A kind of excavator guard plate casting discharging device
By designing an excavator protective panel casting discharge device equipped with conveyor belt, electromagnet, cleaning mechanism, crushing mechanism and absorption mechanism, the problems of inconvenience and safety hazards in the production of protective panel castings are solved, and the protective panel castings are realized efficient and safe discharging and separate collection of materials.
Patent Information
- Application Number
- CN202411846217.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2044-12-16
AI Technical Summary
In the production process of guard panel castings, it is difficult for the prior art to achieve efficient and safe discharge operations, and the separate collection of sand casting molds, guard panel castings and molded sand is inconvenient, which affects the discharge efficiency and effect.
An excavator protective plate casting discharge device is designed, including a first conveyor and a second conveyor arranged on the bottom plate, equipped with a conveyor belt, an electromagnet, a cleaning mechanism, a crushing mechanism, an absorption mechanism, etc., through these components Work together to realize the automatic discharge of guard panel castings and separate collection of materials.
This device improves the discharge efficiency and safety of guard panel castings, facilitates the separate collection of sand casting molds, guard panel castings and molding sand, reduces the risk and time of manual operation, and improves overall production efficiency.
Smart Images

Figure CN119304166B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting production, in particular to a casting discharging device for an excavator guard plate. Background Art
[0002] The excavator is one of the most important construction machinery in engineering construction. In order to protect the excavator, there are a large number of guard plate structures on it.
[0003] At present, when the guard plate casting is produced, the guard plate is generally cast by sand casting. However, after the guard plate casting is formed, it is necessary to manually use tools to take out the casting from the high-temperature sand, which is not only inconvenient and fast, but also has certain safety hazards. It is not convenient to collect the sand casting mold, the guard plate casting and the molding sand separately. At the same time, the molding sand is easy to remain on the surface of the sand casting mold and the guard plate casting, affecting the efficiency and effect of the discharge. Moreover, the molding sand is easy to agglomerate, which will also affect the collection efficiency and effect of the molding sand. Summary of the invention
[0004] The object of the present invention is to provide a discharging device for excavator guard plate castings to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an excavator guard plate casting discharging device, comprising a first conveyor and a second conveyor arranged on a bottom plate, and the first conveyor comprises a first conveyor belt, the second conveyor comprises a second conveyor belt, and sand casting molds are conveyed on the first conveyor belt and the second conveyor belt, the sand casting molds comprise a lower mold and an upper mold, a surface of the second conveyor belt is provided with a plurality of through holes arranged in an array, and a first L-shaped plate is fixedly connected to the top of the bottom plate, a first motor is fixedly connected to the side wall of the first L-shaped plate, and a baffle is fixedly connected to the output end of the first motor, a plurality of collecting frames are arranged on the top of the bottom plate, and the side wall of the first L-shaped plate is connected to the first motor through a first moving module. A moving block, and the bottom of the first moving block is connected to the second moving block through the second moving module, the bottom of the second moving block is fixedly connected to a fixed plate, and the bottom of the fixed plate is rotatably connected to an electromagnet through a rotating mechanism, the side wall of the first L-shaped plate is provided with a first cleaning mechanism for cleaning the sand casting mold and the guard plate casting body, the top of the bottom plate is provided with a crushing mechanism for crushing the agglomerated molding sand, and the top of the bottom plate is provided with an absorbing mechanism for absorbing the molding sand, the bottom of the electromagnet is provided with a second cleaning mechanism for cleaning the sand casting mold and the adsorption surface of the guard plate casting body, and the top of the bottom plate is provided with a pushing mechanism for pushing the sand casting mold;
[0006] The first cleaning mechanism includes a third moving block, and a third moving module is arranged between the third moving block and the first L-shaped plate, the side wall of the third moving block is connected to the U-shaped plate through the first moving mechanism, and two opposite side walls of the U-shaped plate are connected to a plurality of groups of fourth moving blocks arranged in an array through the second moving mechanism, the number of the fourth moving blocks in each group is two, the side wall of each of the fourth moving blocks is fixedly connected to a connecting rod, and the side wall of each connecting rod is fixedly connected to a plurality of first bristles arranged in an array;
[0007] The crushing mechanism comprises a second L-shaped plate fixedly connected to the top of the bottom plate, and the bottom of the second L-shaped plate is connected to the first moving plate through a third moving mechanism, and the bottom of the first moving plate is fixedly connected to a plurality of tapered rods arranged in an array;
[0008] The absorption mechanism comprises a filter box fixedly connected to the top of the bottom plate, and the side wall of the filter box is fixedly connected with an absorption pipe, the upper end of the absorption pipe is fixedly connected with a conical cover, the conical cover is at the bottom of the second conveyor belt, and the side wall of the filter box is fixedly connected with a connecting pipe, the other end of the connecting pipe is fixedly connected with an exhaust fan, and a collection box is slidably connected in the filter box, two opposite side walls of the collection box are provided with circular holes, and a filter screen is fixedly connected in the circular hole close to the connecting pipe;
[0009] The second cleaning mechanism includes two symmetrically arranged second movable plates, and each second movable plate is provided with an inclined surface on the top, a reset mechanism is provided between each second movable plate and the electromagnet, and the bottom of each second movable plate is connected to a third movable plate through a telescopic mechanism, and the bottom of the third movable plate is fixedly connected with a plurality of second bristles arranged in an array, and the bottom of each third movable plate is fixedly connected with two symmetrically arranged mounting seats, and a ball is provided at the bottom of each mounting seat.
[0010] Preferably, the first moving mechanism includes two symmetrically arranged first sets of rods fixedly connected to the side wall of the third moving block, and the side wall of each first set of rods is sleeved with a first sleeve, the other end of the first sleeve is fixedly connected to the fifth moving block, and the side wall of each first sleeve is sleeved with a first spring, the side wall of the fifth moving block is fixedly connected to two symmetrically arranged second sleeves, and a second set of rods is inserted in the second sleeve, the other end of the second set of rods is fixedly connected to a connecting plate, and the connecting plate is fixed to the side wall of the U-shaped plate, the side wall of each second sleeve is sleeved with a second spring, the side wall of the U-shaped plate is fixedly connected to an L-shaped stopper, and the movement of the U-shaped plate is pushed by the first pushing mechanism.
