A three-phase four-wire conductor pull wire spanning device and its control method

By designing a three-phase four-wire conductor wire pulling spanner, using the lifting support mechanism and the wire pulling span mechanism, combined with the drive source and detection components, the problem of time-consuming and labor-intensive and damage to other cables is solved, and an efficient and safe power wire leap is achieved.

CN119297839BActive Publication Date: 2025-08-05CHANGSHA UNIVERSITY OF SCIENCE AND TECHNOLOGY
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Patent Information

Application Number
CN202411512977.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-05
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

In the prior art, the three-phase and four-wire power conductors are time-consuming and labor-intensive to operate across the line, and are prone to damage other power cables.

Method used

A three-phase four-wire conductor wire pulling spanner is designed, including a lifting support mechanism and a wire pulling spanner mechanism. The swing arm fixing assembly is driven by the first and second driving sources, and combined with the detection element and the ratchet assembly, the automatic compression and span of the conductor is realized.

Benefits of technology

It has achieved efficient leaping of three-phase and four-wire power conductors, saving time and effort, avoiding damage to other power cables, and is suitable for pulling wires of different heights.

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Abstract

The present application relates to a three-phase four-wire wire pulling spanner and a control method thereof, wherein the three-phase four-wire wire pulling spanner comprises a lifting support mechanism, a base and a wire pulling spanner mechanism; the wire pulling spanner mechanism comprises a first driving source, a rotating shaft, at least four swing arm fixing assemblies and a second driving source; each swing arm fixing assembly comprises a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm is provided with a slide groove for moving a connecting rod, the connecting rod is connected to the second driving source via a push rod, and a detection element and a control element are provided on the push rod at the end connected to the connecting rod. The three-phase four-wire wire pulling spanner cooperates with the lifting support mechanism and the wire pulling spanner mechanism to simultaneously complete the spanning and traction of three-phase four-system power conductors, saving time and effort, and being convenient and quick to operate. Moreover, the three-phase four-wire wire pulling spanner can be flexibly increased in height via the lifting support mechanism, and is suitable for wire spanning at different heights.
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Description

Technical Field

[0001] The present application relates to the technical field of power grid line spanning, and in particular to a three-phase four-wire conductor spanning device and a control method thereof. Background Art

[0002] When relocating distribution network lines, it is often necessary to pull the three-phase four-wire power conductors, which need to cross communication lines or other power lines. Since the distribution network power conductors themselves are heavy and the height of the lines they cross is high, when pulling the conductors on site, workers usually need to stand on top of engineering vehicles or ladders to increase their standing height, and then swing the power conductors to the opposite side of the communication lines or other power lines. In this way, the power conductors will press on the communication lines or other power lines, which can easily cause damage to the communication lines or other power lines. In addition, since the power conductors are heavy, repeated operations are required to cross the power conductors from the communication lines or other power lines, and the operation process is time-consuming and labor-intensive. Summary of the Invention

[0003] The present application provides a three-phase four-wire conductor pull-over device and a control method thereof, which are used to solve the technical problems that the existing power conductor crossing line operation is time-consuming and labor-intensive, and is prone to damage to other power cables.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] In one aspect, a three-phase four-wire conductor cable jumper is provided, comprising:

[0006] Lifting support mechanism;

[0007] A base, used for supporting, wherein the base is arranged on the lifting support mechanism;

[0008] A wire pulling and crossing mechanism, used for conveying at least four cables to be crossed, the wire pulling and crossing mechanism being mounted on the base, the wire pulling and crossing mechanism comprising a first driving source, a rotating shaft, at least four swing arm fixing assemblies, and a second driving source connected to all the swing arm fixing assemblies via a connecting rod, the first driving source being disposed on the base, the rotating shaft being connected to the first driving source and being disposed on the base via a first support rod;

[0009] Among them, each of the swing arm fixing components includes a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, and the lower roller is sleeved on the rotating shaft, and a sliding groove for moving the connecting rod is provided on the swing arm, and the connecting rod is connected to the second driving source through a push rod, and a detection element for detecting the tightening of the wire and a control element for controlling the swing amplitude of the swing arm are provided on the push rod at the end connected to the connecting rod.

[0010] Preferably, the swing arm is hinged to the rotating support shaft, and a ratchet assembly for limiting and locking the swing arm is provided on the swing arm at the end connected to the rotating support shaft, and the ratchet assembly includes an axial ratchet, a ratchet buckle and a first magnetic element, the axial ratchet is sleeved on the outer wall surface of the rotating support shaft and matched with the ratchet buckle for limiting and locking the swing arm, the ratchet buckle is connected to the first magnetic element through a first elastic element, and the first magnetic element provides magnetic force to disengage the ratchet buckle from the axial ratchet to release the limiting lock on the swing arm.

[0011] Preferably, the first magnetic element is arranged on a ratchet support seat, the ratchet support seat is arranged on the swing arm base, and a ratchet slide rail for moving the ratchet buckle is arranged on the outer side of the ratchet support seat.

[0012] Preferably, each of the swing arm fixing components further includes a first supporting element and a second supporting element arranged on the swing arm base; when the upper roller is in the working state of compressing the wire, the first supporting element abuts against the inner wall surface of the swing arm to provide supporting force to the swing arm; when the upper roller is not in the working state of compressing the wire, the second supporting element abuts against the outer wall surface of the swing arm to provide supporting force to the swing arm.

