Weaving method of warp knitting fabric with alternately configured bright and dark patterns and open and close meshes on two needle beds
By using the alternating configuration of light and dark patterns and open and closed meshes in double needle bed warp knitted fabrics, the problems of single pattern and low air permeability of existing fabrics are solved, and the three-dimensional effect and comfort of the fabrics are improved.
Patent Information
- Application Number
- CN202411512845.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-14
AI Technical Summary
The existing double-needle bed warp knitted fabric has single pattern changes, low breathability, poor moisture dissipation and low drying rate, which cannot meet the market's demand for diverse patterns and comfortable functions.
The weaving method of warp knitted fabrics is based on the alternating arrangement of light and dark patterns of double needle beds and open and closed meshes. It is woven through double Jacquard warp knitting machines. The programming of front and rear Jacquard bar bars and the design of jacquard weave are used to form visible holes and closures. part to achieve the alternating configuration of light and dark patterns and the opening and closing of the mesh.
It realizes the three-dimensional effect of the fabric, with alternating patterns of light and dark, and staggered concavities and convexities, which improves the permeability, air permeability, moisture dissipation and dryness of the fabric, and enhances comfort.
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Figure CN119308064A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabrics, in particular to a weaving method for a warp knitted fabric with double needle bed light and dark patterns and open and closed meshes alternately arranged. Background Art
[0002] At present, the double needle bed warp knitted fabrics on the warp knitted fabric market, commonly known as sandwich fabrics, have a variety of patterns, but most of them are visual changes of yin and yang (light and dark) of a pattern, that is, either a light pattern or a dark pattern. One of the disadvantages of this kind of fabric is the single pattern change. The second disadvantage is that most fabrics have a dense and flat surface, lack of concave and convex and mesh effects, low air permeability, poor moisture dissipation, and low drying rate. Obviously, these fabrics cannot meet the market demand for double needle bed warp knitted fabrics with diverse patterns and powerful comfort functions. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a weaving method for a warp knitted fabric with a double needle bed light and dark pattern and an open and closed mesh alternately arranged. The weaving method of the present application obtains both a light pattern and a dark pattern, and the light and dark patterns are alternately arranged in an orderly manner, the dark pattern has a light pattern, and the light pattern has a dark pattern. At the same time, the fabric surface is designed with open and closed visual holes (open visual holes and closed visual holes), and the open and closed visual holes make the fabric surface uneven, the fabric pattern has light and dark, high and low, showing the three-dimensional effect of the light and dark pattern and the open and closed visual holes alternately arranged. When the fabric is moved and observed, the fabric pattern changes alternately between light and dark, and the concave and convex are staggered, with a significant sense of changing pattern, changing light and dark, and changing three-dimensional effect. At the same time, the open and closed visual holes (open visual holes and closed visual holes) improve the permeability of the fabric, increase the air permeability, accelerate the moisture dissipation, improve the dryness, and enhance the comfort.
[0004] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with alternating configurations of light and dark patterns and open and closed meshes on a double needle bed is provided. The fabric is woven by a double needle bed double jacquard warp knitting machine. The ground comb bar GB1 of the front needle bed is programmed to weave a base surface layer, which is not transparent. The ground comb bars GB5 and GB6 of the rear needle bed are programmed to weave an observation surface layer with a transparent structure. The transparent structure of the observation surface layer is a visible hole formed by the ground comb bars GB5 and GB6 of the rear needle bed by warp threading. The base surface layer and the observation surface layer are fixedly connected by a jacquard structure. The jacquard structure is formed by the front jacquard bar JB3-1 / JB3-2 jacquard-ing the base surface layer and the observation surface layer back and forth. There are at least two types of jacquard structures. The two types of jacquard structures are arranged on both sides of the visible hole and are arranged relatively.
