Innocent treatment equipment for secondary aluminum ash by calcination method

By designing the harmless treatment equipment of secondary aluminum ash by calcining method, the removal of heavy metals in aluminum ash and the calcination process is automated by using electromagnets and electric push rods, the problem of inconvenient operation of aluminum ash calcining furnaces in the prior art is solved, and shortening the operation of aluminum ash calcining furnaces in the prior art is shortened. Calcination time is improved and the aluminum water quality and calcination efficiency are improved.

CN119307742APending Publication Date: 2025-01-14YONGZHEN TECH (WUHU) CO LTD +2
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Patent Information

Application Number
CN202410932319.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing aluminum ash calciner has time intervals and inconvenient operation during heavy metal removal, loading and calcining, which reduces working efficiency.

Method used

A calcination method secondary aluminum ash harmless treatment equipment is designed, including a calcination mechanism, a peeling mechanism, a support mechanism and a driving mechanism. The removal of heavy metals in aluminum ash and the calcination process is automated by using electromagnets and electric push rods. The mechanism achieves precise filling and calcination of aluminum ash through the separation cylinder and the telescopic tube.

Benefits of technology

The calcination time of aluminum ash is shortened, the comfort and the quality of aluminum water are improved, and the quality of aluminum water is improved through the combination of screen removal and calcination method of electromagnets is improved, and the calcination efficiency is improved through motor driving.

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Abstract

The invention relates to the technical field of aluminum ash innocent treatment, in particular to calcination method secondary aluminum ash innocent treatment equipment which comprises a calcination mechanism, a stripping mechanism, a supporting mechanism and a driving mechanism, and the calcination mechanism comprises a calcination furnace. According to the device, aluminum ash is put into the separation barrel, then heavy metal in the aluminum ash is removed when an air cylinder is controlled to drive an iron rod to go in and out of the separation barrel in a reciprocating mode according to the electromagnet principle, then an electric push rod is started, a supporting plate jacks the separation barrel to ascend, a furnace cover connected with the separation barrel is opened, and then a telescopic pipe at the bottom of the separation barrel slides downwards; the bottom end of the telescopic pipe is aligned with the interiors of the calcining furnaces, so that the aluminum ash can accurately slide into the calcining furnaces, then after each calcining furnace is filled with raw materials, the movable end of the electric push rod is controlled to contract, then the calcining furnaces are closed by the furnace cover, heavy metal stripping and feeding can be completed at one time, the calcining time of the aluminum ash is shortened, and the use comfort is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of harmless treatment of aluminum ash, in particular to equipment for harmless treatment of secondary aluminum ash by calcination method. Background Art

[0002] When aluminum ash is being harmlessly treated, the heavy metals in it need to be removed first. This can reduce the weight of raw materials during calcination operations, reduce the power consumption of the calcination furnace, and improve the quality of molten aluminum.

[0003] The aluminum ash calcining furnace currently in use performs heavy metal removal, loading, calcination and other operations separately. There are many time intervals in the whole process, and staff intervention is required, which reduces work efficiency and is inconvenient to operate. Summary of the invention

[0004] The present invention aims to solve one of the technical problems existing in the prior art or related technology.

