A detection device for the production of automotive floor mats and its usage method

By designing a vehicle foot pad detection device that includes a detection box, an auxiliary mechanism and a detection mechanism, the problem of insufficient performance of the existing detection device in anti-wear testing is solved, and a multi-faceted detection of the anti-wear and water absorption performance of the vehicle foot pad is achieved, which improves the detection efficiency and accuracy.

CN119290645BActive Publication Date: 2025-06-03HIGHER TECH CO LTD
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Patent Information

Application Number
CN202411803833.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-06-03
Estimated Expiration
2044-12-10

AI Technical Summary

Technical Problem

The existing automotive foot pad detection devices have insufficient performance in wear-resistant testing, and cannot effectively detect the wear-resistant performance of foot pads. The inspection process is cumbersome, which affects production efficiency.

Method used

A detection device including a detection box, an auxiliary mechanism and a detection mechanism is designed. The auxiliary mechanism drives the movable plate and the compression assembly through the cylinder to achieve stable pressing of the foot pad and wear resistance test. The detection mechanism uses rotating rollers, friction blocks and infrared measuring instruments, combined with blowers and blower ducts to achieve multi-faceted detection of the anti-wear and water absorption performance of the foot pads.

Benefits of technology

It improves the anti-wear detection effect of car foot pads, enhances the functionality and efficiency of the inspection device, can more accurately evaluate the performance of the foot pads, and improves the efficiency of production inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a detection device for automobile floor mat production and its use method, which relates to the technical field of floor mat detection, and includes: a conveyor belt is installed at one end of the detection box body; an auxiliary mechanism is installed at the other end of the detection box body; further includes: a moving mechanism is used for the movement and support of the floor mat, and the moving mechanism is arranged below the auxiliary mechanism; a detection mechanism is installed at the bottom of the auxiliary mechanism, and the detection mechanism is used for the strength wear and thickness detection of the floor mat. The present invention uses the setting method of the cooperation of the auxiliary mechanism, the moving mechanism and the detection mechanism, which facilitates the moving mechanism to move the floor mat directly below the auxiliary mechanism. Through the auxiliary mechanism, the detection mechanism can press the floor mat and perform anti-wear test and water absorption test. The detection function is relatively comprehensive. And through the elasticity of the compression spring, the friction block can stably wear the fluffy floor mat, improving the anti-wear detection effect and the efficiency of floor mat production detection.
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Description

Technical Field

[0001] The present invention relates to the technical field of foot mat detection, and particularly relates to a detection device for automobile foot mat production and a using method thereof. Background Art

[0002] Automobile foot mats can absorb water, dust, and dirt, effectively preventing the moisture and dirt remaining on the soles from causing slippage between the clutch, brake, and accelerator, avoiding potential safety hazards, reducing the pollution and damage of the interior decoration. Automobile foot mats belong to interior decorations, protecting the cleanliness inside and outside the car, and playing a role in beautifying, comfort, and embellishment. After production, automobile foot mats need to be subjected to quality inspection.

[0003] The existing foot mats are subjected to wear resistance testing of automobile foot mats through a detection device. However, since the surface of the existing foot mats is a loop carpet structure, that is, the surface of the foot mat is a fluffy structure, the detection abrasive block at the traditional fixed position has insufficient anti-wear test performance for the foot mat, and can only perform friction testing on the surface of the foot mat. Moreover, after wear, an additional infrared detection device needs to be used for thickness detection. The foot mat detection performance is single, and the effect of anti-wear detection is not good, affecting the efficiency during the production detection of foot mats. Summary of the Invention

[0004] The purpose of the present invention is to provide a detection device for automobile foot mat production and a using method thereof to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions: A detection device for automobile foot mat production, comprising:

[0006] A detection box body, one end of which is provided with a conveyor belt;

[0007] An auxiliary mechanism, which is installed at the other end of the detection box body;

[0008] It further includes:

[0009] A moving mechanism, which is used for the movement and support of the foot mat, and is arranged below the auxiliary mechanism;

[0010] A detection mechanism, which is installed at the bottom of the auxiliary mechanism and is used for the strength wear and thickness detection of the foot mat, and is arranged above the moving mechanism.