[0011] Preferably, the first pushing mechanism includes a mounting plate fixedly connected to the side wall of the third moving block, and the side wall of the mounting plate is fixedly connected to a plurality of triangular blocks arranged in an array, and the side wall of the U-shaped plate is fixedly connected to the first pushing block arranged in an L shape.
[0012] Preferably, the second moving mechanism includes two symmetrically arranged first T-shaped guide rods fixedly connected to the top of each fourth moving block, the U-shaped plate is sleeved on the side wall of the first T-shaped guide rod, and the side wall of each first T-shaped guide rod is sleeved with a third spring, and the movement of the fourth moving block is driven by the second pushing mechanism.
[0013] Preferably, the second pushing mechanism comprises two symmetrically arranged third L-shaped plates fixedly connected to the side wall of the third moving block, and the side wall of each third L-shaped plate is fixedly connected with an inclined plate.
[0014] Preferably, the third moving mechanism includes two symmetrically arranged second T-shaped guide rods inserted on the top of the second L-shaped plate, and the lower ends of the second T-shaped guide rods are fixed to the bottom of the first moving plate, the side walls of each of the second T-shaped guide rods are sleeved with a fourth spring, and a working box is fixedly inserted into the side wall of the connecting tube, and a rotating fan is rotatably connected to the working box via a rotating rod, one end of the rotating rod is fixedly connected to a cam, and the side wall of the first moving plate is fixedly connected to an L-shaped second pushing block.
[0015] Preferably, the rotating mechanism includes two symmetrically arranged first L-shaped blocks fixed on the side walls of the fixed plate, and the opposite side walls of the two first L-shaped blocks are rotatably connected to two symmetrically arranged rotating plates through a rotating shaft, and the electromagnet is fixed to the side walls of the rotating plate, and the side walls of one of the first L-shaped blocks are fixedly connected to a second motor, and the output end of the second motor is fixed to one end of the rotating shaft.
[0016] Preferably, the reset mechanism includes two symmetrically arranged fourth T-shaped guide rods fixedly connected to the side walls of each second movable plate, the side walls of the fourth T-shaped guide rods are sleeved with a second L-shaped block, the second L-shaped block is fixed to the side wall of the electromagnet, and the side walls of each fourth T-shaped guide rod are sleeved with a fifth spring.
[0017] Preferably, the telescopic mechanism includes two symmetrically arranged third sleeves fixedly connected to the bottom of each second movable plate, and a third rod is inserted into each third sleeve, the lower end of the third rod is fixed to the top of the third movable plate, and a sixth spring is sleeved on the side wall of each third sleeve.
[0018] Preferably, the pushing mechanism comprises a support plate fixedly connected to the top of the bottom plate, and a cylinder is fixedly connected to the side wall of the support plate, and a push plate is fixedly connected to the telescopic end of the cylinder.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] (1) The excavator guard plate casting discharging device is provided with a rotating mechanism and a second cleaning mechanism, etc., so that the guard plate casting after sand casting is conveyed along with the sand casting mold on the first conveyor belt. When it is conveyed to one side of the push plate, the cylinder is started, and the sand casting mold is pushed to the second conveyor belt through the push plate for conveying. When the sand casting mold abuts against the baffle plate, it is blocked. Then, the first moving block is driven to move by the first moving module, and at the same time, the second moving block is driven to rise and fall by the second moving module, so that the electromagnet can be moved to the top of the upper mold. Then, the electromagnet is energized, and at this time, the upper mold can be adsorbed. At the same time, the molding sand in the upper mold can fall on the second conveyor belt for transportation, and when it is moved to the top of the second conveyor belt, the electromagnet is powered off, so that the upper mold can be placed on the second conveyor belt. Then, the guard plate casting in the sand casting mold can be adsorbed by the electromagnet and placed on the second conveyor belt. Then, the second motor is started. When the second motor rotates, the rotating plate is driven to rotate through the rotating shaft, thereby driving the electromagnet to rotate and rotate 90 degrees to a vertical state. Then, the side wall of the lower mold is adsorbed by the electromagnet, and then the second motor is started to reverse and the electromagnet is rotated 180 degrees in the opposite direction, thereby driving the lower mold to flip 180 degrees. It is turned over so that the molding sand inside it falls on the second conveyor belt for transportation and is absorbed and collected by the absorption mechanism. Then, the lower mold is placed on the second conveyor belt, and under the action of the rotating mechanism, the upper mold, the guard plate casting or the lower mold can be swung back and forth during adsorption, so as to facilitate the shedding of the molding sand. After the molding sand is transported forward, the first motor is started to rotate the baffle upward. At this time, the lower mold, the upper mold and the guard plate casting can be transported on the second conveyor belt and can fall into the collection frame for collection respectively, so that after the sand casting is completed, it is convenient to carry out the discharging operation of the guard plate casting body, and it is convenient to carry out the sand casting mold. , guard plate castings and molding sand are collected separately, which is more convenient and quick to use, and can improve the efficiency and safety of sand casting. During adsorption, when the fixed plate approaches the adsorption surface, when the ball is against the adsorption surface, when the electromagnet continues to move, the sixth spring is gradually compressed. At the same time, the electromagnet can be against the inclined surface, thereby pushing the two second movable plates to move away from each other. At the same time, the fifth spring is compressed, and the two third movable plates are driven to move away from each other through the telescopic mechanism, so that the second brush can automatically clean the adsorption surface and ensure that the electromagnet can normally contact the adsorption surface, thereby making the adsorption more stable and reliable, and ensuring the adsorption effect.
