Access pedal for working machine and working machine
By integrating the pedal ladder, pivot mechanism and actuator on the working machine, using the design of the pivoting mechanism, the problem of large space occupied by the entry pedal on the inclined surface in the prior art is solved, and the compact structure of the pedal ladder is realized. Stepless adjustment improves operational safety and convenience.
Patent Information
- Application Number
- CN202380043429.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2022-07-04
- Filing Date
- 2023-05-04
- Publication Date
- 2025-01-10
AI Technical Summary
When the entry pedal of the existing working machinery is operated on an inclined surface, the space occupies a large amount of space and is difficult to adjust to vertical, which increases the risk of impact and difficulty in use.
Using a design that includes a pedal ladder, a pivot mechanism and an actuator, the pivot mechanism moves the pedal ladder in the pivot axis direction and rotates about the axis through a cam-slot mechanism, and uses a single actuator to achieve distance and rotation of the pedal ladder. , reduce space usage and can be adjusted steplessly.
Space savings of pedal ladders in all cases ensure that pedal ladders can be adjusted to basically vertical on the inclined surface, improving operational safety and ease of use.
Smart Images

Figure CN119301017A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an access step for a working machine, comprising:
[0002] - a step ladder comprising at least one lateral support and a step fastened to the lateral support,
[0003] a pivot mechanism arranged to be fastened to the work machine for articulating the step ladder to the work machine, and
[0004] - an actuator arranged to be fastened to the working machine between the working machine and the step ladder for rotating the step ladder into an operating position and a transport position by means of the pivot mechanism.
[0005] The invention also relates to a working machine. Background Art
[0006] Work machines with an integrated cab are known in the prior art, such as harvesters from Ponsse sold under the product names Ergo and Bear and wood forwarders sold under the product names Buffalo and Elephant. Each of these work machines is a forestry machine comprising a frame, a bogie for wheel or track travel articulated to the frame, a cab mounted on the frame and an access step articulated to the work machine for getting on / off the cab. The access step is articulated to the frame in the longitudinal direction of the frame by means of a connecting rod and is articulated vertically above the connecting rod relative to the longitudinal axis of the work machine in the storage or transport position and substantially vertically below the connecting rod in the operating position. The movement trajectory follows a semicircle; therefore, when the access step is in the middle of the trajectory, it is substantially horizontal and requires a lateral width of more than one meter greater than the width required for a forestry machine when the access step is in its operating or transport position. This increases the risk of the access pedal striking an external object and thus increases the risk of damaging the access pedal and its mechanism or actuator. On the other hand, if the work machine is used in hilly terrain, the access pedal is positioned at an angle relative to the vertical, which makes it more difficult to use the access pedal and increases the load applied to the access pedal during use. Summary of the invention
[0007] An object of the invention is to provide an access pedal which is better than that of the prior art, the space required for the access pedal being in all cases smaller than that of the prior art solutions and the position of the access pedal being also adjustable to be substantially vertical when operating on an inclined surface. The characteristic features of the access pedal according to the invention are set out in the attached claim 1. Correspondingly, an object is to provide a working machine according to the prior art, the space required for the working machine being in all cases smaller than that of the prior art solutions and the position of the access pedal being also adjustable to be substantially vertical when operating on an inclined surface. The characteristic features of the working machine according to the invention are set out in the attached claim 13.
[0008] This object can be achieved with an access step for a work machine, the access step comprising: a step ladder, the step ladder comprising at least one side support and a step fastened to the side support; a pivot mechanism comprising a pivot axis, wherein the pivot mechanism is arranged to be fastened to the work machine for articulating the step ladder to the work machine; and an actuator, the actuator being arranged to be fastened to the work machine between the work machine and the step ladder for rotating the step ladder to an operating position and a transport position by means of the pivot mechanism. The pivot mechanism is arranged to move the step ladder in the direction of the pivot axis by means of a linear movement of the actuator and to rotate the step ladder around the pivot axis.
[0009] The access step according to the invention saves space in the work machine and can be simply implemented using only one actuator which performs the transfer of the step ladder away from the work machine and the rotation of the step ladder between the operating position and the transport position by means of a pivot mechanism.
[0010] Advantageously, the pivot mechanism is a cam-slot mechanism. A cam-slot mechanism (also called a cam slot cylinder or a cam slot mechanism or a barrel cam cylinder) can also convert the linear movement of the actuator into a rotational movement simultaneously, so that two movement directions can be achieved with one actuator.
[0011] Advantageously, the pivot mechanism comprises: a pivot shaft and a pivot bushing, the pivot shaft and the pivot bushing being arranged to be able to move relative to each other by means of an actuator in a nested manner; a guide bracket, the guide bracket being arranged in one of the pivot shaft and the pivot bushing; and a guide surface, the guide surface being set at a certain angle relative to the moving direction of the pivot shaft and the pivot bushing and being arranged in the other of the pivot shaft and the pivot bushing, so as to at least partially convert the linear movement provided by the actuator into a rotational movement occurring in the length direction of the pivot shaft and the pivot bushing, so as to rotate the step ladder between the operating position and the transport position.
[0012] In other words, the guide bracket is the pawl of the cam slot mechanism, and the guide surface is the plane that spirally rotates along an inclined trajectory, which together convert linear movement into rotational movement.
