Smoking furnace for smoked flavor products and manufacturing process of smoking furnace

Abstract

The invention relates to the technical field of smoking equipment, and particularly discloses a smoking oven for smoked flavor products and a manufacturing process thereof, and the smoking oven comprises a box body, a bearing mechanism, a smoking mechanism and a dirt brushing mechanism. A water tank, a spray head, a bearing assembly and a dirt brushing assembly are arranged in the box body, the bearing assembly comprises a side support, a driving rotating roller and a driven rotating roller, and the dirt brushing assembly is used for cleaning the bearing assembly. The smoking mechanism generates smoke through the heating box, and the circulating fan enables the smoke to flow for smoking. The technical effects that the smoking efficiency is improved, the cleaning process is simplified, and the sanitary level is improved are achieved.

Description

Technical Field

[0001] The present application relates to the technical field of smoking equipment, and in particular to a smoking furnace for smoked flavored products and a manufacturing process thereof. Background Art

[0002] In the food processing industry, smoked flavor products are popular among consumers for their unique flavor. Especially for meat products, smoking can not only increase the aroma of food, but also extend the shelf life of food to a certain extent. With the growth of market demand and the development of technology, more companies and research institutions have begun to pay attention to the optimization and improvement of smoking equipment, striving to improve the quality of smoked food through technical means to improve market competitiveness. In order to meet consumers' demand for high-quality smoked flavor products, new smoking equipment is constantly being developed to improve processing efficiency and product quality.

[0003] At present, common smoking ovens on the market usually adopt a closed structure, and multi-layer racks are set in the smoking oven, and are equipped with a series of automatic control systems to adjust the smoking temperature and humidity. When food needs to be smoked, the food to be smoked is placed on the racks and smoked.

[0004] The above-mentioned related technologies have the following defects: during the process of smoking food, the juice on the surface of the food will drip onto the rack, making the rack dirty. Therefore, after smoking the food each time, the rack needs to be disassembled and cleaned, which is troublesome. Summary of the invention

[0005] In order to make the storage rack easy to clean, the present application provides a smoked flavor product smoking furnace and a manufacturing process thereof.

[0006] The present application provides a smoked flavor product smoker and a manufacturing process thereof using the following technical solutions: A smokehouse for smoked flavored products, comprising a box body, a bearing mechanism, a smoking mechanism and a dirt brushing mechanism, wherein the side walls of the box body are provided with a box door, the inner bottom of the box body is provided with a water trough, and the bottom of the box body is provided with a drain valve connected to the water trough; a nozzle is provided in the box body and is located directly above the water trough, and the nozzle is used to spray fluid toward the water trough; the bearing mechanism comprises a plurality of bearing components installed in the box body, and the dirt brushing mechanism comprises a plurality of dirt brushing components installed in the box body, and the plurality of bearing components and the plurality of dirt brushing components are both located between the water trough and the nozzle, and the plurality of bearing components and the plurality of dirt brushing components are correspondingly arranged, and the dirt brushing components are used to clean the corresponding bearing components; in the vertical direction, the plurality of bearing components and the plurality of dirt brushing components are alternately distributed in sequence.

[0007] By adopting the above technical solution, the side wall of the box is provided with a box door, which is convenient for operators to enter and exit the smoke oven for operation; the inner bottom of the box is provided with a water tank, and the bottom is provided with a drain valve connected to the water tank, which is convenient for cleaning and draining wastewater; a nozzle is provided in the box just above the water tank, which is used to spray fluid toward the water tank to achieve rapid cleaning; the bearing mechanism includes multiple bearing components, and the dirt brushing mechanism includes multiple dirt brushing components. The bearing components and the dirt brushing components are correspondingly arranged, and the dirt brushing components can effectively clean the bearing components to improve the cleaning efficiency; in the vertical direction, multiple bearing components and dirt brushing components are alternately distributed in sequence, so that the cleaning is more thorough and uniform. The improved smoke oven has a high-efficiency automatic cleaning function, which improves production efficiency and hygiene standards.

[0008] Preferably, the bearing assembly includes two side brackets, a driving rotating roller and a plurality of driven rotating rollers, and on a horizontal plane, the two side brackets are relatively installed in the box; the two ends of the driving rotating roller are rotatably connected to the two side brackets respectively; on a horizontal plane, the plurality of driven rotating rollers are coplanar with the driving rotating roller, and the driven rotating rollers are parallel to the driving rotating roller, and the two ends of the driven rotating roller are rotatably connected to the two side brackets respectively; the first end of the driving rotating roller and the first end of the driven rotating roller are both provided with coaxial driven wheels, and a driven belt is connected between the plurality of driven wheels.

