Electrical connection component and charging device
Through the combined structure of seals, cables, charging terminals, temperature sensors and sealing plugs, the problem of complex and cost of installation of the charging base temperature detector is solved, and rapid assembly and reliable temperature detection are achieved, ensuring the safety of the charging base.
Patent Information
- Application Number
- CN202411834791.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2044-12-12
AI Technical Summary
The installation structure of the temperature detector in the existing charging stand is complex, difficult to assemble and high cost, making it difficult to effectively control the temperature rise of the charging terminals, which poses safety hazards.
The combined structure of seals, cables, charging terminals, temperature sensors and sealing plugs is adopted to achieve rapid assembly and sealing through interference fit and via design. The temperature sensor is in thermal contact with the charging terminal, and the heat conducting parts transfer heat to ensure sealing and reliability.
The assembly process of temperature sensors is simplified, the assembly efficiency is improved, the reliability and safety of temperature detection is ensured, and the cost is reduced.
Smart Images

Figure CN119297676B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an electrical connection component and a charging device including the electrical connection component. Background Art
[0002] In the prior art, in order to charge the battery pack of a new energy electric vehicle, a charging socket adapted to be mated with a charging gun needs to be installed on the new energy electric vehicle. In order to increase the charging speed, it is necessary to increase the charging current. Currently, the charging current is as high as 600 A, and it will even be increased to 1000 A in the future. When a large current flows through the charging terminals in the charging socket, a large amount of heat will be generated, which will cause the temperature of the charging terminals in the charging socket to rise sharply. If the temperature rise cannot be controlled in time, safety accidents will occur. For example, the charging socket or other electrical equipment will be burned out.
[0003] In the prior art, in order to control the temperature rise of the charging terminals, a lead frame is usually provided in the charging socket and a temperature detector is installed on the lead frame. The temperature detector includes a temperature sensor and a heat conducting pad wrapped around the outside of the temperature sensor. The heat conducting pad is in thermal contact with the charging terminals, and the temperature sensor is electrically connected to the lead frame. The installation structure of the existing such temperature detector is very complex, difficult to assemble, high in cost, and inconvenient to use. Summary of the Invention
[0004] The object of the present invention aims to solve at least one of the above problems and defects existing in the prior art.
[0005] According to one aspect of the present invention, there is provided an electrical connection component. The electrical connection component includes: a seal member forming a cable through hole and a jack separated from the cable through hole; a cable passing through the cable through hole and being in interference fit with the cable through hole to achieve sealing between the seal member and the cable; a charging terminal electrically connected to the cable; a temperature sensor for detecting the temperature of the charging terminal; and a sealing plug provided on the lead of the temperature sensor and inserted into the jack of the seal member in an interference fit manner. The electrical connection component is adapted to be inserted into an installation hole on the housing of a charging device. The seal member is used to seal the rear port of the installation hole. The sealing plug is pressed between the seal member and the lead to achieve sealing between the lead and the sealing plug and sealing between the sealing plug and the seal member.
[0006] According to an exemplary embodiment of the present invention, a single jack is formed on the seal member, and the electrical connection component includes a single sealing plug inserted into the single jack. The single sealing plug is provided on a pair of leads of the temperature sensor.
[0007] According to another exemplary embodiment of the present invention, two jacks are formed on the seal, and the electrical connection assembly includes two sealing plugs respectively inserted into the two jacks, and the two sealing plugs are respectively arranged on a pair of leads of the temperature sensor.
[0008] According to another exemplary embodiment of the present invention, the electrical connection assembly further includes: a rear end cover adapted to be installed on the rear port of the mounting hole of the housing, a cable hole and a lead hole are formed on the end wall of the rear end cover, the cable passes through the cable hole, and the pair of leads pass through the lead hole.
[0009] According to another exemplary embodiment of the present invention, a positioning flange is formed on the outer periphery of the rear end of the sealing plug, and the positioning flange abuts against the end wall of the rear end cover, so that the pulling force applied to the lead is transmitted to the housing via the sealing plug and the rear end cover.
[0010] According to another exemplary embodiment of the present invention, the positioning flange has a front side and a rear side opposite to each other in the axial direction of the sealing plug, the rear side of the positioning flange abuts against the inner side of the end wall of the rear end cover, and the front side of the positioning flange abuts against the rear end face of the seal to axially position the seal.
[0011] According to another exemplary embodiment of the present invention, a clamping groove is formed on the peripheral wall of the rear end cover, and the clamping groove is adapted to engage with a protrusion on the peripheral wall of the rear port of the housing to fix the rear end cover to the housing.