[0013] Preferably, the first supporting element is located on one side of the inner wall surface of the swing arm, and the first supporting element is a spring plate, and the spring plate is installed on the swing arm base through a spring seat; and / or, the second supporting element is located on one side of the outer wall surface of the swing arm and is installed on the swing arm base, and the second supporting element is a clamping seat, and a second magnetic element for generating magnetic force to attract the swing arm is provided in the clamping seat.

[0014] Preferably, the upper roller is used to compress the wire, and the upper roller has an opening inside and a rotating shaft, and both sides of the rotating shaft are fixedly connected to the swing arm through brackets; and / or, a ratchet is provided on the outside of the rotating shaft for compressing and one-way locking the upper roller.

[0015] Preferably, the lifting support mechanism includes a base plate support rod, two fixed support rods, a fixing clamp, a fixing knob, a connecting rod, a triangular support structure and a fixed base, the base plate support rod is arranged below the base, each of the fixed support rods is connected to the triangular support structure and fixed to the fixed base, the two fixed support rods are respectively provided with the fixing clamp and the fixing knob, and the fixing clamp can be tightened by rotating the fixing knob to fix the base plate support rod or the connecting rod; and / or, the bottom of the base plate support rod is provided with a threaded groove connected to the connecting rod, and threads matching the threaded groove are provided at the upper and lower ends of the corresponding connecting rod.

[0016] Preferably, the base is provided with a wire support frame for assisting the wire to cross and corresponding to each of the swing arm fixing components.

[0017] In another aspect, a control method for a three-phase four-wire conductor cable spanning device is provided, which is applied to the three-phase four-wire conductor cable spanning device described above. The control method for the three-phase four-wire conductor cable spanning device comprises the following steps:

[0018] Obtaining the height of the wire to be pulled for the crossing operation; adjusting the length of the lifting support mechanism through the connecting rod according to the height;

[0019] The wire to be pulled is placed in the middle of the lower roller, and the second driving source is controlled to drive all the swing arms to move forward and the detection element is used to detect the pressure data of all the upper rollers pressing down;

[0020] According to the pressure data reaching the set value, it is determined that all the swing arm fixing assemblies are pressing the wires, the wire pulling and crossing mechanism is raised by the lifting support mechanism according to the height, and then the first driving source is controlled to drive the rotating shaft to rotate and transport the wires to be pulled on all the swing arm fixing assemblies;

[0021] After the crossing operation of the wire to be pulled is completed, each swing arm is controlled by the ratchet assembly to be set on the second support element or all the swing arms are driven to move backward by the second driving source until all the swing arms are set on the second support element, and then the wire pulling crossing mechanism is lowered by the lifting support mechanism.

[0022] Preferably, after the crossing operation of the wire to be pulled is completed, the control method of the three-phase four-wire wire pulling crossover device further includes:

[0023] Obtaining the shortest distance data between all the swing arms and surrounding obstacles, and determining whether there is interference between each of the swing arms and surrounding obstacles based on the distance data;

[0024] If each of the swing arms does not interfere with surrounding obstacles, each of the swing arms is controlled to be placed on the second support element by the ratchet assembly or all of the swing arms are driven to move backward by the second driving source until all of the swing arms are placed on the second support element, and then the wire pulling crossover mechanism is lowered by the lifting support mechanism;

[0025] If at least one of the swing arms interferes with surrounding obstacles, the swing amplitude data of each swing arm moving backward is set according to the distance data; by adjusting the rotation speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, all the swing arms are moved to the target position corresponding to the swing amplitude data; and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0026] The three-phase four-wire wire pulling crossover and its control method, the three-phase four-wire wire pulling crossover includes a lifting support mechanism, a base and a wire pulling crossover mechanism; the wire pulling crossover mechanism is used to cross and transport at least four cables to be crossed, the wire pulling crossover mechanism is installed on the base, the wire pulling crossover mechanism includes a first driving source, a rotating shaft, at least four swing arm fixing components and a second driving source connected to all the swing arm fixing components through a connecting rod, the first driving source is arranged on the base, the rotating shaft is connected to the first driving source and is arranged on the base through a first support rod; each swing arm fixing component includes a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, the lower roller is sleeved on the rotating shaft, a sliding groove for moving the connecting rod is provided on the swing arm, the connecting rod is connected to the second driving source through a push rod, and the push rod at the end connected to the connecting rod is provided with a detection element for detecting wire compression and a control element for controlling the swing amplitude of the swing arm.

[0027] It can be seen from the above technical solution that the present application has the following advantages: the three-phase four-wire conductor pulling wire jumper cooperates with the conductor pulling wire crossing mechanism through the lifting support mechanism, and can simultaneously complete the crossing and traction of the three-phase four-system power conductors, saving time and effort, and being convenient and quick to operate. Moreover, the three-phase four-wire conductor pulling wire jumper can flexibly increase the height through the lifting support mechanism, and is suitable for wire crossings at different heights, solving the technical problems that the existing power conductor crossing line operation is time-consuming and labor-intensive, and is prone to damage to other power cables.