[0009] By adopting the above technical solution, the active rotating rod and multiple driven rotating rods between the two side brackets are used to carry food, and during the food smoking process, the active rotating rod and multiple driven rotating rods can rotate back and forth appropriately to turn the food over, so that the food is fully in contact with the smoke, ensuring that the food is evenly heated during the smoking process, thereby improving the smoking quality. After the smoking is completed, the active rotating rod and multiple driven rotating rods can be driven to rotate to transport the food outside the box, so as to realize automatic discharging of the food. And when the nozzle and the brushing assembly cooperate to brush the active rotating rod and the multiple driven rotating rods, the active rotating rod and the multiple driven rotating rods can be rotated so that the circumference of the active rotating rod and the multiple driven rotating rods can be fully brushed.

[0010] Preferably, the supporting mechanism also includes a first driving component, which is installed outside the box; the first driving component includes a first motor, a first driving wheel and a plurality of first driving wheels, and the first motor is installed on the outer wall of the box; the first driving wheel is connected to the first motor; the plurality of first driving wheels are correspondingly arranged with the plurality of driving rotating rods, and the driving rotating rods are also rotatably connected to the box, and the first driving wheel is coaxially connected with the corresponding driving rotating rods; a first driving belt is connected between the first driving wheel and the plurality of first driving wheels.

[0011] By adopting the above technical solution, the setting of the first driving component can effectively drive the active rotating roller and the driven rotating roller in the bearing component to operate, thereby achieving uniform smoking and efficient cleaning of food, and improving the automation level of the smoking furnace.

[0012] Preferably, the dirt brushing assembly includes a slide rail, a slider, a telescopic member, a brush and a screw rod, the slide rail is installed in the box along the length direction of the active rotating rod; the slider is slidably connected to the slide rail, the screw rod is arranged along the length direction of the active rotating rod, is threadedly connected to the slider, and is also rotatably connected to the slide rail and the box; the brush is arranged between the slider and the corresponding bearing assembly; one end of the telescopic member is connected to the brush, and the other end is connected to the slider.

[0013] By adopting the above technical solution, the slide rail is installed in the box along the length direction of the active rotating stick, which is convenient for the slider to slide along the slide rail; the slider is slidably connected to the slide rail to ensure that the brush can move in the length direction of the active rotating stick; the screw rod is arranged along the length direction of the active rotating stick and is screwed with the slider to ensure that the slider can move smoothly under the drive of the screw rod; the telescopic part is connected to the brush and the slider, so that the brush can contact and clean the surface of the active rotating stick. Through the synergistic effect of these components, the active rotating stick is effectively cleaned, the cleanliness of the bearing assembly is guaranteed, and the overall working efficiency of the smoker is improved.

[0014] Preferably, the dirt brushing mechanism also includes a second drive assembly, which is installed outside the box body; the second drive assembly includes a second motor, a second drive wheel and a plurality of second driving wheels, and the second motor is installed on the outer wall of the box body; the second drive wheel is connected to the second motor; the plurality of second driving wheels are arranged corresponding to the plurality of screw rods, and the second driving wheel is coaxially connected to the corresponding screw rods; a second driving belt is connected between the second drive wheel and the plurality of second driving wheels.

[0015] By adopting the above technical solution, the setting of the second drive component realizes the automatic operation of the dirt brushing component. The second motor drives the second drive wheel to rotate, and the second active belt drives multiple second active wheels to rotate synchronously, thereby driving multiple screw rods to rotate, so that the slider moves along the length direction of the slide rail, driving the brush to effectively clean the bearing component, thereby improving the cleaning efficiency and cleaning effect.

[0016] Preferably, the fumigation mechanism comprises an air outlet hood, a circulation fan and a heating box, the air outlet hood is mounted on the outer wall of the box body, and one end of the air outlet hood is connected to the water tank; the circulation fan is mounted on the outer wall of the box body, and one end of the circulation fan and one end of the air outlet hood away from the water tank are connected with an air outlet valve; the heating box is mounted on the outer wall of the box body, a heating element is provided on the outer wall of the bottom of the heating box, and a box cover, a connecting pipe and a three-way valve are provided on the top of the heating box; the end of the connecting pipe away from the heating box is connected to the end of the circulation fan away from the air outlet hood; the first end of the three-way valve is connected to the heating box, and the second end is connected to the nozzle.

[0017] By adopting the above technical solution, the air outlet hood guides the smoke generated by the heating box into the box to realize smoke circulation; the circulating fan provides power to evenly distribute the smoke in the box to ensure the food smoking effect; the heating element in the heating box heats the smoke liquid to produce high-quality smoke; the pipeline system composed of the connecting pipe and the three-way valve ensures the smooth flow of smoke. In summary, the technical solution of this application significantly improves the smoking efficiency and the smoking quality of food, ensuring the freshness and tenderness of meat.

[0018] Preferably, the fumigation mechanism further comprises a liquid storage tank and an infusion pump, wherein the liquid storage tank is mounted on the outer wall of the box body, one end of the infusion pump is connected to the liquid storage tank, and the other end is connected to the third end of the three-way valve.