[0021] (2) The excavator guard plate casting discharging device is provided with a first cleaning mechanism, etc., and after the electromagnet sequentially adsorbs and lifts the upper mold, the guard plate casting or the lower mold, the third moving block can be driven by the third moving module to move in the direction close to the first L-shaped plate. At the same time, the first moving mechanism drives the connecting plate and the U-shaped plate to move, thereby driving the fourth moving block, the connecting rod and the first brush to move synchronously through the second moving mechanism. When the stopper block abuts against the side wall of the first L-shaped plate, the upper mold, the guard plate casting or the lower mold is between the connecting rods. When the third moving block continues to move, the third L-shaped plate drives the inclined plate to continue to move, so that the distance between the third moving block and the U-shaped plate becomes smaller. At the same time, the first spring is compressed, and the inclined plate abuts against the end of the first T-shaped guide rod, so that the two fourth moving blocks of each group can be pushed. The moving block and the connecting rod move close to each other, and make the first brush abut against the top and bottom of the upper mold, the guard plate casting or the lower mold. At the same time, when the third moving block moves close to the U-shaped plate, it drives the mounting plate and the triangular block to move synchronously. When the first pushing block abuts against the side wall of the triangular block, it can push the U-shaped plate to move, and at the same time, drive the connecting plate to move in the direction close to the fifth moving block. The second spring is compressed. When the triangular block passes over the first pushing block, the U-shaped plate can move and reset under the action of the second spring. This reciprocating process can make the U-shaped plate reciprocate and drive the connecting rod and the first brush to reciprocate, so that the surface of the upper mold, the guard plate casting or the lower mold can be automatically cleaned, which is convenient for cleaning the residual molding sand. The cleaned molding sand falls on the second conveyor belt for transportation to ensure the discharge effect.
[0022] (3) This type of excavator guard plate casting discharging device is provided with an absorption mechanism, etc., and when discharging, the exhaust fan is started. At this time, the air is exhausted through the connecting pipe and the absorption pipe, and then the air is exhausted through the conical cover. At this time, the molding sand falling on the second conveyor belt can be sucked into the conical cover through the through hole, and enter the filter box through the absorption pipe. Under the filtering action of the filter, the absorbed molding sand falls into the collection box for collection. The filtered air enters the working box through the connecting pipe and is discharged through the exhaust fan, thereby facilitating the collection of the molding sand and improving the collection efficiency and effect.
[0023] (4) The discharging device of the guard plate casting of the excavator is provided with a crushing mechanism, etc. When the molding sand is conveyed on the second conveyor belt, when the filtered air enters the working box, it will impact the surface of the rotating fan to make it rotate, thereby driving the cam to rotate through the rotating rod. When the tip of the cam abuts against the bottom of the second push block, it can push the second push block and the first moving plate to move upward. At the same time, the fourth spring is compressed. When the tip of the cam passes over the bottom of the second push block, the first moving plate can move downward and reset under the action of the fourth spring. In this way, the conical rod of the first moving plate belt can be reciprocated up and down, so as to facilitate the crushing of the agglomerated molding sand, so that the absorption efficiency and effect of the absorption mechanism on the molding sand are higher, so that the discharging effect is better, and when the upper mold, the guard plate casting or the lower mold abuts against the side wall of the conical rod, it can push the conical rod to move upward to ensure that it can normally pass over the conical rod for transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the position of the absorption mechanism in the present invention;
[0026] Figure 3 It is a schematic diagram of the position of the first pushing mechanism in the present invention;
[0027] Figure 4 is a schematic diagram of the position of the second cleaning mechanism in the present invention;
[0028] Figure 5 It is a structural schematic diagram of the first cleaning mechanism in the present invention;
[0029] Figure 6 It is a cross-sectional structural schematic diagram of the filter box in the present invention;
[0030] Figure 7 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0031] Figure 8 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;
[0032] Fig. 9 for Figure 3 Schematic diagram of the enlarged structure at C in the middle;
[0033] Fig.10 for Figure 5 Schematic diagram of the enlarged structure at D in the middle;
[0034] Fig.11 for Figure 7 Schematic diagram of the enlarged structure at E in the middle;
[0035] Fig.12 for Figure 8 Schematic diagram of the enlarged structure at F in the middle.