[0028] This control method for a three-phase, four-wire wire-pulling cable jumper adjusts the speed at which a second drive source drives all swing arms backward, as well as the operation of a control element. This allows for fine-tuning of the three-phase, four-wire wire-pulling cable jumper within the confined environment of the swing arms, which takes a long time. In unrestricted space, the swing arms can be directly opened by the second support element, significantly saving time. Furthermore, the upper roller table can be raised to its highest point, facilitating the removal of cables to be crossed. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0030] Figure 1 This is a front view structural diagram of a three-phase four-wire conductor pull-over device according to an embodiment of the present application;

[0031] Figure 2 This is a side structural diagram of a three-phase four-wire conductor pull-over device according to an embodiment of the present application;

[0032] Figure 3 This is a structural schematic diagram of a wire pulling crossover mechanism in a three-phase four-wire wire pulling crossover according to an embodiment of the present application in a locked state;

[0033] Figure 4 This is a schematic top view of the structure of the three-phase four-wire conductor cable jumper according to an embodiment of the present application;

[0034] Figure 5 This is a schematic structural diagram of a push rod in a three-phase four-wire conductor pull-over device according to an embodiment of the present application;

[0035] Figure 6 This is a schematic structural diagram of a ratchet assembly in a three-phase four-wire conductor pull-over device according to an embodiment of the present application;

[0036] Figure 7 This is a structural schematic diagram of a wire pulling crossover mechanism in a three-phase four-wire wire pulling crossover according to an embodiment of the present application in a released state;

[0037] Figure 8 This is a flowchart of the steps of the control method of the three-phase four-wire conductor cable jumper described in an embodiment of the present application.

[0038] Reference numerals: cable to be crossed 101, first support rod 102, swing arm fixing frame 103, spring seat 105; lifting support mechanism 10, bottom plate support rod 11, fixed support rod 12, fixing clamp 13, fixing knob 14, connecting rod 15, triangular support structure 16, fixed base 17; base 20, wire support frame 21; wire pulling wire crossing mechanism 30, first driving source 31, motor base 311; rotating shaft 32, swing arm fixing assembly 33, swing arm base 33 1, swing arm 332, upper roller 333, lower roller 334, rotation support shaft 335, slide groove 336, first support element 337, second support element 338, second magnetic element 339; connecting rod 34, second driving source 35, push rod 36, control element 361, push rod support rod 362; ratchet assembly 37, shaft ratchet 371, ratchet buckle 372, first magnetic element 373, first elastic element 374, ratchet support seat 375, ratchet slide rail 376. DETAILED DESCRIPTION

[0039] In order to make the purpose, features, and advantages of the invention of this application more obvious and easy to understand, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the embodiments described below are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0040] In the description of the embodiments of the present application, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0041] In the embodiments of the present application, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediate medium; internal connections between two components, or interactions between two components. Those skilled in the art can understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.

[0042] The embodiment of the present application provides a three-phase four-wire conductor pull-over device and a control method thereof, which solves the technical problems that the existing power conductor crossing line operation is time-consuming and labor-intensive, and is prone to damage to other power cables.

[0043] Example 1:

[0044] Figure 1 This is a front view structural diagram of the three-phase four-wire conductor cable jumper according to an embodiment of the present application. Figure 2 This is a side structural diagram of a three-phase four-wire conductor cable jumper according to an embodiment of the present application. Figure 3 This is a structural diagram of a wire pulling crossover mechanism in a three-phase four-wire wire pulling crossover according to an embodiment of the present application in a locked state. Figure 4 This is a schematic diagram of the top view of the three-phase four-wire conductor cable jumper described in an embodiment of the present application.

[0045] like Figures 1 to 4 As shown, an embodiment of the present application provides a three-phase four-wire conductor wire crossing device, including a lifting support mechanism 10, a base 20 and a conductor wire crossing mechanism 30.

[0046] like Figure 1 and Figure 2 As shown, in the embodiment of the present application, the lifting support mechanism 10 is used to raise or lower the height of the base 20 and the wire pulling wire crossing mechanism 30, and to provide support for the base 20 and the wire pulling wire crossing mechanism 30.

[0047] It should be noted that the three-phase four-wire conductor pulling wire crossing device can realize the operation of high-height conductor crossing lines through the lifting support mechanism 10, and there is no need for the operator to stand above other tools to increase the standing height, so that the three-phase four-wire conductor pulling wire crossing device can adjust the height of the conductor pulling wire crossing mechanism 30 through the lifting support mechanism 10 according to the height of the conductor crossing line, which is highly practical.

[0048] In the embodiment of the present application, the base 20 plays a supporting role, and the base 20 is arranged above the lifting support mechanism 10.

[0049] It should be noted that the base 20 provides support for the wire pulling and crossing mechanism 30 .

[0050] Figure 5 This is a schematic structural diagram of the push rod in the three-phase four-wire conductor pull-over device described in an embodiment of the present application.

[0051] like Figures 3 to 5As shown, in an embodiment of the present application, the wire pulling crossing mechanism 30 is used to cross and transport at least 4 cables 101 to be crossed. The wire pulling crossing mechanism 30 is installed on the base 20. The wire pulling crossing mechanism 30 includes a first driving source 31, a rotating shaft 32, at least four swing arm fixing assemblies 33 and a second driving source 35 connected to all the swing arm fixing assemblies 33 through a connecting rod 34. The first driving source 31 is set on the base 20, and the rotating shaft 32 is connected to the first driving source 31 and is set on the base 20 through the first support rod 102. Among them, each swing arm fixing assembly 33 includes a swing arm base 331, a swing arm 332, an upper roller 333 and a lower roller 334. The swing arm base 331 is set on the base 20, one end of the swing arm 332 is set on the swing arm base 331 through a rotating support shaft 335, the upper roller 333 is set on the other end of the swing arm 332, and the lower roller 334 is sleeved on the rotating shaft 32. A sliding groove 336 for moving the connecting rod 34 is provided on the swing arm 332, and the connecting rod 34 is connected to the second driving source 35 through a push rod 36. The push rod 36 at the end connected to the connecting rod 34 is provided with a detection element for detecting the tightening of the wire and a control element 361 for controlling the swing amplitude of the swing arm 332.