[0019] By adopting the above technical solution, the liquid storage tank is used to store the smoke liquid to ensure sufficient supply of the smoke liquid, and the infusion pump can transport the smoke liquid in the liquid storage tank to the three-way valve to ensure a stable supply of the smoke liquid, thereby improving the smoke efficiency and smoke effect. In summary, this technical solution effectively improves the smoke effect and work efficiency of the smoke furnace for smoked flavored products.

[0020] Preferably, a water pump is provided on the outer wall of the box body, and a water inlet valve is connected between the water pump and the nozzle.

[0021] By adopting the above technical solution, a water inlet valve is connected between the water pump and the nozzle, which can effectively control the process of the nozzle spraying cleaning liquid, realize automatic cleaning, and improve cleaning efficiency and cleaning quality.

[0022] Preferably, a hot air blower is provided on the outer wall of the box body, and an air inlet valve is connected between the hot air blower and the nozzle.

[0023] By adopting the above technical solution, the connection structure between the hot air blower and the nozzle can efficiently deliver hot air into the box, effectively accelerate the evaporation rate of water inside the box, improve drying efficiency, reduce drying time, and at the same time avoid the risk of food spoilage due to excessive humidity, thereby ensuring food safety and quality.

[0024] A process for producing a smoked flavor product, based on the above-mentioned smoked flavor product smoking furnace, comprises the following steps: S1, loading liquid smoke and food, injecting liquid smoke into the heating box, and the liquid smoke is located below the connecting pipe and the three-way valve, and placing food on the active rotating rod and the driven rotating rod between the two side brackets; S1, loading liquid smoke and food, injecting liquid smoke into the heating box, and the liquid smoke is located below the connecting pipe and the three-way valve, and placing food on the active rotating rod and the driven rotating rod between the two side brackets; S1, loading liquid smoke and food, injecting liquid smoke into the heating box, and the liquid smoke is located below the connecting pipe and the three-way valve, and placing food on the active rotating rod and the driven rotating rod between the two side brackets; S2, smoking the food, the heating box heats the smoking liquid to generate smoke, and the circulating fan is started to make the smoke flow along the annular air duct formed by the circulating fan, the air outlet hood, the inside of the box, the nozzle and the heating box, thereby smoking the food; S3, discharging food. After the food is smoked, the door of the box is opened, and the active rotating rod and the driven rotating rod rotate to deliver the food out of the box; S4, cleaning the bearing assembly, extending the liquid inlet end of the water pump into the cleaning liquid, the water pump draws the cleaning liquid into the nozzle, the nozzle sprays the cleaning liquid to the bearing assembly, and at the same time, the dirt brushing mechanism drives the brush to contact the active rotating rod and the driven rotating rod, and makes the brush reciprocate in the length direction of the active rotating rod, thereby brushing the active rotating rod and the driven rotating rod; S5. Dry the box body. The hot air blower sprays hot air into the box body through the nozzle. At the same time, the drain valve is opened so that the hot air can take away the water vapor in the box body through the drain valve.

[0025] By adopting the above technical scheme, the smoke-flavored product manufacturing process realizes the effective heating of the smoke liquid in the heating box, generates smoke and uses a circulating fan to promote the smoke to circulate in the box, and smokes the food evenly, thereby ensuring the freshness of the meat and improving the taste. After the smoking is completed, the food is sent out of the box by the rotation of the active rotating rod and the driven rotating rod, which is convenient for the discharging operation. In addition, in the cleaning step, the cleaning liquid is pumped into the nozzle by a water pump, and the brush is driven by the brushing mechanism to brush the active rotating rod and the driven rotating rod, ensuring the thoroughness and efficiency of the cleaning. In the drying step, the hot air blower sprays hot air into the box through the nozzle, and the drain valve is opened at the same time, which can effectively take away the water vapor in the box, ensure the dryness of the inside of the box, and further improve the cleanliness and service life of the equipment.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. This application adopts a design in which a nozzle and a brushing mechanism are provided in the box body, which can realize automatic cleaning of the bearing assembly, reduce the workload of manual disassembly and cleaning, and improve work efficiency; 2. The present application uses the circulating fan and the heating box in the smoking mechanism to evenly heat the smoking liquid and form a stable circulating smoke, thereby ensuring the uniformity and stability of the smoking process and improving the tenderness and taste of the meat; 3. The present application realizes automatic rotation through the driving assembly of the active rotating rod and the driven rotating rod in the bearing mechanism, so that the food is heated more evenly and the quality of the smoked food is improved; 4. The present application can effectively clean the stains deposited on the bearing component by using the slide rail and screw rod structure in the dirt brushing component in conjunction with the telescopic part, thereby simplifying the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application; Figure 2 It is a rear view schematic diagram of the overall structure of an embodiment of the present application; Figure 3 It is a schematic diagram of the combined structure of the bearing mechanism and the dirt-brushing mechanism; Figure 4 It is a schematic diagram of the overall structure of the bearing mechanism; Figure 5 It is the overall structural diagram of the dirt brushing mechanism; Figure 6 It is a schematic diagram of the overall structure of the dirt brushing mechanism.

