A rotary sterilizing device for high viscosity fluids
By designing a rotary sterilization device, the drum, rotary shaft and fin assembly are used to form a vortex and conduct sufficient heat exchange, the problem of incomplete sterilization of high viscosity fluids is solved and a more efficient sterilization effect is achieved.
Patent Information
- Application Number
- CN202411845909.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-16
AI Technical Summary
When existing sterilization equipment deals with high viscosity fluids, the heat transfer is slow and the high viscosity fluid is unevenly heated, resulting in incomplete sterilization.
A rotary sterilization device is designed, including a drum, a rotary shaft and a fin assembly. The rotation of the rotary shaft drives the fin assembly and the roller to rotate together, so that the material forms a vortex, directs the flow upward and contacts with heat, and conducts sufficient heat exchange.
Through two heat exchange processes, the sterilization effect of high viscosity fluids is significantly improved, ensuring the thorough disinfection of the material.
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Figure CN119302340B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-viscosity fluids, and in particular to a rotary sterilizing device applied to high-viscosity fluids. Background Art
[0002] During the production, processing, transportation and storage of food, it is easy to be contaminated by various microorganisms, which may lead to food spoilage and corruption. In order to ensure the safety and quality of food, effective sterilization technology is needed to kill the microorganisms in food.
[0003] For fluids or high-viscosity fluid foods, high-temperature fluid sterilization technology is usually used for processing. The principle is to use high temperature to sterilize fluid materials. Commonly used equipment includes shell-and-tube heat exchangers, volumetric heat exchangers, etc.
[0004] However, when processing high-viscosity fluids, existing sterilization equipment is affected by the slow flow rate and high viscosity of the high-viscosity fluids, resulting in slow heat transfer and uneven heating of the high-viscosity fluids, which leads to incomplete sterilization of the high-viscosity fluids. Summary of the invention
[0005] The invention provides a rotary sterilizing device applied to high-viscosity fluids to solve the problem of incomplete sterilization of high-viscosity fluids.
[0006] The present invention provides a rotary sterilizing device for high-viscosity fluids, comprising:
[0007] A first shell, wherein a feed inlet and a discharge outlet are provided on a side of the first shell, and the feed inlet is provided below the discharge outlet;
[0008] A roller is arranged in the first shell, a gap is arranged between the bottom and the side of the roller and the first shell for high-viscosity fluid to flow, the gap is communicated with the feed port, a roller inlet is arranged at the bottom of the roller, a roller outlet is arranged at the top of the roller, the roller outlet is communicated with the discharge port, a rotating shaft is arranged in the roller, the rotating shaft is connected to the inner wall of the roller through a fin assembly, the fin assembly is in a spirally upward bending state, and a first heating assembly is arranged in both the rotating shaft and the fin assembly;
[0009] A second heating component is disposed on the outer wall of the first shell;
[0010] The motor is arranged on the top of the first shell, and the output shaft of the motor is drivingly connected to the rotating shaft.
[0011] According to a rotary sterilizing device for high-viscosity fluid provided by the present invention, a guide assembly is provided in the gap between the side of the drum and the first shell, and the guide assembly is used to guide the inflowing high-viscosity fluid.
[0012] According to a rotary sterilization device for high-viscosity fluids provided by the present invention, the guide assembly includes a guide plate arranged on the outer wall of the drum, the guide plate is distributed in a spiral shape along the central axis of the drum, and the spiral direction of the guide plate is counterclockwise downward along the central axis of the drum.
[0013] According to a rotary sterilizing device for high-viscosity fluid provided by the present invention, the second heating component comprises:
[0014] The second shell is sleeved on the outside of the first shell. The inner wall of the second shell is provided with a spirally wound heat exchange tube. The heat exchange tube inlet and the heat exchange tube outlet are arranged on the side of the second shell in the up-and-down direction.
