connecting plate (3-2-6), a steering wheel (3-2-7), a gripper cylinder (3-2-8), an upper gripper (3-2-9), a lower gripper (3-2-10), and a guide rail slider (3-2-11); The paper bag packaging device (4) comprises: a bag taking motor (4-1), a motor fixing plate A (4-2), a motor fixing plate B (4-3), a paper bag taking cylinder mounting plate (4-4), a paper bag taking cylinder (4-5), two suction cup fixing plates B (4-6), a paper bag storage box (4-7), four bag box supports (4-8), two synchronous belt slides B (4-9), four vacuum suction cups B (4-10), two paper bag opening cylinder fixing plates A (4-11), two paper bag opening cylinders (4-12), and two paper bag opening cylinder fixing plates B (4-13); The paper bag packaging device is installed on the supporting base plate (1-3) and is installed on the same horizontal plane as the transparent bag packaging device (3); The tying device (5) comprises: a gripper rotating motor (5-1), a gripper fixing plate (5-2), a tying gripper (5-3) and a gold wire tying machine (5-4); The weighing and grading device (6) comprises: a weighing box (6-1), a pressure plate (6-2), a pressure sensor (6-3), a weighing bottom sheet metal (6-4) and a grading cylinder (6-5); The tying device is installed above the weighing and grading device (6) and is connected to the frame body (1-1).

2. A control system for a double-bag fresh grape packaging and grading device according to claim 1, characterized in that: The frame body (1-1) is constructed of aluminum profiles; the support base plate (1-3) is horizontally fixed in the frame using a plurality of aluminum profiles; and the tying device is connected to the aluminum profiles of the frame body (1-1).

3. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 2, characterized in that: The two material doors (2-2) of the unloading device (2) are installed below the material channel (2-1) and connected by a cylindrical pin to ensure that the material doors can rotate; the material door opening and closing cylinder (2-3) is fixed to the material channel (2-1) through a front cylinder bracket (2-4) and a rear cylinder bracket (2-5); the cylinder push rod is connected to the material door connecting plate (2-6) and the material door through a joint bearing, and the opening and closing of the material door can be controlled by the extension and contraction of the cylinder; the hopper lifting connection sheet metal (2-7) on one side is connected to the hopper lifting cylinder (2-8), and the hopper lifting connection sheet metal on the other side is connected to the linear bearing (2-10), and the up and down movement of the unloading device is controlled by the up and down movement of the cylinder push rod, thereby assisting the opening of the transparent bag and the unloading of fresh grapes.

4. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 3, characterized in that: The fixing sheet metal (3-6) of the bag taking cylinder of the transparent bag packaging device (3) is connected to the push plate of the transparent bag taking cylinder (3-4) and the bag opening cylinder respectively, thereby connecting the transparent bag taking cylinder (3-4) to the slide of the synchronous belt slide A (3-3); the movement of the push plate of the transparent bag taking cylinder (3-4) brings the vacuum suction cup A (3-9) into contact with the transparent bag stored in the transparent bag storage box (3-1), and a vacuum is generated inside the vacuum suction cup A, and the transparent bag is sucked up by the vacuum suction cup under the action of atmospheric pressure; the slide of the synchronous belt slide A (3-3) drives the transparent bag taking cylinder (3-4) that sucks the transparent bag to move to the bottom of the unloading device (2) so that Subsequent bag opening and blanking actions; the bag opening cylinder fixing sheet metal A (3-7) and the bag opening cylinder fixing sheet metal B (3-8) are respectively installed with two transparent bag opening cylinders (3-5). After the transparent bag is taken out, the transparent bag is sucked by the vacuum suction cup and moved to the bottom of the blanking device (2). The transparent bag opening cylinder (3-5) on the opposite side of the transparent bag is also installed with a suction cup fixing plate A (3-10) and a vacuum suction cup A (3-9). The vacuum suction cup is pressed against the bag opening of the transparent bag through the movement of the cylinder push plate, and then the cylinder push plate is retracted to complete the bag opening action; the transparent bag gripper (3-2) can grab both sides of the transparent bag after the bag opening action is completed to withstand the impact force generated when the grapes are blanked.

5. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 4, characterized in that: The four buffer springs (3-1-3) of the transparent bag storage box (3-1) are respectively mounted on the bag pushing plate (3-1-2), enabling the transparent bag to be closely attached to the front plate of the bag storage box body (3-1-1), thereby facilitating subsequent bag taking actions.

6. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 5, characterized in that: The push plate of the gripper cylinder (3-2-8) of the transparent bag gripper (3-2) controls the rotation of the upper gripper (3-2-9) to cooperate with the lower gripper (3-2-10) to complete the gripping action; a guide rail (3-2-2) and a guide rail slider (3-2-11) are installed on the gripper main board (3-2-1); the guide rail slider (3-2-11) is connected to the transparent bag gripper through the gripper fixing plate (3-2-4); the movement of the slider is controlled by the rotational movement of the steering gear (3-2-3), thereby controlling the horizontal movement of the transparent bag gripper to cooperate with the change in the diameter of the transparent bag opening.

7. A control system for a double-bag fresh grape packaging and grading device according to claim 6, characterized in that: The bag taking motor (4-1) is fixed to the paper bag taking cylinder (4-5) through the motor fixing plate A (4-2) and the motor fixing plate B (4-3); the suction cup fixing plate B (4-6) of the paper bag packaging device (4) is installed on the push plate of the paper bag taking cylinder (4-5); each suction cup fixing plate B (4-6) is respectively installed with two vacuum suction cups B (4-10); the two suction cup fixing plates B (4-6) are respectively connected to the paper bag opening cylinder (4-12) through the profile and the paper bag opening cylinder fixing plate B (4-13); the two paper bag opening cylinders (4-12) are installed on the synchronous belt through the paper bag opening cylinder fixing plate A (4-11). On the slide B (4-9); the bag taking motor (4-1) controls the paper bag taking cylinder (4-5) to rotate, and the rotational movement of the bag taking motor (4-1) cooperates with the linear movement of the push plate of the paper bag taking cylinder (4-5) to take out the paper bags horizontally placed in the paper bag storage box (4-7); through the movement of the push plates of the two paper bag opening cylinders (4-12), the vacuum suction cups B (4-10) are respectively in contact with the two sides of the paper bag opening and sucked tightly, and then the paper bag opening action is completed by the contraction of the push plate of the paper bag taking cylinder (4-5); the opened paper bag is moved to the packaging station by the movement of the two synchronous belt slides B to complete the paper bag packaging action.

8. The control system of the double-bag fresh grape packaging and grading device according to claim 7, characterized in that: The tying gripper (5-3) of the tying device (5) is connected to the gripper rotating motor (5-1) and mounted on the gripper fixing plate (5-2); the tying gripper (5-3) clamps the packaging bag opening, and the rotation of the tying gripper is controlled by the gripper rotating motor (5-1) to tighten the bag opening, and then the gold wire tying machine (5-4) performs the tying action.

9. A control system for a double-bag fresh grape packaging and grading device according to claim 8, characterized in that: The winding motor (5-4-1), the wire feeding motor (5-4-2) and the wire folding motor (5-4-3) of the gold wire tying machine (5-4) are respectively fixed on the tying machine side plate A (5-4-4); the tying machine side plate A (5-4-4) is fixed to the tying machine side plate B (5-4-5), and the travel switch (5-4-6) is installed on the tying machine side plate B (5-4-5). When the bag mouth moves to the tying position after tightening, the travel switch is triggered to execute The bag is then tied; the wire feeding motor (5-4-2) drives the wire feeding gear (5-4-10) to feed the gold wire into the machine through the wire feeding tube A (5-4-11) and the wire feeding tube B (5-4-12); the wire folding motor (5-4-3) drives the wire folding shaft (5-4-9) to fold the gold wire and wrap it around the tightened bag mouth; the wire winding motor (5-4-1) drives the wire reel (5-4-7) through the synchronous pulley (5-4-8) to coil and tie the folded gold wire.

10. The control system of a double-bag fresh grape packaging and grading device according to claim 9, characterized in that: The weighing and grading device (6) uses a cantilever beam strain gauge sensor as a pressure sensor (6-3) to measure the weight of fresh grapes. The upper portion of the pressure sensor is connected to a pressure plate (6-2), and the lower portion is connected to a weighing bottom sheet metal (6-4). When the fresh grapes fall onto the pressure plate (6-2), the weight of the fresh grapes can be measured and graded according to relevant agronomic standards. The opening and closing of the weighing bottom sheet metal (6-4) is controlled by a grading cylinder (6-5). The weighing box (6-1) is connected to a synchronous belt slide. The movement of the synchronous belt slide cooperates with the opening and closing of the weighing bottom sheet metal to place fresh grapes of different qualities into different grading boxes.

Citation Information

Patent Citations

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