[0029] Reference numerals: 1. Box body; 11. Box door; 12. Sink; 13. Drain valve; 14. Sprinkler; 15. Universal wheel; 2. Carrying mechanism; 21. bearing assembly; 211. side bracket; 212. active rotating rod; 213. driven rotating rod; 214. driven wheel; 215. driven belt; 22. First drive assembly; 220. First driving wheel; 221. First motor; 222. First driving wheel; 223. First driving belt; 3. Smoking mechanism; 31. Air outlet hood; 32. Circulation fan; 321. Exhaust valve; 33. Heating box; 331. Box cover; 332. Connecting pipe; 333. Three-way valve; 334. Heating element; 34. Liquid storage tank; 341. Infusion pump; 4. Brushing mechanism; 41. Brushing assembly; 411. Slide rail; 412. Sliding block; 413. Telescopic member; 414. Brush; 415. Screw rod; 42. Second drive assembly; 420. Second driving wheel; 421. Second motor; 422. Second driving wheel; 423. Second driving belt; 5. Water pump; 51. Water inlet valve; 6. Hot air blower; 61. Inlet valve. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-6 This application is described in further detail.

[0031] The embodiment of the present application discloses a smoker for smoked flavored products and a manufacturing process thereof.

[0032] Reference Figure 1 and Figure 2 A smoked flavor product smoking furnace comprises a box body 1, a bearing mechanism 2, a smoking mechanism 3 and a dirt brushing mechanism 4, a plurality of universal wheels 15 are arranged at the bottom of the box body 1, a box door 11 is arranged at the side wall of the box body 1, a water tank 12 is arranged at the inner bottom of the box body 1, and a drain valve 13 connected with the water tank 12 is arranged at the bottom of the box body 1; a nozzle 14 is arranged in the box body 1 just above the water tank 12, and the nozzle 14 is used to spray fluid toward the water tank 12; the bearing mechanism 2 comprises a plurality of bearing components 21 installed in the box body 1, and the dirt brushing mechanism 4 comprises a plurality of dirt brushing components 41 installed in the box body 1, the plurality of bearing components 21 and the plurality of dirt brushing components 41 are both located between the water tank 12 and the nozzle 14, and the plurality of bearing components 21 and the plurality of dirt brushing components 41 are arranged correspondingly, and the dirt brushing components 41 are used to clean the corresponding bearing components 21; in the vertical direction, the plurality of bearing components 21 and the plurality of dirt brushing components 41 are alternately distributed in sequence. A water pump 5 is provided on the outer wall of the box 1, and a water inlet valve 51 is connected between the water pump 5 and the nozzle 14. The water inlet valve 51 is connected between the water pump 5 and the nozzle 14, which can effectively control the process of the nozzle 14 spraying cleaning liquid, realize automatic cleaning, and improve the cleaning efficiency and cleaning quality. A hot air blower 6 is provided on the outer wall of the box 1, and an air inlet valve 61 is connected between the hot air blower 6 and the nozzle 14. The connection structure between the hot air blower 6 and the nozzle 14 can efficiently deliver hot air into the box 1, effectively accelerate the evaporation rate of the water inside the box 1, improve the drying efficiency, reduce the drying time, and avoid the risk of food deterioration due to excessive humidity, thereby ensuring food safety and quality.

[0033] Reference Figure 1 and Figure 2 In the embodiment of the present application, the side wall of the box body 1 is provided with a box door 11, which is convenient for operators to enter and exit the smoke oven for operation; the inner bottom of the box body 1 is provided with a water tank 12, and the bottom is provided with a drain valve 13 connected to the water tank 12, which is convenient for cleaning and draining waste water; the box body 1 is provided with a nozzle 14 located directly above the water tank 12, which is used to spray fluid toward the water tank 12 to achieve rapid cleaning; the bearing mechanism 2 includes a plurality of bearing components 21, and the dirt brushing mechanism 4 includes a plurality of dirt brushing components 41, and the bearing components 21 and the dirt brushing components 41 are correspondingly arranged, and the dirt brushing components 41 can effectively clean the bearing components 21 and improve the cleaning efficiency; in the vertical direction, the plurality of bearing components 21 and the dirt brushing components 41 are alternately distributed in sequence, so that the cleaning is more thorough and uniform. The improved smoke oven has a high-efficiency automatic cleaning function, which improves the production efficiency and hygiene standards.