[0013] When implemented with the above-described pivot mechanism, the access step requires less space in the lateral direction, since the rotational movement occurs about a pivot axis transverse to the working machine. In the solution according to the invention, by means of a pivot mechanism using a pivot axis of the pivot mechanism, a pivot bushing, a guide surface and a guide bracket, the linear movement of a single actuator can be converted into the movement of a step ladder, which both extends outward from the working machine and rotates about the pivot mechanism by means of the pivot axis. In this way, the structure of the access step is very compact and requires few components.
[0014] In other words, the structure of the pivot mechanism can be implemented such that A) the guide bracket is arranged in the pivot shaft and the guide surface is arranged to the pivot bushing, or B) the guide surface is arranged in the pivot shaft and the guide bracket is arranged in the pivot bushing.
[0015] Advantageously, the access step according to the invention can also be turned steplessly so that, regardless of the inclination of the working surface, the access step is always substantially vertical, which facilitates the operator's entry into the cab. In other words, the step ladder can always be arranged in the desired operating position based on the position of the working machine.
[0016] Surprisingly, the prior art pivoting mechanism that rotates laterally is not arranged on an additional joint that would allow the step ladder to be tilted according to the surface, as this would be the most obvious implementation method. However, with the solution according to the invention, a simpler structure can be achieved, in which only one actuator is used instead of two actuators required for two joints. The pivoting mechanism according to the invention also requires less space in the lateral direction of the work machine to rotate from the operating position to the transport position.
[0017] Advantageously, the actuator is at least partially integrated inside the pivot bushing. In this way, the structure is very compact and easy to install in a working machine.
[0018] If arranged in the pivot shaft, the guide surface may be arranged to rotate about the pivot shaft relative to the length direction while advancing in the length direction of the pivot shaft, or alternatively, if arranged in the pivot bushing, the guide surface may be arranged to rotate about the pivot bushing relative to the length direction while advancing in the length direction of the pivot bushing. The rotational structure of the guide surface provides a motion that converts the linear movement of the actuator and the longitudinal movement of the pivot shaft into a rotational movement about the pivot shaft for rotating the step ladder.
[0019] Advantageously, the pivot shaft is arranged to be fastened to the working machine and the pivot bushing is arranged to be fastened to the actuator at one of its ends and to the step ladder at the other end, or alternatively, the pivot bushing is arranged to be fastened to the working machine and the pivot shaft is arranged to be fastened to the actuator at one of its ends and to the step ladder at the other end. In other words, one of the pivot shaft and the pivot bushing is arranged to be fastened to the working machine, while the other of the pivot shaft and the pivot bushing is fastened to the actuator at one end and to the step ladder at the other end. In this way, the part fastened to the working machine serves as a torque support for the pivot mechanism and the actuator, while the other part provides an axis for the rotation of the step ladder.
[0020] Advantageously, the actuator is arranged parallel to the length direction of the pivot bushing. Therefore, the space occupied by the actuator in the length direction of the working machine is relatively small, and the actuator can be embedded in the working machine to protect the brake from impact.
[0021] Advantageously, the actuator is arranged coaxially with respect to the length direction of the pivot bushing. In this way, the linear movement of the actuator can be directly or indirectly continued to the pivot mechanism without the need for bevel gears or equivalent. In other words, the movement direction of the actuator is the same as the length direction of the pivot bushing.
[0022] Advantageously, the guide surface is at least partially helical. With the helical guide surface, the linear movement of the actuator can be converted into a rotational movement of the step ladder in a simple and reliable manner. More precisely, the guide surface can be arranged helically on an outer surface included in the pivot shaft or helically on an inner surface included in the pivot bushing. In other words, in this case, "helical" means that the guide surface rotates on the surface of the pivot shaft or the pivot bushing while advancing in the length direction of the relevant part. The definition of "partial helical" means that the guide surface rotates from the periphery of the pivot bushing or the pivot shaft in a sector of at least 120° and rotates over a length of at least 50% of the entire length of the guide surface in the length direction of the pivot bushing or the pivot shaft.
[0023] Advantageously, the guide surface is formed in the pivot bushing, which is fastened to the working machine, and the guide bracket is formed in the pivot shaft, which has an actuator fastened to one of its ends for moving the pivot shaft and the step ladder fastened at the other end. In this embodiment, the outer surface of the pivot shaft is not provided with a guide surface which would protrude from the pivot bushing and be exposed to dirt during use of the pivot mechanism.
[0024] According to one embodiment, the pivot mechanism further comprises a cylindrical protector arranged on the pivot bushing for protecting the pivot mechanism from being soiled.
[0025] Advantageously, the guide surface is a guide groove or a slotted hole, and the guide bracket is a guide pin. The guide groove or slotted hole is simple and reliable to implement.
[0026] Advantageously, there are two guide grooves or slotted holes on opposite sides of the pivot bushing or the pivot axis, and there are two guide pins, each of which is arranged in one guide groove or slotted hole. By using two guide grooves and guide pins, symmetrical loading is achieved, which improves the resistance of the pivot mechanism.
[0027] The actuator is advantageously an electric motor. Compared to actuators requiring water or air pressure, an electric motor has the advantage that it can be run using the battery of the work machine even when the engine of the work machine is stopped.