[0005] To this end, the technical solution adopted in the present invention is: The harmless treatment equipment for secondary aluminum ash by calcination method comprises a calcination mechanism, a stripping mechanism, a supporting mechanism and a driving mechanism, wherein the calcination mechanism comprises a calcination furnace, a furnace cover movably installed on the top of the calcination furnace, a discharge pipe connected to and communicated with the calcination furnace, and a stripping mechanism, wherein the stripping mechanism comprises a separation cylinder embedded in the top of the furnace cover, a telescopic pipe sliding through the bottom of the separation cylinder, a cylinder sleeve plate sleeved on the outer end of the separation cylinder, a cylinder penetrating the cylinder sleeve plate, a plate body connected to the movable end of the cylinder, two iron rods arranged inside the separation cylinder and connected to the plate body, a mobile power supply connected to the plate body, a support frame installed on the front side of the calcination furnace, an electric push rod vertically penetrating the support frame, and a push rod connected to the electric push rod. A support plate connected to the movable end of the push rod, the support plate is fitted to the bottom of the separation cylinder, the power connection end of the mobile power supply is fitted to the outer ends of the two iron rods, a supporting mechanism, the supporting mechanism includes a ring body sleeved on the bottom end of the calcining furnace, a pad arranged at the bottom of the ring body, a ball seat slidably embedded in the top of the pad, and a leg connected between the ring body and the ball seat; a driving mechanism, the driving mechanism includes a sprocket sleeved on the top of the furnace cover, a chain connected between multiple sprockets, a bottom plate connected between multiple pads, a U-shaped plate connected to the top of the bottom plate, a cylinder 2 vertically penetrating the U-shaped plate, and a motor connected to the movable end of the cylinder 2, and a slot suitable for plugging in the output shaft of the motor is provided at the top of the furnace cover near the left side of the bottom plate.

[0006] By adopting the above technical scheme, aluminum ash is put into the separation cylinder, and then the principle of electromagnet is used to remove heavy metals in the aluminum ash when the cylinder is controlled to move the iron rod back and forth in and out of the separation cylinder. Then the electric push rod is started, and the support plate rises with the separation cylinder, and then the furnace cover connected to the separation cylinder is opened, and then the telescopic tube at the bottom of the separation cylinder slides down. Since the bottom end of the telescopic tube is aligned with the inside of the calcining furnace, the aluminum ash can be accurately slid into the calcining furnace. After each calcining furnace is filled with raw materials, the movable end of the electric push rod is controlled to retract, and then the furnace cover closes the calcining furnace. The stripping of heavy metals and loading can be done in one go, which not only reduces the calcining time of the aluminum ash, but also improves the comfort of use.

[0007] In a preferred example, the present invention can be further configured as follows: the telescopic tube is arranged in a T-shape, and the bottom end is movably fitted with the top of the calcining furnace, and the separation cylinder and the telescopic tube are both arranged obliquely.

[0008] In a preferred example, the present invention can be further configured as follows: a plurality of calcining furnaces are arranged in a row at equal intervals, and the calcining furnaces are located at the bottom of the U-shaped plate.

[0009] In a preferred example, the present invention can be further configured as follows: a valve is installed on the discharge pipe, and the electric push rod is located on the top of the valve.

[0010] In a preferred example, the present invention can be further configured as follows: the top of the calcining furnace is surrounded by a plurality of reinforcing ribs 1, and the reinforcing ribs 1 are located at the bottom of the sprocket.

[0011] In a preferred example, the present invention can be further configured as follows: a material receiving box is installed on the front side of the support frame.

[0012] In a preferred example, the present invention can be further configured as follows: a plurality of reinforcing ribs 2 are connected between the calcining furnace and the ring body, and the plurality of reinforcing ribs 2 are equally spaced and arranged in a ring shape.

[0013] In a preferred example, the present invention can be further configured as follows: both sides of the calcining furnace are fitted with limit plates, and the limit plates are fixedly connected to the top of the bottom plate.

[0014] By adopting the above technical solution, the beneficial effects achieved by the present invention are: 1. In the present invention, aluminum ash is put into the separation cylinder, and then the principle of electromagnet is used to remove heavy metals in the aluminum ash when the cylinder is controlled to move the iron rod back and forth in and out of the separation cylinder. Then the electric push rod is started, and the support plate rises with the separation cylinder, and then the furnace cover connected to the separation cylinder is opened, and then the telescopic tube at the bottom of the separation cylinder slides down. Since the bottom end of the telescopic tube is aligned with the inside of the calcining furnace, the aluminum ash can be accurately slid into the calcining furnace, and then after each calcining furnace is filled with raw materials, the movable end of the electric push rod is controlled to shrink, and then the furnace cover closes the calcining furnace, and the stripping of heavy metals and loading can be done in one go, which not only reduces the calcining time of the aluminum ash, but also improves the comfort of use.

