Preparation method and application of degreaser for removing oil stains produced by rivet-type electrical contact

Abstract

The invention relates to a preparation method and application of a degreaser for removing oil stains produced by a rivet-type electrical contact, and the preparation method comprises the following steps: adding diethanol amine, benzotriazole, an emulsifier, triethanolamine soap, sodium dodecyl benzene sulfonate, a solubilizing penetrating agent and the balance of water into a container, and stirring for 30 minutes to obtain the degreaser; the degreaser comprises the following components in percentage by mass: 1%-5% of diethanol amine; 0.5%-1% of benzotriazole; 5%-10% of an emulsifier; 1%-5% of triethanolamine soap; 2%-4% of sodium dodecyl benzene sulfonate; 0.5%-1% of a solubilizing penetrating agent; and the balance of water.

Description

Technical Field

[0001] The invention relates to a preparation method of a degreasing agent for removing oil stains from rivet-type electric contacts and application thereof, belonging to the field of parts. Background Art

[0002] Rivet-type electrical contact materials are widely used in various relays, circuit breakers, contactors, thermostats, etc. They are important core components that affect the working reliability of switch electrical contact systems. Existing rivet-type electrical contacts have oil stains on their surfaces after being manufactured. Conventional degreasing solutions have limited cleaning capabilities for the surfaces of rivet-type electrical contacts. In some cases, oil stains remain due to incomplete cleaning, resulting in unqualified finished products.

[0003] A Chinese invention patent with application number CN 118389211 A discloses a new degreasing agent. The additives in the process configuration of this new degreasing agent are mostly strong alkaline degreasing agents, which cause serious surface corrosion to rivet electrical contacts. According to the present invention, the preparation process is simple, and the amount of additives is small, which greatly reduces the cost and operability. In addition, the appearance of the rivet-type electrical contacts obtained after cleaning has room for further improvement in actual application, so it has very important practical significance. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and to provide a method for preparing a degreasing agent for removing oil stains from rivet-type electrical contacts and its application.

[0005] A method for preparing a degreasing agent for removing oil stains from rivet-type electrical contacts comprises the following steps: adding diethanolamine, benzotriazole, emulsifier, triethanolamine soap, sodium dodecylbenzene sulfonate, a solubilizing agent, and the rest being water into a container, and stirring for 30 minutes to obtain the degreasing agent; the degreasing agent comprises the following components in the following mass ratios: 1%-5% of diethanolamine; 0.5%-1% of benzotriazole; 5%-10% of emulsifier; 1%-5% of triethanolamine soap; 2%-4% of sodium dodecylbenzene sulfonate; 0.5%-1% of solubilizing agent; and the rest being water.

[0006] The diethanolamine, benzotriazole, emulsifier, triethanolamine soap, sodium dodecylbenzene sulfonate and other components contained in the formula work synergistically to efficiently dissolve and emulsify oil stains, especially for stubborn oil stains. By properly controlling the proportion of each component, especially the addition of the emulsifier, the degreaser maintains good stability and continuous degreasing effect during long-term use, and is not easy to decompose or deteriorate. The addition of the solubilizing penetrant allows the degreaser to penetrate deeper into the oil stains, enhances the dissolution and removal ability of the oil stains, and also has a good removal effect on the oil stains deeply embedded or solidified inside the electrical contacts. The reasonable combination of the components in the formula enables the degreaser to adapt to various types of oil stains, including oil, grease, grease-like stains and certain types of organic stains, improving the versatility and practicality of the degreaser. Through the economical formula design, it is ensured that the degreaser has a relatively low cost while effectively removing oil stains, and has a high cost-effectiveness.

[0007] The present invention also provides an application of a degreasing agent for removing oil stains from rivet-type electrical contacts. The degreasing agent is added to a container, stirred for 30 minutes, poured into a cleaning tank and heated to 40°C-60°C, and then the rivet-type electrical contacts are immersed in the cleaning tank, and ultrasonic waves are turned on for degreasing treatment. After the treatment is completed, the following steps are continued:

[0008] (1) Annealing process: the degreased rivet-type electrical contacts are loaded into a material boat and pushed into an annealing furnace for annealing;

[0009] (2) Grinding process: After the rivet-type electrical contact is annealed and cooled, it is placed in a grinding barrel and ground with grinding media;

[0010] (3) Polishing process: adding the processed rivet-type electrical contact into a centrifugal polishing machine for polishing;

[0011] (4) Cleaning process: transferring the treated rivet-type electrical contacts to a cleaning tank for cleaning and dehydration;

[0012] (5) Drying process: The dehydrated rivet-type electrical contacts are transferred to a drying tray and pushed into a drying furnace for drying.