[0011] Preferably, the auxiliary mechanism includes:

[0012] A support frame, which is fixed to the top of the detection box body, and a control instrument is fixedly connected to the outer wall of the support frame;

[0013] A first cylinder, which is fixed to the middle of the support frame;

[0014] The movable plate is installed at the telescopic end of the first cylinder, and the detection mechanism is installed at the bottom of the movable plate;

[0015] The pressing assembly is installed at the corners of the movable plate.

[0016] Preferably, the pressing assembly includes:

[0017] The pressure rod is fixed to the bottom of the movable plate;

[0018] The pressure block is installed at the bottom of the pressure rod.

[0019] Preferably, the moving mechanism includes:

[0020] The electric telescopic rod is fixed to one end of the detection box body;

[0021] The bearing frame is fixed to the telescopic end of the electric telescopic rod, and the bearing frame slides through the other end of the detection box body;

[0022] The activity groove is opened at the other end of the detection box body;

[0023] The top plate slides through the inner cavity of the activity groove, and the top of the top plate is slidably inserted and connected to the inner cavity of the bearing frame;

[0024] The second cylinder is fixed to the bottom of the inner wall of the activity groove, the top of the second cylinder is fixedly connected to the bottom of the top plate, and the second cylinder is used for lifting the top plate.

[0025] Preferably, the detection mechanism includes:

[0026] The positioning component is arranged at the bottom of the movable plate;

[0027] The water absorption test component is arranged below the positioning component;

[0028] The water tank is fixed to the bottom of the positioning component;

[0029] The water outlet component is installed at the bottom of the water tank;

[0030] The strength test component is installed at the bottom of the positioning component, and the positioning component is used for the elastic abrasion resistance test of the foot pad by the strength test component;

[0031] The servo motor is installed at one end of the strength test component.

[0032] Preferably, the positioning component includes:

[0033] The positioning plate is arranged below the movable plate. The water tank is installed on the lower surface of the positioning plate, and the water absorption test assembly is arranged at one end of the positioning plate;

[0034] The compression spring is fixed between the movable plate and the positioning plate;

[0035] The positioning rod is arranged inside the compression spring. The bottom of the positioning rod is fixedly connected to the upper surface of the positioning plate, and the top of the positioning rod is slidably inserted through the side of the movable plate;

[0036] The blower is installed at the other end of the positioning plate;

[0037] The air blowing pipe is installed at the air outlet end of the blower.

[0038] Preferably, the water absorption test assembly includes:

[0039] The positioning rollers are rotatably inserted through both sides of one end of the positioning plate;

[0040] The moving belt is arranged between the positioning rollers and the strength test assembly;

[0041] The water dripping holes are equidistantly arranged in the middle of the moving belt;

[0042] The test papers are equidistantly fixed in the middle of the moving belt, and the water dripping holes are arranged adjacent to the test papers.

[0043] Preferably, the water outlet assembly includes:

[0044] The water outlet plate and the water outlet pipe. The water outlet plate is arranged at one end of the strength test assembly. The water outlet pipe is fixed between the water outlet plate and the water tank, and the top of the water outlet plate is fixedly connected to the bottom of the water tank.

[0045] Preferably, the strength test assembly includes:

[0046] The brackets are fixed at both ends of the positioning plate;

[0047] The rotating rollers are rotatably inserted through the bottom of the brackets, and the output end of the servo motor is in transmission connection with one end of the rotating roller;

[0048] The friction blocks are fixed in the middle of the rotating rollers, and the friction blocks are used for the wear of the foot pads;

[0049] The grooves are opened on the outer wall of the rotating rollers;

[0050] The infrared measuring instrument is installed on the inner wall of the groove;

[0051] A rubber wheel, which is fixed to the outer wall of one end of a rotating roller.