[0015] 2. In the present invention, the heavy metals in the aluminum ash are first screened out through the electromagnet raw material, and then combined with the calcination method, the quality of aluminum liquid is effectively improved.

[0016] 3. In the present invention, cylinder 2 is started, and then the motor descends, and the output shaft of the motor is inserted into the furnace cover near the left side of the bottom plate, and then the motor is started, and under the cooperation of the sprocket and the chain, multiple furnace covers rotate simultaneously, and then the calcining furnace connected thereto rotates, thereby making the aluminum ash in the furnace active, so that the aluminum ash is fully and quickly melted, thereby improving the calcining efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of a discharge module of the present invention; Figure 3 It is a schematic diagram of the overall structure of the molding module of the present invention; Figure 4 It is a partial structural schematic diagram of the molding module of the present invention; Figure 5 This is a schematic diagram of a shaping module of the present invention; Figure 6 This is a schematic diagram of a cleaning module of the present invention; Figure 7 It is a three-dimensional diagram of the suction plate of the present invention.

[0018] Reference numerals: 100, calcining mechanism; 110, calcining furnace; 120, furnace cover; 130, discharge pipe; 200, stripping mechanism; 210, separation cylinder; 220, telescopic tube; 230, cylinder sleeve plate; 240, cylinder 1; 250, plate body; 260, iron rod; 270, mobile power source; 280, support frame; 290, electric push rod; 291, support plate; 300, support mechanism; 310, ring body; 320, pad; 330, ball seat; 340, support leg; 400, driving mechanism; 410, sprocket; 420, chain; 430, bottom plate; 440, U-shaped plate; 450, cylinder 2; 460, motor; 500, valve; 600, reinforcing rib one; 700, receiving box; 800, reinforcing rib 2; 900. Limit plate. DETAILED DESCRIPTION

[0019] To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0020] It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention.

[0021] The following describes the harmless treatment equipment for secondary aluminum ash by calcination method provided by some embodiments of the present invention in conjunction with the accompanying drawings.

[0022] Embodiment 1:

[0023] Combination Figure 1-Figure 7 As shown, the calcination method secondary aluminum ash harmless treatment equipment provided by the present invention includes a calcination mechanism 100, a stripping mechanism 200, a supporting mechanism 300 and a driving mechanism 400, wherein the calcination mechanism 100 includes a calcination furnace 110, a furnace cover 120 movably mounted on the top of the calcination furnace 110, and a discharge pipe 130 connected and communicated with the calcination furnace 110; a stripping mechanism 200, the stripping mechanism 200 comprising a separation cylinder 210 embedded in the top of the furnace cover 120, a telescopic tube 220 slidingly passing through the bottom of the separation cylinder 210, a cylinder sleeve plate 230 sleeved on the outer end of the separation cylinder 210, a cylinder 240 passing through the cylinder sleeve plate 230, a plate body 250 connected to the movable end of the cylinder 240, two iron rods 260 arranged inside the separation cylinder 210 and connected to the plate body 250, a mobile power supply 270 connected to the plate body 250, a support frame 280 installed on the front side of the calcining furnace 110, an electric push rod 290 vertically passing through the support frame 280, and a support plate 291 connected to the movable end of the electric push rod 290, wherein the support plate 291 is attached to the bottom of the separation cylinder 210, and the power connection end of the mobile power supply 270 is attached to the outer ends of the two iron rods 260; A support mechanism 300, the support mechanism 300 includes a ring body 310 sleeved on the bottom end of the calcining furnace 110, a pad 320 provided at the bottom of the ring body 310, a ball seat 330 slidably embedded on the top of the pad 320, and a leg 340 connected between the ring body 310 and the ball seat 330; The driving mechanism 400 includes a sprocket 410 sleeved on the top of the furnace cover 120, a chain 420 connected between multiple sprockets 410, a bottom plate 430 connected between multiple pads 320, a U-shaped plate 440 connected to the top of the bottom plate 430, a cylinder 2 450 vertically penetrating the U-shaped plate 440, and a motor 460 connected to the movable end of the cylinder 2 450. A slot suitable for plugging in the output shaft of the motor 460 is provided at the top of the furnace cover 120 near the left side of the bottom plate 430.

