An assembly device for lampshade and bottom shell
By designing an assembly device including a conveying unit and a grabbing unit, the problems of low assembly efficiency and unstable quality of lampshade and bottom shell in the prior art are solved, and efficient and stable large-scale assembly is achieved.
Patent Information
- Application Number
- CN202411753520.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-02
AI Technical Summary
It is difficult for existing lamp assembly equipment to ensure accurate alignment and stable pressure of the lampshade and bottom shell during assembly, resulting in low assembly efficiency and unstable product quality, especially in large-scale production.
An assembly device including a symmetrically arranged conveying unit and a grasping unit is designed. The conveying unit realizes the conveying and fixing of the lampshade through a conveying belt and a placement seat. The grasping unit realizes the clamping and pressing assembly of the bottom shell through a material assembly, a gripping assembly and pressing assembly to ensure the accurate alignment and stable assembly of the lampshade and the bottom shell.
It improves the assembly efficiency of lampshade and bottom shell, ensures the stability of product quality, and is competent for large-scale lamp assembly operations.
Smart Images

Figure CN119304581B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of lamp assembly, in particular to an assembly device for a lampshade and a bottom shell. Background Art
[0002] A complete lamp generally consists of three parts: a lampshade, a lamp holder and a lamp bead. During production, the lampshade, lamp holder and lamp bead are processed and produced one by one, and then assembled into a complete lamp. The lamp bead is electrically connected in the lamp holder, and then the lampshade is installed on the lamp holder. There are many styles of lamps, such as Figure 1 - Figure 2 In the lamp shown in , a plurality of elastic sheets are arranged in a circumferential array at the end of the lamp holder, and the elastic sheets are embedded in the ports of the lamp cover, so that the lamp can be assembled;
[0003] When assembling the above-mentioned lamp, it is necessary to consider the alignment of the elastic sheet and the port of the lampshade, and apply a certain pressure at the same time, and the pressure needs to be applied stably, otherwise the lampshade or lamp holder will be squeezed and damaged. Furthermore, the direction of the pressure exerted by the lamp holder on the lampshade must be considered to avoid squeezing the lampshade crooked and causing assembly failure. In view of the above-mentioned assembly requirements and restrictions, a highly flexible robotic arm is required to perform the assembly. However, the assembly efficiency of the robotic arm is low and it is limited to the assembly of one lamp at a time. It is difficult to cope with large-scale lamp assembly operations.
[0004] Therefore, in order to solve the above problems, an assembly device for a lampshade and a bottom shell is proposed. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: the assembly equipment for a lampshade and a bottom shell of the present invention comprises symmetrically arranged conveying units, and a gripping unit is arranged on the outer side of each conveying unit;
[0007] Each of the conveying units comprises a conveying belt, a plurality of placement seats are evenly arranged on the conveying belt, and a lampshade is placed in the placement seat;
[0008] Each of the grabbing units comprises a supporting component, a clamping component and a pressing component;
[0009] The two support assemblies are symmetrically arranged, a row of bottom shells are placed on the two support assemblies, and the two support assemblies are provided with a conveying assembly;
[0010] The transmission assembly includes a truss, on which windows are symmetrically arranged, on which screw rods are symmetrically arranged, on which a clamping assembly is connected for transmission, and the clamping assembly can move back and forth in the window, and a pressing assembly is arranged on the clamping assembly;
[0011] The conveying component can convey the clamping component to above the supporting component, and clamp the bottom shell through the clamping component, and then convey the clamping component together with the bottom shell to above the lampshade on the conveyor belt through the conveying component, and finally press the bottom shell onto the lampshade through the pressing component.
[0012] Preferably, each of the support components comprises a support plate, a strip-shaped clearance opening is provided in the middle of the bottom of the support plate, and the clearance opening is arranged along the length direction of the support plate, the bottom shell is placed upside down in the support plate, and the bulb of the bottom shell is slidably connected in the clearance opening;
[0013] The inner surface shape of each placement seat is matched with the spherical shape of the outer surface of the lampshade. The lampshade is located in the placement seat, and the opening of the lampshade is arranged upward.
[0014] Preferably, the clamping assembly includes a slide plate, which is transmission-connected to the screw rod, a pressing assembly is arranged on the slide plate, and two No. 1 clamping rods and two No. 2 clamping rods are arranged under the slide plate;
[0015] The two No. 1 clamping rods are fixedly connected under the slide plate, and the two No. 1 clamping rods are respectively provided with connecting plates, which are rotatably connected to the upper half of the No. 1 clamping rod through a torsion spring, and the other end of the connecting plate is vertically fixedly connected to the No. 2 clamping rod;
[0016] The clamping assembly also includes an expansion mechanism symmetrically arranged on the supporting plate, and the expansion mechanism can guide the two No. 2 clamping rods to be clamped on the bottom shell.
[0017] Preferably, each of the expansion mechanisms includes a vertical plate, which is fixed at the end position of the support plate, and a guide plate is fixed to the upper end of the vertical plate, and the end of the guide plate is tilted to point downwardly to the middle of the conveying assembly, and the end of the guide plate is rotatably connected to a wedge plate through a torsion spring. In the initial state, the wedge plate and the guide plate are in a parallel state, and the wedge plate and the guide plate are horizontally located below the slide plate.