[0052] The present invention also provides a method for using a detection device for automobile floor mat production, including the following specific use steps:

[0053] Step 1: The floor mat falls onto the surface of one end of the bearing frame through the conveyor belt. Driven by the electric telescopic rod, it is convenient for the floor mat to be stably laid on the surface of the bearing frame and moved to directly below the support frame. Driven by the second cylinder, its top plate penetrates into the inner cavity of the support frame, and part of the floor mat is attached to the top of the top plate through the hollow part of the support frame.

[0054] Step 2: Drive the first cylinder to move its movable plate downward, driving the pressing block to press the floor mat, facilitating the pressing of the corners of the floor mat on the surface of the bearing frame for fixation. At the same time, the friction block in the middle of the rotating roller is closely attached to the middle of the floor mat. Driven by the servo motor, it is convenient for the rotating roller to rotate stably, enabling the friction block to rub against the surface of the floor mat. At the same time, due to the elasticity of the compression spring, the friction block can deeply rub against the fluffy surface of the floor mat for anti-wear testing. After the wear test, driven by the blower, the air duct can blow out the wear debris on the surface of the floor mat, and the wear degree is measured by the infrared measuring instrument.

[0055] Step 3: When water absorption detection of the floor mat is required, the water in the inner cavity of the water tank drips from the water outlet plate through the water outlet pipe and drips onto the surface of the floor mat through the drip holes on the moving belt. Driven by the rubber wheel, the moving belt moves, and after moving one circle, the test paper is attached to the surface of the floor mat under the rubber wheel. The water absorption performance of the floor mat is judged according to the range of the water stain on the test paper.

[0056] The technical effects and advantages of the present invention:

[0057] The present invention uses a setting method in which the auxiliary mechanism, the moving mechanism and the detection mechanism cooperate with each other, facilitating the moving mechanism to move the floor mat directly below the auxiliary mechanism. Through the auxiliary mechanism, the detection mechanism can press the floor mat and conduct anti-wear testing and water absorption testing. The detection functions are relatively numerous, and due to the elasticity of the compression spring, the friction block can stably wear the fluffy floor mat, improving the anti-wear detection effect and the efficiency during the production detection of the floor mat.

[0058] The present invention uses a setting method in which the rotating roller, the friction block and the infrared measuring instrument cooperate with each other. Through the setting of the groove, the infrared measuring instrument can be stably located on the rotating roller. Through the rotation of the rotating roller, the friction block can wear the floor mat, enabling infrared induction measurement and making the detection of the floor mat more convenient.

[0059] The present invention uses a setting method in which a blower and a blowing pipe are combined, so that the blowing pipe can blow air on the worn part of the foot pad, reducing the influence of worn debris on the anti-wear detection result of the foot pad, improving the accuracy of the detection result. At the same time, the blowing of the blowing pipe can blow air on the test paper, facilitating the recycling of the test paper and improving the diversity of the detection.

[0060] The present invention uses a setting method in which a water tank, a water outlet assembly and a water absorption test assembly are combined. Through the water outlet assembly, it is convenient for the water in the water tank to drip stably onto the foot pad, and it is also convenient for the moving belt to move stably on the outer wall of the water outlet plate, so as not to affect the normal rotation of the rotating roller. And with the setting of the rubber wheel, it is convenient for the moving belt to move between the positioning roller and the rubber wheel, so that the water dripping hole and the test paper can change positions, enabling the water dripping and the test to be carried out separately, and improving the simplicity of the water absorption test. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Figure 1 is a schematic diagram of the overall structure of the present invention.

[0062] Figure 2 is a schematic diagram of the overall front sectional structure of the present invention.

[0063] Figure 3 is a schematic diagram of the front sectional structure at the movable plate of the present invention.

[0064] Figure 4 is a schematic diagram of the side sectional structure at the top plate of the present invention.

[0065] Figure 5 is a schematic diagram of the overall structure at the water outlet plate of the present invention.

[0066] Figure 6 of the present invention Figure 2 is a schematic diagram of the enlarged partial structure at A in the present invention.

[0067] Figure 7 of the present invention Figure 4 is a schematic diagram of the enlarged partial structure at B in the present invention.

[0068] Figure 8 is a schematic diagram of the partial sectional structure at the moving belt of the present invention.