[0013] The beneficial effects of the present invention are as follows: 1. The degreasing agent of the present invention has strong penetrating power and can quickly penetrate oil stains and peel off oil films.

[0014] 3. The degreasing agent of the present invention not only has strong cleaning power, but also has strong alkali resistance.

[0015] 4. The degreasing agent of the present invention has an outstanding emulsifying function.

[0016] 5. Compared with the prior art, the degreasing agent of the present invention has a simpler preparation process and is convenient for production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the present invention.

[0018] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0019] Figure 2 It is a comparison diagram before and after degreasing according to the present invention, a is before degreasing, and b is after degreasing. DETAILED DESCRIPTION

[0020] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.

[0021] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.

[0022] The directions and positions mentioned in the present invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., are only for reference to the directions or positions of the drawings. Therefore, the directions and positions used are for explaining and understanding the present invention, but not for limiting the scope of protection of the present invention.

[0023] Example 1

[0024] like Figure 2 As shown, an embodiment of a method for preparing a degreasing agent for removing oil stains from rivet-type electrical contacts is to add diethanolamine, benzotriazole, an emulsifier, triethanolamine soap, sodium dodecylbenzene sulfonate, a solubilizing agent, and the rest water into a container, and stir for 30 minutes to obtain a degreasing agent;

[0025] The degreasing agent comprises the following components in the following mass ratios: 1% of diethanolamine; 0.5% of benzotriazole; 5% of emulsifier; 1% of triethanolamine soap; 2% of sodium dodecylbenzene sulfonate; 0.5% of solubilizing penetrant; and the rest is water.

[0026] The degreasing agent contains diethanolamine, benzotriazole, emulsifier and other ingredients. These ingredients work together to penetrate deep into the oil, soften and gradually decompose the oil film, thereby achieving efficient degreasing effect. By optimizing the proportion of each component, especially in the use of emulsifiers and sodium dodecylbenzene sulfonate, the oil is completely removed to avoid residue, which is crucial to ensure the cleanliness and electrical performance of the electrical contacts. The degreasing agent is designed to take into account the removal of various types of oil, especially for the specific needs of rivet-type electrical contacts, which enhances its applicability and versatility in actual industrial applications.

[0027] The present invention also provides an application of a degreasing agent for removing oil stains from rivet-type electrical contacts. The degreasing agent is added to a container, stirred for 30 minutes, poured into a cleaning tank and heated to 40°C-60°C, and then the rivet-type electrical contacts are immersed in the cleaning tank, and ultrasonic waves are turned on for degreasing treatment. After the treatment is completed, the following steps are continued:

[0028] (1) Annealing process: the degreased rivet-type electrical contacts are loaded into a material boat and pushed into an annealing furnace for annealing;

[0029] (2) Grinding process: After the rivet-type electrical contact is annealed and cooled, it is placed in a grinding barrel and ground with grinding media;

[0030] (3) Polishing process: adding the processed rivet-type electrical contact into a centrifugal polishing machine for polishing;

[0031] (4) Cleaning process: transferring the treated rivet-type electrical contacts to a cleaning tank for cleaning and dehydration;

[0032] (5) Drying process: The dehydrated rivet-type electrical contacts are transferred to a drying tray and pushed into a drying furnace for drying.

[0033] Example 2

[0034] The steps of this embodiment are the same as those of embodiment 1, except that the dosage of processing auxiliary materials is different.

[0035] like Figure 2 As shown, an embodiment of a method for preparing a degreasing agent for removing oil stains from rivet-type electrical contacts is to add diethanolamine, benzotriazole, an emulsifier, triethanolamine soap, sodium dodecylbenzene sulfonate, a solubilizing agent, and the rest water into a container, and stir for 30 minutes to obtain a degreasing agent;

[0036] The degreasing agent comprises the following components in the following mass ratios: 3% of diethanolamine; 0.8% of benzotriazole; 0.8% of emulsifier; 3% of triethanolamine soap; 3% of sodium dodecylbenzene sulfonate; 0.8% of solubilizing penetrant; and the rest is water.