[0018] Preferably, a pressing assembly is arranged above the slide plate, and the pressing assembly includes a cylinder, the output end of the cylinder passes through a through hole opened in the middle position of the slide plate, and the output end of the cylinder is fixedly connected to a pressing plate, which can press the bottom shell on the clamping assembly onto the lampshade.
[0019] Preferably, a pre-pressing assembly is provided between the two conveyor belts, the pre-pressing assembly can press the port of the lampshade in the placement seat into a horizontal shape, and the pre-pressing assembly includes a T-shaped support frame, both ends of the support frame extend above the conveyor belt, and the horizontal ends of the support frame are slidably connected with vertical rods, the upper ends of the vertical rods are connected to the upper surface of the support frame through springs, and the lower ends of the vertical rods are fixedly connected with a flat plate;
[0020] A driven plate is also fixedly connected to the vertical rod, and the driven plate is located below the horizontal end of the support frame. An active plate is matched above the driven plate, and the active plate is fixedly connected to the output end of the cylinder, and the active plate can move up and down between the lower end surface of the cylinder body and the upper surface of the slide plate.
[0021] Preferably, the support assembly is further provided with a pushing assembly, which can push the bottom shell toward the middle direction of the truss, and the pushing assembly includes a symmetrically arranged U-shaped pushing frame, the U-shaped pushing frame is vertically arranged on both sides of the support plate, the upper horizontal rod of the U-shaped pushing frame is slidably connected to the upper surface position of the end of the truss, a limiting protrusion is provided in the middle position of the upper horizontal rod of the U-shaped pushing frame, the limiting protrusion can be against the end surface of the truss, and a pushing plate is rotatably connected to the lower horizontal rod of the U-shaped pushing frame, and the pushing plate can push the bottom shell toward the middle direction of the truss;
[0022] The outer side wall of the cylinder body of each of the cylinders is provided with a magnetic plate, and the magnetic plate can adsorb the upper horizontal rod end of the U-shaped push frame.
[0023] Preferably, a straightening plate is provided on the inner side of the rotation connection point between the guide plate and the wedge plate, and the straightening plate is fixedly connected to the side wall of the wedge plate.
[0024] Preferably, a limit block is provided on the upper surface of the driven plate, and the limit block can be pressed against the lower surface of the horizontal end of the support frame.
[0025] Preferably, each of the No. 1 clamping rods and each of the No. 2 clamping rods is provided with a rubber layer.
[0026] The present invention is beneficial in that:
[0027] 1. The lampshade and bottom shell assembly equipment designed by the present invention has two clamping components, one of which clamps the bottom shell, and the other clamping component assembles the bottom shell and the lampshade, and the actions performed by the two clamping components are performed alternately, each of which is responsible for its assembly task without interfering with each other, thereby improving the assembly efficiency and being capable of handling large-volume lamp assembly operations.
[0028] 2. A pre-pressing component is set up, which can press the lampshade in each placement seat into place, so that the port of the lampshade is parallel to the lower end of the bottom shell at this time, and the pre-pressing component is executed along with the pressing component. When the pressing component is executed, the cylinder will drive the active plate to move downward, the active plate will press down the driven plate, the driven plate will drive the vertical rod to move downward, the vertical rod drives the flat plate to press down on the port position of the lampshade, and press the lampshade into place, to ensure the accurate matching and assembly of the lampshade and the bottom shell in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the lampshade and the bottom shell being assembled in the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of the lampshade and the bottom shell in the present invention;
[0031] Figure 3 A first perspective perspective view of the assembly device of the present invention;
[0032] Figure 4 A second perspective perspective view of the assembly device of the present invention;
[0033] Figure 5 A first top view of the assembly device of the present invention;
[0034] Figure 6 A second top view of the assembly device of the present invention;
[0035] Figure 7 It is a front view of the assembly device of the present invention;
[0036] Figure 8 is a three-dimensional diagram of the grabbing unit in the present invention;
[0037] Fig. 9 It is a schematic diagram of the grabbing assembly grabbing the bottom shell in the present invention;
[0038] Fig.10 A three-dimensional diagram of the cooperation between the grabbing assembly and the supporting plate in the present invention;
[0039] Fig.11 It is a three-dimensional diagram of the cooperation between the grabbing assembly and the bottom shell in the present invention;
[0040] Fig.12 is a three-dimensional diagram of the grabbing assembly of the present invention;
[0041] Fig.13 It is a front view of the grabbing assembly in the present invention;
[0042] Fig.14 is a three-dimensional diagram of the expansion and support assembly of the present invention;
[0043] Fig.15 A top view of the expansion and support assembly of the present invention;
[0044] Fig.16 is a three-dimensional diagram of the pre-pressing assembly in the present invention;
[0045] Fig.17 It is a side view of the pre-pressing assembly in the present invention;
[0046] Fig.18 It is a three-dimensional diagram of the cooperation between the push plate and the bottom shell in the present invention;
[0047] Fig.19 It is a three-dimensional diagram of the cooperation between the No. 1 clamping rod and the rubber layer in the present invention.