[0024] Furthermore, the telescopic tube 220 is arranged in a T shape, and the bottom end is movably fitted with the top of the calcining furnace 110. The separation cylinder 210 and the telescopic tube 220 are both arranged at an angle. The shape design of the telescopic tube 220 can prevent the telescopic tube 220 from falling directly from the separation cylinder 210. In addition, the two are arranged at an angle so that the aluminum ash in the separation cylinder 210 can flow into the calcining furnace 110.

[0025] Furthermore, a plurality of calcining furnaces 110 are arranged in a row at equal intervals, and the calcining furnaces 110 are located at the bottom of the U-shaped plate 440. This layout design can ensure the aesthetics of the device on the one hand, and on the other hand, the operation of the plurality of calcining furnaces 110 can be achieved without interfering with each other.

[0026] Furthermore, a valve 500 is installed on the discharge pipe 130, and the electric push rod 290 is located on the top of the valve 500. The valve 500 is provided to facilitate the staff to control the discharge time of the discharge pipe 130 and improve the discharge comfort.

[0027] Furthermore, the top of the calcining furnace 110 is surrounded by a plurality of reinforcing ribs 600 , and the reinforcing ribs 600 are located at the bottom of the sprocket 410 . The provision of the reinforcing ribs 600 can improve the structural strength of the furnace cover 120 .

[0028] Furthermore, a material receiving box 700 is installed at the front side of the support frame 280. The material receiving box 700 can collect the heavy metals stripped from the aluminum ash in a unified manner.

[0029] Embodiment 2:

[0030] Combination Figure 1 and Figure 6As shown, on the basis of the first embodiment, a plurality of reinforcing ribs 800 are connected between the calcining furnace 110 and the ring body 310. The plurality of reinforcing ribs 800 are equally spaced and arranged in a ring shape. The provision of the reinforcing ribs 800 can improve the connection firmness between the ring body 310 and the calcining furnace 110.

[0031] Embodiment three:

[0032] Combination Figure 1 As shown, in the above embodiment, both sides of the calcining furnace 110 are attached with limit plates 900, and the limit plates 900 are fixedly connected to the top of the bottom plate 430. The limit plates 900 are provided to improve the stability of the calcining furnace 110 when it rotates.

[0033] The working principle and use process of the present invention are as follows: when the device is put into actual use, when the furnace cover 120 is in a closed state, aluminum ash is put into the separation cylinder 210, and then the movable end of the cylinder 240 is controlled to retract, and then the plate body 250 with two iron rods 260 is inserted into the separation cylinder 210, here, the mobile power supply 270 energizes the magnet, and then the iron rods 260 become electromagnets, and then absorb the heavy metals in the aluminum ash, and then when the movable end of the cylinder 240 is extended, the plate body 250 with the two iron rods 260 comes to the top of the receiving box 700, and then the mobile power supply 270 is powered off, and then the heavy metals absorbed on the iron rods 260 fall off and are collected by the receiving box 700, and then the above steps are repeated to reduce the heavy metals in the aluminum ash as much as possible, so that the calcination time of the aluminum ash can be shortened, and the calcination effect can also be improved, and then after this operation is completed, the electric push rod 29 is started. 0, then the support plate 291 rises against the separation cylinder 210, and then the furnace cover 120 connected to the separation cylinder 210 is opened, and then the telescopic tube 220 at the bottom of the separation cylinder 210 slides down, and the bottom end of the telescopic tube 220 is aligned with the inside of the calcining furnace 110, so the aluminum ash can accurately slide into the calcining furnace 110, and then after each calcining furnace 110 is filled with raw materials, the movable end of the electric push rod 290 is controlled to retract, and then the furnace cover 120 closes the calcining furnace 110, and then the cylinder 2 450 is started, and then the motor 460 descends, and the output shaft of the motor 460 is inserted into the furnace cover 120 near the left side of the bottom plate 430, and then the motor 460 is started, and the sprocket 410 and the chain 420 cooperate, and multiple furnace covers 120 rotate at the same time, and then the calcining furnace 110 connected thereto rotates, thereby making the aluminum ash in the furnace move, so that the aluminum ash is fully and quickly melted, and the calcining efficiency is improved.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the claims and their equivalents.