[0028] The actuator is advantageously an electric spindle motor. The spindle motors together form a self-retaining pivot mechanism which, when the spindle motor is self-retaining, prevents forces from being applied to an electric motor included in the spindle motor (which rotates the spindle of the spindle motor). The spindle motor provides linear movement using an electric motor. The spindle motor may also be referred to as an electric cylinder.
[0029] Advantageously, the pivot mechanism may be arranged in the work machine such that the pivot axis is substantially transverse to the direction of travel of the work machine.
[0030] Advantageously, the steps of the step ladder are substantially transverse to the pivot axis. When positioned in this way, the step ladder takes up less space in the lateral direction.
[0031] Advantageously, the guide surface is formed such that it enables the step ladder to be rotated in the transport position into a position in which the step ladder is substantially perpendicular to the direction of travel of the work machine and is vertical.
[0032] Advantageously, the guide surface comprises a straight section and a helical section, wherein the straight section is in a first part of the travel length of the actuator in which the actuator has the shortest overall length for linearly moving the step ladder prior to the rotational movement of the step ladder provided by the helical section. In this way, the step ladder can first be moved only outwards from the work machine and only thereafter rotated using the same spindle motor movement.
[0033] Advantageously, the pivot mechanism further comprises a bearing arranged between the pivot shaft and the pivot bushing, wherein the bearing enables the pivot shaft and the pivot bushing to move relative to each other with less friction loss.
[0034] Advantageously, the pivot bushing comprises a plain bearing arranged at the opposite end relative to the actuator and, correspondingly, the pivot shaft comprises a second plain bearing at the end adjacent to the actuator. In this way, over the entire mutual displacement length of the pivot shaft and the pivot bushing, the support between the pivot bushing and the pivot shaft remains on two independent bearings. This is important for ensuring that the pivot mechanism resists the forces applied thereto in the operating position of the step ladder, in which the torque applied to the pivot mechanism is highest.
[0035] Advantageously, the guide bracket comprises a second bearing to facilitate movement between the guide surface and the guide bracket. The bearing following the guide surface and the guide bracket prevents torque when contacting the edge of the guide surface. However, when the access pedal is used, this generates a force applied to the actuator of the mechanism, preferably the spindle motor, depending on the direction of its operating movement. The spindle motor is advantageously sized to be self-retaining, which prevents movement according to its operating direction and the step ladder remains in the appropriate position.
[0036] According to an alternative embodiment, the guide surface is formed in the pivot shaft and the bracket pin is formed in the pivot bushing. However, in this case, when the pivot shaft protrudes from the pivot bushing, the guide surface is exposed to dirt.
[0037] Advantageously, the actuator is a linear actuator for rotating the step ladder to a desired position depending on the position of the work machine. Thus, the position of the access step can be freely selected depending on the position of the work machine.
[0038] The purpose of the working machine according to the present invention can be achieved by using a working machine, which is preferably a forestry machine, and the working machine includes a frame, a wheel or track assembly mounted to the frame using bearings, a cab arranged on the frame, and an entry pedal according to any of the above-mentioned embodiments, the entry pedal is hinged to the frame to facilitate the operator to enter the cab, wherein the entry pedal has an operating position and a transport position.
[0039] Advantageously, the actuator and the pivot mechanism are fastened to the frame of the work machine beneath the cab.
[0040] According to one embodiment, the step ladder is fastened to the pivot mechanism so that the angle α between the length direction of the side supports of the step ladder and the longitudinal axis of the pivot shaft of the pivot mechanism is 90°-110°, preferably 95°-105°, and the pivot mechanism is fastened to the working machine at an angle of 5°-25°, preferably 10°-15°, relative to the transverse direction of the working machine, so that the step ladder is basically vertical in the transport position and at a certain angle relative to the vertical direction in the operating position. Therefore, in the operating position, the side supports of the step ladder are at an inclined angle relative to the vertical direction, making it easier for the operator to climb up the step ladder. On the other hand, in the transport position, the step ladder is positioned as close to the working machine as possible and is thereby protected from impacts.
[0041] Advantageously, the work machine comprises a recess for at least partially embedding the step ladder in order to protect the step ladder from impacts. This improves the durability of the access step, since the step ladder is not impacted on the side of the work machine when in the transport position.
[0042] The work machine according to the invention can advantageously be a forestry machine, such as a forestry tractor or a forestry machine equipped with a harvester head, but can also be a tractor or other similar higher work machines in which access to the cab requires the use of a ladder.
[0043] In the solution according to the invention, the access step is approached from the side of the work machine. The access step according to the invention has a pivot mechanism, about which the step ladder is tilted to a more user-friendly position depending on the slope angle. The transition from the operating position to the transport position advantageously takes place via a rotational movement of the head of the work machine.
[0044] The pivot mechanism is associated with the transition of the access step of a machine with an integrated cab from the transport position to the operating position. With this advanced mechanism, a simple structure using one actuator (preferably a spindle motor) enables the transition from the transport position to the operating position, the angle adjustment of the access step based on the slope angle, the improvement of the operating safety of the driver under slope conditions, and the simultaneous retraction of the access step close to the engine hood. This is to prevent the access step from colliding with trees and branches in the transport position when working in the forest.
[0045] The access step according to the present invention is an unprecedented solution in the forestry machinery market, which improves the working safety of personnel working on slope conditions and brings competitive advantages to the forestry machinery market. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The invention is described in more detail with reference to the accompanying drawings, in which:
[0047] Figure 1a It is a side view of a working machine of the prior art.