[0048] In the figure: 1. conveyor belt; 2. placement seat; 3. lampshade; 4. bottom shell; 5. truss; 6. window; 7. screw rod; 8. support plate; 9. clearance port; 10. slide plate; 11. clamping rod No. 1; 12. clamping rod No. 2; 13. connecting plate; 14. vertical plate; 15. guide plate; 16. wedge plate; 17. cylinder; 18. pressure plate; 19. support frame; 20. vertical rod; 21. flat plate; 22. driven plate; 23. active plate; 24. U-shaped push frame; 25. limit protrusion; 26. push plate; 27. magnetic plate; 28. straightening plate; 29. limit block; 30. rubber layer. DETAILED DESCRIPTION
[0049] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0050] Reference Figure 1 - Fig.19 , an assembly device for a lampshade and a bottom shell, comprising symmetrically arranged conveying units, each conveying unit having a gripping unit arranged outside thereof;
[0051] Each of the conveying units comprises a conveying belt 1, a plurality of placement seats 2 are evenly arranged on the conveying belt 1, and a lampshade 3 is placed in the placement seat 2;
[0052] Each of the grabbing units comprises a supporting component, a clamping component and a pressing component;
[0053] The two support assemblies are symmetrically arranged, a row of bottom shells 4 are placed on the two support assemblies, and the two support assemblies are provided with a conveying assembly;
[0054] The transmission assembly includes a truss 5, on which windows 6 are symmetrically arranged, on which screw rods 7 are symmetrically arranged, on which a clamping assembly is transmission-connected, and the clamping assembly can move back and forth in the window 6, and a pressing assembly is arranged on the clamping assembly;
[0055] The conveying assembly can convey the clamping assembly to the top of the supporting assembly, and clamp the bottom shell 4 through the clamping assembly, and then convey the clamping assembly together with the bottom shell 4 to the top of the lampshade 3 on the conveyor belt 1 through the conveying assembly, and finally press the bottom shell 4 onto the lampshade 3 through the pressing assembly;
[0056] In this embodiment, the transmission assembly further includes an operating system and a servo motor. The servo motor is arranged at the middle lower surface position of the truss 5. Under the control of the operating system, the servo motor can drive the screw rod 7 to rotate forward and reverse, thereby driving the clamping assembly to move synchronously back and forth along the window 6.
[0057] The screw rod 7 drives the two clamping components to move synchronously in the same direction. Figure 5As shown, when the two clamping assemblies are in operation, the left clamping assembly is pressing and assembling the bottom shell 4 and the lampshade 3, and the right clamping assembly is clamping the base. Similarly, Figure 6 As shown, when the clamping assembly on the right is performing press-assembly of the bottom shell 4 and the lamp shade 3, the clamping assembly on the left is performing clamping of the base; the screw rod 7 synchronously realizes the movement of the two clamping assemblies, but the two clamping assemblies perform press-assembly and clamping actions respectively, the clamping action is used for the preparation of the base, and the press-assembly is used for the installation of the base, the two clamping assemblies are respectively responsible for their own assembly tasks, and do not interfere with each other, the assembly efficiency is improved, and it is capable of handling large-scale lamp assembly operations; after the bottom shell 4 is pressed on the lamp shade 3, it is transported away from the assembly equipment under the transmission of the conveyor belt 1.
[0058] Reference Figure 5 - Fig.10 Each of the support components includes a support plate 8, a strip-shaped clearance opening 9 is opened in the middle of the bottom of the support plate 8, and the clearance opening 9 is arranged along the length direction of the support plate 8, the bottom shell 4 is placed upside down in the support plate 8, and the bulb of the bottom shell 4 is slidably connected in the clearance opening 9;
[0059] The inner surface shape of each placement seat 2 is adapted to the spherical shape of the outer surface of the lampshade 3. The lampshade 3 is located in the placement seat 2, and the opening of the lampshade 3 is set upward; the lamp beads are installed on the bottom shell 4, and the lamp beads protrude from the end surface of the bottom shell 4. The setting of the support plate 8 can adapt to the situation where the lamp beads protrude from the end surface of the bottom shell 4. At the same time, the movement of the base can be constrained by the lamp beads cooperating with the yielding opening 9, thereby improving the stability of the base; the grabbing component can grab the bottom shell 4 on the support plate 8 close to the truss 5. After grabbing one of the bottom shells 4 on the support plate 8, the subsequent bottom shell 4 fills its place. The bottom shells 4 at both ends of the truss 5 are loaded in this way to ensure that the bottom shell 4 is loaded and the grabbing is carried out smoothly.