[0012] According to another exemplary embodiment of the present invention, an opening allowing the sealing plug and the body of the temperature sensor to pass through is formed on the peripheral wall of the rear end cover, and the opening is communicated with the lead hole.
[0013] According to another exemplary embodiment of the present invention, the sealing plug is injection molded onto the lead of the temperature sensor, so that the sealing plug and the temperature sensor become an integral part.
[0014] According to another exemplary embodiment of the present invention, the sealing plug is assembled onto the lead of the temperature sensor.
[0015] According to another exemplary embodiment of the present invention, a lead through hole is formed on the sealing plug, and the lead of the temperature sensor passes through the lead through hole; the lead of the temperature sensor is in interference fit with the lead through hole of the sealing plug to achieve sealing between the sealing plug and the lead.
[0016] According to another exemplary embodiment of the present invention, the sealing plug includes: a sealing core formed with a lead through hole; and a mounting sleeve sleeved on the sealing core. The lead of the temperature sensor passes through the lead through hole, and the sealing core is pressed between the lead and the mounting sleeve to achieve sealing therebetween. The mounting sleeve is in interference fit with the jack of the seal to achieve sealing between the mounting sleeve and the seal.
[0017] According to another exemplary embodiment of the present invention, a positioning flange is formed on the outer periphery of the rear end of the mounting sleeve, and the positioning flange abuts against the end wall of the rear end cover; a flange portion is formed on the outer periphery of the front end of the sealing core, and the flange portion abuts against the front end face of the mounting sleeve.
[0018] According to another exemplary embodiment of the present invention, the electrical connection assembly further includes: a pair of connection terminals electrically connected to the ends of a pair of leads led out from the lead holes of the rear end cover of the temperature sensor respectively, and the connection terminals are used for being inserted into the terminal holes on the connector housing to mate with the mating terminals arranged in the terminal holes.
[0019] According to another exemplary embodiment of the present invention, the electrical connection assembly further includes: a pair of sealing rings sleeved on a pair of leads led out from the lead holes of the rear end cover of the temperature sensor respectively, and the sealing rings are used for being inserted into the terminal holes of the connector housing to seal the terminal holes of the connector housing.
[0020] According to another exemplary embodiment of the present invention, the connection terminal is crimped or welded to the end of the lead.
[0021] According to another exemplary embodiment of the present invention, the electrical connection assembly further includes: a heat conducting member wrapped on the body of the temperature sensor and in thermal contact with the charging terminal, and the heat conducting member is used for transferring the heat of the charging terminal to the body of the temperature sensor.
[0022] According to another exemplary embodiment of the present invention, the rear end portion of the charging terminal is crimped or welded to the cable, and the heat conducting member is in thermal contact with the rear end portion of the charging terminal.
[0023] According to another exemplary embodiment of the present invention, the rear end portion of the charging terminal is crimped or welded to the cable, and the body of the temperature sensor faces the rear end portion of the charging terminal for detecting the temperature of the rear end portion of the charging terminal.
[0024] According to another exemplary embodiment of the present invention, the charging terminal includes a cylindrical body, and a ring of mounting grooves are formed on the outer side of the cylindrical body. The electrical connection assembly further includes a sealing ring mounted in the mounting grooves; the sealing ring is adapted to be radially squeezed between the cylindrical body of the charging terminal and the inner peripheral wall of the mounting hole of the housing to achieve sealing therebetween.
[0025] According to another aspect of the present invention, a charging device is provided. The charging device includes: a housing formed with a mounting hole; and the aforementioned electrical connection assembly inserted into the mounting hole. The seal is inserted into the rear port of the mounting hole and seals the rear port of the mounting hole, and a pair of leads of the temperature sensor are led out from the rear port of the mounting hole of the housing.
[0026] According to another exemplary embodiment of the present invention, the housing is formed with a plurality of mounting holes, and the charging device includes a plurality of electrical connection assemblies respectively inserted into the plurality of mounting holes.
[0027] According to another exemplary embodiment of the present invention, a pair of leads of the temperature sensor includes a negative lead and a positive lead, and the ends of the negative leads of the temperature sensors of the plurality of electrical connection assemblies are combined and electrically connected together.
[0028] According to another exemplary embodiment of the present invention, the charging device further includes: a single negative terminal electrically connected to the end of the negative lead of the temperature sensor of one of the plurality of electrical connection assemblies; and a plurality of positive terminals respectively electrically connected to the ends of the positive leads of the temperature sensors of the plurality of electrical connection assemblies. The single negative terminal is used for insertion into the negative terminal hole on the connector housing, and the positive terminal is used for insertion into the positive terminal hole on the connector housing.