[0048] Figure 1b is an axonometric view of a portion of a working machine according to the invention and of an access pedal according to the invention arranged in the working machine, the access pedal being in an operating position,
[0049] Figure 1c is an axonometric view of a part of a work machine according to the invention and of an access step according to the invention arranged in the work machine, the access step being in a transport position,
[0050] Figure 2is a side view of an access pedal according to the invention in an operating position in which the machine is on an inclined surface,
[0051] Figure 3 is an axonometric view of the pivot mechanism of the access step according to the invention, separated, the access step being in its transport position,
[0052] Figure 4 is a side isometric view of a guide bracket in a slotted hole,
[0053] Figure 5a is an axonometric view of a detached access step according to the invention in its transport position,
[0054] Figure 5b is an axonometric view of an isolated access pedal according to the invention in its operating position,
[0055] Figure 6a A side sectional view of the pivot mechanism of an access step according to the invention, separated, the access step being in its transport position,
[0056] Figure 6b A side sectional view of the pivot mechanism of an access pedal according to the invention, separated, the access pedal being in the operating position of the access pedal,
[0057] Figure 7 is a top sectional view of a pivot mechanism of an access step according to the invention, separated, the access step being in its transport position,
[0058] Figure 8a illustrating the forces applied to an entry pedal when the entry pedal is at an angle relative to the vertical,
[0059] Figure 8b An example illustrates the forces exerted on the access step when rotating the step ladder from the operating position to the transport position in which the step ladder is substantially horizontal,
[0060] Fig. 9 is a top view of the maximum extension of the access pedal from the forestry machine in the case of a forestry machine of the prior art,
[0061] Fig.10a is a top view of the maximum extension of the access step from the forestry machine in the case of the forestry machine according to the invention,
[0062] Fig.10b Detailed description of the drawings: FIG. 1 shows a plan view of the access step in the transport position of a forest machine according to the invention.
[0063] In the drawings, the following reference numerals are used to label the different parts of the present invention:
[0064] 10 Enter the center of gravity of the step 58 step ladder
[0065] 12 step ladder 59 rear end of actuator
[0066] 14 The first end of the side support member 64 pivot axis
[0067] 16 pedal 66 pivot bushing first end
[0068] 18 The second end of the pivot shaft of the pivot mechanism 68
[0069] 20 The actuator 70 pivots the second end of the bushing
[0070] 22 pivot shaft 72 outer surface of the pivot shaft
[0071] 24 The inner surface of the first end 74 pivot bushing
[0072] 26 second end 76 slot hole
[0073] 28 pivot bushing 78 guide pin
[0074] 30 guide surface 80 spindle bushing
[0075] 32 guide bracket 82 trapezoidal nut
[0076] 34 upper end 84 potentiometer
[0077] 35 electric motors 100 working machinery
[0078] 36 Lower end 100' Prior art operating machinery
[0079] 37 gear 102 cab
[0080] 38 spindle motor 104 frame
[0081] 39 trapezoidal rod 106 wheels
[0082] 40 straight section 108 bumper cover
[0083] 42 spiral segment 110 surface
[0084] 46 groove ball bearing 112 recess
[0085] 48 Spindle
[0086] 50 Fastening pin
[0087] 51 Fastening opening
[0088] 52 Fastening pin
[0089] 54 Sliding bearings
[0090] 56 Locking ring DETAILED DESCRIPTION
[0091] In the case of the access pedal according to the invention, general requirements to be considered when selecting the actuator and designing the pivot mechanism include life, sufficiently robust structure and operational reliability. The pivot mechanisms of the access pedals of the prior art have many moving parts. In the case of the access pedal according to the invention, efforts have also been made to focus on reducing the moving parts and simplifying the pivot mechanism.
[0092] The working machine according to the present invention may have a similar structure to that of the working machine of the related art except for the structures of the entry step and the bumper cover of the working machine. A change in the structure of the bumper cover will be described later.
[0093] Next, a point-like example of an embodiment of the invention is presented, in which the guide surface of the cam-slot mechanism preferably used is formed in the pivot bushing and the guide bracket is formed in the pivot shaft. However, it should be understood that according to the definition of the claims, the invention can also be implemented in other ways, for example, by forming the guide surface in the pivot shaft and the guide bracket in the pivot bushing. The access pedal according to the invention is Figure 2 a- Fig.10b They are illustrated as cab entry steps, but they may also be used for other purposes associated with work machines.
[0094] It should be understood that, although in the examples given in the figures, the access pedal is arranged in the environment of a forestry tractor used as a work machine, the access pedal according to the present invention is also applicable to other movable work machines, such as other forestry machines, agricultural machines, wheel loaders, mining machines, lifting machines and excavators. For a person skilled in the art, it is obvious that a work machine generally also includes several different structural and functional components and entities, depending on the application and type of the work machine. For example, the work machine can have one or more frames, in which loading space, tools that can move with the boom assembly, power supply, power lines, control equipment, mobile equipment, etc. are arranged. The mobile equipment may include, for example, different numbers of axles, which may be rigid, floating or bogie axles, and wheels or track assemblies may be arranged in the axles or bogies.