[0060] Reference Figure 3 - Fig.13 The clamping assembly includes a slide plate 10, which is transmission-connected to the screw rod 7, a pressing assembly is arranged on the slide plate 10, and two No. 1 clamping rods 11 and two No. 2 clamping rods 12 are arranged below the slide plate 10;
[0061] The two No. 1 clamping rods 11 are fixedly connected to the bottom of the slide plate 10, and the two No. 1 clamping rods 11 are respectively provided with connecting plates 13, which are rotatably connected to the upper half of the No. 1 clamping rod 11 through a torsion spring, and the other end of the connecting plate 13 is vertically fixed to the No. 2 clamping rod 12;
[0062] The clamping assembly also includes an expansion mechanism symmetrically arranged on the support plate 8, and the expansion mechanism can guide the two No. 2 clamping rods 12 to be clamped on the bottom shell 4; the screw rod 7 drives the clamping assembly to move, and when the clamping assembly performs the action of clamping the bottom shell 4, the slide plate 10 moves toward the top of the bottom shell 4, and at the same time, the two No. 2 clamping rods 12 gradually approach the expansion mechanism, and the expansion mechanism expands the two No. 2 clamping rods 12 to both sides of the support plate 8, and the No. 2 clamping rod 12 drives the connecting plate 13 to rotate around the No. 1 clamping rod 11. When the No. 2 clamping rod 12 passes over the expansion mechanism, the No. 2 clamping rod 12 is clamped on the bottom shell 4 under the torsion of the torsion spring connected to the connecting plate 13, and the No. 1 clamping rod 11 is also clamped on the bottom shell 4, thereby clamping the bottom shell 4.
[0063] Reference Figure 3 - Fig.18 Each of the expansion mechanisms includes a vertical plate 14, which is fixedly connected to the end position of the support plate 8. A guide plate 15 is fixedly connected to the upper end of the vertical plate 14. The end of the guide plate 15 is tilted to point to the lower middle part of the transmission assembly, and the end of the guide plate 15 is rotatably connected to the wedge plate 16 through a torsion spring. In the initial state, the wedge plate 16 and the guide plate 15 are in a parallel state, and the wedge plate 16 and the guide plate 15 are horizontally located below the slide plate 10; in the process of the two No. 2 clamping rods 12 crossing the expansion assembly, the two No. 2 clamping rods 12 are first squeezed on the connecting plate 13, and then on the wedge Under the extrusion and guidance of the plate 16 and the guide plate 15, the two adjacent No. 2 clamping rods 12 are spread apart from each other. When the No. 2 clamping rod 12 passes over the vertical plate 14, the No. 2 clamping rod 12 loses the expansion of the expansion assembly. Under the torsion force of the torsion spring connected to the connecting plate 13, the No. 2 clamping rod 12 rotates and resets, and is clamped on the bottom shell 4. At the same time, the two No. 1 clamping rods 11 are also clamped on the bottom shell 4. At this time, the clamping assembly clamps the bottom shell 4. During the clamping process of the clamping assembly, the bottom shell 4 on the other clamping assembly has been pressed on the lampshade 3 by the pressing assembly.
[0064] After the clamping assembly clamps the bottom shell 4, the clamping assembly moves toward the top of the conveyor belt 1 under the drive of the transmission assembly. At this time, the two No. 2 clamping rods 12 are squeezed on the wedge plate 16 and squeeze the connecting plate 13 outward. When the two No. 2 clamping rods 12 pass over the connecting plate 13, the connecting plate 13 rotates and resets under the torsion of the torsion spring connected to it, and is in the initial state with the guide plate 15.
[0065] Reference Figure 3 - Fig.13A pressing assembly is arranged above the slide plate 10, and the pressing assembly includes a cylinder 17, the output end of the cylinder 17 passes through a through hole opened in the middle position of the slide plate 10, and a pressing plate 18 is fixedly connected to the output end of the cylinder 17, and the pressing plate 18 can press the bottom shell 4 on the clamping assembly onto the lampshade 3; when the clamping assembly transfers the bottom shell 4 to the top of the conveyor belt, the cylinder 17 drives the pressing plate 18 to press down on the upper end surface of the bottom shell 4 at this time, and at the same time, the lower end of the bottom shell 4 is opposite to the disconnection of the lampshade 3. Under the pressure of the cylinder 17, the elastic sheet part of the bottom shell 4 is embedded in the port of the lampshade 3. At this time, the bottom shell 4 is separated from the No. 1 clamping rod 11 and the No. 2 clamping rod 12, and then the cylinder 17 drives the pressing plate 18 to move up and reset, and the conveyor belt 1 transfers the assembled lamp away from the assembly equipment.