[0029] According to another exemplary embodiment of the present invention, the charging device further includes: a single negative sealing ring sleeved on the negative lead of the temperature sensor of one of the plurality of electrical connection assemblies; and a plurality of positive sealing rings respectively sleeved on the positive leads of the temperature sensors of the plurality of electrical connection assemblies. The single negative sealing ring is used for sealing the negative terminal hole of the connector housing, and the positive sealing ring is used for sealing the positive terminal hole of the connector housing.
[0030] According to another exemplary embodiment of the present invention, the charging device is a charging base or a charging gun.
[0031] In the foregoing various exemplary embodiments according to the present invention, the temperature sensor can be quickly assembled to the seal of the cable through the sealing plug, so that the temperature sensor can be inserted into the housing of the charging device together with the charging terminal and the cable, improving the assembly efficiency.
[0032] In addition, in some of the foregoing exemplary embodiments according to the present invention, the positioning flange on the sealing plug abuts against the rear end cover, which can effectively prevent the pulling force applied to the lead of the temperature sensor from being transmitted to the body of the temperature sensor, so that the body of the temperature sensor is not affected by the pulling force.
[0033] Other objects and advantages of the present invention will become apparent and can help to have a comprehensive understanding of the present invention through the description of the present invention with reference to the accompanying drawings hereinafter. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 Exploded schematic view showing a charging device according to a first embodiment of the present invention;
[0035] Figure 2 Exploded cross-sectional view showing a charging device according to a first embodiment of the present invention;
[0036] Figure 3 Assembled cross-sectional view showing a charging device according to a first embodiment of the present invention;
[0037] Figure 4 Three-dimensional schematic view showing an electrical connection assembly of a charging device according to a first embodiment of the present invention;
[0038] Figure 5 Cross-sectional view showing an electrical connection assembly of a charging device according to a first embodiment of the present invention;
[0039] Figure 6 Exploded schematic view showing an electrical connection assembly of a charging device according to a first embodiment of the present invention;
[0040] Figure 7 Three-dimensional schematic view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a first embodiment of the present invention;
[0041] Figure 8 Exploded schematic view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a second embodiment of the present invention;
[0042] Figure 9 Assembled schematic view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a second embodiment of the present invention;
[0043] Figure 10 Three-dimensional schematic view showing an electrical connection assembly of a charging device according to a third embodiment of the present invention;
[0044] Figure 11 Cross-sectional view showing an electrical connection assembly of a charging device according to a third embodiment of the present invention;
[0045] Figure 12 A perspective view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a third embodiment of the present invention;
[0046] Figure 13 A cross-sectional view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a third embodiment of the present invention;
[0047] Figure 14 An exploded perspective view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a third embodiment of the present invention;
[0048] Figure 15 An exploded cross-sectional view showing a temperature sensor and a sealing plug of an electrical connection assembly according to a third embodiment of the present invention. Detailed Description of the Invention
[0049] The technical solution of the present invention will be further specifically described below through embodiments in conjunction with the accompanying drawings. In the specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the overall inventive concept of the present invention and should not be construed as a limitation of the present invention.
[0050] In addition, in the following detailed description, for the sake of explanation, many specific details are set forth to provide a thorough understanding of the embodiments disclosed herein. However, it is apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in schematic form to simplify the drawings.
[0051] According to an overall inventive concept of the present invention, an electrical connection assembly is provided. The electrical connection assembly includes: a seal member forming a cable through-hole and a jack separated from the cable through-hole; a cable passing through the cable through-hole and being in interference fit with the cable through-hole to achieve sealing between the seal member and the cable; a charging terminal electrically connected to the cable; a temperature sensor for detecting the temperature of the charging terminal; and a sealing plug disposed on a lead of the temperature sensor and being inserted into the jack of the seal member in an interference fit manner, the electrical connection assembly being adapted to be inserted into a mounting hole on a housing of a charging device, the seal member being used for sealing a rear port of the mounting hole, and the sealing plug being pressed between the seal member and the lead to achieve sealing between the lead and the sealing plug and sealing between the sealing plug and the seal member.
[0052] According to another general technical concept of the present invention, a charging device is provided. The charging device includes: a housing formed with a mounting hole; and the aforementioned electrical connection assembly inserted into the mounting hole. The seal is inserted into the rear port of the mounting hole to seal the rear port of the mounting hole, and a pair of leads of the temperature sensor are led out from the rear port of the mounting hole of the housing.