[0095] Figure 1a The example illustrates a prior art forestry machine 100 ′ including a cab 102 . Figure 1b and Figure 1cThe example illustrates a forestry machine 100 according to the invention and an access step 10 according to the invention, which is used only for a portion of the front frame of a forestry machine without a cab with articulated frame steering. However, it should be understood that, apart from the mechanism for the access step in the forestry machine and the required changes thereto, the forestry machine according to the invention can be similar to Figure 1a The forestry machine of the prior art illustrated in FIG.
[0096] according to Figure 1b and Figure 1c The access pedal 10 according to the invention has two main positions, namely Figure 1b The operating position and basis Figure 1c The access step 10 according to the invention can be pivoted preferably steplessly between the transport position and the operating position by means of a pivot mechanism 18. Figure 2 A possible operating position is shown in FIG. 1 , in which, regardless of the inclined position of the work machine 100 on the inclined surface 110 , the access step 10 is substantially vertical, which facilitates the operator's entry into the cab of the work machine.
[0097] The access step 10 according to the invention comprises as basic components a step ladder 12 comprising at least one lateral support 14 and a step 16 fastened thereto, and Figure 3 As shown in the figure, the step ladder includes a pivot mechanism 18 and an actuator 20, wherein the pivot mechanism is arranged to be fastened to the working machine for hingedly connecting the step ladder 12 to the working machine, and the actuator 20 is arranged to be fastened to the working machine for rotating the step ladder 12 to the operating position and the transport position by means of the pivot mechanism 18. Figure 1b-Figure 10b The example illustrates a step ladder which also comprises a service step and an additional step, but it will be appreciated that the step ladder may also be implemented using only one side support.
[0098] refer to Figure 3-Figure 7 , the guide surface 30 is formed in the outer tube of the pivot mechanism 18 (i.e., the pivot bushing 28); in other words, in this embodiment, two slots or slot holes 76 have been cut, along which the guide bracket 32 (or in this case the guide pin 78) fastened to the inner tube (i.e., the pivot shaft 22) and the groove ball bearing 46 preferably contained therein are moved. When the pivot shaft 22 is moved by the linear push movement of the actuator 20, the step ladder 12 simultaneously moves outward and rotates downward to the position at which the step ladder 12 is moved. Figure 1b When pulled inwardly in a linear motion, the pivot shaft 22 simultaneously rotates the step ladder 12 back to the operating position according to Figure 1c When the step ladder 12 is moved from the transport position to the operating position, taking into account Figure 2 The angle of the surface 110 shown in FIG. 1 , the step ladder 12 is kept at an angle in which it is in the most user-friendly position. Thus, with the pivot mechanism, the transition of the step ladder from the transport position to the operating position and the tilting movement thereof in the lateral direction for making the step ladder substantially vertical can be implemented with one drive.
[0099] Driver (ie, Figure 3 and Figure 5a-Figure 7 The rear end 59 of the actuator 20 shown in FIG. 1 can be secured, for example, by means of a hexagon socket head screw (ie, Figure 7 The pivot bushing 28 itself can be fastened to the fastening bracket of the pivot bushing 28 by means of a fastening pin 50 shown in FIG. Figure 5a The fastening opening 51 shown in FIG. 1 can be fastened to the forestry machine frame forming the torque support by means of bolts, which fastening opening can be provided with an integrated counter thread for the bolts. The moving part, i.e. the spindle 48 of the spindle motor 38 preferably serving as the actuator 20, can be fastened by means of hexagon socket head screws (i.e. according to Figure 7 According to one embodiment, the step ladder 12 is fastened to the pivot mechanism 18 so that the angle α between the side support 14 of the step ladder 12 and the longitudinal axis of the pivot shaft 22 is 95°-105°, preferably 100°. Figure 3 In addition, Figure 4 As shown in FIG. 1 , the pivot mechanism 18 is preferably secured to the work machine 100 at an angle of 5°-15°, preferably 10°, relative to the horizontal plane of the work machine 100 when the work machine 100 is on a planar surface, for enabling the step ladder 12 to be rotated according to the rotation of the step ladder 12 in the horizontal plane. Figure 5a transport position substantially vertically and in accordance with Figure 5b In the operating position, the device is at a certain angle relative to the vertical direction.
[0100] By means of the pivot mechanism 18, the transition of the step ladder 12 from the operating position to the transport position preferably occurs via a rotational movement of the head of the work machine 100, such as can be seen from Figure 1b-Figure 2 When the step ladder 12 reaches the upper point, i.e. the transport position, it retracts approximately 65 mm closer to the hood in a linear movement. The amount of this linear movement and the slope of the angle of the slotted hole 76 of the pivot mechanism 18 can be adjusted by changing the design of the slotted hole 76 of the pivot bushing 28. Advantageously, as Figure 5bAs shown in FIG. 1 , the slotted hole 76 comprises a straight section 40 and a helical section 42 (bevel section), wherein in the straight section the linear movement produced by the actuator provides a linear movement of the step ladder in the transverse direction of the work machine, and in the helical section the movement produced by the actuator is converted into a movement that causes the step ladder to rotate. As a whole, when rotating, the step ladder 12 simultaneously moves linearly about 200 mm closer to the hood, i.e., towards the centerline of the work machine to its position according to the engine hood. Figure 1c For this position, a recess 112 is preferably made in the bumper cover 108 of the work machine so that the step ladder 12 can be hidden, for example, from impacts and bushes.