[0015] According to a rotary sterilizing device for high-viscosity fluids provided by the present invention, the fin assembly comprises a plurality of fin units, and the plurality of fin units are evenly distributed along the central axis of the rotating shaft;
[0016] Each of the fin units includes four fins, the four fins are evenly distributed along the circumference of the rotating shaft, and each fin is bent upward in a spiral shape.
[0017] According to a rotary sterilizing device for high-viscosity fluid provided by the present invention, the first heating component comprises:
[0018] The heating pipe is evenly distributed in the rotating shaft and each of the fins.
[0019] According to a rotary sterilization device for high-viscosity fluids provided by the present invention, a partition is provided in the first shell, the partition divides the inner cavity of the first shell into an upper cavity and a lower cavity, the roller is arranged in the lower cavity, and the roller outlet and the discharge port are both connected to the upper cavity.
[0020] According to a rotary sterilization device for high-viscosity fluids provided by the present invention, the drum outlet is conical, the drum outlet passes through the partition and is connected to the upper cavity, and an annular baffle is also provided on the top of the partition, and the baffle is coaxially arranged with the drum.
[0021] According to a rotary sterilizing device for high-viscosity fluid provided by the present invention, the bottom of the motor is connected to the top of the first shell through a first support column.
[0022] A rotary sterilizing device for high-viscosity fluids provided by the present invention further comprises:
[0023] A base is connected to the bottom of the first shell through a second supporting column.
[0024] Beneficial effects: The present invention provides a rotary sterilization device for high-viscosity fluids, comprising a first shell, a drum, a second heating assembly and a motor. A feed port and a discharge port are provided on the side of the first shell, the feed port is provided below the discharge port, the drum is provided in the first shell, a gap is provided between the bottom and the side of the drum and the first shell for the high-viscosity fluid to flow, the gap is connected to the feed port, a drum inlet is provided at the bottom of the drum, a drum outlet is provided at the top of the drum, and the drum outlet is connected to the discharge port. A rotating shaft is provided in the drum, the rotating shaft is connected to the inner wall of the drum by a fin assembly, the fin assembly is in a spirally upward bending state, the first heating assembly is provided in the rotating shaft and the fin assembly, the second heating assembly is provided on the outer wall of the first shell, the motor is provided at the top of the first shell, and the output shaft of the motor is drivingly connected to the rotating shaft. By setting up a drum, a rotating shaft and a fin assembly, the rotation of the rotating shaft drives the fin assembly and the drum to rotate together, so that the material in the drum forms a vortex. While directing the flow upward, the material contacts the hot rotating shaft and fin assembly to fully exchange heat. The first heating component and the second heating component perform heat exchange on the material twice, and the material is fully exchanged with heat, further improving the sterilization effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 is an overall structural diagram of a rotary sterilizing device applied to high-viscosity fluids in an embodiment of the present invention;
[0027] Figure 2 is a cross-sectional view of a rotary sterilizing device applied to high-viscosity fluids in an embodiment of the present invention;
[0028] FIG3 is a structural diagram of a drum in an embodiment of the present invention;
[0029] FIG. 4 is a structural diagram of the second heating assembly in an embodiment of the present invention.
[0030] Reference numerals:
[0031] 1. First shell; 11. Feed inlet; 12. Discharge outlet; 2. Roller; 21. Roller inlet; 22. Roller outlet; 221. First conical outlet; 222. Second conical outlet; 23. Buffer plate; 3. Rotating shaft; 4. Motor; 41. Output shaft; 42. First support column; 5. Second heating component; 51. Second shell; 52. Heat exchange tube; 521. Heat exchange tube inlet; 522. Heat exchange tube outlet; 6. Guide plate; 7. Fin; 8. Partition plate; 9. Baffle plate; 10. Base; 101. Second support column. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0035] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0036] High-temperature fluid sterilization technology is usually used to treat fluids or high-viscosity fluids. The principle is to use high temperature to sterilize fluid materials. Commonly used equipment includes shell-and-tube heat exchangers, volumetric heat exchangers, etc.