[0036] In the figure: 1, bottom plate; 2, first moving mechanism; 201, first set of rods; 202, first sleeve; 203, fifth moving block; 204, first spring; 205, second sleeve; 206, second set of rods; 207, second spring; 3, second moving mechanism; 301, first T-shaped guide rod; 302, third spring; 4, second pushing mechanism; 401, third L-shaped plate; 402, inclined plate; 5, first pushing mechanism; 501, mounting plate; 502, triangular block; 503, first pushing block; 6, reset mechanism; 601, second L-shaped block; 602, fourth T-shaped guide rod; 603, The fifth spring; 7, the third moving mechanism; 701, the working box; 702, the rotating rod; 703, the rotating fan; 704, the cam; 705, the second pushing block; 706, the second T-shaped guide rod; 707, the fourth spring; 8, the rotating mechanism; 801, the first L-shaped block; 802, the rotating shaft; 803, the rotating plate; 804, the second motor; 9, the telescopic mechanism; 901, the third sleeve; 902, the third sleeve rod; 903, the sixth spring; 10, the pushing mechanism; 1001, the supporting plate; 1002, the cylinder; 1003, the pushing plate; 11, the first conveyor; 1101, the first conveyor belt; 12. Second conveyor; 1201. Second conveyor belt; 13. Sand casting mold; 1301. Lower mold; 1302. Upper mold; 14. Through hole; 15. First L-shaped plate; 16. First moving module; 17. First moving block; 18. Second moving module; 19. Second moving block; 20. Fixed plate; 21. Electromagnet; 22. First motor; 23. Baffle; 24. Collecting frame; 25. First cleaning mechanism; 2501. Third moving module; 2502. Third moving block; 2503. Connecting plate; 2504. U-shaped plate; 2505. Fourth moving block; 2506. Connecting Rod; 2507, first bristles; 2508, block; 26, crushing mechanism; 2601, second L-shaped plate; 2602, first movable plate; 2603, conical rod; 27, absorption mechanism; 2701, filter box; 2702, absorption tube; 2703, conical cover; 2704, connecting pipe; 2705, exhaust fan; 2706, collection box; 2707, round hole; 2708, filter; 28, second cleaning mechanism; 2801, second movable plate; 2802, inclined plane; 2803, third movable plate; 2804, second bristles; 2805, mounting seat; 2806, ball bearing. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-Figure 12 The present invention provides a technical solution: an excavator guard plate casting discharging device, comprising a first conveyor 11 and a second conveyor 12 arranged on a bottom plate 1, wherein the first conveyor 11 comprises a first conveyor belt 1101, the second conveyor 12 comprises a second conveyor belt 1201, and a sand casting mold 13 is conveyed on the first conveyor belt 1101 and the second conveyor belt 1201, the sand casting mold 13 comprises a lower mold 1301 and an upper mold 1302, a surface of the second conveyor belt 1201 is provided with a plurality of through holes 14 arranged in an array, and a first L-shaped plate 15 is fixedly connected to the top of the bottom plate 1, a first motor 22 is fixedly connected to the side wall of the first L-shaped plate 15, and a baffle 23 is fixedly connected to the output end of the first motor 22, a plurality of collecting frames 24 are arranged on the top of the bottom plate 1, and the side wall of the first L-shaped plate 15 is passed through a first moving module 1 6 is connected with a first moving block 17, and the bottom of the first moving block 17 is connected with a second moving block 19 through a second moving module 18, the bottom of the second moving block 19 is fixedly connected with a fixed plate 20, and the bottom of the fixed plate 20 is rotatably connected with an electromagnet 21 through a rotating mechanism 8, the side wall of the first L-shaped plate 15 is provided with a first cleaning mechanism 25 for cleaning the sand casting mold 13 and the guard plate casting body, the top of the bottom plate 1 is provided with a crushing mechanism 26 for crushing the agglomerated molding sand, and the top of the bottom plate 1 is provided with an absorbing mechanism 27 for absorbing the molding sand, the bottom of the electromagnet 21 is provided with a second cleaning mechanism 28 for cleaning the sand casting mold 13 and the adsorption surface of the guard plate casting body, and the top of the bottom plate 1 is provided with a pushing mechanism 10 for pushing the sand casting mold 13;
[0039] The first cleaning mechanism 25 includes a third moving block 2502, and a third moving module 2501 is arranged between the third moving block 2502 and the first L-shaped plate 15, the side wall of the third moving block 2502 is connected to a U-shaped plate 2504 through the first moving mechanism 2, and two opposite side walls of the U-shaped plate 2504 are connected to a plurality of groups of fourth moving blocks 2505 arranged in an array through the second moving mechanism 3, the number of each group of fourth moving blocks 2505 is two, the side wall of each fourth moving block 2505 is fixedly connected to a connecting rod 2506, and the side wall of each connecting rod 2506 is fixedly connected to a plurality of first bristles 2507 arranged in an array;
[0040] The crushing mechanism 26 includes a second L-shaped plate 2601 fixedly connected to the top of the bottom plate 1, and the bottom of the second L-shaped plate 2601 is connected to the first moving plate 2602 through the third moving mechanism 7, and the bottom of the first moving plate 2602 is fixedly connected to a plurality of tapered rods 2603 arranged in an array;
[0041] The absorption mechanism 27 includes a filter box 2701 fixedly connected to the top of the bottom plate 1, and the side wall of the filter box 2701 is fixedly connected with an absorption pipe 2702, the upper end of the absorption pipe 2702 is fixedly connected with a conical cover 2703, the conical cover 2703 is located at the bottom of the second conveyor belt 1201, and the side wall of the filter box 2701 is fixedly connected with a connecting pipe 2704, the other end of the connecting pipe 2704 is fixedly connected with an exhaust fan 2705, and a collection box 2706 is slidably connected in the filter box 2701, and two opposite side walls of the collection box 2706 are provided with circular holes 2707, and a filter screen 2708 is fixedly connected in the circular hole 2707 close to the connecting pipe 2704;
[0042] The second cleaning mechanism 28 includes two symmetrically arranged second moving plates 2801, and each second moving plate 2801 is provided with an inclined surface 2802 on the top, and a reset mechanism 6 is provided between each second moving plate 2801 and the electromagnet 21, and the bottom of each second moving plate 2801 is connected to a third moving plate 2803 through a telescopic mechanism 9, and the bottom of the third moving plate 2803 is fixedly connected to a plurality of second bristles 2804 arranged in an array, and the bottom of each third moving plate 2803 is fixedly connected to two symmetrically arranged installation bristles 2804. The mounting seat 2805 is provided with a ball bearing 2806 at the bottom of each mounting seat 2805. After the sand casting is completed, when discharging, it is convenient to collect the sand casting mold 13, the guard plate casting and the molding sand separately; it is convenient to automatically clean the surface of the upper mold 1302, the guard plate casting or the lower mold 1301 to avoid the adhesion of the molding sand and ensure the discharging effect; it can absorb and collect the molding sand, and at the same time, it is convenient to crush the agglomerated molding sand, so as to facilitate the collection of the molding sand and improve the collection efficiency and effect.