[0101] For example, the guide surface, which is preferably a slotted hole, can be produced using a tube laser method or by machining. In order to be able to manufacture the pivot bushing using a tube laser, the outer and inner surfaces of the tube must be machined before the tube laser cutting. Alternatively, a seamless hollow tube should be used.
[0102] For example, the inner shaft (i.e., the pivot shaft) can be manufactured from a solid round bar or a hollow tube by machining. Due to the fastening of the spindle motor of the pivot shaft, its inner diameter can usually be 35 mm or more. For example, with an outer diameter of 60 mm-90 mm, finding a suitable hollow tube can be challenging. In addition, one possibility is to add a weldable plug to one end to enable a suitable inner diameter at the fastening point, and produce the rest of the pivot shaft from a hollow tube, which generates less waste during machining.
[0103] The pivot mechanism 18 further includes a bearing between the pivot bushing 28 and the pivot shaft 22. Figure 6a-Figure 7 As shown in FIG, the bearing may be a plain bearing 54 made of bronze, for example by turning on a lathe. The plain bearing 54 may be locked in position with a locking ring 56. Advantageously, when the pivot mechanism 18 is used, the plain bearing 54 connected to the pivot bushing 28 remains in position, and the plain bearing 54 connected to the pivot shaft 22 moves with the pivot shaft.
[0104] As actuator for the pivot mechanism, a spindle motor or alternatively a trapezoidal threaded rod can be used by means of an electric motor with a bevel gear transmission. When a trapezoidal threaded rod is used, the bevel gear can be fastened to the pivot bushing and the trapezoidal threaded rod. The trapezoidal thread nut is fastened to the pivot shaft and the trapezoidal threaded rod inside the pivot shaft of the pivot mechanism. By rotating the trapezoidal threaded rod, the required linear movement is generated by means of the bevel gear and the electric motor. In this alternative embodiment, the pivot mechanism has a total of four main components. The components are the trapezoidal threaded rod, the trapezoidal thread nut, the bevel gear and the electric motor.
[0105] In an advantageous embodiment, the use of Figure 3-Figure 7 The spindle motor 38 is an independent component. Figure 6a and Figure 6b The spindle motor preferably includes an electric motor 35, a gear 37, a trapezoidal threaded rod 39, a trapezoidal nut 82, a spindle 48 and a spindle bushing 80. The electric motor 35 rotates the trapezoidal threaded rod 39 provided with threads at a certain ratio via the gear 37, and the rotational movement of the rod moves the spindle bushing 80 with the help of the trapezoidal nut 82 connected thereto and further moves the pivot shaft 22 connected to the spindle bushing 80 along the trapezoidal spindle 39 inside the pivot bushing 28. The spindle 48 is preferably hollow so that when the step ladder is in a position according to Figure 6a The trapezoidal threaded rod 39 can be moved mainly into the spindle 48 when the step ladder is in the transport position. The potentiometer 84, which is preferably integrated in the spindle motor 38, enables the acquisition of positioning data. The access step according to the invention can include an automation unit, which controls the operation of the electric motor based on the positioning data obtained from the potentiometer and the position data obtained from the working machine, so that the step ladder can be automatically operated fully vertically in the operating position. This is important to ensure that the forces generated by the operator's weight do not generate high torques in the pivot mechanism. The electric motor can receive the drive power directly from the battery pack of the working machine.
[0106] The amount of force required by the actuator is affected by the diameter of the pivot bushing of the pivot mechanism, the angle of inclination of the slotted hole, the mass of the step ladder, and the friction forces applied. Figure 8a When the step ladder 12 shown in FIG. 1 is equipped with an additional step and a service step, the mass of the step ladder can be in the range of 15 kg to 25 kg, while without the service step and the additional step, the mass of the step ladder can be in the range of 8 kg to 15 kg. The service step is preferably integrated into the step ladder and can form a second side support of the step ladder, to which the step can be removably fastened. The service step can also be used separately from the step ladder at different work sites of the work machine.
[0107] exist Figure 8b In the case of the step ladder 12 being moved, the maximum force applied to the step ladder by gravity when it is rotating is about 200-250 N. The center of mass 58 of the step ladder 12 can be located at a distance of about 0.5 to 0.8 meters from the pivot point of the pivot mechanism 18. With the help of these calculations, the highest torque applied to the pivot mechanism in the case of the step ladder moving is about 100 Nm-150 Nm.
[0108] A suitable spindle motor can be selected according to the characteristics required during use. According to calculations, the dynamic force of the spindle motor must be 4kN-8kN, for example, 5kN in the case of the embodiment of the attached drawings. Therefore, the static calculated maximum load is about 15kN-20kN. In the technical data of the selected spindle motor, 18kN is given as the highest allowable static load. For example, the spindle motor selected for the application can be a spindle motor running with 24V DC, 4000N-5000N dynamic load and 150mm-250mm stroke length.
[0109] In order for the spindle motor to withstand the conditions in which the machinery operates, the IP number must preferably be at least IP69. The selected spindle motor must also comply with the required CE certification. For example, the gear ratio of the spindle motor can be 20:1 or 10:1. The movement duration of a step ladder with a spindle motor with a ratio of 20:1 is about 14 seconds. In the case of a spindle motor with a ratio of 10:1, the corresponding calculated movement duration is about 8 seconds. In fact, in the case of a spindle motor with a ratio of 10:1, the movement duration is longer than the calculated value, because the movement slows down under load. In a 20:1 spindle motor, the movement does not slow down much under load, because it uses an electric motor with a higher torque.