[0069] In the figure: 1. Detection box body; 2. Transmission belt; 3. Auxiliary mechanism; 31. Support frame; 32. First cylinder; 33. Movable plate; 34. Pressing assembly; 341. Pressing rod; 342. Pressing block; 4. Moving mechanism; 41. Electric telescopic rod; 42. Bearing frame; 43. Movable groove; 44. Top plate; 45. Second cylinder; 5. Detection mechanism; 51. Positioning assembly; 511. Positioning plate; 512. Compression spring; 513. Positioning rod; 514. Blower; 515. Air blowing pipe; 52. Water absorption test assembly; 521. Positioning roller; 522. Moving belt; 523. Water dripping hole; 524. Test paper; 53. Water tank; 54. Water outlet assembly; 541. Water outlet plate; 542. Water outlet pipe; 55. Strength test assembly; 551. Bracket; 552. Rotating roller; 553. Friction block; 554. Groove; 555. Infrared measuring instrument; 556. Rubber wheel; 56. Servo motor; 6. Controller. Specific implementation manner

[0070] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0071] The present invention provides a Figures 1-8 detection device for the production of automotive floor mats as shown, including a detection box body 1 and an auxiliary mechanism 3. A transmission belt 2 is installed at one end of the detection box body 1. Through the transmission belt 2, it is convenient to directly convey the floor mat to the other end of the detection box body 1 for wear resistance testing;

[0072] Among them, the auxiliary mechanism 3 is installed at the other end of the detection box body 1. The auxiliary mechanism 3 includes: a support frame 31, a first cylinder 32, a movable plate 33 and a pressing assembly 34. The support frame 31 is fixed on the top of the detection box body 1. An outer wall of the support frame 31 is fixedly connected with a controller 6. The controller 6 is used for controlling the electricity on the detection device. The first cylinder 32 is fixed in the middle of the support frame 31. The first cylinder 32 is electrically connected with the controller 6. The movable plate 33 is installed at the telescopic end of the first cylinder 32, facilitating the movable plate 33 to slide vertically in the inner cavity of the support frame 31.

[0073] Specifically, the pressing assembly 34 is installed at the corner of the movable plate 33. The pressing assembly 34 includes a pressing rod 341 and a pressing block 342. The pressing rod 341 is fixed to the bottom of the movable plate 33, and the pressing block 342 is installed at the bottom of the pressing rod 341. The pressing block 342 can be disassembled and assembled at the bottom of the pressing rod 341, facilitating the replacement of the pressing block 342. Moreover, the pressing block 342 is made of rubber material, facilitating the increase of the friction force with the foot pad. Driven by the first cylinder 32, it is convenient for the foot pad to be stably pressed under the pressing block 342.

[0074] It further includes a moving mechanism 4 and a detecting mechanism 5. The moving mechanism 4 is used for the movement and support of the foot pad. The moving mechanism 4 is arranged below the auxiliary mechanism 3. The moving mechanism 4 includes an electric telescopic rod 41, a bearing frame 42, a moving slot 43, a top plate 44, and a second cylinder 45. The electric telescopic rod 41 is fixed to one end of the detecting box body 1. The electric telescopic rod 41 is electrically connected to the controller 6. The bearing frame 42 is of a rectangular frame structure. The bearing frame 42 is fixed to the telescopic end of the electric telescopic rod 41. The bearing frame 42 slidably penetrates through the other end of the detecting box body 1. Driven by the electric telescopic rod 41, it is convenient for the bearing frame 42 to drag one end of the foot pad for laying flat, so that the foot pad can be laid flat directly below the support frame 31. The moving slot 43 is opened at the other end of the detecting box body 1. The top structure of the top plate 44 matches the hollow part of the bearing frame 42. The top plate 44 slidably penetrates through the inner cavity of the moving slot 43. The top of the top plate 44 is slidably penetrated and connected with the inner cavity of the bearing frame 42. The second cylinder 45 is fixed to the bottom of the inner wall of the moving slot 43. The top of the second cylinder 45 is fixedly connected to the bottom of the top plate 44. The second cylinder 45 is used for the lifting and supporting of the top plate 44. The second cylinder 45 is electrically connected to the controller 6. Driven by the second cylinder 45, it is convenient for the top plate 44 to penetrate through the inner cavity and the bottom of the bearing frame 42, facilitating the position limitation of the bearing frame 42 by the top plate 44, and also facilitating the lifting of the foot pad detecting part on the bearing frame 42, while not affecting the pressing of the foot pad by the pressing block 342 and the bearing frame 42, facilitating the detecting part to perform the water absorption test and the anti-wear test.