[0066] Reference Figure 3 - Figure 7 ,as well as Fig.19 A pre-pressing assembly is provided between the two conveyor belts 1, and the pre-pressing assembly can press the port of the lampshade 3 in the placement seat 2 into a horizontal shape, and the pre-pressing assembly includes a T-shaped support frame 19, both ends of the support frame 19 extend above the conveyor belt 1, and the horizontal ends of the support frame 19 are slidably connected with a vertical rod 20, the upper end of the vertical rod 20 is connected to the upper surface of the support frame 19 through a spring, and the lower end of the vertical rod 20 is fixedly connected with a flat plate 21;
[0067] A driven plate 22 is also fixedly connected to the vertical rod 20, and the driven plate 22 is located below the horizontal end of the support frame 19. An active plate 23 is matched above the driven plate 22, and the active plate 23 is fixedly connected to the output end of the cylinder 17, and the active plate 23 can move up and down between the lower end surface of the cylinder body of the cylinder 17 and the upper surface of the slide plate 10; the lower surface of the flat plate 21 is parallel to the port of the placement seat 2; due to the shape of the lampshade 3, when the lampshade 3 is placed, the port of the lampshade 3 may not be parallel to the port of the placement seat 2, which will affect the accurate matching of the elastic sheet on the bottom shell 4 and the port of the lampshade 3. For this purpose, a pre-pressing component is provided, which can press the lampshade 3 in each placement seat 2 into place , so that the port of the lampshade 3 is parallel to the lower end of the bottom shell 4 at this time; and the pre-pressing component is executed along with the pressing component. When the pressing component is executed, the cylinder 17 will drive the active plate 23 to move downward, the active plate 23 will press the driven plate 22 downward, and the driven plate 22 will drive the vertical rod 20 to move downward, and the vertical rod 20 drives the flat plate 21 to press down on the port position of the lampshade 3, and press the lampshade 3 into place, ensuring the accurate matching and assembly of the lampshade 3 and the bottom shell 4 in the later stage; after the pre-pressing is completed, that is, the pressing component is executed, the cylinder 17 drives the pressing plate 18 and the active plate 23 to move upward, at this time the vertical rod 20 moves upward and resets under the elastic force of the spring connected to it, and the driven plate 22 also moves upward and resets, and prepares for the pre-pressing of the next lampshade 3.
[0068] Reference Figure 3 - Fig.18The support assembly is also provided with a pushing assembly, which can push the bottom shell 4 toward the middle direction of the truss 5, and the pushing assembly includes a symmetrically arranged U-shaped pushing frame 24, which is vertically arranged on both sides of the supporting plate 8, and the upper horizontal rod of the U-shaped pushing frame 24 is slidably connected to the upper surface of the end of the truss 5. A limiting protrusion 25 is provided in the middle position of the upper horizontal rod of the U-shaped pushing frame 24, and the limiting protrusion 25 can be against the end surface of the truss 5. A pushing plate 26 is rotatably connected to the lower horizontal rod of the U-shaped pushing frame 24, and the pushing plate 26 can push the bottom shell 4 toward the middle direction of the truss 5;
[0069] A magnetic plate 27 is provided on the outer wall of the cylinder body of each of the cylinders 17, and the magnetic plate 27 can adsorb the upper horizontal rod end of the U-shaped push frame 24; the U-shaped push frame 24 can move back and forth along the upper surface of the truss 5, and in the process of moving back and forth, the subsequent bottom shell 4 is pushed to the end of the support plate 8, that is, the position for the clamping assembly to clamp; when the clamping assembly moves toward the support plate 8, the magnetic plate 27 on the cylinder 17 will push the U-shaped push frame 24 away from the truss 5, and at the same time, the push plate 26 at the end of the horizontal rod below the U-shaped push frame 24 passes over a bottom shell 4, and at this time the push plate 26 is placed between the two adjacent bottom shells 4 in front and behind. The push plate 26 is connected to the U-shaped push frame 24 through a torsion spring. When the bottom shell 4 exerts an outward extrusion force on the push plate 26, the push plate 26 can expand outward and pass over a bottom shell 4. When the clamping assembly clamps the bottom shell 4 and moves above the conveyor belt 1, the magnetic force of the magnetic plate 27 attracts the U-shaped push frame 24, and at this time, the U-shaped push frame 24 is driven to move toward the middle of the truss 5. At the same time, the U-shaped push frame 24 drives the push plate 26, and the push plate 26 pushes the bottom shell 4 to move to the end position of the support plate 8, that is, the bottom shell 4 is pushed toward the middle of the truss 5, and the loading and preparation of the bottom shell 4 is completed at this time.
[0070] In the present embodiment, the moving stroke of the clamping assembly is greater than the diameter of the bottom shell 4, and the pushing distance of the push plate 26 each time is the size of the diameter of the bottom shell 4. In order to ensure that the loading and preparation of the bottom shell 4 is smooth and successful, a limit protrusion 25 is set on the horizontal rod above the U-shaped push frame 24. The limit protrusion 25 can constrain the moving stroke of the U-shaped push frame 24, thereby constraining the moving stroke of the push plate 26, so that the push plate 26 moves a stroke of the size of the diameter of the bottom shell 4 each time.
[0071] Reference Fig.14 - Fig.15A straightening plate 28 is provided on the inner side of the rotation connection point between the guide plate 15 and the wedge plate 16, and the straightening plate 28 is fixedly connected to the side wall of the wedge plate 16; the guide plate 15 causes the wedge plate 16 and the guide plate 15 to maintain a horizontal state through the torsion force of the torsion spring, and at the same time, under the constraint of the straightening plate 28, the parallelism of the guide plate 15 and the wedge plate 16 in the initial state can be further ensured, that is, the connecting plate 13 is further constrained so that the connecting plate 13 can only deflect outward but not inward, thereby ensuring that the two No. 2 clamping rods 12 can be effectively supported and expanded.