[0110] The duration of the step ladder movement is an estimate for a case where the step ladder moves from the transport position to a limit angle of 20 degrees in the direction of the bogie (ie, a total of about 200 degrees). The duration of the movement from the transport position to the operating position on level ground is shortened by about 1-2 seconds.
[0111] The spindle motor described above has an integrated potentiometer. The potentiometer can count the revolutions of the spindle motor, which provides positioning data for the position of the spindle motor. The positioning data can be programmed for automatic monitoring of the inclination angle of the step ladder. In this solution, the step ladder is automatically kept at the desired angle when descending, monitoring the inclination angle. Thus, the positioning data of the spindle motor can be used as a basis for control. Alternatively, a separate position sensor can also be used to determine the position of the step ladder.
[0112] Due to the lightness of the pivoting mechanism, the structure of the access step according to the invention is lighter than that of the prior art access step. The step ladder can be fastened to studs using flanges, which are fastened to the pivoting mechanism. The step ladder is preferably removable to facilitate service operations and to improve the installability of the mechanism.
[0113] The step ladder may comprise a gripping handle, which may be located on the side of the side support of the step ladder. Compared with the prior art, the shape of the gripping handle is changed into a rectangular form.
[0114] The design of the bumper cover of the work machine is preferably changed with the inclined step ladder. When moved to the transport position, the step ladder is retracted close to the engine hood. For this purpose, a recess 112 for the step ladder and an opening for the side support of the step ladder must be made in the bumper cover 108, according to Figure 1c , the side supports of the step ladder are retracted into the opening. The gripping handle can also be provided with a separate recess into which the gripping handle fills in the transport position. Figure 1c Alternatively, a large recess or cutout may be used in the bumper cover.
[0115] In prior art work machines, the bumper cover is articulated. If necessary, the bumper cover can be folded to one side during maintenance. In the work machine according to the invention, the bumper cover can be fastened with screws. The screws must be positioned so that the bumper cover can be quickly removed with a screwdriver during maintenance tasks. The bumper cover can be provided with readily available lifting points so that it can be easily lifted with a crane during maintenance operations.
[0116] For example, the maximum inclination angle in the direction of the bogie can be 20 degrees. When the measured value of the inclination is 20 degrees, the remaining space between the tire and the step ladder in the radial direction is about 120 mm. In other words, the entire movement trajectory from the transport position to the operating position is preferably 200°, and the step ladder can be stopped steplessly at the desired position suitable for use, regardless of the inclination of the surface. Figure 2 , the tilt angle towards the nose is practically unlimited.
[0117] The work machine is also used on slopes that are steeper than a 20 degree inclination angle. However, a 20 degree inclination angle clearly facilitates access to the work machine, even though the measured value of the slope angle may be greater. The measured value of the inclination angle can be increased by moving the pivot mechanism closer to the nose of the machine.
[0118] Compared to the solutions of the prior art, the step ladder requires less space. In the prior art access steps, the step ladder is rotated from the operating position to the transport position by rotating via the side of the machine. Fig. 9 , when rotating, the step ladder needs to extend from the outer surface of the tire by about 800mm-1200mm, and the total width of 3600mm-4200mm.
[0119] In the case of using the access pedal according to the present invention, the protrusion from the tire surface is 250mm-350mm, and the total width is 3000mm-3300mm, such as Fig.10a Compared with the solution of the prior art, the difference is that according to Fig.10b In the scheme, according to Fig.10a, the step ladder extends beyond the extreme line of the nose cover by about 50mm. With additional steps, this extension may be about 300mm-400mm. Considering platform transportation, extending beyond the nose line may become a challenge. If the work machine is driven close to the wall of the platform cab, a collision may occur. As estimated based on the width dimension of the large truck cab, when turning, the step ladder passes the platform cab laterally at a distance of about 75mm-100mm.
[0120] If exceeding the nose line becomes a problem, the pivot mechanism can be turned to a mirror image. In this case, the movement from the transport position to the operating position takes place on the bogie side and does not exceed the nose line. This requires moving the mechanism close to the nose of the machine to avoid collisions between the step ladder and the tires.
[0121] In the implementation of the embodiment, as pivot bushing, a 100 / 80 hollow tube or a 105 / 80 hollow tube with a length of 480 mm can be used. The pivot shaft can be made of a metal rod with an outer diameter of 75 mm-80 mm, if the inner bore of the hollow tube is <32 mm, in which case the length is 320 mm. As sliding bearings, bronze sliding bearings of 70 / 80-25 mm and sliding bearings of 90 / 75-25 mm can be used.
[0122] As part of the invention, it is conceivable that the access step according to the invention can also be implemented without the use of guide surfaces and guide brackets. In this case, the access step for the working machine comprises: a step ladder, the step ladder comprising at least one side support and a step fastened to the side support; a pivot mechanism, the pivot mechanism being arranged to be fastened to the working machine for articulating the step ladder to the working machine; and an actuator, the actuator being arranged to be fastened to the working machine between the working machine and the step ladder for rotating the step ladder to an operating position and a transport position by means of the pivot mechanism, wherein the pivot mechanism is arranged to convert the movement of the actuator into a linear movement and a rotational movement of the step ladder. For this purpose, the pivot mechanism can include a separate actuator so that the access step is used with two actuators. For example, the separate actuator for the pivot mechanism can be spring-operated.