[0075] Further, the detection mechanism 5 is installed at the bottom of the auxiliary mechanism 3. The detection mechanism 5 is used for detecting the strength wear and thickness of the foot mat. The detection mechanism 5 is arranged above the moving mechanism 4 and installed at the bottom of the movable plate 33. The detection mechanism 5 includes: a positioning component 51, a water absorption test component 52, a water tank 53, a water outlet component 54, a strength test component 55 and a servo motor 56. The positioning component 51 is arranged at the bottom of the movable plate 33. The water absorption test component 52 is arranged below the positioning component 51. The water tank 53 is fixed to the bottom of the positioning component 51. The water outlet component 54 is installed at the bottom of the water tank 53. The water tank 53 and the water outlet component 54 are used for dripping water test on the foot mat, while the water absorption test component 52 is used for fitting with the foot mat for water absorption test. The strength test component 55 is installed at the bottom of the positioning component 51. The positioning component 51 is used for the strength test component 55 to test the elastic wear resistance of the foot mat. The servo motor 56 is installed at one end of the strength test component 55. The servo motor 56 is electrically connected to an external power supply through a controller 6, so that the controller 6 can control the start and stop of the servo motor 56;

[0076] Among them, the positioning component 51 includes: a positioning plate 511, a compression spring 512, a positioning rod 513, a blower 514 and a blowing pipe 515. The positioning plate 511 is arranged below the movable plate 33. The water tank 53 is installed on the lower surface of the positioning plate 511. The water absorption test component 52 is arranged at one end of the positioning plate 511. The compression spring 512 is fixed between the movable plate 33 and the positioning plate 511. The positioning rod 513 is arranged in the inner cavity of the compression spring 512. The bottom of the positioning rod 513 is fixedly connected to the upper surface of the positioning plate 511. The top of the positioning rod 513 is slidably inserted through the side of the movable plate 33. Through the setting of the positioning rod 513, the use of the compression spring 512 is stable, which is convenient for the first cylinder 32 to drive the movable plate 33 to press down, and the positioning plate 511 has a specific movement space, which is convenient for the strength test component 55 to wear the surface of the fluffy foot mat. The blower 514 is installed at the other end of the positioning plate 511. The blowing pipe 515 is installed at the air outlet end of the blower 514, so that the blowing pipe 515 can blow dust at the detection part of the foot mat and blow dry the test paper 524;

[0077] In particular, the water absorption test component 52 includes: a positioning roller 521, a moving belt 522, a water dripping hole 523 and a test paper 524. The positioning roller 521 is rotatably inserted through both sides of one end of the positioning plate 511. The moving belt 522 is arranged between the positioning roller 521 and the strength test component 55. The moving belt 522 is made of synchronous rubber belt material. The positioning roller 521 is made of rubber synchronous wheel material. The water dripping holes 523 are equidistantly arranged in the middle of the moving belt 522. The test papers 524 are equidistantly fixed in the middle of the moving belt 522. The water dripping holes 523 are adjacent to the test papers 524. The test papers 524 are reusable papers, and the water absorption performance of the foot mat can be judged by the humidity range on the test papers 524;