[0005] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with alternating light and dark patterns and open and closed meshes on a double needle bed has at least the following beneficial effects: the fabric obtained by the weaving method of the present application has two light and dark patterns, and the light and dark patterns are alternately arranged in an orderly manner, that is, there is a light pattern in the dark pattern, and there is a dark pattern in the light pattern. At the same time, many open and closed meshes (open meshes and closed meshes) are designed on the surface of the fabric. The open and closed meshes make the surface of the fabric uneven, and the light and dark patterns of the fabric make the real object have a three-dimensional effect. When people move and observe the fabric, the light and dark patterns of the fabric are alternating, and the unevenness is staggered, with a significant visual change of the pattern, and the light and dark changes of the pattern make the fabric pattern visually have a three-dimensional effect. Further, the open and closed meshes (open meshes and closed meshes) improve the permeability of the fabric, increase the air permeability, accelerate the moisture dissipation, improve the drying property, and enhance the comfort of the fabric.
[0006] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with alternating light and dark patterns and open and closed meshes on a double needle bed, the jacquard structure includes a first jacquard structure and a second jacquard structure, and one end of the first jacquard structure and the second jacquard structure extends to the inner wall of the visible hole.
[0007] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with alternating light and dark patterns and open and closed meshes on a double needle bed, the front jacquard bar JB3-1 / JB3-2 uses different tissues to jacquard the base surface layer and the observation surface layer back and forth to form a first jacquard tissue and a second jacquard tissue respectively.
[0008] According to a weaving method of a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes, the surface layer has visible holes and closed parts.
[0009] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with alternating light and dark patterns and open and closed meshes on a double needle bed is provided, and the rear jacquard bar JB4-1 / JB4-2 forms a weft insertion structure in part of the visible holes of the observation surface layer, and the weft insertion structure fills part of the visible holes to form a closed portion.
[0010] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with alternating light and dark patterns and open and closed meshes on a double needle bed, when the structure of the rear jacquard bar JB4-1 / JB4-2 is 0-0-0-0 / 0-0-2-2 / / , the weft insertion structure fills part of the visible holes to form a closed portion.
[0011] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with light and dark patterns and open and closed meshes alternately arranged on a double needle bed, the ground comb GB5 of the rear needle bed is: 5-5-1-0 / 0-0-2-3 / 3-3-1-0 / 0-0-2-3 / 3-3-1-0 / 0-0-4-5 / / , and the warp drawing method is 2 through and 2 empty; the ground comb GB6 is: 0-0-4-5 / 5-5-3-2 / 2-2-4-5 / 5-5-3-2 / 2-2-4-5 / 5-5-1-0 / / / , and the warp drawing method is 1 through, 2 empty and 1 through. By utilizing changes in the organization and the changes in the warp drawing method, a checkered bottom net organization is formed on the observation surface layer, and the meshes of the checkered bottom net are visible holes.
[0012] According to a weaving method for a warp knitted fabric with alternating light and dark patterns and open and closed meshes on a double needle bed according to an embodiment of the present invention, a jacquard bar jacquards back and forth on a base surface layer and an observation surface layer, so that two types of jacquard structures are dark on the left and shallow on the right, or shallow on the left and deep on the right.
[0013] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with light and dark patterns and open and closed meshes alternately arranged on a double needle bed, when the structure of the current jacquard bar JB3-1 is 1-0-0-0 / 0-1-1-1 / / , jacquard is formed front and back on the left side of the visible holes of the observed surface layer, and a dark effect is displayed on the left side; when the structure of JB3-2 is 2-1-1-1 / 1-2-2-2 / / , jacquard is formed front and back on the right side of the visible holes of the observed surface layer, and a light effect is displayed on the right side.