[0034] Reference Figure 3 and Figure 4 The bearing assembly 21 includes two side brackets 211, an active rotating roller 212 and a plurality of driven rotating rollers 213. On a horizontal plane, the two side brackets 211 are relatively installed in the box body 1; the two ends of the active rotating roller 212 are rotatably connected to the two side brackets 211 respectively; on a horizontal plane, the plurality of driven rotating rollers 213 are coplanar with the active rotating roller 212, and the driven rotating rollers 213 are parallel to the active rotating roller 212, and the two ends of the driven rotating roller 213 are rotatably connected to the two side brackets 211 respectively; the first end of the active rotating roller 212 and the first end of the driven rotating roller 213 are both provided with a coaxial driven wheel 214, and a driven belt 215 is connected between the plurality of driven wheels 214.

[0035] Reference Figure 3 and Figure 4 In the embodiment of the present application, the active rotating rod 212 and the multiple driven rotating rods 213 between the two side brackets 211 are used to carry food, and during the food smoking process, the active rotating rod 212 and the multiple driven rotating rods 213 can be appropriately reciprocated to turn the food over, so that the food is fully in contact with the smoke, ensuring that the food is evenly heated during the smoking process, thereby improving the smoking quality. After the smoking is completed, the active rotating rod 212 and the multiple driven rotating rods 213 can be driven to rotate to transport the food outside the box 1, so as to realize automatic discharging of the food. And when the nozzle 14 and the brushing component 41 cooperate to brush the active rotating rod 212 and the multiple driven rotating rods 213, the active rotating rod 212 and the multiple driven rotating rods 213 can be rotated so that the circumference of the active rotating rod 212 and the multiple driven rotating rods 213 can be fully brushed.

[0036] Reference Figure 3 and Figure 4The carrying mechanism 2 also includes a first driving assembly 22, which is installed outside the box body 1; the first driving assembly 22 includes a first motor 221, a first driving wheel 222 and a plurality of first driving wheels 220, and the first motor 221 is installed on the outer wall of the box body 1; the first driving wheel 222 is connected to the first motor 221; the plurality of first driving wheels 220 are correspondingly arranged with the plurality of active rotating rods 212, and the active rotating rods 212 are also rotatably connected to the box body 1, and the first driving wheel 220 is coaxially connected with the corresponding active rotating rods 212; a first driving belt 223 is connected between the first driving wheel 222 and the plurality of first driving wheels 220.

[0037] Reference Figure 3 and Figure 4 In the embodiment of the present application, the setting of the first driving component 22 can effectively drive the active rotating roller 212 and the driven rotating roller 213 in the supporting component 21 to operate, thereby achieving uniform smoking and efficient cleaning of food, and improving the automation level of the smoking furnace.

[0038] Reference Figure 3 and Figure 5 The dirt brushing assembly 41 includes a slide rail 411, a slider 412, a telescopic member 413, a brush 414 and a screw rod 415. The slide rail 411 is installed in the box body 1 along the length direction of the active rotating rod 212; the slider 412 is slidably connected to the slide rail 411, the screw rod 415 is arranged along the length direction of the active rotating rod 212, is screwed to the slider 412, and is also rotatably connected to the slide rail 411 and the box body 1; the brush 414 is arranged between the slider 412 and the corresponding bearing assembly 21; one end of the telescopic member 413 is connected to the brush 414, and the other end is connected to the slider 412.

[0039] Reference Figure 3 and Figure 5 In the embodiment of the present application, the slide rail 411 is installed in the box 1 along the length direction of the active rotating rod 212, so that the slider 412 can slide along the slide rail 411; the slider 412 is slidably connected to the slide rail 411 to ensure that the brush 414 can move in the length direction of the active rotating rod 212; the screw rod 415 is arranged along the length direction of the active rotating rod 212 and is screwed to the slider 412 to ensure that the slider 412 can move smoothly under the drive of the screw rod 415; the telescopic member 413 is connected to the brush 414 and the slider 412, so that the brush 414 can contact and clean the surface of the active rotating rod 212. Through the synergistic effect of these components, the active rotating rod 212 is effectively cleaned, the cleanliness of the bearing assembly 21 is guaranteed, and the overall working efficiency of the smoker is improved.

[0040] Reference Figure 3 and Figure 5The dirt-brushing mechanism 4 also includes a second driving assembly 42, which is installed outside the box body 1; the second driving assembly 42 includes a second motor 421, a second driving wheel 422 and a plurality of second driving wheels 420, and the second motor 421 is installed on the outer wall of the box body 1; the second driving wheel 422 is connected to the second motor 421; the plurality of second driving wheels 420 are correspondingly arranged with the plurality of screw rods 415, and the second driving wheel 420 is coaxially connected with the corresponding screw rods 415; a second driving belt 423 is connected between the second driving wheel 422 and the plurality of second driving wheels 420.