[0053] Figures 1 to 7 FIG. 4 shows a first embodiment of the present invention. Among them, Figure 1 FIG. 5 shows an exploded schematic view of the charging device according to the first embodiment of the present invention; Figure 2 FIG. 6 shows an exploded cross-sectional view of the charging device according to the first embodiment of the present invention; Figure 3 FIG. 7 shows an assembled cross-sectional view of the charging device according to the first embodiment of the present invention; Figure 4 FIG. 8 shows a three-dimensional schematic view of the electrical connection assembly 100 of the charging device according to the first embodiment of the present invention; Figure 5 FIG. 9 shows a cross-sectional view of the electrical connection assembly 100 of the charging device according to the first embodiment of the present invention; Figure 6 FIG. 10 shows an exploded schematic view of the electrical connection assembly 100 of the charging device according to the first embodiment of the present invention; Figure 7 FIG. 11 shows a three-dimensional schematic view of the temperature sensor 4 and the sealing plug 5 of the electrical connection assembly 100 according to the first embodiment of the present invention.
[0054] As Figures 1 to 7 shown, in an exemplary embodiment of the present invention, an electrical connection assembly 100 is disclosed. The electrical connection assembly 100 includes: a seal 1, a cable 2, a charging terminal 3, a temperature sensor 4, and a sealing plug 5. The seal 1 is formed with a cable through hole 101 and a jack 102 separated from the cable through hole 101. The cable 2 passes through the cable through hole 101 and is in interference fit with the cable through hole 101 to achieve sealing between the seal 1 and the cable 2. The charging terminal 3 is electrically connected to the cable 2. The temperature sensor 4 is used to detect the temperature of the charging terminal 3. The sealing plug 5 is disposed on the lead 41 of the temperature sensor 4 and is inserted into the jack 102 of the seal 1 in an interference fit manner. The electrical connection assembly 100 is adapted to be inserted into a mounting hole 90 on the housing 9 of the charging device, and the seal 1 is used to seal the rear port 901 of the mounting hole 90. The sealing plug 5 is squeezed between the seal 1 and the lead 41 to achieve sealing between the lead 41 and the sealing plug 5 and sealing between the sealing plug 5 and the seal 1.
[0055] As Figures 1 to 7As shown, in the illustrated embodiment, a single jack 102 is formed in the seal 1, and the electrical connection assembly 100 includes a single sealing plug 5 inserted into the single jack 102, and the single sealing plug 5 is disposed on a pair of leads 41 of the temperature sensor 4. In this way, the assembly and sealing of the pair of leads 41 can be achieved simultaneously through the single sealing plug 5.
[0056] However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, two jacks 102 may be formed in the seal 1, and the electrical connection assembly 100 may include two sealing plugs 5 respectively inserted into the two jacks 102, and the two sealing plugs 5 are respectively disposed on a pair of leads 41 of the temperature sensor 4. In this way, the assembly and sealing of the pair of leads 41 can be achieved respectively through the two sealing plugs 5.
[0057] As Figures 1 to 7 shown, in the illustrated embodiment, the electrical connection assembly 100 further includes a rear end cover 6. The rear end cover 6 is adapted to be mounted on the rear port 901 of the mounting hole 90 of the housing 9. A cable hole 601 and a lead hole 602 are formed in the end wall 61 of the rear end cover 6, the cable 2 passes through the cable hole 601, and a pair of leads 41 pass through the lead hole 602.
[0058] As Figures 1 to 7 shown, in the illustrated embodiment, a positioning flange 5a is formed on the outer periphery at the rear end of the sealing plug 5, and the positioning flange 5a abuts against the inner side of the end wall 61 of the rear end cover 6, so that the pulling force applied to the lead 41 is transmitted to the housing 9 via the sealing plug 5 and the rear end cover 6. In this way, the pulling force applied to the lead 41 can be effectively prevented from being transmitted to the body 40 of the temperature sensor 4, so that the body 40 of the temperature sensor 4 is not affected by the pulling force applied to the lead 41.
[0059] As Figures 1 to 7 shown, in the illustrated embodiment, the positioning flange 5a has a front side and a rear side that are axially opposite to each other on the sealing plug 5. The rear side of the positioning flange 5a abuts against the inner side of the end wall 61 of the rear end cover 6, and the front side of the positioning flange 5a abuts against the rear end face of the seal 1 to axially position the seal 1.