[0078] However, the water outlet assembly 54 includes a water outlet plate 541 and a water outlet pipe 542. The water outlet plate 541 is disposed at one end of the strength test assembly 55. The water outlet pipe 542 is fixed between the water outlet plate 541 and the water tank 53. A solenoid valve is installed on the water outlet pipe 542 to facilitate the control of the water output, which is convenient for the water absorption test of multiple foot pads. Moreover, a water inlet is installed at the top of the water tank 53 to facilitate the filling of water into the inner cavity of the water tank 53. The top of the water outlet plate 541 is fixedly connected to the bottom of the water tank 53, and the bottom of the water outlet plate 541 has a curved arc structure. The outer wall of the water outlet plate 541 has a smooth structure. The middle part of the moving belt 522 is in sliding fit with the outer wall of the water outlet plate 541, so that the water discharged from the water outlet plate 541 can drip out through the drip holes 523. Through the upward push of the top plate 44, the test paper 524 moved to the lower end can be in contact with the surface of the foot pad for water absorption, which is convenient for the test paper 524 to conduct the water absorption test on the foot pad;

[0079] In particular, the strength test assembly 55 includes a bracket 551, a rotating roller 552, a friction block 553, a groove 554, an infrared measuring instrument 555 and a rubber wheel 556. The brackets 551 are fixed at both ends of the positioning plate 511. The bottom of the air blowing pipe 515 has a bent structure, and the air blowing pipe 515 is fixed to one of the brackets 551 by a staple. The air blowing pipe 515 blows air in the direction of one end of the rotating roller 552. The rotating roller 552 is rotatably inserted through the bottom of the bracket 551. The output end of the servo motor 56 is in transmission connection with one end of the rotating roller 552, which is convenient for the servo motor 56 to drive the rotating roller 552 to rotate stably. The friction block 553 is fixed to the middle of the rotating roller 552. The friction block 553 is used for the wear of the foot pad. With the elasticity of the compression spring 512, it is convenient to friction the fluffy foot pad and improve the efficiency of the anti-wear detection of the foot pad. The groove 554 is opened on the outer wall of the rotating roller 552. The infrared measuring instrument 555 is installed on the inner wall of the groove 554. Through the groove 554, it is convenient to hide and receive the infrared measuring instrument 555, so that when the friction block 553 wears the foot pad, the infrared measuring instrument 555 will not touch the foot pad. When the infrared measuring instrument 555 rotates to directly above the foot pad, the infrared measuring instrument 555 can detect the thickness of the foot pad to judge the anti-wear degree of the foot pad. The rubber wheel 556 is fixed to the outer wall of one end of the rotating roller 552. Two adjacent rubber wheels 556 are fixed to one end of the rotating roller 552, and the two rubber wheels 556 are in frictional contact with the side of the moving belt 522. The rubber wheel 556 is made of synchronous wheel material. The rubber wheel 556 and the positioning roller 521 are arranged to drive the moving belt 522 to move stably, which is convenient for the position conversion of the test paper 524 and the drip holes 523 on the moving belt 522 and is convenient for the diversity of foot pad detection.

[0080] The usage method of the present invention:

[0081] First, the foot mat falls onto one end of the surface of the carrier 42 through the conveyor belt 2. Driven by the electric telescopic rod 41, it is convenient for the foot mat to be stably laid on the surface of the carrier 42 and for the foot mat to move directly below the support frame 31. Driven by the second cylinder 45, its top plate 44 penetrates into the inner cavity of the support frame 31, and part of the foot mat fits against the top of the top plate 44 through the hollow part of the support frame 31;

[0082] Secondly, drive the first cylinder 32 to move its movable plate 33 downward, driving the pressing block 342 to press the foot mat, facilitating the pressing of the corners of the foot mat onto the surface of the carrier 42 for fixation. At the same time, the friction block 553 in the middle of the rotating roller 552 closely fits against the middle of the foot mat. Driven by the servo motor 56, it is convenient for the rotating roller 552 to rotate stably, enabling the friction block 553 to rub against the surface of the foot mat. At the same time, due to the elasticity of the compression spring 512, the friction block 553 can deeply rub against the fluffy surface of the foot mat for wear resistance testing. After the wear test, driven by the blower 514, the air duct 515 can blow out the wear debris on the surface of the foot mat, and the wear degree is measured by the infrared measuring instrument 555;

[0083] Then, when water absorption detection of the foot mat is required, drive the first cylinder 32 in reverse to move the movable plate 33 upward, facilitating the rotating roller 552 to be lifted a specific distance from the foot mat, so that the friction block 553 does not affect the position of the foot mat. The water in the inner cavity of the water tank 53 drips from the water outlet plate 541 through the water outlet pipe 542 and drips onto the surface of the foot mat through the drip holes 523 on the moving belt 522. Driven by the rubber wheel 556, the moving belt 522 moves. After it moves one circle, the test paper 524 fits against the surface of the foot mat at the bottom of the rubber wheel 556. The water absorption performance of the foot mat is judged according to the range of the water trace on the test paper 524.