[0037] However, when processing high-viscosity fluids, existing sterilization equipment is affected by the slow flow rate and high viscosity of the high-viscosity fluids, resulting in slow heat transfer and uneven heating of the high-viscosity fluids, which leads to incomplete sterilization of the high-viscosity fluids.
[0038] In the embodiment of the present invention, a drum, a rotating shaft and a fin assembly are provided. The rotation of the rotating shaft drives the fin assembly and the drum to rotate together, so that the material in the drum forms a vortex. While directing the flow upward, the material contacts the hot rotating shaft and fin assembly to fully exchange heat. The first heating assembly and the second heating assembly perform heat exchange on the material twice, fully exchanging heat on the material and further improving the sterilization effect.
[0039] Combine the following Figures 1 to 4 The present invention provides a rotary sterilizing device for high-viscosity fluids, which specifically includes a first shell 1, a drum 2, a second heating assembly 5, and a motor 4. A feed port 11 and a discharge port 12 are provided on the side of the first shell 1, the feed port 11 is provided below the discharge port 12, the drum 2 is provided in the first shell 1, a gap for high-viscosity fluids to flow is provided between the bottom and the side of the drum 2 and the first shell 1, the gap is connected to the feed port 11, a drum inlet 21 is provided at the bottom of the drum 2, a drum outlet 22 is provided at the top of the drum 2, and the drum outlet 22 is connected to the discharge port 12.
[0040] A rotating shaft 3 is provided in the drum 2, and the rotating shaft 3 is connected to the inner wall of the drum 2 through a fin assembly, and the fin assembly is in a spiral upward bending state. A first heating assembly is provided in both the rotating shaft 3 and the fin assembly. Optionally, the first heating assembly can be configured to open a channel in the rotating shaft 3 and the fin assembly, and a high-temperature gas or liquid is passed into the channel to heat the rotating shaft 3 and the fin assembly. A second heating assembly 5 is provided on the outer wall of the first shell 1. Optionally, the second heating assembly 5 is configured to be a resistance wire or a heating tube wound around the outer wall of the first shell 1 to heat the side wall of the first shell 1. A motor 4 is provided at the top of the first shell 1, and an output shaft 41 of the motor 4 is transmission-connected to the rotating shaft 3.
[0041] High-viscosity fluid materials flow into the gap between the side of the drum 2 and the first shell 1 from the feed port 11, and the second heating component 5 heats the side wall of the first shell 1, thereby preheating the material flowing into the gap. The preheated material continues to flow into the gap between the bottom of the drum 2 and the first shell 1, and enters the drum 2 from the drum inlet 21 at the bottom. The motor 4 drives the rotating shaft 3 to rotate, and the rotating shaft 3 is connected to the fin assembly, thereby driving the fin assembly and the drum 2 to rotate together. The material in the drum 2 is driven by the curved fin assembly to form an eddy current to prevent the material in the drum 2 from being blocked, and can also guide the material upward. While guiding the material upward, the material contacts the hot rotating shaft 3 and the fin assembly to fully exchange heat, thereby achieving sufficient sterilization, and then flows out from the drum outlet 22 and the discharge port 12 to complete the sterilization of the material.
[0042] In the embodiment of the present invention, a drum 2, a rotating shaft 3 and a fin assembly are provided. The rotation of the rotating shaft 3 drives the fin assembly and the drum 2 to rotate together, so that the material in the drum 2 forms a vortex. While directing the flow upward, the material contacts the hot rotating shaft 3 and the fin assembly to fully exchange heat. The first heating assembly and the second heating assembly 5 perform heat exchange on the material twice, fully exchanging heat on the material and further improving the sterilization effect.
[0043] In some embodiments of the present invention, a guide assembly is provided in the gap between the side of the drum 2 and the first shell 1, and the guide assembly is used to guide the inflowing high-viscosity fluid. Optionally, the guide assembly includes a guide groove arranged on the inner wall of the first shell 1. As the drum 2 rotates, the material in the gap between the side of the drum 2 and the first shell 1 is driven to flow along the guide groove to prevent material blockage.