[0072] Reference Fig.17 A limit block 29 is provided on the upper surface of the driven plate 22, and the limit block 29 can be pressed against the lower surface of the horizontal end of the support frame 19; the limit block 29 is provided on the driven plate 22, which can limit the height of the driven plate 22, so that the plane where the driven plate 22 is located is always lower than the plane where the active plate 23 is located, ensuring that the active plate 23 can be pressed down on the driven plate 22.
[0073] Reference Fig.19 A rubber layer 30 is provided on each of the No. 1 clamping rods 11 and each of the No. 2 clamping rods 12; the rubber layer 30 on the No. 1 clamping rods 11 and the No. 2 clamping rods 12 improves the clamping stability of the No. 1 clamping rods 11 and the No. 2 clamping rods 12 on the bottom shell 4.
[0074] Working principle: In this embodiment, the transmission assembly also includes an operating system and a servo motor. The servo motor is arranged at the middle lower surface position of the truss 5. Under the control of the operating system, the servo motor can drive the screw rod 7 to rotate forward and reverse, thereby driving the clamping assembly to move synchronously back and forth along the window 6;
[0075] The screw rod 7 drives the two clamping components to move synchronously in the same direction. Figure 6 As shown, when the two clamping assemblies are in operation, the left clamping assembly is pressing and assembling the bottom shell 4 and the lampshade 3, and the right clamping assembly is clamping the base. Similarly, Figure 7 As shown, when the clamping assembly on the right is performing press assembly of the bottom shell 4 and the lamp shade 3, the clamping assembly on the left is performing clamping of the base; the screw rod 7 realizes the movement of the two clamping assemblies synchronously, but the two clamping assemblies perform press assembly and clamping actions respectively, the clamping action is used for preparing the base, and the press assembly is used for installing the base, the two clamping assemblies are responsible for their own assembly tasks, and do not interfere with each other, the assembly efficiency is improved, and it is capable of handling large-volume lamp assembly operations; after the bottom shell 4 is pressed on the lamp shade 3, it is transported away from the assembly equipment by the conveyor belt 1;
[0076] The lamp beads are installed on the bottom shell 4, and the lamp beads protrude from the end surface of the bottom shell 4. The support plate 8 can adapt to the situation that the lamp beads protrude from the end surface of the bottom shell 4. At the same time, the movement of the base can be constrained by the lamp beads cooperating with the yielding opening 9, thereby improving the stability of the base. The grabbing assembly can grab the bottom shell 4 on the support plate 8 close to the truss 5. After grabbing one of the bottom shells 4 on the support plate 8, the subsequent bottom shells 4 fill its position. The bottom shells 4 at both ends of the truss 5 are loaded in this way, ensuring that the bottom shell 4 is loaded and the grabbing is carried out smoothly.
[0077] The screw rod 7 drives the clamping assembly to move. When the clamping assembly performs the action of clamping the bottom shell 4, the slide plate 10 moves toward the top of the bottom shell 4. At the same time, the two No. 2 clamping rods 12 gradually approach the expansion mechanism. The expansion mechanism expands the two No. 2 clamping rods 12 to both sides of the support plate 8. The No. 2 clamping rod 12 drives the connecting plate 13 to rotate around the No. 1 clamping rod 11. When the No. 2 clamping rod 12 passes over the expansion mechanism, the No. 2 clamping rod 12 is clamped on the bottom shell 4 under the torsion of the torsion spring connected to the connecting plate 13. At the same time, the No. 1 clamping rod 11 is also clamped on the bottom shell 4, so that the bottom shell 4 is clamped;
[0078] When the two No. 2 clamping rods 12 pass over the expansion assembly, the two No. 2 clamping rods 12 are first squeezed on the connecting plate 13, and then, under the squeezing and guidance of the wedge plate 16 and the guide plate 15, the two adjacent No. 2 clamping rods 12 are spread apart from each other. When the No. 2 clamping rod 12 passes over the vertical plate 14, the No. 2 clamping rod 12 loses the expansion of the expansion assembly. Under the torsion force of the torsion spring connected to the connecting plate 13, the No. 2 clamping rod 12 rotates and resets, and is clamped on the bottom shell 4. At the same time, the two No. 1 clamping rods 11 are also clamped on the bottom shell 4. At this time, the clamping assembly clamps the bottom shell 4. During the clamping process of the clamping assembly, the bottom shell 4 on the other clamping assembly has been pressed on the lampshade 3 by the pressing assembly.
[0079] After the clamping assembly clamps the bottom shell 4, the clamping assembly moves toward the top of the conveyor belt 1 under the drive of the transmission assembly. At this time, the two No. 2 clamping rods 12 are pressed on the wedge plate 16 and press the connecting plate 13 outward. When the two No. 2 clamping rods 12 pass over the connecting plate 13, the connecting plate 13 rotates and resets under the torsion of the torsion spring connected thereto, and is in the initial state with the guide plate 15.