[0084] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A detection device for the production of automobile mats, comprising: A detection box (1), wherein a conveyor belt (2) is installed at one end of the detection box (1); An auxiliary mechanism (3), the auxiliary mechanism (3) being installed at the other end of the detection box (1); It is characterized by further comprising: A moving mechanism (4), the moving mechanism (4) being used for moving and supporting the foot pad, the moving mechanism (4) being arranged below the auxiliary mechanism (3); A detection mechanism (5), the detection mechanism (5) being installed at the bottom of the auxiliary mechanism (3), the detection mechanism (5) being used for detecting the strength, wear and thickness of the foot pad, and the detection mechanism (5) being arranged above the moving mechanism (4); The detection mechanism (5) comprises: A positioning component (51), wherein the positioning component (51) is arranged at the bottom of the movable plate (33); A water absorption test component (52), wherein the water absorption test component (52) is arranged below the positioning component (51); A water tank (53), wherein the water tank (53) is fixed to the bottom of the positioning assembly (51); A water outlet assembly (54), wherein the water outlet assembly (54) is installed at the bottom of the water tank (53); A strength testing component (55), the strength testing component (55) being mounted on the bottom of the positioning component (51), the positioning component (51) being used for the strength testing component (55) to perform an elastic wear resistance test on the foot pad; A servo motor (56), wherein the servo motor (56) is mounted on one end of the strength testing assembly (55); The strength testing assembly (55) comprises: A bracket (551), wherein the bracket (551) is fixed to two ends of the positioning plate (511); A rotating roller (552), wherein the output end of the servo motor (56) is drivingly connected to one end of the rotating roller (552), and the rotating roller (552) is rotatably inserted into the bottom of the bracket (551); A rubber wheel (556), wherein the rubber wheel (556) is fixed to an outer wall of one end of the rotating roller (552); The positioning component (51) comprises: A positioning plate (511), the positioning plate (511) being arranged below the movable plate (33), the water tank (53) being mounted on the lower surface of the positioning plate (511), and the water absorption test assembly (52) being arranged at one end of the positioning plate (511); A compression spring (512), wherein the compression spring (512) is fixed between the movable plate (33) and the positioning plate (511); A positioning rod (513), wherein the positioning rod (513) is disposed in the inner cavity of the compression spring (512), the bottom of the positioning rod (513) is fixedly connected to the upper surface of the positioning plate (511), and the top of the positioning rod (513) is slidably connected to the side of the movable plate (33); a blower (514), wherein the blower (514) is installed at the other end of the positioning plate (511); A blowing pipe (515), wherein the blowing pipe (515) is installed at an air outlet end of the blower (514); The water absorption test assembly (52) comprises: A positioning roller (521), the positioning roller (521) being rotatably inserted into two sides of one end of the positioning plate (511); A moving belt (522), wherein the rubber wheel (556) and the positioning roller (521) are arranged to drive the moving belt (522) to move; Drip holes (523), the drip holes (523) being equidistantly arranged in the middle of the moving belt (522); The test paper (524) is fixed at equal intervals in the middle of the moving belt (522), and the drip hole (523) is arranged adjacent to the test paper (524).

2. The detection device for producing car mats according to claim 1, characterized in that: The auxiliary mechanism (3) comprises: A support frame (31), the support frame (31) being fixed to the top of the detection box (1), and the outer wall of the support frame (31) being fixedly connected to a control device (6); A first cylinder (32), the first cylinder (32) being fixed to the middle portion of the support frame (31); A movable plate (33), the movable plate (33) being mounted on the telescopic end of the first cylinder (32), and the detection mechanism (5) being mounted on the bottom of the movable plate (33); A clamping assembly (34), wherein the clamping assembly (34) is installed at a corner of the movable plate (33).