[0044] like Figure 3 As shown, in some other embodiments of the present invention, the guide assembly includes a guide plate 6 disposed on the outer wall of the drum 2, and the guide plate 6 is spirally distributed along the central axis of the drum 2, and the spiral direction of the guide plate 6 is counterclockwise downward along the central axis of the drum 2. As the drum 2 rotates, the material in the gap between the side of the drum 2 and the first shell 1 is driven to flow along the guide plate 6 to prevent material blockage.
[0045] like Figure 4 As shown, the second heating assembly 5 includes a second shell 51, which is sleeved on the outside of the first shell 1. A spirally wound heat exchange tube 52 is provided on the inner wall of the second shell 51, and the heat exchange tube 52 is located between the first shell 1 and the second shell 51. The heat exchange tube inlet 521 and the heat exchange tube outlet 522 are arranged on the side of the second shell 51 in the up-down direction. Preferably, the heat exchange tube inlet 521 is arranged at the bottom, and the heat exchange tube outlet 522 is arranged at the top. A high-temperature medium is introduced into the heat exchange tube 52, and the high-temperature medium enters from the heat exchange tube inlet 521 at the bottom and flows out from the heat exchange tube outlet 522 at the top, forming convection with the material flowing into the feed inlet 11, thereby improving the preheating effect.
[0046] like Figure 2 As shown, in some embodiments of the present invention, the fin assembly includes a plurality of fin units, and the plurality of fin units 7 are evenly distributed along the central axis of the rotating shaft 3. Each fin unit 7 includes four fins 7, and the four fins 7 are evenly distributed along the circumference of the rotating shaft 3, and each fin 7 is spirally bent upward. The rotating shaft 3 rotates, driving the fins 7 to rotate, and the material in the drum 2 is driven by the curved fins 7 to form a vortex, which prevents the material in the drum 2 from being blocked and can also guide the material upward.
[0047] In some other embodiments of the present invention, the first heating assembly includes heating pipes, which are evenly distributed in the rotating shaft 3 and each fin 7. High-temperature gas or liquid can be passed into the heating pipe as a heat exchange medium, or the first heating assembly adopts other existing structures that can heat the rotating shaft 3 and the fin 7.
[0048] like Figure 2 As shown, in some embodiments of the present invention, a partition 8 is provided in the first shell 1, and the partition 8 divides the inner cavity of the first shell 1 into an upper cavity and a lower cavity. The drum 2 is arranged in the lower cavity, and the drum outlet 22 and the discharge port 12 are both connected to the upper cavity. The material in the drum 2 flows upward as the rotating shaft 3 rotates, enters the upper cavity from the drum outlet 22, and then flows out from the discharge port 12.
[0049] In order to buffer the material flowing from the drum 2 into the upper cavity, in some embodiments of the present invention, Figure 2 As shown, the drum outlet 22 is conical, specifically including a first conical outlet 221 expanding from the partition 8 toward the inside of the drum 2 and a second conical outlet 222 expanding from the partition 8 toward the upper cavity, that is, the drum outlet 22 passes through the partition 8, and a hole is provided in the center of the partition 8 for the drum outlet 22 to pass through. The material in the drum 2 flows toward the second conical outlet 222 under the guidance of the first conical outlet 221, and then enters the upper cavity.
[0050] In order to prevent the material in the upper cavity from flowing into the lower cavity through the gap between the partition 8 and the drum outlet 22, an annular baffle 9 is further provided on the top of the partition 8. The baffle 9 is coaxially arranged with the drum 2. The baffle 9 is sleeved on the outside of the drum outlet 22, that is, it is sleeved on the outside of the hole opened in the center of the partition 8 for the drum outlet 22 to pass through, and the baffle 9 should be higher than the partition 8 by a certain distance, but cannot interfere with the second conical outlet 222.