[0014] According to an embodiment of the present invention, a weaving method for a warp knitted fabric with light and dark patterns and open and closed meshes alternately arranged on a double needle bed, when the structure of the current jacquard bar JB3-1 is 2-1-1-1 / 1-2-2-2 / / , jacquard is used front and back on the right side of the visible holes of the surface layer, and a light color effect is displayed on the left side; when the structure of JB3-2 is 1-0-0-0 / 0-1-1-1 / / , jacquard is used front and back on the right side of the visible holes of the surface layer, and a dark color effect is displayed on the right side.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 is a schematic structural diagram of a fabric according to an embodiment of the present invention; Figure 2 Schematic diagram of the layout of the comb bars of the double needle bed double jacquard warp knitting machine according to an embodiment of the present invention; Figure 3 Schematic diagram of the front and rear jacquard bars of a double needle bed of a warp knitting machine according to an embodiment of the present invention; Figure 4 It is a fabric structure art diagram of the front needle bed ground comb structure GB1 of the double needle bed of the warp knitting machine according to an embodiment of the present invention; Figure 5 It is a fabric weave artist diagram of a warp knitting machine double needle bed front jacquard weave JB3-1 / JB3-2 according to an embodiment of the present invention; Figure 6 This is a left-side view of the observation surface layer of an embodiment of the present invention; Figure 7 This is a right-side view of the observation surface layer of an embodiment of the present invention; Figure 8 This is a fabric weave diagram of a warp knitting machine with double needle bed rear jacquard JB4-1 / JB4-2 according to an embodiment of the present invention: Fig. 9 This is a diagram of a double needle bed ground comb structure (forming a grid mesh) of a warp knitting machine according to an embodiment of the present invention: Fig.10 This is a schematic diagram of the closed mesh and open mesh pattern of the back needle bed jacquard tissue of an embodiment of the present invention: Fig.11 This is a schematic diagram of flower pattern superposition according to an embodiment of the present invention; Fig.12 This is a real picture of an embodiment of the present invention woven by this weaving method.
[0017] Description of reference numerals: Base surface layer 100; Observation surface layer 200; viewing hole 210; closed area 220; The first jacquard weave 300; The second jacquard weave 400; Weft insert weave 500; Front needle bed 600; rear needle bed 700; DETAILED DESCRIPTION Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0018] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0019] In the description of the invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of the first or the second, it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0020] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0021] Reference Figures 1 to 12 The embodiment of the present invention provides a weaving method for a warp knitted fabric with alternating configurations of light and dark patterns and open and closed meshes on a double needle bed, the fabric is woven by a double needle bed double jacquard warp knitting machine, the ground comb bar GB1 of the front needle bed is programmed to weave a base surface layer 100, the base surface layer 100 is not transparent, the ground comb bars GB5 and GB6 of the rear needle bed are programmed to weave an observation surface layer with a transparent structure, and the transparent structure of the observation surface layer is a visible hole formed by the ground comb bars GB5 and GB6 of the rear needle bed in a warp threading manner; The base surface layer 100 and the observation surface layer 200 are fixedly connected by a jacquard structure. The jacquard structure is formed by the front jacquard bar JB3-1 / JB3-2 jacquard-ing the base surface layer 100 and the observation surface layer 200 back and forth. There are at least two types of jacquard structures. The two types of jacquard structures are arranged on both sides of the visible hole and are arranged opposite to each other.
[0022] Specifically, the base surface layer 100 is a plain weave.
[0023] Specifically, Figure 2 A schematic diagram of the layout of the double-needle-bed double-jacquard warp knitting machine's comb bars is provided. Among them, the front jacquard comb bars include JB3-1 and JB3-2, and the rear jacquard comb bars include JB4- and JB4-2. The needle alignment method is specifically shown in the figure, the front jacquard JB3-2 is aligned and overlapped with JB3-1, and the rear jacquard JB4-2 is aligned and overlapped with JB4-1. During the weaving process, the needle positions of JB3-2 and JB3-1, and JB4-2 and JB4-1 are corresponding, and they are woven at the same time and in the same position, so that a complex jacquard pattern can be formed. In addition, this needle alignment method ensures that the front and rear jacquard comb bars can work together to form the desired light and dark patterns and open and closed mesh effects on the warp knitted fabric.
[0024] According to some embodiments of the present application, the jacquard weave includes a first jacquard weave 300 and a second jacquard weave 400, and one end of the first jacquard weave 300 and the second jacquard weave 400 extends to the inner wall of the viewing hole 210. Specifically, the front jacquard bar JB3-1 / JB3-2 uses different weaves to jacquard the base surface layer 100 and the observation surface layer 200 back and forth to form the first jacquard weave 300 and the second jacquard weave 400 respectively, and the first jacquard weave 300 and the second jacquard weave 400 are deep on the left and shallow on the right, or shallow on the left and deep on the right.