[0043] The first moving mechanism 2 includes two symmetrically arranged first sets of rods 201 fixedly connected to the side wall of the third moving block 2502, and the side wall of each first set of rods 201 is sleeved with a first sleeve 202, the other end of the first sleeve 202 is fixedly connected to the fifth moving block 203, and the side wall of each first sleeve 202 is sleeved with a first spring 204, the side wall of the fifth moving block 203 is fixedly connected to two symmetrically arranged second sleeves 205, and the second sleeve 205 is inserted with a second set of rods 206, the other end of the second set of rods 206 is fixedly connected to a connecting plate 2503, and the connecting plate 2503 is fixed to the side wall of the U-shaped plate 2504, the side wall of each second sleeve 205 is sleeved with a second spring 207, and the side wall of the U-shaped plate 2504 is fixedly connected The stopper 2508 is set in an L shape, and the movement of the U-shaped plate 2504 is pushed by the first pushing mechanism 5. When the stopper 2508 is against the side wall of the first L-shaped plate 15, when the third moving block 2502 continues to move, the inclined plate 402 is driven to continue to move by the third L-shaped plate 401, so that the distance between the third moving block 2502 and the U-shaped plate 2504 becomes smaller. At the same time, the first spring 204 is compressed. When the third moving block 2502 moves close to the U-shaped plate 2504, the U-shaped plate 2504 is pushed to move by the first pushing mechanism 5, and at the same time, the connecting plate 2503 is driven to move in the direction close to the fifth moving block 203. The second spring 207 is compressed, which can guide and reset the movement of the U-shaped plate 2504.
[0044] The first pushing mechanism 5 includes a mounting plate 501 fixedly connected to the side wall of the third moving block 2502, and the side wall of the mounting plate 501 is fixedly connected with a plurality of triangular blocks 502 arranged in an array, and the side wall of the U-shaped plate 2504 is fixedly connected with a first pushing block 503 arranged in an L shape. When the third moving block 2502 moves close to the U-shaped plate 2504, it drives the mounting plate 501 and the triangular block 502 to move synchronously. When the first pushing block 503 abuts against the side wall of the triangular block 502, it can push the U-shaped plate 2504 to move.
[0045] The second moving mechanism 3 includes two symmetrically arranged first T-shaped guide rods 301 fixedly connected to the top of each fourth moving block 2505, the U-shaped plate 2504 is sleeved on the side wall of the first T-shaped guide rod 301, and the side wall of each first T-shaped guide rod 301 is sleeved with a third spring 302, and the movement of the fourth moving block 2505 is pushed by the second pushing mechanism 4, which guides and resets the movement of the fourth moving block 2505.
[0046] The second pushing mechanism 4 includes two symmetrically arranged third L-shaped plates 401 fixedly connected to the side walls of the third moving block 2502, and the side walls of each third L-shaped plate 401 are fixedly connected with an inclined plate 402. When the inclined plate 402 abuts against the end of the first T-shaped guide rod 301, it can push each group of two fourth moving blocks 2505 and the connecting rod 2506 to move closer to each other.
[0047] The third moving mechanism 7 includes two symmetrically arranged second T-shaped guide rods 706 inserted on the top of the second L-shaped plate 2601, and the lower ends of the second T-shaped guide rods 706 are fixed to the bottom of the first moving plate 2602, and the side walls of each second T-shaped guide rod 706 are sleeved with a fourth spring 707, and the side wall of the connecting pipe 2704 is fixedly inserted with a working box 701, and a rotating fan 703 is rotatably connected to the working box 701 through a rotating rod 702, one end of the rotating rod 702 is fixedly connected to a cam 704, and the side wall of the first moving plate 2602 is fixedly connected to an L-shaped second pushing block 705. When the molding sand is transported on the second conveyor belt 1201, when the filtered air enters the working box 701, it will impact the surface of the rotating fan 703 to make it rotate, thereby driving the cam 704 to rotate through the rotating rod 702. When the cam When the tip of 704 abuts against the bottom of the second push block 705, it can push the second push block 705 and the first movable plate 2602 to move upward. At the same time, the fourth spring 707 is compressed. When the tip of cam 704 passes over the bottom of the second push block 705, the first movable plate 2602 can move downward and reset under the action of the fourth spring 707. This reciprocating motion can make the conical rod 2603 carried by the first movable plate 2602 move back and forth up and down, thereby facilitating the crushing of the agglomerated molding sand, making the absorption mechanism 27 more efficient and more effective in absorbing the molding sand, thereby achieving better material discharging effect. In addition, when the upper mold 1302, the guard plate casting or the lower mold 1301 abuts against the side wall of the conical rod 2603, it can push the conical rod 2603 to move upward, ensuring that it can normally pass over the conical rod 2603 for transportation.
[0048] The rotating mechanism 8 includes two symmetrically arranged first L-shaped blocks 801 fixed on the side walls of the fixed plate 20, and the opposite side walls of the two first L-shaped blocks 801 are rotatably connected to two symmetrically arranged rotating plates 803 through a rotating shaft 802. The electromagnet 21 is fixed to the side walls of the rotating plate 803, and the side walls of one of the first L-shaped blocks 801 are fixedly connected to a second motor 804, and the output end of the second motor 804 is fixed to one end of the rotating shaft 802. The distance between the electromagnet 21 and the fixed plate 20 is sufficient to ensure that the electromagnet 21 can rotate to a vertical state. The second motor 804 is started. When the second motor 804 rotates, it drives the rotating plate 803 to rotate through the rotating shaft 802, and then drives the electromagnet 21 to rotate. Not only can the angle of the electromagnet 21 be changed, but also during adsorption, the upper mold 1302, the guard plate casting or the lower mold 1301 can be reciprocated and swung, thereby facilitating the shedding of the molding sand.
[0049] The reset mechanism 6 includes two symmetrically arranged fourth T-shaped guide rods 602 fixedly connected to the side walls of each second movable plate 2801, the side walls of the fourth T-shaped guide rods 602 are sleeved with a second L-shaped block 601, the second L-shaped block 601 is fixed to the side wall of the electromagnet 21, and the side walls of each fourth T-shaped guide rod 602 are sleeved with a fifth spring 603, which guides and resets the movement of the second movable plate 2801.