Claims
1. An entry pedal (10) for a working machine (100), comprising: - a step ladder (12) comprising at least one lateral support (14) and a step (16) fastened to the lateral support, a pivot mechanism (18) comprising a pivot axis (22), wherein the pivot mechanism (18) is arranged to be fastened to the working machine (100) for articulating the step ladder (12) to the working machine (100), and - an actuator (20) arranged to be fastened to the working machine (100) between the working machine (100) and the step ladder (12) for rotating the step ladder (12) into an operating position and a transport position by means of the pivot mechanism (18), characterized in that The pivot mechanism (18) is arranged to use the linear movement of the actuator (20) to move the step ladder (12) in the direction of the pivot axis (22) and to rotate the step ladder (12) around the pivot axis (22).
2. The access pedal according to claim 1, characterized in that: The pivot mechanism (18) is a cam-slot mechanism.
3. The entry pedal according to claim 2, characterized in that: The pivot mechanism (18) comprises: a pivot shaft (22) and a pivot bushing (28) which are arranged to be moved relative to one another nestingly by means of the actuator (20), - a guide bracket (32) arranged in one of the pivot shaft (22) and the pivot bushing (28), and - A guide surface (30) which is at a certain angle relative to the movement direction of the pivot shaft (22) and the pivot bushing (28), and is arranged in the other of the pivot shaft (22) and the pivot bushing (28) for converting the linear movement generated by the actuator (20) at least partially into a rotational movement occurring around the length direction of the pivot shaft (22) and the pivot bushing (28) for rotating the step ladder (12) between an operating position and a transport position, wherein the actuator (20) generates movement of the pivot shaft (22) and the pivot bushing (28) relative to each other in and around the length direction of the pivot bushing (28).
4. The entry pedal according to claim 3, characterized in that: The actuator (20) is at least partially integrated within the pivot bushing (28).
5. The access pedal according to claim 3 or 4, characterized in that: the pivot shaft (22) is arranged to be fastened to the working machine (100), and the pivot bushing (28) is arranged to be fastened at one end (66) to the actuator (20) and at another end (70) to the step ladder (12), or The pivot bushing (28) is arranged to be fastened to the working machine (100), and the pivot shaft (22) is arranged to be fastened to the actuator (20) at one end (64) and to the step ladder (12) at another end (68).
6. The access step according to any one of claims 3 to 5, characterized in that The guide surface (30) is arranged to: - if the guide surface (30) is arranged in the pivot axis (22), rotating about the pivot axis (22) relative to the length direction while advancing in the length direction of the pivot axis (22), or If the guide surface (30) is arranged in the pivot bushing (28), rotating about the pivot bushing (28) relative to the length direction while advancing in the length direction of the pivot bushing (28).
7. The access step according to any one of claims 3 to 6, characterized in that The guide surface (30) is at least partially helical.
8. The entry pedal according to claim 7, characterized in that: The guide surface (30) is helically arranged on an outer surface (72) included in the pivot shaft (22) or helically arranged on an inner surface (74) included in the pivot bushing (28).
9. The access pedal according to any one of claims 3 to 8, characterized in that: The guide surface (30) is formed in the pivot bushing (28), which is fastened to the working machine (100), and the guide bracket (32) is formed in the pivot shaft (22), wherein the actuator (20) is fastened at one of the ends (64) of the pivot shaft for moving the pivot shaft (22), and the step ladder (12) is fastened at the other end (68).
10. The access step according to any one of claims 3 to 9, characterized in that The guide surface (30) is a guide groove or slot hole (76), and the guide bracket (32) is a guide pin (78).
11. The access step according to any one of claims 3 to 10, characterized in that: The guide surface (30) includes a straight section (40) and a helical section (42), wherein the straight section (40) is in a first portion of the travel length of the actuator (20) in which the actuator (20) has a shortest overall length for linearly moving the step ladder (12) prior to the rotational movement of the step ladder (12) provided by the helical section (42).
12. The access step according to any one of claims 1 to 11, characterized in that: The actuator (20) is a spindle motor (38) for rotating the step ladder (12) to a desired position based on the position of the work machine (100).
13. A working machine (100), preferably a forestry machine, comprising a frame (104), wheels (106) or track assemblies mounted to the frame (104) by bearings, a cab (102) mounted on the frame (104), and an entry pedal (10) hinged to the frame (104) for an operator to enter the cab (102), wherein the entry pedal (10) has an operating position and a transport position, and is characterized in that: The entry pedal (10) is an entry pedal (10) according to any one of claims 1-12.
14. The working machine according to claim 13, characterized in that: The step ladder (12) is fastened to a pivot mechanism (18) so that an angle α between a length direction of a side support (14) of the step ladder (12) and a longitudinal axis of a pivot shaft (22) of the pivot mechanism (18) is 90°-110°, preferably 95°-105°, and the pivot mechanism (18) is fastened to the working machine (100) at an angle of 5°-25°, preferably 10°-15°, relative to a transverse direction of the working machine (100) so that the step ladder (12) is substantially vertical in a transport position and at an angle relative to the vertical direction in an operating position.
15. The working machine according to claim 13 or 14, characterized in that: The work machine (100) comprises a recess (112) for at least partially embedding the step ladder (12) to protect the step ladder from impact.