[0051] In some other embodiments, the outer edge of the second conical outlet 222 is connected to the annular buffer plate 23 , and the buffer plate 23 guides the material in the second conical outlet 222 and plays a buffering role.
[0052] like Figure 1 As shown, in some embodiments of the present invention, the bottom of the motor 4 is connected to the top of the first housing 1 through the first support column 42. The rotary sterilizing device also includes a base 10, which is connected to the bottom of the first housing 1 through a second support column 101.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rotary sterilizing device for high viscosity fluids, characterized in that: include: A first shell (1), wherein a side portion of the first shell (1) is provided with a feed inlet (11) and a discharge outlet (12), and the feed inlet (11) is arranged below the discharge outlet (12); A roller (2) is arranged in the first shell (1); a gap is provided between the bottom and side of the roller (2) and the first shell (1) for allowing a high-viscosity fluid to flow; the gap is communicated with the feed port (11); a roller inlet (21) is provided at the bottom of the roller (2); a roller outlet (22) is provided at the top of the roller (2); the roller outlet (22) is communicated with the discharge port (12); a rotating shaft (3) is provided in the roller (2); the rotating shaft (3) is connected to the inner wall of the roller (2) via a fin assembly; the fin assembly is in a spirally upwardly bent state; a first heating assembly is provided in both the rotating shaft (3) and the fin assembly; A guide plate (6) is provided on the outer wall of the drum (2) and is distributed in a spiral shape along the central axis of the drum (2), and the spiral direction of the guide plate (6) is counterclockwise downward along the central axis of the drum (2); A second heating component (5) is arranged on the outer wall of the first shell (1); The motor (4) is arranged on the top of the first housing (1), and the output shaft (41) of the motor (4) is drivingly connected to the rotating shaft (3).
2. A rotary sterilizing device for high viscosity fluid according to claim 1, characterized in that: The second heating component (5) comprises: The second shell (51) is sleeved on the outside of the first shell (1), and a spirally wound heat exchange tube (52) is provided on the inner wall of the second shell (51). The inlet and outlet of the heat exchange tube (52) are arranged on the side of the second shell (51) in the up-down direction.
3. A rotary sterilizing device for high viscosity fluid according to claim 1, characterized in that: The fin assembly comprises a plurality of fin units, and the plurality of fin units are evenly distributed along the central axis of the rotating shaft (3); Each of the fin units comprises four fins (7), the four fins (7) are evenly distributed along the circumference of the rotating shaft (3), and each fin (7) is bent upward in a spiral shape.
4. A rotary sterilizing device for high viscosity fluid according to claim 3, characterized in that: The first heating component comprises: A heating pipe, wherein the heating pipe is evenly distributed inside the rotating shaft (3) and each of the fins (7).
5. A rotary sterilizing device for high viscosity fluid according to claim 1, characterized in that: A partition (8) is provided inside the first shell (1), and the partition (8) divides the inner cavity of the first shell (1) into an upper cavity and a lower cavity. The roller (2) is arranged in the lower cavity, and the roller outlet (22) and the discharge port (12) are both connected to the upper cavity.
6. A rotary sterilizing device for high viscosity fluid according to claim 5, characterized in that: The drum outlet (22) is conical and passes through the partition (8) to communicate with the upper cavity. An annular baffle (9) is also provided on the top of the partition (8), and the baffle (9) is coaxially arranged with the drum (2).
7. A rotary sterilizing device for high viscosity fluid according to claim 1, characterized in that: The bottom of the motor (4) is connected to the top of the first housing (1) via a first support column (42).
8. The rotary sterilizing device for high viscosity fluid according to claim 1, characterized in that: Also includes: A base (10), wherein the base (10) is connected to the bottom of the first shell (1) via a second support column (101).
Citation Information
Patent Citations
Multifunctional inverted conical sterilization equipment and sterilization process
CN104906607A
Magnetization water sterilization device
CN208617620U