[0052] It should be noted that the detection element can be a pressure sensor, and the detection element is arranged at the groove of the push rod 36. The groove of the push rod 36 is matched and connected with the connecting rod 34. When the pressure data detected by the detection element reaches a set value, it can be determined that the cable 101 to be crossed on the wire pulling crossing mechanism 30 is matched with the corresponding upper roller 333 and lower roller 334 to carry out wire compression, thereby controlling the second driving source 35 to reverse and reset. In the present embodiment, the first driving source 31 and the second driving source 35 can both be selected as motors. The second driving source 35 can also be an electric or various forms of cylinder or push-type power device. When the wire pulling crossing mechanism 30 needs to compress the wire, the second driving source 35 is started, and the second driving source 35 rotates to drive the push rod 36 threaded column to rotate and then drive the push rod 36 to move in the direction of the connecting rod 34. When the push rod 36 is connected to the connecting rod 34, it pushes the connecting rod 34 to move upward in the slide groove 336. The upper roller 333, the swing arm 332 and the rotating support shaft 335 cooperate with each other to rotate around the rotating support shaft 335 under the action of the connecting rod 34 moving upward in the slide groove 336, thereby achieving the function of tightening the wire.

[0053] like Figure 3 As shown, in the embodiment of the present application, the push rod 36 is set on the swing arm base 331 through the push rod support rod 362. The push rod 36 is composed of two threaded columns connected by threads, and a sliding hole for accommodating the movement of the push rod 36 is provided on the corresponding push rod support rod 362.

[0054] Due to the complex and changeable working environment of the three-phase four-wire power conductor pulling site, the swing arm may have a large range of motion and space due to the limited conditions at the work site. If the swing arm moves, it may collide with obstacles in the surrounding environment (such as other wires, power poles, etc.), causing damage to the three-phase four-wire conductor pulling jumper and / or obstacles in the surrounding environment, resulting in certain safety hazards. Figure 5 As shown, in the embodiment of the present application, the three-phase four-wire wire pulling jumper is provided with a control element 361 on the push rod head of the push rod 36. The control element 361 is used to limit the opening range (such as the swing amplitude) of the swing arm 332. The control element 361 can be a magnetic attraction area composed of an electromagnetic coil. When the upper roller 333 is out of the wire pressing state, it can be understood that the swing arm 332 needs to bounce back. The electromagnetic coil is energized to generate magnetic force, which can attract the connecting rod 34 and thus control the swing amplitude of the swing arm 332.

[0055] In the embodiment of the present application, the first driving source 31 is disposed on the base 20 via a motor base 311 . The first driving source 31 is disposed on top of the motor base 311 .

[0056] In the embodiment of the present application, the lower roller 334 is disposed on the rotating shaft 32. There is an opening inside the lower roller 334. The rotating shaft 32 passes through the openings on both sides of the lower roller 334. When the rotating shaft 32 rotates, it drives the lower roller 334 to rotate.

[0057] In the embodiment of the present application, the swing arm 332 is provided on the swing arm fixing frame 103 , and the swing arm fixing frame 103 is used to fix and assist the rotation of the rotation support shaft 335 . The swing arm fixing frame 103 is provided on the swing arm base 331 .

[0058] In the embodiment of the present application, the first support rod 102 is disposed on the base 20. The first support rod 102 has a hole therein that is connected to the rotating shaft 32 to provide fixed support for the rotating shaft 32.

[0059] The present application provides a three-phase four-wire conductor pulling crossover device, including a lifting support mechanism, a base and a conductor pulling crossover mechanism; the conductor pulling crossover mechanism is used to cross and transport at least four cables to be crossed, and the conductor pulling crossover mechanism is installed on the base. The conductor pulling crossover mechanism includes a first driving source, a rotating shaft, at least four swing arm fixing assemblies and a second driving source connected to all the swing arm fixing assemblies through a connecting rod, the first driving source is arranged on the base, the rotating shaft is connected to the first driving source and is arranged on the base through a first support rod; each swing arm fixing assembly includes a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, and the lower roller is sleeved on the rotating shaft, and a sliding groove for moving the connecting rod is provided on the swing arm, and the connecting rod is connected to the second driving source through a push rod, and the push rod at the end connected to the connecting rod is provided with a detection element for detecting wire compression and a control element for controlling the swing amplitude of the swing arm. The three-phase four-wire conductor pulling wire crossing device cooperates with the conductor pulling wire crossing mechanism through the lifting support mechanism, and can simultaneously complete the crossing and pulling of three-phase four-system power conductors, saving time and labor, and being convenient and quick to operate. Moreover, the three-phase four-wire conductor pulling wire crossing device can flexibly increase its height through the lifting support mechanism, and is suitable for wire crossings at different heights, solving the technical problems that the existing power conductor crossing operation is time-consuming and labor-intensive, and is prone to damage to other power cables.

[0060] Figure 6 This is a structural schematic diagram of the ratchet assembly in the three-phase four-wire conductor pull jumper described in an embodiment of the present application.