3. The detection device for producing car mats according to claim 2, characterized in that: The pressing assembly (34) comprises: A pressure rod (341), wherein the pressure rod (341) is fixed to the bottom of the movable plate (33); A pressing block (342), wherein the pressing block (342) is installed at the bottom of the pressing rod (341).

4. The detection device for producing car mats according to claim 3 is characterized in that: The moving mechanism (4) comprises: An electric telescopic rod (41), wherein the electric telescopic rod (41) is fixed to one end of the detection box (1); A carrier frame (42), the carrier frame (42) being fixed to the telescopic end of the electric telescopic rod (41), and the carrier frame (42) being slidably inserted into the other end of the detection box (1); A movable groove (43), wherein the movable groove (43) is disposed at the other end of the detection box (1); A top plate (44), the top plate (44) being slidably inserted into the inner cavity of the movable groove (43), and the top of the top plate (44) being slidably inserted into and connected with the inner cavity of the supporting frame (42); The second cylinder (45) is fixed to the bottom of the inner wall of the movable groove (43), the top of the second cylinder (45) is fixedly connected to the bottom of the top plate (44), and the second cylinder (45) is used to lift and lower the top plate (44).

5. The detection device for producing car mats according to claim 4, characterized in that: The water outlet component (54) comprises: A water outlet plate (541) and a water outlet pipe (542), wherein the water outlet plate (541) is arranged at one end of the strength testing assembly (55), the water outlet pipe (542) is fixed between the water outlet plate (541) and the water tank (53), and the top of the water outlet plate (541) is fixedly connected to the bottom of the water tank (53).

6. The detection device for producing car mats according to claim 5, characterized in that: The strength testing assembly (55) further comprises: A friction block (553), the friction block (553) being fixed to the middle of the rotating roller (552), and the friction block (553) being used to reduce the wear of the foot pad; A groove (554), wherein the groove (554) is formed on an outer wall of the rotating roller (552); An infrared measuring instrument (555) is installed on the inner wall of the groove (554).

7. The method for using the detection device for producing car mats according to claim 6, characterized in that: The specific usage steps are as follows: Step 1: The foot pad is dropped to one end of the surface of the support frame (42) via the conveyor belt (2), and the foot pad is stably laid on the surface of the support frame (42) by driving the electric telescopic rod (41), and the foot pad is moved to the bottom of the support frame (31), and the top plate (44) is inserted into the inner cavity of the support frame (31) by driving the second cylinder (45), and a part of the foot pad is fit with the top of the top plate (44) through the hollow part of the support frame (31); Step 2: driving the first cylinder (32) to move the movable plate (33) downward, driving the pressing block (342) to press the foot pad, so as to press the corner of the foot pad against the surface of the support frame (42) for fixing, and at the same time, the friction block (553) in the middle of the rotating roller (552) is tightly fitted with the middle of the foot pad, and the rotating roller (552) is driven by the servo motor (56) to stably rotate, so that the friction block (553) rubs against the surface of the foot pad, and at the same time, through the elasticity of the compression spring (512), the friction block (553) can be deeply rubbed with the fluffy surface of the foot pad to perform anti-wear test, and after the wear test, the blower (514) is driven to enable the blow pipe (515) to blow out the wear debris on the surface of the foot pad, and the wear degree is measured by the infrared measuring instrument (555); Step 3: When it is necessary to test the water absorption of the foot pad, water in the inner cavity of the water tank (53) drips from the water outlet plate (541) through the water outlet pipe (542) and drips onto the surface of the foot pad through the water dripping hole (523) on the moving belt (522). The moving belt (522) is driven to move by the rubber wheel (556). After it moves one circle, the test paper (524) is attached to the surface of the foot pad at the bottom of the rubber wheel (556). The water absorption performance of the foot pad is judged by observing the range of the water mark on the test paper (524).

Citation Information

Patent Citations

  • Strength detection device for automobile foot pad production

    CN212059765U