[0037] The present invention also provides an application of a degreasing agent for removing oil stains from rivet-type electrical contacts. The degreasing agent is added to a container, stirred for 30 minutes, poured into a cleaning tank and heated to 40°C-60°C, and then the rivet-type electrical contacts are immersed in the cleaning tank, and ultrasonic waves are turned on for degreasing treatment. After the treatment is completed, the following steps are continued:

[0038] (1) Annealing process: the degreased rivet-type electrical contacts are loaded into a material boat and pushed into an annealing furnace for annealing;

[0039] (2) Grinding process: After the rivet-type electrical contact is annealed and cooled, it is placed in a grinding barrel and ground with grinding media;

[0040] (3) Polishing process: adding the processed rivet-type electrical contact into a centrifugal polishing machine for polishing;

[0041] (4) Cleaning process: transferring the treated rivet-type electrical contacts to a cleaning tank for cleaning and dehydration;

[0042] (5) Drying process: The dehydrated rivet-type electrical contacts are transferred to a drying tray and pushed into a drying furnace for drying.

[0043] Example 3

[0044] The steps of this embodiment are the same as those of embodiment 1, except that the dosage of processing auxiliary materials is different.

[0045] like Figure 2 As shown, an embodiment of a method for preparing a degreasing agent for removing oil stains from rivet-type electrical contacts is provided, wherein diethanolamine, benzotriazole, emulsifier, triethanolamine soap, sodium dodecylbenzene sulfonate, a solubilizing agent, and the rest water are added into a container, and stirred for 30 minutes to obtain a degreasing agent; the degreasing agent comprises the following components in the following mass ratios: 5% diethanolamine; 1% benzotriazole; 10% emulsifier; 5% triethanolamine soap; 4% sodium dodecylbenzene sulfonate; 1% solubilizing agent; and the rest water.

[0046] The present invention also provides an application of a degreasing agent for removing oil stains from rivet-type electrical contacts. The degreasing agent is added to a container, stirred for 30 minutes, poured into a cleaning tank and heated to 40°C-60°C, and then the rivet-type electrical contacts are immersed in the cleaning tank, and ultrasonic waves are turned on for degreasing treatment. After the treatment is completed, the following steps are continued:

[0047] (1) Annealing process: the degreased rivet-type electrical contacts are loaded into a material boat and pushed into an annealing furnace for annealing;

[0048] (2) Grinding process: After the rivet-type electrical contact is annealed and cooled, it is placed in a grinding barrel and ground with grinding media;

[0049] (3) Polishing process: adding the processed rivet-type electrical contact into a centrifugal polishing machine for polishing;

[0050] (4) Cleaning process: transferring the treated rivet-type electrical contacts to a cleaning tank for cleaning and dehydration;

[0051] (5) Drying process: The dehydrated rivet-type electrical contacts are transferred to a drying tray and pushed into a drying furnace for drying.

[0052] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.

[0053] Although the invention has been described with reference to several specific embodiments, it should be understood that the invention is not limited to the specific embodiments disclosed. The invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims

1. A method for preparing a degreasing agent for removing oil stains from rivet-type electrical contacts, characterized in that: The method comprises the following steps: adding diethanolamine, benzotriazole, an emulsifier, triethanolamine soap, sodium dodecylbenzene sulfonate, a solubilizing agent and the rest water into a container, and stirring for 30 minutes to obtain a degreasing agent; The degreasing agent comprises the following components in the following mass ratios: 1%-5% of diethanolamine; 0.5%-1% of benzotriazole; 5%-10% of emulsifier; 1%-5% of triethanolamine soap; 2%-4% of sodium dodecylbenzene sulfonate; 0.5%-1% of solubilizing penetrant; and the rest is water.

2. A degreasing agent for removing oil stains from rivet-type electrical contacts, characterized in that: Add the degreasing agent of claim 1 into the container, stir for 30 minutes, pour into the cleaning tank and heat to 40℃-60℃, then immerse the finished rivet-type electrical contact into the cleaning tank, turn on the ultrasonic wave to degrease, and continue the following steps after the treatment is completed. (1) Annealing process: the degreased rivet-type electrical contacts are loaded into a material boat and pushed into an annealing furnace for annealing; (2) Grinding process: After the rivet-type electrical contact is annealed and cooled, it is placed in a grinding barrel and ground with grinding media; (3) Polishing process: adding the processed rivet-type electrical contact into a centrifugal polishing machine for polishing; (4) Cleaning process: transferring the treated rivet-type electrical contacts to a cleaning tank for cleaning and dehydration; (5) Drying process: The dehydrated rivet-type electrical contacts are transferred to a drying tray and pushed into a drying furnace for drying.

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