[0080] When the clamping assembly transfers the bottom shell 4 to the top of the conveyor belt, the cylinder 17 drives the pressing plate 18 to press down on the upper end surface of the bottom shell 4 at this time, and at the same time, the lower end of the bottom shell 4 is opposite to the disconnection of the lampshade 3. Under the pressure of the cylinder 17, the elastic sheet part of the bottom shell 4 is embedded in the port of the lampshade 3. At this time, the bottom shell 4 is separated from the No. 1 clamping rod 11 and the No. 2 clamping rod 12, and then the cylinder 17 drives the pressing plate 18 to move up and reset, and the conveyor belt 1 transfers the assembled lamp away from the assembly equipment;
[0081] The lower surface of the flat plate 21 is parallel to the port of the placement seat 2; due to the shape of the lampshade 3, when the lampshade 3 is placed, the port of the lampshade 3 may not be parallel to the port of the placement seat 2, which will affect the accurate matching of the elastic sheet on the bottom shell 4 and the port of the lampshade 3. For this purpose, a pre-pressing component is provided, which can press the lampshade 3 in each placement seat 2 into place, so that the port of the lampshade 3 is parallel to the lower end of the bottom shell 4 at this time; and the pre-pressing component is executed with the execution of the pressing component. When the pressing component is executed, the cylinder 17 will The active plate 23 moves downward, the active plate 23 presses down the driven plate 22, the driven plate 22 drives the vertical rod 20 to move downward, the vertical rod 20 drives the flat plate 21 to press down on the port position of the lampshade 3, and presses the lampshade 3 into place, ensuring the accurate matching and assembly of the lampshade 3 and the bottom shell 4 in the later stage; after the pre-pressing is completed, that is, the pressing assembly is completed, the cylinder 17 drives the pressing plate 18 and the active plate 23 to move upward, at this time the vertical rod 20 moves upward and resets under the elastic force of the spring connected to it, and the driven plate 22 also moves upward and resets, and is ready for the pre-pressing of the next lampshade 3;
[0082] The U-shaped push frame 24 can move back and forth along the upper surface of the truss 5, and in the process of moving back and forth, push the subsequent bottom shell 4 to the end of the support plate 8, that is, the position for the clamping assembly to clamp; when the clamping assembly moves toward the support plate 8, the magnetic plate 27 on the cylinder 17 will push the U-shaped push frame 24 away from the truss 5, and at the same time, the push plate 26 at the end of the horizontal rod below the U-shaped push frame 24 passes over a bottom shell 4. At this time, the push plate 26 is placed between the two adjacent bottom shells 4 in front and behind, and the push plate 26 is connected to the U-shaped push frame 24 through a torsion spring. When the push plates 26 generate an outward extrusion force, the push plates 26 can expand outward and pass over a bottom shell 4; when the clamping assembly clamps the bottom shell 4 and moves toward the top of the conveyor belt 1, the magnetic force of the magnetic plate 27 attracts the U-shaped push frame 24, which drives the U-shaped push frame 24 to move toward the middle of the truss 5. At the same time, the U-shaped push frame 24 drives the push plates 26, which push the bottom shell 4 and move it toward the end position of the support plate 8, that is, push the bottom shell 4 toward the middle of the truss 5. At this time, the loading and preparation of the bottom shell 4 is completed;
[0083] In the present embodiment, the moving stroke of the clamping assembly is greater than the diameter of the bottom shell 4, and the pushing distance of the push plate 26 each time is the size of the diameter of the bottom shell 4. In order to ensure that the loading and preparation of the bottom shell 4 is smooth and successful, a limit protrusion 25 is set on the horizontal rod above the U-shaped push frame 24. The limit protrusion 25 can constrain the moving stroke of the U-shaped push frame 24, thereby constraining the moving stroke of the push plate 26, so that the push plate 26 moves a stroke of the size of the diameter of the bottom shell 4 each time.
[0084] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An assembly device for a lampshade and a bottom shell, characterized in that: It includes symmetrically arranged conveying units, and a grabbing unit is arranged on the outer side of each conveying unit; Each of the conveying units comprises a conveying belt (1), a plurality of placement seats (2) being evenly arranged on the conveying belt (1), and a lampshade (3) being placed in the placement seat (2); Each of the grabbing units comprises a supporting component, a clamping component and a pressing component; The two support assemblies are symmetrically arranged, a row of bottom shells (4) are placed on the two support assemblies, and a conveying assembly is arranged on the two support assemblies; The transmission assembly comprises a truss (5), the truss (5) is symmetrically provided with a window (6), the truss (5) is symmetrically provided with a screw rod (7), the screw rod (7) is transmission-connected to a clamping assembly, the clamping assembly can move back and forth in the window (6), and a pressing assembly is provided on the clamping assembly; The conveying component is capable of conveying the clamping component to the top of the supporting component, and clamping the bottom shell (4) through the clamping component, and then conveying the clamping component together with the bottom shell (4) to the top of the lampshade (3) on the conveyor belt (1) through the conveying component, and finally pressing the bottom shell (4) onto the lampshade (3) through the pressing component; The clamping assembly comprises a slide plate (10), the slide plate (10) is transmission-connected to the screw rod (7), a pressing assembly is arranged on the slide plate (10), and two No. 1 clamping rods (11) and two No. 2 clamping rods (12) are arranged below the slide plate (10); The two No. 1 clamping rods (11) are fixedly connected to the bottom of the slide plate (10), and the two No. 1 clamping rods (11) are respectively provided with a connecting plate (13), the connecting plate (13) is rotatably connected to the upper half of the No. 1 clamping rod (11) through a torsion spring, and the other end of the connecting plate (13) is vertically fixedly connected to the No. 2 clamping rod (12); The clamping assembly further comprises an expansion mechanism symmetrically arranged on the support plate (8), the expansion mechanism being capable of guiding the two second clamping rods (12) to be clamped on the bottom shell (4); Each of the expansion and supporting mechanisms comprises a vertical plate (14), the vertical plate (14) being fixedly connected to the end position of the support plate (8), a guide plate (15) being fixedly connected to the upper end of the vertical plate (14), the end of the guide plate (15) being inclined to point downwardly to the middle of the conveying assembly, and the end of the guide plate (15) being rotatably connected to the wedge plate (16) via a torsion spring, and in an initial state, the wedge plate (16) and the guide plate (15) are in a parallel state, and the wedge plate (16) and the guide plate (15) are horizontally located below the slide plate (10).