[0050] The telescopic mechanism 9 includes two symmetrically arranged third sleeves 901 fixedly connected to the bottom of each second movable plate 2801, and each third sleeve 901 is inserted with a third sleeve rod 902, the lower end of the third sleeve rod 902 is fixed to the top of the third movable plate 2803, and the side wall of each third sleeve 901 is sleeved with a sixth spring 903. During adsorption, when the fixed plate 20 approaches the adsorption surface, when the ball 2806 abuts against the adsorption surface, when the electromagnet 21 continues to move, the sixth spring 903 is gradually compressed. At the same time, the electromagnet 21 can abut against the inclined surface 2802, thereby pushing the two second movable plates 2801 to move away from each other. At the same time, the fifth spring 603 is compressed and drives the two third movable plates 2803 to move away from each other through the telescopic mechanism 9, so that the second brush bristles 2804 can automatically clean the adsorption surface and ensure that the electromagnet 21 can normally contact the adsorption surface, thereby making the adsorption more stable and reliable, and ensuring the adsorption effect.
[0051] The pushing mechanism 10 includes a support plate 1001 fixedly connected to the top of the base plate 1, and the side wall of the support plate 1001 is fixedly connected to a cylinder 1002, and the telescopic end of the cylinder 1002 is fixedly connected to a push plate 1003. The guard plate casting after sand casting is conveyed along with the sand casting mold 13 on the first conveyor belt 1101. When it is conveyed to one side of the push plate 1003, the cylinder 1002 is started, and the sand casting mold 13 is pushed to the second conveyor belt 1201 for transportation through the push plate 1003.
[0052] Working principle: When in use, the guard plate casting after sand casting is conveyed along with the sand casting mold 13 on the first conveyor belt 1101. When it is conveyed to one side of the push plate 1003, the cylinder 1002 is started, and the sand casting mold 13 is pushed to the second conveyor belt 1201 for conveying through the push plate 1003. When the sand casting mold 13 abuts against the baffle 23, it is blocked; then, the first moving block 17 is driven to move by the first moving module 16, and at the same time, the second moving block 19 is driven to rise and fall by the second moving module 18, so that the electromagnet 21 can be moved to the top of the upper mold 1302, and then, the electromagnet 21 is energized, at this time, the upper mold 1302 can be adsorbed, and at the same time, the molding sand in the upper mold 1302 can fall on the second conveyor belt 1201 for conveying, and when it is moved to the top of the second conveyor belt 1201, the electromagnet 21 is powered off, so that the upper mold 1302 can be placed on the second conveyor belt 1201;
[0053] Next, the guard plate casting in the sand casting mold 13 can be adsorbed by the electromagnet 21 and placed on the second conveyor belt 1201, and then the second motor 804 is started. When the second motor 804 rotates, the rotating plate 803 is driven to rotate through the rotating shaft 802, thereby driving the electromagnet 21 to rotate and rotate 90 degrees to a vertical state. Next, the side wall of the lower mold 1301 is adsorbed by the electromagnet 21, and then the second motor 804 is started to reverse and the electromagnet 21 is rotated 180 degrees in the opposite direction, thereby conveying The movable lower mold 1301 is turned over 180 degrees to turn it over, so that the molding sand inside it falls on the second conveyor belt 1201 for transportation and is absorbed and collected by the absorption mechanism 27. Then, the lower mold 1301 is placed on the second conveyor belt 1201. At the same time, the lower mold 1301, the upper mold 1302 and the guard plate casting are placed separately. Under the action of the rotating mechanism 8, the upper mold 1302, the guard plate casting or the lower mold 1301 can be reciprocated during adsorption, so as to facilitate the shedding of the molding sand.
[0054] Moreover, when adsorption is performed, when the fixed plate 20 approaches the adsorption surface, after the ball 2806 abuts against the adsorption surface, when the electromagnet 21 continues to move, the sixth spring 903 is gradually compressed, and at the same time, the electromagnet 21 can abut against the inclined surface 2802, thereby pushing the two second movable plates 2801 to move away from each other. At the same time, the fifth spring 603 is compressed, and the two third movable plates 2803 are driven to move away from each other through the telescopic mechanism 9, so that the second bristles 2804 can automatically clean the adsorption surface, and ensure that the electromagnet 21 can normally contact with the adsorption surface, and is energized when in contact, so that the adsorption is more stable and reliable, ensuring the adsorption effect;
[0055] After the electromagnet 21 successively absorbs and lifts the upper mold 1302, the guard plate casting or the lower mold 1301, the third moving block 2502 can be driven by the third moving module 2501 to move toward the first L-shaped plate 15. At the same time, the connecting plate 2503 and the U-shaped plate 2504 are driven to move by the first moving mechanism 2, so that the fourth moving block 2505, the connecting rod 2506 and the first brush 2507 are driven to move synchronously by the second moving mechanism 3. When the stop block 2508 abuts against the side wall of the first L-shaped plate 15, , the upper mold 1302, the guard plate casting or the lower mold 1301 are between the connecting rod 2506. When the third moving block 2502 continues to move, the third L-shaped plate 401 drives the inclined plate 402 to continue to move, so that the distance between the third moving block 2502 and the U-shaped plate 2504 becomes smaller. At the same time, the first spring 204 is compressed, and the inclined plate 402 is abutted against the end of the first T-shaped guide rod 301, so that each group of two fourth moving blocks 2505 and the connecting rod 2506 can be pushed to move closer to each other, and the first brush 2507 is close to the upper mold 1 302, the top and bottom of the guard plate casting or the lower mold 1301 are against each other. At the same time, when the third moving block 2502 moves close to the U-shaped plate 2504, it drives the mounting plate 501 and the triangular block 502 to move synchronously. When the first pushing block 503 is against the side wall of the triangular block 502, it can push the U-shaped plate 2504 to move, and at the same time, drive the connecting plate 2503 to move in the direction close to the fifth moving block 203, the second spring 207 is compressed, and when the triangular block 502 passes over the first pushing block 503, the U-shaped plate 2504 It can move and reset under the action of the second spring 207, and reciprocate in this way, so that the U-shaped plate 2504 can reciprocate, and drive the connecting rod 2506 and the first brush 2507 to reciprocate, so that the surface of the upper mold 1302, the guard plate casting or the lower mold 1301 can be automatically cleaned. The first brush 2507 can extend into the upper mold 1302 and the lower mold 1301 and abut against the top and bottom thereof, so as to clean the residual molding sand. The cleaned molding sand falls on the second conveyor belt 1201 for transportation, thereby ensuring the discharge effect;
[0056] After the molding sand is transported forward, the first motor 22 is started to rotate the baffle plate 23 upward. At this time, the lower mold 1301, the upper mold 1302 and the guard plate casting can be transported on the second conveyor belt 1201 and can be respectively dropped into the collection frame 24 for collection, so that after the sand casting is completed, it is convenient to carry out the material discharge operation on the guard plate casting body, and it is convenient to collect the sand casting mold 13, the guard plate casting and the molding sand separately, which is more convenient and quick to use and can improve the efficiency and safety of sand casting;
[0057] When discharging, the exhaust fan 2705 is started. At this time, the air is exhausted through the connecting pipe 2704 and the absorption pipe 2702, and then the air is exhausted through the conical cover 2703. At this time, the molding sand falling on the second conveyor belt 1201 can be sucked into the conical cover 2703 through the through hole 14, and enter the filter box 2701 through the absorption pipe 2702. Under the filtering effect of the filter screen 2708, the absorbed molding sand falls into the collection box 2706 for collection. The filtered air enters the working box 701 through the connecting pipe 2704 and is discharged through the exhaust fan 2705, so that the molding sand can be collected easily and the collection efficiency and effect can be improved.