[0060] As Figures 1 to 7 shown, in the illustrated embodiment, a card slot 6a is formed in the peripheral wall 62 of the rear end cover 6, and the card slot 6a is adapted to engage with a protrusion 9a on the peripheral wall of the rear port 901 of the housing 9 to fix the rear end cover 6 to the housing 9.
[0061] As Figures 1 to 7As shown, in the illustrated embodiment, an opening 603 through which the sealing plug 5 and the body 40 of the temperature sensor 4 can pass is formed in the peripheral wall 62 of the rear end cover 6, and the opening 603 communicates with the lead hole 602. In this way, the temperature sensor 4 can be assembled to the seal 1 and the rear end cover 6 after the connection terminal 7 is pressed onto the end of the lead 41.
[0062] As Figures 1 to 7 shown, in the illustrated embodiment, the sealing plug 5 is injection-molded onto a pair of leads 41 of the temperature sensor 4 such that the sealing plug 5 and the temperature sensor 4 form an integral part.
[0063] Figure 8 and Figure 9 show the second embodiment of the present invention. Among them, Figure 8 shows an exploded view of the temperature sensor 4 and the sealing plug 5 of the electrical connection assembly 100 according to the second embodiment of the present invention; Figure 9 shows an assembled view of the temperature sensor 4 and the sealing plug 5 of the electrical connection assembly 100 according to the second embodiment of the present invention.
[0064] Figure 8 and Figure 9 The second embodiment shown in Figures 1 to 7 differs from the first embodiment shown in
[0065] only in the way the sealing plug 5 is arranged on the lead 41. Figure 8 and Figure 9 shown, in the illustrated embodiment, the sealing plug 5 is assembled to the lead 41 of the temperature sensor 4. In this way, the position of the sealing plug 5 can be adjusted.
[0066] As Figure 8 and Figure 9 shown, in the illustrated embodiment, a lead through-hole 501 is formed in the sealing plug 5, and the lead 41 of the temperature sensor 4 passes through the lead through-hole 501. The lead 41 of the temperature sensor 4 is in interference fit with the lead through-hole 501 of the sealing plug 5 to achieve sealing between the sealing plug 5 and the lead 41.
[0067] Figures 10 to 15 show the third embodiment of the present invention. Among them, Figure 10 shows a perspective view of the electrical connection assembly 100 of the charging device according to the third embodiment of the present invention; Figure 11 shows a cross-sectional view of the electrical connection assembly 100 of the charging device according to the third embodiment of the present invention; Figure 12 shows a perspective view of the temperature sensor 4 and the sealing plug 5 of the electrical connection assembly 100 according to the third embodiment of the present invention; Figure 13A cross-sectional view showing the temperature sensor 4 and the sealing plug 5 of the electrical connection component 100 according to the third embodiment of the present invention; Figure 14 An exploded schematic view showing the temperature sensor 4 and the sealing plug 5 of the electrical connection component 100 according to the third embodiment of the present invention; Figure 15 An exploded cross-sectional view showing the temperature sensor 4 and the sealing plug 5 of the electrical connection component 100 according to the third embodiment of the present invention.
[0068] Figures 10 to 15 The shown third embodiment is Figures 1 to 7 only different from the shown first embodiment in the structure of the sealing plug 5.
[0069] As Figures 10 to 15 shown, in the illustrated embodiment, the sealing plug 5 includes: a sealing core 51 and a mounting sleeve 52. The sealing core 51 is formed with a lead through hole 501. The mounting sleeve 52 is sleeved on the sealing core 51. The lead 41 of the temperature sensor 4 passes through the lead through hole 501, and the sealing core 51 is squeezed between the lead 41 and the mounting sleeve 52 to achieve sealing between the two. The mounting sleeve 52 is in interference fit with the jack 102 of the seal 1 to achieve sealing between the mounting sleeve 52 and the seal 1.
[0070] As Figures 10 to 15 shown, in the illustrated embodiment, a positioning flange 5a is formed on the outer periphery of the rear end of the mounting sleeve 52, and the positioning flange 5a abuts against the end wall 61 of the rear end cover 6. A flange portion 5b is formed on the outer periphery of the front end of the sealing core 51, and the flange portion 5b abuts against the front end face of the mounting sleeve 52. In this way, the pulling force applied to the lead 41 can be prevented from being transmitted to the body 40 of the temperature sensor 4.