2. The assembly device for a lampshade and a bottom shell according to claim 1, characterized in that: Each of the support components comprises a support plate (8), a strip-shaped clearance opening (9) is provided in the middle of the bottom of the support plate (8), and the clearance opening (9) is arranged along the length direction of the support plate (8), the bottom shell (4) is placed upside down in the support plate (8), and the light bulb of the bottom shell (4) is slidably connected in the clearance opening (9); The shape of the inner surface of each placement seat (2) matches the spherical shape of the outer surface of the lampshade (3); the lampshade (3) is seated in the placement seat (2), and the opening of the lampshade (3) is arranged upward.
3. The assembly device for a lampshade and a bottom shell according to claim 1, characterized in that: A pressing assembly is arranged above the slide plate (10), the pressing assembly comprising a cylinder (17), the output end of the cylinder (17) passing through a through hole provided at a middle position of the slide plate (10), and a pressing plate (18) is fixedly connected to the output end of the cylinder (17), the pressing plate (18) being capable of pressing the bottom shell (4) on the clamping assembly onto the lampshade (3).
4. The assembly device for a lampshade and a bottom shell according to claim 2, characterized in that: A pre-pressing component is provided between the two conveyor belts (1), and the pre-pressing component can press the port of the lampshade (3) in the placement seat (2) into a horizontal state, and the pre-pressing component includes a T-shaped support frame (19), both ends of the support frame (19) extend above the conveyor belt (1), and the horizontal ends of the support frame (19) are slidably connected to vertical rods (20), the upper ends of the vertical rods (20) are connected to the upper surface of the support frame (19) by springs, and the lower ends of the vertical rods (20) are fixedly connected to a flat plate (21); A driven plate (22) is also fixedly connected to the vertical rod (20). The driven plate (22) is located below the horizontal end of the support frame (19). An active plate (23) is provided above the driven plate (22). The active plate (23) is fixedly connected to the output end of the cylinder (17). The active plate (23) can move up and down between the lower end surface of the cylinder body of the cylinder (17) and the upper surface of the slide plate (10).
5. The assembly device for a lampshade and a bottom shell according to claim 4, characterized in that: The support assembly is also provided with a push assembly, which can push the bottom shell (4) toward the middle direction of the truss (5), and the push assembly includes a symmetrically arranged U-shaped push frame (24), the U-shaped push frame (24) is vertically arranged on both sides of the support plate (8), the upper horizontal rod of the U-shaped push frame (24) is slidably connected to the upper surface of the end of the truss (5), a limiting protrusion (25) is provided at the middle position of the upper horizontal rod of the U-shaped push frame (24), the limiting protrusion (25) can be pressed against the end surface of the truss (5), and a push plate (26) is rotatably connected to the lower horizontal rod of the U-shaped push frame (24), and the push plate (26) can push the bottom shell (4) toward the middle direction of the truss (5); A magnetic plate (27) is provided on the outer side wall of the cylinder body of each of the cylinders (17), and the magnetic plate (27) can adsorb the upper horizontal rod end of the U-shaped push frame (24).
6. The assembly device for a lampshade and a bottom shell according to claim 1, characterized in that: A straightening plate (28) is provided on the inner side of the rotation connection point between the guide plate (15) and the wedge plate (16), and the straightening plate (28) is fixedly connected to the side wall of the wedge plate (16).
7. The assembly device for a lampshade and a bottom shell according to claim 4, characterized in that: A limit block (29) is provided on the upper surface of the driven plate (22), and the limit block (29) can be pressed against the lower surface of the horizontal end of the support frame (19).
8. The assembly device for a lampshade and a bottom shell according to claim 1, characterized in that: Each of the No. 1 clamping rods (11) and each of the No. 2 clamping rods (12) is provided with a rubber layer (30).
Citation Information
Patent Citations
Assembling equipment for lampshade and bottom shell
CN108747311A
Processing equipment for assembling bulb bottom shells
CN108817938A