[0041] Reference Figure 3 and Figure 5 In the embodiment of the present application, the setting of the second drive component 42 realizes the automatic operation of the dirt brushing component 41. The second motor 421 drives the second drive wheel 422 to rotate, and drives multiple second driving wheels 420 to rotate synchronously through the second active belt 423, thereby driving multiple screw rods 415 to rotate, so that the slider 412 moves along the length direction of the slide rail 411, driving the brush 414 to effectively clean the supporting component 21, thereby improving the cleaning efficiency and cleaning effect.

[0042] Reference Figure 1 and Figure 2 The fumigation mechanism 3 includes an air outlet hood 31, a circulation fan 32 and a heating box 33. The air outlet hood 31 is installed on the outer wall of the box body 1, and one end of the air outlet hood 31 is connected to the water tank 12; the circulation fan 32 is installed on the outer wall of the box body 1, and one end of the circulation fan 32 and the end of the air outlet hood 31 away from the water tank 12 are connected with an air outlet valve 321; the heating box 33 is installed on the outer wall of the box body 1, and a heating element 334 is provided on the outer wall of the bottom of the heating box 33, and a box cover 331, a connecting pipe 332 and a three-way valve 333 are provided on the top of the heating box 33; the end of the connecting pipe 332 away from the heating box 33 is connected to the end of the circulation fan 32 away from the air outlet hood 31; the first end of the three-way valve 33 is connected to the heating box 33, and the second end is connected to the nozzle 14.

[0043] Reference Figure 1 and Figure 2 In the embodiment of the present application, the air hood 31 guides the smoke generated by the heating box 33 into the box body 1 to realize smoke circulation; the circulating fan 32 provides power to evenly distribute the smoke in the box body 1 to ensure the food smoking effect; the heating element 334 in the heating box 33 heats the smoke liquid to produce high-quality smoke; the pipeline system composed of the connecting pipe 332 and the three-way valve 333 ensures the smooth circulation of smoke. In summary, the technical solution of the present application significantly improves the smoking efficiency and the smoking quality of food, and ensures the freshness and tenderness of meat.

[0044] Reference Figure 1 and Figure 2The fumigation mechanism 3 further includes a liquid storage tank 34 and an infusion pump 341 . The liquid storage tank 34 is mounted on the outer wall of the box body 1 . One end of the infusion pump 341 is connected to the liquid storage tank 34 , and the other end is connected to the third end of the three-way valve 333 .

[0045] Reference Figure 1 and Figure 2 In the embodiment of the present application, the liquid storage tank 34 is used to store the smoke liquid to ensure sufficient supply of the smoke liquid, and the infusion pump 341 can transport the smoke liquid in the liquid storage tank 34 to the three-way valve 333 to ensure a stable supply of the smoke liquid, thereby improving the smoke efficiency and smoke effect. In summary, this technical solution effectively improves the smoke effect and work efficiency of the smoke furnace for smoked flavored products.

[0046] Reference Figure 6 A process for producing a smoked flavor product, based on the above-mentioned smoked flavor product smoking furnace, comprises the following steps: S1, loading liquid smoke and food, injecting liquid smoke into the heating box 33, and the liquid smoke is located below the connecting pipe 332 and the three-way valve 333, and placing food on the active rotating rod 212 and the driven rotating rod 213 between the two side brackets 211; S2, smoking the food, the heating box 33 heats the smoking liquid to generate smoke, and the circulating fan 32 is started to make the smoke flow along the annular air duct formed by the circulating fan 32, the air outlet hood 31, the inside of the box 1, the nozzle 14 and the heating box 33, thereby smoking the food; S3, food is discharged. After the food is smoked, the box door 11 is opened, and the active rotating roller 212 and the driven rotating roller 213 rotate to deliver the food to the outside of the box body 1; S4, cleaning the bearing assembly 21, extending the liquid inlet end of the water pump 5 into the cleaning liquid, the water pump 5 pumps the cleaning liquid into the nozzle 14, the nozzle 14 sprays the cleaning liquid to the bearing assembly 21, and at the same time, the dirt brushing mechanism 4 drives the brush 414 to contact the active rotating roller 212 and the driven rotating roller 213, and makes the brush 414 reciprocate in the length direction of the active rotating roller 212, thereby brushing the active rotating roller 212 and the driven rotating roller 213; S5, drying the box body 1, the hot air blower 6 sprays hot air into the box body 1 through the nozzle 14, and at the same time the drain valve 13 is opened, so that the hot air can take away the water vapor in the box body 1 through the drain valve 13.

[0047] Reference Figure 6In the embodiment of the present application, the smoked flavor product manufacturing process realizes the effective heating of the smoke liquid in the heating box 33, generates smoke and uses the circulating fan 32 to promote the smoke to circulate in the box 1, and smokes the food evenly, thereby ensuring the freshness of the meat and the improvement of the taste. After the smoking is completed, the food is sent out of the box 1 by the rotation of the active rotating rod 212 and the driven rotating rod 213, which is convenient for the discharging operation. In addition, in the cleaning step, the cleaning liquid is pumped into the nozzle 14 by the water pump 5, and the brush 414 is driven by the brushing mechanism 4 to brush the active rotating rod 212 and the driven rotating rod 213, ensuring the thoroughness and efficiency of the cleaning. In the drying step, the hot air blower 6 sprays hot air into the box 1 through the nozzle 14, and the drain valve 13 is opened at the same time, which can effectively take away the water vapor in the box 1, ensure the dryness of the inside of the box 1, and further improve the cleanliness and service life of the equipment.