[0071] As Figures 1 to 15 shown, in the illustrated embodiment, the electrical connection component 100 further includes a pair of connection terminals 7. The pair of connection terminals 7 are respectively electrically connected to the ends of a pair of leads 41 led out from the lead holes 602 of the rear end cover 6 of the temperature sensor 4. The connection terminals 7 are used to be inserted into terminal holes (not shown) on a connector housing (not shown) to mate with mating terminals (not shown) provided in the terminal holes.
[0072] As Figures 1 to 15 shown, in the illustrated embodiment, the electrical connection component 100 further includes a pair of sealing rings 8. The pair of sealing rings 8 are respectively sleeved on a pair of leads 41 led out from the lead holes 602 of the rear end cover 6 of the temperature sensor 4. The sealing rings 8 are used to be inserted into the terminal holes of the connector housing to seal the terminal holes of the connector housing.
[0073] As Figures 1 to 15 shown, in the illustrated embodiment, the connection terminals 7 can be crimped or welded to the ends of the leads 41.
[0074] As Figures 1 to 15 shown, in the illustrated embodiment, the electrical connection assembly 100 further includes a heat conducting member (not shown), which is wrapped around the body 40 of the temperature sensor 4 and is in thermal contact with the charging terminal 3. The heat conducting member is used to transfer the heat of the charging terminal 3 to the body 40 of the temperature sensor 4.
[0075] As Figures 1 to 15 shown, in the illustrated embodiment, the rear end portion 31 of the charging terminal 3 is crimped or welded to the cable 2, and the heat conducting member is in thermal contact with the rear end portion 31 of the charging terminal 3.
[0076] As Figures 1 to 15 shown, in the illustrated embodiment, the rear end portion 31 of the charging terminal 3 is crimped or welded to the cable 2, and the body 40 of the temperature sensor 4 faces the rear end portion 31 of the charging terminal 3 for detecting the temperature of the rear end portion 31 of the charging terminal 3. This is because the temperature of the rear end portion 31 of the charging terminal 3 crimped or welded to the cable 2 is the highest.
[0077] As Figures 1 to 15 shown, in the illustrated embodiment, the charging terminal 3 includes a cylindrical body 30, and a ring-shaped mounting groove 3a is formed on the outer side of the cylindrical body 30. The electrical connection assembly 100 further includes a sealing ring 3b mounted in the mounting groove 3a. The sealing ring 3b is adapted to be radially compressed between the cylindrical body 30 of the charging terminal 3 and the inner peripheral wall of the mounting hole 90 of the housing 9 to achieve sealing therebetween.
[0078] As Figures 1 to 15 shown, in another exemplary embodiment of the present invention, a charging device is also disclosed. The charging device includes: a housing 9 and an electrical connection assembly 100. An installation hole 90 is formed in the housing 9. The electrical connection assembly 100 is inserted into the installation hole 90. The sealing member 1 is inserted into the rear port 901 of the installation hole 90 and seals the rear port 901 of the installation hole 90, and a pair of leads 41 of the temperature sensor 4 are led out from the rear port 901 of the installation hole 90 of the housing 9.
[0079] As Figures 1 to 15 shown, in the illustrated embodiment, the housing 9 is formed with a plurality of installation holes 90, and the charging device includes a plurality of electrical connection assemblies 100 respectively inserted into the plurality of installation holes 90.
[0080] As Figures 1 to 15 shown, in the illustrated embodiment, a pair of leads 41 of the temperature sensor 4 includes a negative lead and a positive lead, and the ends of the negative leads of the temperature sensors 4 of the plurality of electrical connection assemblies 100 are combined and electrically connected together.
[0081] As Figures 1 to 15As shown, in the illustrated embodiment, the charging device further includes: a single negative terminal (not shown) and a plurality of positive terminals (not shown). The single negative terminal is electrically connected to the end of the negative lead of the temperature sensor 4 of one of the plurality of electrical connection components 100. The plurality of positive terminals are respectively electrically connected to the ends of the positive leads of the temperature sensors 4 in the plurality of electrical connection components 100. The single negative terminal is used to be inserted into a negative terminal hole (not shown) on a connector housing (not shown), and the positive terminals are used to be inserted into positive terminal holes (not shown) on the connector housing.
[0082] As Figures 1 to 15 shown, in the illustrated embodiment, the charging device further includes: a single negative sealing ring (not shown) and a plurality of positive sealing rings (not shown). The single negative sealing ring is sleeved on the negative lead of the temperature sensor 4 of one of the plurality of electrical connection components 100. The plurality of positive sealing rings are respectively sleeved on the positive leads of the temperature sensors 4 in the plurality of electrical connection components 100. The single negative sealing ring is used to seal the negative terminal hole of the connector housing, and the positive sealing rings are used to seal the positive terminal holes of the connector housing.