[0025] For example, when the jacquard bar JB3-1 structure is 1-0-0-0 / 0-1-1-1 / / , the left side of the visible hole 210 of the surface layer 200 is jacquard, and the left side shows a dark effect; when the structure of JB3-2 is 2-1-1-1 / 1-2-2-2 / / , the right side of the visible hole 210 of the surface layer 200 is jacquard, and the right side shows a light effect. That is, at this time, the first jacquard structure 300 is dark, and the second jacquard structure 400 is light.
[0026] On the contrary, when the jacquard bar JB3-1 is in the structure of 2-1-1-1 / 1-2-2-2 / / , the jacquard is formed on the right side of the visible hole 210 of the surface layer 200, and the left side shows a light color effect; when the jacquard is formed on the right side of the visible hole 210 of the surface layer 200, the jacquard is formed on the right side of the visible hole 210 of the surface layer, and the right side shows a dark color effect. That is, at this time, the first jacquard structure 300 is light-colored, and the second jacquard structure 400 is dark-colored.
[0027] According to some embodiments of the present application, the ground comb GB5 of the rear needle bed is: 5-5-1-0 / 0-0-2-3 / 3-3-1-0 / 0-0-2-3 / 3-3-1-0 / 0-0-4-5 / / , and the threading method is 2 threadings and 2 empty threads; the ground comb GB6 is: 0-0-4-5 / 5-5-3-2 / 2-2-4-5 / 5-5-3-2 / 2-2-4-5 / 5-5-1-0 / / / , and the threading method is 1 threading, 2 empty threads and 1 threading. By utilizing changes in the organization and the changes in the threading method, the observation surface layer 200 forms a checkered bottom net organization, and the mesh of the checkered bottom net is a visible hole 210.
[0028] Furthermore, the observation surface layer 200 has a viewing hole 210 and a closed portion 220 .
[0029] Among them, the rear jacquard bar JB4-1 / JB4-2 forms a weft insertion structure 500 in part of the visible holes 210 of the observation surface layer 200. Specifically, when the structure of the rear jacquard bar JB4-1 / JB4-2 is 0-0-0-0 / 0-0-2-2 / / , the weft insertion structure 500 fills part of the visible holes 210 to form a closed portion 220.
[0030] like Figure 6 , Figure 7 As shown, the fabric obtained by the weaving method of the present application has two patterns, light and dark, and the light and dark patterns are alternately arranged in an orderly manner, that is, there are light patterns in the dark patterns and dark patterns in the light patterns.
[0031] At the same time, the fabric surface is designed with many open and closed meshes (open meshes and closed meshes). The open and closed meshes make the fabric surface uneven, and the light and dark patterns of the fabric make the real object have a three-dimensional effect. When people move and observe the fabric, the light and dark patterns of the fabric change alternately, and the unevenness is staggered, with a significant visual change of pattern. The light and dark changes of the pattern make the fabric pattern visually have a three-dimensional effect. Furthermore, the open and closed meshes (open meshes and closed meshes) increase the permeability of the fabric, increase the breathability, accelerate the moisture dissipation, improve the drying performance, and enhance the comfort of the fabric.
[0032] Specifically, please refer to Fig.12 In the specific embodiment provided, when people look at the fabric from different viewing angles, it can be clearly seen that the pattern of the fabric seen from different directions has light and dark changes, and the surface of the fabric shows a concave and convex effect due to the weft insertion structure, and the closed portion 220 forms other patterns under the control of the weaving program, and the pattern presents a three-dimensional visual effect. The light and dark patterns are combined with the changes in the three-dimensional pattern, so that the fabric presents an effect of superimposed changes of multiple patterns when viewed from different directions.
[0033] According to some embodiments of the present application, the yarns of the jacquard guide bar in front of the double needle bed are two different yarns: cationic dyeable polyester DTY and polyester DTY.