[0061] like Figure 6 As shown, in one embodiment of the present application, the swing arm 332 is hinged to the rotating support shaft 335, and a ratchet assembly 37 for limiting and locking the swing arm is provided on the swing arm 332 at the end connected to the rotating support shaft 335. The ratchet assembly 37 includes an axial ratchet 371, a ratchet buckle 372 and a first magnetic element 373. The axial ratchet 371 is sleeved on the outer wall surface of the rotating support shaft 335 and matched with the ratchet buckle 372 for limiting and locking the swing arm 332. The ratchet buckle 372 is connected to the first magnetic element 373 through a first elastic element 374, and the first magnetic element 374 provides magnetic force to separate the ratchet buckle 372 from the axial ratchet 371 to release the limiting lock on the swing arm 332. The first magnetic element 373 is disposed on a ratchet support seat 375 , the ratchet support seat 375 is disposed on the swing arm base 331 , and a ratchet slide rail 376 for moving the ratchet buckle 372 is disposed on the outer side of the ratchet support seat 375 .

[0062] It should be noted that the first magnetic element 373 can be a relay. The first elastic element 374 can be a spring. The swing arm fixing frame 103 is disposed on the upper end of the swing arm base 331, and the rotating support shaft 335 is movably mounted on the swing arm fixing frame 103. The shaft ratchet 371 is disposed outside the rotating support shaft 335, and the shaft ratchet 371 cooperates with the ratchet buckle 372 to form a one-way locking mechanism. The ratchet support seat 375 is disposed on the upper end of the swing arm base 331, and the ratchet support seat 375 is connected to the ratchet buckle 372, with the direction of the ratchet buckle 372 being opposite to the shaft ratchet 371. The ratchet rail 376 is disposed on the outer side of the ratchet support seat 375, and the ratchet buckle 372 can move along the ratchet rail 376. The first elastic element 374 is arranged inside the ratchet slide rail 376, and the first elastic element 374 is fixedly connected to the ratchet slide rail 376, pressing the ratchet buckle 372 to the lowest position; the first magnetic element 373 is arranged on the ratchet support seat 375, and the first magnetic element 373 is fixedly connected to the top of the first elastic element 374, and provides magnetic force to attract the ratchet buckle 372 to the top of the ratchet slide rail 376 when started.

[0063] Figure 7 This is a structural schematic diagram of the wire rope crossing mechanism in the three-phase four-wire wire rope crossing device described in an embodiment of the present application in a released state.

[0064] like Figure 3 and Figure 7 As shown, in one embodiment of the present application, each swing arm fixing assembly 33 further includes a first support element 337 and a second support element 338 disposed on the swing arm base 331. When the upper roller 333 is in the wire-compressing working state, the first support element 337 abuts against the inner wall of the swing arm 332 to provide support to the swing arm. When the upper roller 333 is not in the wire-compressing working state, the second support element 338 abuts against the outer wall of the swing arm 332 to provide support to the swing arm 332. The first support element 337 is located on one side of the inner wall of the swing arm 332 and is a spring plate mounted on the swing arm base 331 via a spring seat 105. Alternatively, the second support element 338 is located on one side of the outer wall of the swing arm 332 and is mounted on the swing arm base 331. The second support element 338 is a retaining seat, which contains a second magnetic element 339 for generating a magnetic force to attract the swing arm.

[0065] It should be noted that the second magnetic element 339 can be a relay. The spring seat 105 is located at the upper end of the swing arm base 331. The spring plate consists of two springs and a connecting plate. The springs are connected at two points on the right side of the spring seat 105. The spring plate is located to the right of the spring seat 105 and compresses when the swing arm 332 is tightened. The second support element 338 is located on the base 20. The top of the second support element 338 is provided with an arc-shaped bayonet, which is used to support the swing arm 332. The second magnetic element 339 is located below the arc-shaped bayonet of the second support element 33. When activated, it generates a magnetic force to attract the swing arm 332 and secure it.

[0066] In one embodiment of the present application, the upper roller 333 is used to compress the wire. The upper roller 333 has an opening inside and a rotating shaft is provided inside. The two sides of the rotating shaft are fixedly connected to the swing arm 332 through a bracket; and / or, a ratchet is provided on the outside of the rotating shaft for compressing and one-way locking the upper roller 333.

[0067] It should be noted that the upper roller 333 is arranged at the top of the swing arm 332, which plays the role of pressing the wire. There is an opening inside the upper roller 333 and a rotating shaft is arranged inside. The two sides of the rotating shaft are fixed to the swing arm 332 through a bracket; the ratchet of the upper roller 333 is arranged on the outside of the rotating shaft of the upper roller 333, and the ratchet corresponding to the ratchet of the upper roller 333 is buckled on the bracket. After being pressed, the upper roller 333 can be locked in one direction, thereby locking the wire to prevent the wire from slipping backward.

[0068] In one embodiment of the present application, a wire support frame 21 is provided on the base 20 for assisting the wire to cross and correspondingly matches each swing arm fixing assembly 33 .

[0069] It should be noted that the wire support frame 21 is provided on the base 20 , and is used to assist the wires in crossing over, thereby preventing the cables 101 to be crossed from being damaged by friction between the cables 101 to be crossed and the base 20 .