[0058] Furthermore, when the molding sand is conveyed on the second conveyor belt 1201, when the filtered air enters the working box 701, it will impact the surface of the rotating fan 703 to make it rotate, thereby driving the cam 704 to rotate through the rotating rod 702. When the tip of the cam 704 abuts against the bottom of the second pushing block 705, the second pushing block 705 and the first moving plate 2602 can be pushed upward. At the same time, the fourth spring 707 is compressed. When the tip of the cam 704 passes over the bottom of the second pushing block 705, the first moving plate 2602 can It can move downward and reset under the action of the fourth spring 707, and so on, so that the conical rod 2603 carried by the first movable plate 2602 can move up and down reciprocatingly, so as to facilitate the crushing of the agglomerated molding sand, so that the absorption efficiency and effect of the absorption mechanism 27 on the molding sand are higher, so as to achieve better material discharge effect, and when the upper mold 1302, the guard plate casting or the lower mold 1301 are against the side wall of the conical rod 2603, the conical rod 2603 can be pushed to move upward to ensure that it can normally cross the conical rod 2603 for transportation.
Claims
1. An excavator guard plate casting discharging device, comprising a first conveyor (11) and a second conveyor (12) arranged on a bottom plate (1), wherein the first conveyor (11) comprises a first conveyor belt (1101), the second conveyor (12) comprises a second conveyor belt (1201), and a sand casting mold (13) is conveyed on the first conveyor belt (1101) and the second conveyor belt (1201), wherein the sand casting mold (13) comprises a lower mold (1301) and an upper mold (1302), characterized in that: The surface of the second conveyor belt (1201) is provided with a plurality of through holes (14) arranged in an array, and a first L-shaped plate (15) is fixedly connected to the top of the bottom plate (1), a first motor (22) is fixedly connected to the side wall of the first L-shaped plate (15), and a baffle (23) is fixedly connected to the output end of the first motor (22), a plurality of collecting frames (24) are arranged on the top of the bottom plate (1), the side wall of the first L-shaped plate (15) is connected to a first moving block (17) via a first moving module (16), and the bottom of the first moving block (17) is connected to a second moving block (19) via a second moving module (18), the bottom of the second moving block (19) is fixedly connected to a fixed plate (20), and the fixed plate ( The bottom of the electromagnet (20) is rotatably connected to the electromagnet (21) through a rotating mechanism (8), the side wall of the first L-shaped plate (15) is provided with a first cleaning mechanism (25) for cleaning the sand casting mold (13) and the guard plate casting body, the top of the bottom plate (1) is provided with a crushing mechanism (26) for crushing agglomerated molding sand, and the top of the bottom plate (1) is provided with an absorption mechanism (27) for absorbing molding sand, the bottom of the electromagnet (21) is provided with a second cleaning mechanism (28) for cleaning the adsorption surface of the sand casting mold (13) and the guard plate casting body, and the top of the bottom plate (1) is provided with a pushing mechanism (10) for pushing the sand casting mold (13); The first cleaning mechanism (25) comprises a third moving block (2502), and a third moving module (2501) is arranged between the third moving block (2502) and the first L-shaped plate (15); the side wall of the third moving block (2502) is connected to a U-shaped plate (2504) via a first moving mechanism (2), and two opposite side walls of the U-shaped plate (2504) are connected to a plurality of groups of fourth moving blocks (2505) arranged in an array via a second moving mechanism (3), the number of each group of the fourth moving blocks (2505) being two, the side wall of each of the fourth moving blocks (2505) being fixedly connected to a connecting rod (2506), and the side wall of each of the connecting rods (2506) being fixedly connected to a plurality of first bristles (2507) arranged in an array; The crushing mechanism (26) comprises a second L-shaped plate (2601) fixedly connected to the top of the bottom plate (1), and the bottom of the second L-shaped plate (2601) is connected to the first movable plate (2602) via a third movable mechanism (7), and the bottom of the first movable plate (2602) is fixedly connected to a plurality of conical rods (2603) arranged in an array; The absorption mechanism (27) comprises a filter box (2701) fixedly connected to the top of the bottom plate (1), and the side wall of the filter box (2701) is fixedly connected to an absorption tube (2702), the upper end of the absorption tube (2702) is fixedly connected to a conical cover (2703), the conical cover (2703) is located at the bottom of the second conveyor belt (1201), and the side wall of the filter box (2701) is fixedly connected to a connecting tube (2704), the other end of the connecting tube (2704) is fixedly connected to an exhaust fan (2705), and a collection box (2706) is slidably connected in the filter box (2701), two opposite side walls of the collection box (2706) are provided with circular holes (2707), and a filter screen (2708) is fixedly connected in the circular hole (2707) close to the connecting tube (2704); The second cleaning mechanism (28) comprises two symmetrically arranged second movable plates (2801), and the top of each second movable plate (2801) is provided with an inclined surface (2802), a reset mechanism (6) is provided between each second movable plate (2801) and the electromagnet (21), and the bottom of each second movable plate (2801) is connected to a third movable plate (2803) via a telescopic mechanism (9), the bottom of the third movable plate (2803) is fixedly connected to a plurality of second bristles (2804) arranged in an array, the bottom of each third movable plate (2803) is fixedly connected to two symmetrically arranged mounting seats (2805), and a ball (2806) is provided at the bottom of each mounting seat (2805).