[0034] According to some embodiments of the present application, the double-needle-bar-rear-jacquard-bar yarn is a cationic-dyeable polyester DTY yarn.
[0035] According to some embodiments of the present application, the yarns of the double needle bar rear needle bar ground combs GB5 and GB6 are black polyester FDY dyed yarns.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes, the fabric being woven using a double needle bed double jacquard warp knitting machine, characterized in that: The ground comb bar GB1 of the front needle bed is programmed to weave a base surface layer, which is not transparent, and the ground combs GB5 and GB6 of the rear needle bed are programmed to weave an observation surface layer with a transparent structure, and the transparent structure of the observation surface layer is a visible hole formed by the ground combs GB5 and GB6 of the rear needle bed in a warp-through manner; The base surface layer and the observation surface layer are fixedly connected by a jacquard structure. The jacquard structure is formed by the front jacquard bar JB3-1 / JB3-2 jacquard-ing the base surface layer and the observation surface layer back and forth. The jacquard structure is provided with at least two types. The two types of jacquard structures are respectively arranged on both sides of the visible hole, and the two types of jacquard structures are arranged relatively to each other.
2. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 1, characterized in that: The jacquard structure includes a first jacquard structure and a second jacquard structure, and one end of the first jacquard structure and the second jacquard structure extends to the inner wall of the visible hole.
3. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 2, characterized in that: The front jacquard bar JB3-1 / JB3-2 uses different structures to jacquard the base surface layer and the observation surface layer back and forth to form the first jacquard structure and the second jacquard structure respectively.
4. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 1, characterized in that: The observation surface layer has a viewing hole and a closed portion.
5. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 4, characterized in that: The rear jacquard bar JB4-1 / JB4-2 forms a weft insertion structure in part of the visible holes of the observation surface layer, and the weft insertion structure fills part of the visible holes to form a closed portion.
6. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 5, characterized in that: When the weft structure of the rear jacquard bar JB4-1 / JB4-2 is 0-0-0-0 / 0-0-2-2 / / , the weft insertion structure fills part of the visible holes to form a closed portion.
7. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 1, characterized in that: The ground comb GB5 of the rear needle bed is: 5-5-1-0 / 0-0-2-3 / 3-3-1-0 / 0-0-2-3 / 3-3-1-0 / 0-0-4-5 / / , and the drawing-in method is 2 wears and 2 empty warps; the ground comb GB6 is: 0-0-4-5 / 5-5-3-2 / 2-2-4-5 / 5-5-3-2 / 2-2-4-5 / 5-5-1-0 / / / , and the drawing-in method is 1 wear, 2 empty warps and 1 wear. By utilizing changes in the organization and the changes in the drawing-in method, the observation surface layer forms a checkered bottom net organization, and the mesh of the checkered bottom net is a visible hole.
8. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 1, characterized in that: The jacquard bar moves back and forth on the base surface layer and the observation surface layer, making the two types of jacquard structures appear dark on the left and shallow on the right or shallow on the left and deep on the right.
9. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 8, characterized in that: When the current jacquard bar JB3-1 structure is 1-0-0-0 / 0-1-1-1 / / , the jacquard is formed front and back on the left side of the visible hole of the surface layer, and the left side shows a dark effect; when the JB3-2 structure is 2-1-1-1 / 1-2-2-2 / / , the jacquard is formed front and back on the right side of the visible hole of the surface layer, and the right side shows a light effect.
10. A method for weaving a warp knitted fabric with alternating double needle bed light and dark patterns and open and closed meshes according to claim 8, characterized in that: When the current jacquard bar JB3-1 structure is 2-1-1-1 / 1-2-2-2 / / , the jacquard is formed before and after the right side of the visible hole of the surface layer, and the right side shows a dark effect; when the JB3-2 structure is 1-0-0-0 / 0-1-1-1 / / , the jacquard is formed before and after the right side of the visible hole of the surface layer, and the right side shows a dark effect.
Citation Information
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