[0070] like Figure 1 and Figure 2 As shown, in one embodiment of the present application, the lifting support mechanism 10 includes a base support rod 11, two fixed support rods 12, a fixing clamp 13, a fixing knob 14, a connecting rod 15, a triangular support structure 16 and a fixed base 17. The base support rod 11 is arranged below the base 20, and each fixed support rod 12 is connected to the triangular support structure 16 and fixed on the fixed base 17. The two fixed support rods 12 are respectively provided with a fixing clamp 13 and a fixing knob 14. By rotating the fixing knob 14, the fixing clamp 13 can be tightened to fix the base support rod 11 or the connecting rod 15; and / or, the bottom of the base support rod 11 is provided with a threaded groove connected to the connecting rod 15, and the upper and lower ends of the corresponding connecting rod 15 are provided with threads matching the threaded groove.

[0071] It should be noted that the bottom plate support rod 11 is located below the base 20, and a threaded groove is provided at the bottom of the bottom plate support rod 11. The fixed support rod 12 is connected to the triangular support structure 16 and fixed to the fixed base 17. The two fixed support rods 12 are respectively provided with a fixing clamp 13 and a fixing knob 14. By rotating the fixing knob 14, the fixing clamp 13 can be tightened to fix the bottom plate support rod 11 or the connecting rod 15. The connecting rod 15 has threads at both the upper and lower ends to facilitate connection and increase the height of the wire pulling crossover mechanism 30. The connecting rod 15 is connected to the bottom plate support rod 11 through a threaded rotation connection; the triangular support structure 16 is provided at the bottom of the fixed support rod 12 to fix the fixed support rod 12 and increase the firmness of the lifting support mechanism 10; the fixed base 17 is provided at the bottom of the entire three-phase four-wire wire pulling crossover, supporting and fixing the entire three-phase four-wire wire pulling crossover.

[0072] In an embodiment of the present application, the three-phase four-wire conductor pulling crossover can fix the base plate support rod 11 and the connecting rod 15 in the fixing clamp 13 during the pulling and crossing operation of the cable 101 to be crossed. The bottom of the base plate support rod 11 can be connected to the connecting rod 15 to increase the height of the conductor pulling and crossing mechanism 30. When in use, the four cables 101 to be crossed are placed in the middle of the lower roller 334, and the control swing arm 332 is rotated manually or automatically so that the upper roller 333 presses the cable 101 to be crossed, and the cable 101 to be crossed is firmly clamped between the upper and lower rollers. The spring plate is deformed under force to generate thrust, and the cable 101 to be crossed is maintained in a compressed state under the action of the shaft ratchet 371. When the cable 101 to be crossed reaches the target height, the first driving source 31 is started to drive the lower roller 334 to rotate, and the upper and lower rollers push the four cables 101 to be crossed forward through friction to achieve wire traction crossing. When the wire traction crossing is completed, the first magnetic element 373 and the second magnetic element 339 are started at the same time. After the first magnetic element 373 is started, the magnetic force generated will suck the ratchet buckle 372 to the top along the ratchet slide rail 376, making the shaft ratchet 371 invalid. The spring plate thrust pushes the swing arm 332 open. After the swing arm 332 swings to the position of the second support element 338, the second magnetic element 339 generates a magnetic force to fix the swing arm 332 on the second magnetic element 339. The upper and lower rollers release the wire, and the three-phase four-wire wire pulling and crossing device is moved to complete the wire traction and wiring, effectively solving the problem of power wire pulling and crossing.

[0073] Example 2:

[0074] Figure 8 This is a flowchart of the steps of the control method of the three-phase four-wire conductor cable jumper described in an embodiment of the present application.

[0075] like Figure 8As shown, the embodiment of the present application provides a control method for a three-phase four-wire wire cable spanning device, which is applied to the above-mentioned three-phase four-wire wire cable spanning device. The control method for the three-phase four-wire wire cable spanning device includes the following steps:

[0076] S1 obtains the height of the wire to be pulled across the operation; according to the height by adjusting the length of the lifting support mechanism through the connecting rod;

[0077] S2. Place the wire to be pulled in the middle of the lower roller, control the second drive source to drive all the swing arms forward and detect the pressure data of all the upper rollers downward through the detection element;

[0078] S3. According to the pressure data reaching the set value, it is determined that all the swing arm fixing components are pressing the wires, and the wire pulling mechanism is raised by the lifting support mechanism across the wire pulling mechanism, and then the first drive source is controlled to drive the shaft to rotate and convey the wires to be pulled on all the swing arm fixing components;

[0079] S4. After the crossing operation of the wire to be pulled is completed, each swing arm is controlled to be set on the second support element through the ratchet assembly or all the swing arms are driven to move backward through the second driving source until all the swing arms are set on the second support element, and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0080] It should be noted that the content of the three-phase four-wire conductor cable jumper has been described in Example 1, and will not be repeated in this embodiment. In this embodiment, the control method of the three-phase four-wire conductor pull-over device obtains data (such as the height) of the conductor to be pulled for wire traction and stringing in step S1, determines the length of the lifting support mechanism based on the height (the length is determined based on one or more connecting rods 15 and the bottom support rod 11), then uses the conductor pull-over mechanism 30 to compress all the conductors to be pulled 101 and obtain pressure data, and determines whether all the swing arm fixing assemblies have compressed the conductors based on whether the pressure data reaches a set value (determines whether all the swing arm fixing assemblies have compressed the conductors based on whether the pressure data reaches a set value), and then uses the lifting support mechanism to drive the cable to be crossed 101 to the target height, controls the first drive source to drive the rotating shaft to rotate and transport the conductors to be pulled on all the swing arm fixing assemblies; finally, after the crossing operation of the conductor to be pulled is completed, controls each swing arm to be set on the second support element through the ratchet assembly or drives all the swing arms to move backward through the second drive source until all the swing arms are set on the second support element, and then uses the lifting support mechanism to lower the conductor pull-over mechanism. In this embodiment, the set value can be set as needed and is not specifically limited here.