[0048] The implementation principle of a smoked flavor product smoker and its manufacturing process in the embodiment of the present application is as follows: First, the smoke liquid and food are loaded. The smoke liquid is injected into the liquid storage tank 34. The infusion pump 341 inputs an appropriate amount of smoke liquid into the heating box 33, and the liquid level of the smoke liquid is located below the connecting pipe 332 and the three-way valve 333. The food is placed on the active rotating roller 212 and the driven rotating roller 213 between the two side brackets 211. Then the food is smoked. The heating box 33 heats the smoke liquid to generate smoke. The circulating fan 32 is started to make the smoke flow along the annular air duct composed of the circulating fan 32, the air outlet hood 31, the inside of the box 1, the nozzle 14 and the heating box 33, and then the food is smoked. Then the food is discharged. After the food is smoked, the box door 11 is opened, and the active rotating roller 212 and the driven rotating roller 213 rotate to send the food out of the box 1. Then, the bearing assembly 21 is cleaned, and the liquid inlet end of the water pump 5 is extended into the cleaning liquid. The water pump 5 draws the cleaning liquid into the nozzle 14, and the nozzle 14 sprays the cleaning liquid to the bearing assembly 21. At the same time, the dirt-brushing mechanism 4 drives the brush 414 to contact the active rotating roller 212 and the driven rotating roller 213, and makes the brush 414 reciprocate in the length direction of the active rotating roller 212, thereby brushing the active rotating roller 212 and the driven rotating roller 213. Finally, the box 1 is dried, and the hot air blower 6 sprays hot air into the box 1 through the nozzle 14, and the drain valve 13 is opened at the same time, so that the hot air can take away the water vapor in the box 1 through the drain valve 13.

[0049] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0050] The above are all optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A smoked flavor product smoking furnace, characterized in that: It comprises a box body (1), a carrying mechanism (2), a fumigating mechanism (3) and a dirt brushing mechanism (4); the side wall of the box body (1) is provided with a box door (11); the inner bottom of the box body (1) is provided with a water tank (12); and the bottom of the box body (1) is provided with a sewage valve (13) connected to the water tank (12); The box body (1) is provided with a nozzle (14) located directly above the water tank (12), and the nozzle (14) is used to spray fluid toward the water tank (12); The bearing mechanism (2) comprises a plurality of bearing components (21) installed in the box (1); the dirt brushing mechanism (4) comprises a plurality of dirt brushing components (41) installed in the box (1); the plurality of bearing components (21) and the plurality of dirt brushing components (41) are both located between the water tank (12) and the nozzle (14); the plurality of bearing components (21) and the plurality of dirt brushing components (41) are arranged correspondingly; and the dirt brushing components (41) are used to clean the corresponding bearing components (21); In the vertical direction, the plurality of bearing assemblies (21) and the plurality of dirt brushing assemblies (41) are alternately distributed in sequence.

2. The smoked flavor product smoking oven according to claim 1, characterized in that: The bearing assembly (21) comprises two side brackets (211), a driving rotating roller (212) and a plurality of driven rotating rollers (213); on a horizontal plane, the two side brackets (211) are relatively installed in the box body (1); Both ends of the active rotating roller (212) are rotatably connected to the two side brackets (211) respectively; On a horizontal plane, the plurality of driven rotating rollers (213) are all coplanar with the driving rotating roller (212), and the driven rotating rollers (213) are all parallel to the driving rotating roller (212), and both ends of the driven rotating roller (213) are rotatably connected to the two side brackets (211); The first end of the active rotating roller (212) and the first end of the driven rotating roller (213) are both provided with coaxial driven wheels (214), and a driven belt (215) is connected between the plurality of driven wheels (214).

3. A smoked flavor product smoking oven according to claim 2, characterized in that: The bearing mechanism (2) further comprises a first driving assembly (22), wherein the first driving assembly (22) is mounted outside the box (1); The first driving assembly (22) comprises a first motor (221), a first driving wheel (222) and a plurality of first driving wheels (220); the first motor (221) is mounted on the outer wall of the box (1); The first driving wheel (222) is connected to the first motor (221); A plurality of the first driving wheels (220) are arranged corresponding to a plurality of the driving rotating sticks (212); the driving rotating sticks (212) are also rotatably connected to the box (1); and the first driving wheels (220) are coaxially connected to the corresponding driving rotating sticks (212); A first driving belt (223) is connected between the first driving wheel (222) and the plurality of first driving wheels (220).