[0083] As Figures 1 to 15 shown, in the illustrated embodiment, the aforementioned charging device can be a charging stand or a charging gun.
[0084] Those skilled in the art can understand that the above-described embodiments are all exemplary, and those skilled in the art can make improvements to them. The structures described in various embodiments can be freely combined without conflicts in structure or principle, and these changes should reasonably fall within the protection scope of the present invention.
[0085] Although the present invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to exemplarily illustrate the preferred embodiments of the present invention and should not be construed as a limitation of the present invention.
[0086] Although some embodiments of the general concept of the present invention have been shown and described, those of ordinary skill in the art will understand that changes can be made to these embodiments without departing from the principles and spirit of the general concept of the present invention. The scope of the present invention is defined by the claims and their equivalents.
[0087] It should be noted that the term "including" does not exclude other elements or steps, and the terms "a" or "one" do not exclude a plurality. Additionally, any element label in the claims should not be construed as limiting the scope of the present invention.
Claims
1. An electrical connection component, characterized in that, Comprising: A seal (1) forming a cable through-hole (101) and a jack (102) isolated from the cable through-hole (101); A cable (2) passing through the cable through-hole (101) and having an interference fit with the cable through-hole (101) to achieve sealing between the seal (1) and the cable (2); A charging terminal (3) electrically connected to the cable (2); A temperature sensor (4) for detecting the temperature of the charging terminal (3); A sealing plug (5) provided on a lead (41) of the temperature sensor (4) and inserted into the jack (102) of the seal (1) in an interference fit manner; and A rear end cover (6) adapted to be mounted on a rear port (901) of a mounting hole (90) of a housing (9) of a charging device, The electrical connection assembly (100) is adapted to be inserted into a mounting hole (90) on a housing (9) of a charging device, the seal (1) is used to seal a rear port (901) of the mounting hole (90), the diameter of the cable (2) is larger than that of the lead (41), The sealing plug (5) is pressed between the seal (1) and the lead (41) to achieve sealing between the lead (41) and the sealing plug (5) and between the sealing plug (5) and the seal (1), The cable (2) and a pair of the leads (41) pass through the rear end cover (6), a positioning flange (5a) is formed on an outer circumference at a rear end of the sealing plug (5), and a rear side of the positioning flange (5a) abuts against an inner side of an end wall (61) of the rear end cover (6), so that a tensile force applied to the lead (41) is transmitted to the housing (9) via the sealing plug (5) and the rear end cover (6), The sealing plug (5) is injection molded onto the lead (41) of the temperature sensor (4) such that the sealing plug (5) and the temperature sensor (4) become an integral part.
2. The electrical connection component according to claim 1, wherein, Further comprising: A cable hole (601) and a lead hole (602) are formed on an end wall (61) of the rear end cover (6), the cable (2) passes through the cable hole (601), and a pair of leads (41) of the temperature sensor (4) pass through the lead hole (602).
3. The electrical connection assembly according to claim 2, wherein: The positioning flange (5a) has a front side and a rear side axially opposite to each other on the sealing plug (5), and the front side of the positioning flange (5a) abuts against a rear end face of the seal (1) to axially position the seal (1).
4. The electrical connection assembly according to claim 2, wherein: A clamping groove (6a) is formed on a peripheral wall (62) of the rear end cover (6), and the clamping groove (6a) is adapted to engage with a protrusion (9a) on a peripheral wall of a rear port (901) of the housing (9) to fix the rear end cover (6) to the housing (9).
5. The electrical connection assembly according to claim 2, wherein: An opening (603) allowing the sealing plug (5) and the body (40) of the temperature sensor (4) to pass through is formed in the peripheral wall (62) of the rear end cover (6), and the opening (603) communicates with the lead hole (602).
6. The electrical connection assembly according to any one of claims 2-5, characterized in that: The sealing plug (5) includes: A sealing core (51) formed with a lead through hole (501); and A mounting sleeve (52) sleeved on the sealing core (51), The lead (41) of the temperature sensor (4) passes through the lead through hole (501), and the sealing core (51) is pressed between the lead (41) and the mounting sleeve (52) to achieve sealing between the two. The mounting sleeve (52) is in interference fit with the jack (102) of the seal (1) to achieve sealing between the mounting sleeve (52) and the seal (1).