[0081] In one embodiment of the present application, after the crossing operation on the wire to be pulled is completed, the control method of the three-phase four-wire wire pulling crossover device further includes:

[0082] Obtain the shortest distance data between all swing arms and surrounding obstacles, and determine whether there is interference between each swing arm and surrounding obstacles based on the distance data;

[0083] If each swing arm does not interfere with surrounding obstacles, each swing arm is controlled to be placed on the second support element by the ratchet assembly or all the swing arms are driven to move backward by the second driving source until all the swing arms are placed on the second support element, and then the wire pulling crossover mechanism is lowered by the lifting support mechanism;

[0084] If at least one swing arm interferes with surrounding obstacles, the swing amplitude data of each swing arm moving backward is set according to the distance data; by adjusting the speed of the second driving source to drive all the swing arms to move backward and the driving control elements to work, all the swing arms are moved to the target position corresponding to the swing amplitude data; and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

[0085] It should be noted that after the crossing operation of the wire to be pulled is completed, the wire pulling crossing mechanism is also at the target height, and the shortest distance data between all swing arms and surrounding obstacles is obtained (such as measuring the distance between the swing arm and the surrounding limited space or surrounding objects through existing distance measurement technology, and filtering out the distance data with the smallest distance from the measured distances). When the shortest distance data determines that there is a risk of collision between the swing arm and obstacles in the surrounding environment (such as interference between at least one swing arm and surrounding obstacles), the extension distance of the push rod is adjusted according to the measured distance data to ensure that the extension distance is sufficient for the cable to be crossed to smoothly detach from the roller of the wire pulling crossing mechanism, and at the same time, the swing arm will not touch objects and damage the obstacles.

[0086] In this embodiment of the present application, the speed at which the second drive source drives all swing arms backward, as well as the control method for the operation of the drive control element, can be controlled by a time control module. Given the speed of the second drive source and the thread parameters of the push rod, the displacement per second of the push rod driven by the second drive source can be calculated. After the second drive source completes its push rod operation, it resets to its lowest point. Normally, after completing the wire pulling operation, the swing arm opens and is fixed to the second support element, with the upper roller fixed at its highest point. When at least one swing arm interferes with surrounding obstacles, the swing arm's open position is controlled by the push rod head. A swing arm position control command is provided. The push rod position is set as 0% based on the amount of push rod required to just allow the cable 101 to be crossed to be removed, and the position where the push rod overlaps with the second support element's fixed swing arm position is set as 100%. The value is adjusted based on the analysis results. The swing arm can be moved to a position where the cable to be crossed can be removed. The time required to reach 100% is multiplied by the percentage to achieve the desired position. This allows the swing arm to disengage the cable to be crossed from the wire pulling mechanism while also preventing interference with surrounding obstacles.

[0087] In the embodiment of the present application, the push-pull fine-tuning button for the second drive source can be controlled by adjusting the speed at which the second drive source drives all the swing arms backward and the control method of the drive control element. Under the action of the push-pull fine-tuning button, the second drive source rotates at a lower speed. When the swing arm needs to be opened to a preset position, it is directly controlled to the preset position or the push rod is pushed to the swing arm pressing position. In the open mode, the magnetic swing arm follows the push rod and slowly moves to the target position.

[0088] It should be noted that the control method of this three-phase, four-wire wire jumper, which adjusts the speed at which the second drive source drives all swing arms backward and the operation of the control element, allows for fine-tuning of the three-phase, four-wire wire jumper within the limited space of the swing arms, which takes a long time. In the unrestricted space of the swing arms, directly controlling the swing arms to open with the second support element significantly saves time, and raising the roller table to its highest point facilitates the removal of the cables to be crossed.

[0089] Those skilled in the art will clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.

[0090] In the several embodiments provided in this application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. For example, the device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0091] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0092] In addition, the functional units in the various embodiments of the present application may be integrated into a single processing unit, or each unit may exist physically separately, or two or more units may be integrated into a single unit. The aforementioned integrated units may be implemented in the form of hardware or software functional units.

[0093] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a storage medium and includes a number of instructions for enabling a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: various media that can store program code, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.

[0094] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A three-phase four-wire conductor cable jumper, characterized in that: include: Lifting support mechanism; A base, used for supporting, wherein the base is arranged on the lifting support mechanism; A wire pulling and crossing mechanism, used for conveying at least four cables to be crossed, the wire pulling and crossing mechanism being mounted on the base, the wire pulling and crossing mechanism comprising a first driving source, a rotating shaft, at least four swing arm fixing assemblies, and a second driving source connected to all the swing arm fixing assemblies via a connecting rod, the first driving source being disposed on the base, the rotating shaft being connected to the first driving source and being disposed on the base via a first support rod; Among them, each of the swing arm fixing components includes a swing arm base, a swing arm, an upper roller and a lower roller, the swing arm base is arranged on the base, one end of the swing arm is arranged on the swing arm base through a rotating support shaft, the upper roller is arranged on the other end of the swing arm, and the lower roller is sleeved on the rotating shaft, and a sliding groove for moving the connecting rod is provided on the swing arm, and the connecting rod is connected to the second driving source through a push rod, and a detection element for detecting the tightening of the wire and a control element for controlling the swing amplitude of the swing arm are provided on the push rod at the end connected to the connecting rod.