Claims

1. Calcining secondary aluminum ash harmless treatment equipment, characterized in that: include: A calcining mechanism (100), the calcining mechanism (100) comprising a calcining furnace (110), a furnace cover (120) movably mounted on the top of the calcining furnace (110), and a discharge pipe (130) connected to and in communication with the calcining furnace (110); The stripping mechanism (200) comprises a separation cylinder (210) embedded in the top of the furnace cover (120), a telescopic tube (220) slidingly passing through the bottom of the separation cylinder (210), a cylinder sleeve (230) sleeved on the outer end of the separation cylinder (210), a cylinder (240) passing through the cylinder sleeve (230), a plate body (250) connected to the movable end of the cylinder (240), and a plate body (250) disposed inside the separation cylinder (210) and connected to the plate body. (250), two iron rods (260) connected to the plate body (250), a mobile power source (270) connected to the plate body (250), a support frame (280) installed on the front side of the calcining furnace (110), an electric push rod (290) vertically penetrating the support frame (280), and a support plate (291) connected to the movable end of the electric push rod (290), the support plate (291) being attached to the bottom of the separation cylinder (210), and the power connection end of the mobile power source (270) being attached to the outer ends of the two iron rods (260); A support mechanism (300), the support mechanism (300) comprising a ring body (310) sleeved on the bottom end of the calcining furnace (110), a support platform (320) disposed at the bottom of the ring body (310), a ball seat (330) slidably embedded in the top of the support platform (320), and a support leg (340) connected between the ring body (310) and the ball seat (330); A driving mechanism (400), the driving mechanism (400) comprising a sprocket (410) sleeved on the top of the furnace cover (120), a chain (420) connected between a plurality of sprockets (410), a bottom plate (430) connected between a plurality of pads (320), a U-shaped plate (440) connected to the top of the bottom plate (430), a second cylinder (450) vertically penetrating the U-shaped plate (440), and a motor (460) connected to the movable end of the second cylinder (450), wherein a notch suitable for plugging in an output shaft of the motor (460) is provided at the top of the furnace cover (120) near the left side of the bottom plate (430).

2. The calcination method secondary aluminum ash harmless treatment equipment according to claim 1 is characterized in that: The telescopic tube (220) is arranged in a T shape, and the bottom end is movably fitted with the top of the calcining furnace (110), and the separation cylinder (210) and the telescopic tube (220) are both arranged in an inclined manner.

3. The harmless treatment equipment for secondary aluminum ash by calcination method according to claim 1 is characterized in that: A plurality of calcining furnaces (110) are arranged in a row at equal intervals, and the calcining furnaces (110) are located at the bottom of the U-shaped plate (440).

4. The harmless treatment equipment for secondary aluminum ash by calcination method according to claim 1 is characterized in that: A valve (500) is installed on the discharge pipe (130), and the electric push rod (290) is located on the top of the valve (500).

5. The harmless treatment equipment for secondary aluminum ash by calcination method according to claim 1 is characterized in that: The top of the calcining furnace (110) is surrounded by a plurality of reinforcing ribs (600), and the reinforcing ribs (600) are located at the bottom of the sprocket (410).

6. The harmless treatment equipment for secondary aluminum ash by calcination method according to claim 1, characterized in that: A material receiving box (700) is installed on the front side of the support frame (280).

7. The harmless treatment equipment for secondary aluminum ash by calcination method according to claim 1 is characterized in that: A plurality of reinforcing ribs (800) are connected between the calcining furnace (110) and the ring body (310), and the plurality of reinforcing ribs (800) are arranged at equal intervals in a ring shape.

8. The harmless treatment equipment for secondary aluminum ash by calcination method according to claim 1, characterized in that: Limiting plates (900) are attached to both sides of the calcining furnace (110), and the limiting plates (900) are fixedly connected to the top of the bottom plate (430).