7. The electrical connection assembly according to claim 6, characterized in that: The positioning flange (5a) is formed on the outer periphery of the rear end of the mounting sleeve (52). A flange portion (5b) is formed on the outer periphery of the front end of the sealing core (51), and the flange portion (5b) abuts against the front end face of the mounting sleeve (52).
8. The electrical connection component according to claim 2, characterized in that, It further includes: A pair of connection terminals (7) are respectively electrically connected to the ends of a pair of leads (41) led out from the lead hole (602) of the rear end cover (6) of the temperature sensor (4). The connection terminals (7) are used for being inserted into the terminal holes on the connector housing to mate with the mating terminals arranged in the terminal holes.
9. The electrical connection component according to claim 8, characterized in that, It further includes: A pair of sealing rings (8) are respectively sleeved on a pair of leads (41) led out from the lead hole (602) of the rear end cover (6) of the temperature sensor (4). The sealing rings (8) are used for being inserted into the terminal holes of the connector housing to seal the terminal holes of the connector housing.
10. The electrical connection assembly according to claim 8, characterized in that: The connection terminals (7) are crimped or welded to the ends of the leads (41).
11. The electrical connection component according to claim 1, characterized in that, It further includes: A heat conducting member is wrapped on the body (40) of the temperature sensor (4) and is in thermal contact with the charging terminal (3). The heat conducting member is used for transferring the heat of the charging terminal (3) to the body (40) of the temperature sensor (4).
12. The electrical connection assembly according to claim 11, characterized in that: The rear end portion (31) of the charging terminal (3) is crimped or welded to the cable (2), and the heat conducting member is in thermal contact with the rear end portion (31) of the charging terminal (3).
13. The electrical connection assembly according to claim 1, characterized in that: The rear end portion (31) of the charging terminal (3) is crimped or welded to the cable (2), and the body (40) of the temperature sensor (4) faces the rear end portion (31) of the charging terminal (3) for detecting the temperature of the rear end portion (31) of the charging terminal (3).
14. The electrical connection assembly according to claim 1, characterized in that: The charging terminal (3) includes a cylindrical body (30), and a circumferential mounting groove (3a) is formed on the outer side of the cylindrical body (30). The electrical connection assembly (100) further includes a sealing ring (3b) mounted in the mounting groove (3a). The sealing ring (3b) is adapted to be radially squeezed between the cylindrical body (30) of the charging terminal (3) and the inner peripheral wall of the mounting hole (90) of the housing (9) to achieve sealing therebetween.
15. A charging device, characterized in that, Comprising: A housing (9) having a mounting hole (90) formed therein; And The electrical connection assembly (100) according to any one of claims 1-14, which is inserted into the mounting hole (90). The seal (1) is inserted into the rear port (901) of the mounting hole (90) and seals the rear port (901) of the mounting hole (90). A pair of leads (41) of the temperature sensor (4) are led out from the rear port (901) of the mounting hole (90) of the housing (9).
16. The charging device according to claim 15, wherein: The housing (9) is formed with a plurality of mounting holes (90), and the charging device includes a plurality of electrical connection assemblies (100) respectively inserted into the plurality of mounting holes (90).
17. The charging device according to claim 16, wherein: A pair of leads (41) of the temperature sensor (4) includes a negative lead and a positive lead. The ends of the negative leads of the temperature sensors (4) of the plurality of electrical connection assemblies (100) are combined and electrically connected together.
18. The charging device according to claim 17, wherein The connection terminals (7) of the plurality of electrical connection assemblies (100) include: A single negative terminal electrically connected to the end of the negative lead of the temperature sensor (4) of one of the plurality of electrical connection assemblies (100); and A plurality of positive terminals respectively electrically connected to the ends of the positive leads of the temperature sensors (4) of the plurality of electrical connection assemblies (100). The single negative terminal is for insertion into the negative terminal hole on the connector housing, and the positive terminals are for insertion into the positive terminal holes on the connector housing.
19. The charging device according to claim 18, characterized in that, Further comprising: A single negative sealing ring sleeved on the negative lead of the temperature sensor (4) of one of the plurality of electrical connection assemblies (100); And A plurality of positive sealing rings respectively sleeved on the positive leads of the temperature sensors (4) of the plurality of electrical connection assemblies (100). The single negative sealing ring is used to seal the negative terminal hole of the connector housing, and the positive sealing rings are used to seal the positive terminal holes of the connector housing.
20. The charging device according to claim 15, wherein: The charging device is a charging base or a charging gun.
Citation Information
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