2. The three-phase four-wire conductor cable jumper according to claim 1, characterized in that: The swing arm is hinged to the rotating support shaft, and a ratchet assembly for limiting and locking the swing arm is provided on the swing arm at the end connected to the rotating support shaft, and the ratchet assembly includes an axis ratchet, a ratchet buckle and a first magnetic element, the axis ratchet is sleeved on the outer wall surface of the rotating support shaft and matched with the ratchet buckle for limiting and locking the swing arm, the ratchet buckle is connected to the first magnetic element through a first elastic element, and the first magnetic element provides a magnetic force to disengage the ratchet buckle from the axis ratchet to release the limit lock on the swing arm.

3. The three-phase four-wire conductor cable jumper according to claim 2, characterized in that: The first magnetic element is arranged on a ratchet support seat, the ratchet support seat is arranged on the swing arm base, and a ratchet slide rail for moving the ratchet buckle is arranged on the outer side of the ratchet support seat.

4. The three-phase four-wire conductor cable jumper according to claim 2, characterized in that: Each of the swing arm fixing assemblies further comprises a first supporting element and a second supporting element provided on the swing arm base; when the upper roller is in a working state of compressing the wire, the first supporting element abuts against the inner wall surface of the swing arm to provide supporting force to the swing arm; When the upper roller is not in the working state of pressing the wire, the second supporting element abuts against the outer wall surface of the swing arm to provide supporting force to the swing arm.

5. The three-phase four-wire conductor cable jumper according to claim 4, characterized in that: The first supporting element is located on one side of the inner wall of the swing arm, and the first supporting element is a spring plate, and the spring plate is installed on the swing arm base through a spring seat; and / or, the second supporting element is located on one side of the outer wall of the swing arm and is installed on the swing arm base, and the second supporting element is a clamping seat, and a second magnetic element is provided in the clamping seat for generating magnetic force to attract the swing arm.

6. The three-phase four-wire conductor cable jumper according to any one of claims 1 to 5, characterized in that: The upper roller is used to compress the wire, and an opening is provided inside the upper roller and a rotating shaft is provided therein, and both sides of the rotating shaft are fixedly connected to the swing arm through brackets; and / or a ratchet is provided on the outer side of the rotating shaft for compressing and one-way locking the upper roller.

7. The three-phase four-wire conductor cable jumper according to claim 4 or 5, characterized in that: The lifting support mechanism includes a base plate support rod, two fixed support rods, a fixing clamp, a fixing knob, a connecting rod, a triangular support structure and a fixed base. The base plate support rod is arranged below the base, and each of the fixed support rods is connected to the triangular support structure and fixed to the fixed base. The two fixed support rods are respectively provided with the fixing clamp and the fixing knob. By rotating the fixing knob, the fixing clamp can be tightened to fix the base plate support rod or the connecting rod; and / or, the bottom of the base plate support rod is provided with a threaded groove connected to the connecting rod, and threads matching the threaded groove are provided at the upper and lower ends of the corresponding connecting rod.

8. The three-phase four-wire conductor cable jumper according to claim 7, characterized in that: The base is provided with a wire support frame for assisting the wire to cross and corresponding to each of the swing arm fixing components.

9. A control method for a three-phase four-wire conductor cable jumper, characterized in that: Applied to the three-phase four-wire conductor cable jumper as claimed in claim 7 or 8, the control method of the three-phase four-wire conductor cable jumper comprises the following steps: Obtaining the height of the wire to be pulled for the crossing operation; adjusting the length of the lifting support mechanism through the connecting rod according to the height; The wire to be pulled is placed in the middle of the lower roller, and the second driving source is controlled to drive all the swing arms to move forward and the detection element is used to detect the pressure data of all the upper rollers pressing down; According to the pressure data reaching the set value, it is determined that all the swing arm fixing assemblies are pressing the wires, the wire pulling and crossing mechanism is raised by the lifting support mechanism according to the height, and then the first driving source is controlled to drive the rotating shaft to rotate and transport the wires to be pulled on all the swing arm fixing assemblies; After the crossing operation of the wire to be pulled is completed, each swing arm is controlled by the ratchet assembly to be set on the second support element or all the swing arms are driven to move backward by the second driving source until all the swing arms are set on the second support element, and then the wire pulling crossing mechanism is lowered by the lifting support mechanism.

10. The control method of the three-phase four-wire conductor cable jumper according to claim 9, characterized in that: After the crossing operation of the wire to be pulled is completed, the control method of the three-phase four-wire wire pulling crossover device further includes: Obtaining the shortest distance data between all the swing arms and surrounding obstacles, and determining whether there is interference between each of the swing arms and surrounding obstacles based on the distance data; If each of the swing arms does not interfere with surrounding obstacles, each of the swing arms is controlled to be placed on the second support element by the ratchet assembly or all of the swing arms are driven to move backward by the second driving source until all of the swing arms are placed on the second support element, and then the wire pulling crossover mechanism is lowered by the lifting support mechanism; If at least one of the swing arms interferes with surrounding obstacles, the swing amplitude data of each swing arm moving backward is set according to the distance data; by adjusting the rotation speed of the second driving source to drive all the swing arms to move backward and the driving control element to work, all the swing arms are moved to the target position corresponding to the swing amplitude data; and then the wire pulling crossing mechanism is lowered through the lifting support mechanism.

Citation Information

Patent Citations

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