4. The smoked flavor product smoking oven according to claim 3, characterized in that: The dirt brushing assembly (41) comprises a slide rail (411), a slider (412), a telescopic member (413), a brush (414) and a screw rod (415); the slide rail (411) is installed in the box (1) along the length direction of the active rotating roller (212); The slider (412) is slidably connected to the slide rail (411); the screw rod (415) is arranged along the length direction of the active rotating rod (212), is threadedly connected to the slider (412), and is also rotatably connected to the slide rail (411) and the box (1); The brush (414) is arranged between the sliding block (412) and the corresponding bearing assembly (21); One end of the telescopic member (413) is connected to the brush (414), and the other end is connected to the slider (412).

5. The smoked flavor product smoking oven according to claim 4, characterized in that: The dirt-brushing mechanism (4) further comprises a second driving assembly (42), wherein the second driving assembly (42) is mounted outside the box (1); The second driving assembly (42) comprises a second motor (421), a second driving wheel (422) and a plurality of second driving wheels (420); the second motor (421) is mounted on the outer wall of the box (1); The second driving wheel (422) is connected to the second motor (421); A plurality of the second driving wheels (420) are arranged corresponding to a plurality of the screw rods (415), and the second driving wheels (420) are coaxially connected to the corresponding screw rods (415); A second driving belt (423) is connected between the second driving wheel (422) and the plurality of second driving wheels (420).

6. The smoked flavor product smoking oven according to claim 1, characterized in that: The fumigation mechanism (3) comprises an air outlet hood (31), a circulating fan (32) and a heating box (33); the air outlet hood (31) is mounted on the outer wall of the box body (1), and one end of the air outlet hood (31) is in communication with the water tank (12); The circulation fan (32) is installed on the outer wall of the box body (1), and one end of the circulation fan (32) and one end of the air outlet cover (31) away from the water tank (12) are connected to an air outlet valve (321); The heating box (33) is installed on the outer wall of the box body (1); a heating element (334) is provided on the outer wall of the bottom of the heating box (33); and a box cover (331), a connecting pipe (332) and a three-way valve (333) are provided on the top of the heating box (33); One end of the connecting pipe (332) away from the heating box (33) is connected to one end of the circulating fan (32) away from the air outlet cover (31); The first end of the three-way valve (333) is connected to the heating box (33), and the second end is connected to the spray head (14).

7. The smoked flavor product smoking oven according to claim 6, characterized in that: The fumigation mechanism (3) further comprises a liquid storage tank (34) and an infusion pump (341); the liquid storage tank (34) is mounted on the outer wall of the box body (1); one end of the infusion pump (341) is connected to the liquid storage tank (34), and the other end is connected to the third end of the three-way valve (333).

8. The smoked flavor product smoking oven according to claim 1, characterized in that: A water pump (5) is provided on the outer wall of the box body (1), and a water inlet valve (51) is connected between the water pump (5) and the spray head (14).

9. The smoked flavor product smoking oven according to claim 1, characterized in that: A hot air blower (6) is provided on the outer wall of the box body (1), and an air inlet valve (61) is connected between the hot air blower (6) and the nozzle (14).

10. A process for producing a smoked flavor product, based on the smoked flavor product smoking furnace according to any one of claims 1 to 9, characterized in that: The steps include: S1, loading liquid smoke and food, injecting liquid smoke into the heating box (33), with the liquid smoke located below the connecting pipe (332) and the three-way valve (333), and placing food on the active rotating roller (212) and the driven rotating roller (213) between the two side brackets (211); S2, smoking the food, the heating box (33) heating the smoking liquid to generate smoke, starting the circulating fan (32), causing the smoke to flow along an annular air duct formed by the circulating fan (32), the air outlet hood (31), the interior of the box (1), the nozzle (14) and the heating box (33), thereby smoking the food; S3, discharging the food. After the smoking of the food is completed, the box door (11) is opened, and the active rotating roller (212) and the driven rotating roller (213) rotate to deliver the food to the outside of the box body (1); S4, cleaning the bearing assembly (21), extending the liquid inlet end of the water pump (5) into the cleaning liquid, the water pump (5) pumping the cleaning liquid into the nozzle (14), the nozzle (14) spraying the cleaning liquid toward the bearing assembly (21), and at the same time the dirt brushing mechanism (4) driving the brush (414) to contact the active rotating roller (212) and the driven rotating roller (213), and causing the brush (414) to reciprocate in the length direction of the active rotating roller (212), thereby brushing the active rotating roller (212) and the driven rotating roller (213); S5, drying the box body (1), the hot air blower (6) sprays hot air into the box body (1) through the nozzle (14), and at the same time the drain valve (13) is opened, so that the hot air can pass through the drain valve (13) to carry away the water vapor in the box body (1).

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