2. The excavator guard plate casting discharging device according to claim 1 is characterized in that: The first moving mechanism (2) comprises two symmetrically arranged first sets of rods (201) fixedly connected to the side wall of the third moving block (2502), and the side wall of each first set of rods (201) is sleeved with a first sleeve (202), the other end of the first sleeve (202) is fixedly connected to a fifth moving block (203), and the side wall of each first sleeve (202) is sleeved with a first spring (204), and the side wall of the fifth moving block (203) is fixedly connected with two symmetrically arranged second sleeves (205). , and a second sleeve (206) is inserted into the second sleeve (205), the other end of the second sleeve (206) is fixedly connected to a connecting plate (2503), and the connecting plate (2503) is fixed to the side wall of the U-shaped plate (2504), and the side wall of each second sleeve (205) is sleeved with a second spring (207), the side wall of the U-shaped plate (2504) is fixedly connected to an L-shaped stopper (2508), and the movement of the U-shaped plate (2504) is driven by a first driving mechanism (5).
3. The excavator guard plate casting discharging device according to claim 2 is characterized in that: The first pushing mechanism (5) comprises a mounting plate (501) fixedly connected to the side wall of the third moving block (2502), and the side wall of the mounting plate (501) is fixedly connected to a plurality of triangular blocks (502) arranged in an array, and the side wall of the U-shaped plate (2504) is fixedly connected to the first pushing block (503) arranged in an L shape.
4. The excavator guard plate casting discharging device according to claim 1 is characterized in that: The second moving mechanism (3) comprises two symmetrically arranged first T-shaped guide rods (301) fixedly connected to the top of each fourth moving block (2505), the U-shaped plate (2504) is sleeved on the side wall of the first T-shaped guide rod (301), and the side wall of each first T-shaped guide rod (301) is sleeved with a third spring (302), and the movement of the fourth moving block (2505) is driven by the second driving mechanism (4).
5. The excavator guard plate casting discharging device according to claim 4 is characterized in that: The second pushing mechanism (4) comprises two symmetrically arranged third L-shaped plates (401) fixedly connected to the side wall of the third moving block (2502), and the side wall of each third L-shaped plate (401) is fixedly connected to an inclined plate (402).
6. The excavator guard plate casting discharging device according to claim 1, characterized in that: The third moving mechanism (7) comprises two symmetrically arranged second T-shaped guide rods (706) inserted on the top of the second L-shaped plate (2601), and the lower ends of the second T-shaped guide rods (706) are fixed to the bottom of the first moving plate (2602), and the side walls of each of the second T-shaped guide rods (706) are sleeved with a fourth spring (707), and the side wall of the connecting pipe (2704) is fixedly inserted with a working box (701), and a rotating fan (703) is rotatably connected to the working box (701) via a rotating rod (702), one end of the rotating rod (702) is fixedly connected to a cam (704), and the side wall of the first moving plate (2602) is fixedly connected to an L-shaped second pushing block (705).
7. The excavator guard plate casting discharging device according to claim 1 is characterized in that: The rotating mechanism (8) comprises two symmetrically arranged first L-shaped blocks (801) fixed to the side walls of the fixed plate (20), and the opposite side walls of the two first L-shaped blocks (801) are rotatably connected to two symmetrically arranged rotating plates (803) via a rotating shaft (802), and the electromagnet (21) is fixed to the side walls of the rotating plates (803), and a second motor (804) is fixedly connected to the side wall of one of the first L-shaped blocks (801), and the output end of the second motor (804) is fixed to one end of the rotating shaft (802).
8. The excavator guard plate casting discharging device according to claim 1, characterized in that: The reset mechanism (6) comprises two symmetrically arranged fourth T-shaped guide rods (602) fixedly connected to the side walls of each second movable plate (2801), the side walls of the fourth T-shaped guide rods (602) are sleeved with second L-shaped blocks (601), the second L-shaped blocks (601) are fixed to the side walls of the electromagnets (21), and the side walls of each fourth T-shaped guide rod (602) are sleeved with fifth springs (603).
9. The excavator guard plate casting discharging device according to claim 1, characterized in that: The telescopic mechanism (9) comprises two symmetrically arranged third sleeves (901) fixedly connected to the bottom of each second movable plate (2801), and each third sleeve (901) is provided with a third rod (902) inserted therein, the lower end of the third rod (902) is fixed to the top of the third movable plate (2803), and the side wall of each third sleeve (901) is provided with a sixth spring (903).
10. The excavator guard plate casting discharging device according to claim 1, characterized in that: The pushing mechanism (10) comprises a support plate (1001) fixedly connected to the top of the base plate (1), and a cylinder (1002) is fixedly connected to the side wall of the support plate (1001), and a push plate (1003) is fixedly connected to the telescopic end of the cylinder (1002).
Citation Information
Patent Citations
Die-casting fitting conveying-separating all-in-one machine
CN104148622A
Excavator guard plate casting discharging device
CN112872333A