Multifunctional power equipment comprehensive test platform and use method thereof

By designing a comprehensive test platform for multi-function power equipment, using components such as multi-stage cylinders, rotating discs, sliding rheostats and electromagnets, the problems of single testing functions and limited range in the existing technology are solved, and all-round detection of power equipment is achieved and the testing needs of diversified power equipment have improved the practicality and operability of testing.

CN119310313APending Publication Date: 2025-01-14ZHANGJIAKOU CHANGMAO COMPLETE EQUIP MFG CO LTD
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Patent Information

Application Number
CN202411456848.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing power equipment testing equipment has a single function and cannot meet the testing needs of diversified power equipment. The test range is limited and comprehensive testing cannot be carried out.

Method used

A multifunctional power equipment comprehensive testing platform is designed, including a test platform, clamping structure, moving structure and bumping structure. It adopts multi-stage cylinders, rotating discs, sliding rheostats and electromagnets to carry out temperature, vibration, noise, etc. Detection at speed and different currents simulates the movement and bumpy state of the power equipment.

Benefits of technology

Achieve all-round detection of different power equipment, including temperature, vibration, noise, speed and operating states under different currents. The detection range is wide and comprehensive detection is able to be carried out in moving and bumpy states, which improves the practicality and ability of the test. Operative.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of power equipment, particularly relates to a multifunctional power equipment comprehensive test platform and a use method thereof, and aims at solving the problems that the existing test function is single, the cleaning effect is poor, the test range is small, and the test requirements of different power equipment cannot be met. Supporting columns are fixed to the four corners of the top of the testing table, the same top plate is fixed to the tops of the four supporting columns, an insulating plate is arranged at the top of the testing table and used for bearing power equipment to be detected, and a lifting plate and a pressing plate are arranged below the top plate. The lifting plate, the pressing plate and the insulating plate are matched to clamp and fix the to-be-detected power equipment, and the detection device can detect different power equipment in the aspects of temperature, vibration, noise and rotating speed, and is wide in detection range; in addition, the electrical equipment can be detected in moving and bumping states, and the electrical equipment can be detected under different currents through the slide rheostat.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric power equipment, and in particular to a multifunctional electric power equipment comprehensive testing platform and a use method thereof. Background Art

[0002] Power equipment refers to various types of equipment and devices (such as motors, transformers, relay protection devices, etc.) used in power generation, transmission, transformation, distribution, and power quality control. Power equipment can be divided into multiple categories according to its role and characteristics in the power system. With the continuous development of human society, the growth of electricity demand has led to the expansion of the scale of the power grid, the increase of power equipment, and the increasing number of problems that may arise during the operation of power equipment. Most of the existing power equipment needs to be tested after assembly before it can be shipped out of the factory for use.

[0003] The existing technology still has the following deficiencies when testing power equipment:

[0004] 1. Existing test devices can often only perform unilateral tests on power equipment (such as temperature, noise, speed, vibration, etc.), and the test functions are relatively single;

[0005] 2. Existing test devices are usually only applicable to specific power equipment, with limited test scope, and cannot meet the test needs of diversified power equipment;

[0006] In view of the above problems, the present invention document proposes a multifunctional comprehensive testing platform for electric power equipment and a method for using the same. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings of the existing single test function, poor cleaning effect, small test range, and inability to meet the testing needs of different power equipment, and to propose a multifunctional power equipment comprehensive test platform and its use method.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] A multifunctional electric power equipment comprehensive test platform comprises a test bench, pillars are fixed at the four corners of the top of the test bench, a top plate is fixed on the tops of the four pillars, an insulating plate is provided on the top of the test bench for carrying the electric power equipment to be tested, a lifting plate and a pressing plate are provided below the top plate, and the lifting plate, the pressing plate and the insulating plate cooperate to clamp and fix the electric power equipment to be tested;

[0010] It also includes a turntable, which is rotatably arranged on one side of the top of the test bench, and a fixing plate is fixed on one side of the top of the insulating plate, and the fixing plate cooperates with the turntable;

[0011] A clamping structure is arranged in the top plate and is used to clamp and fix the electrical equipment to be inspected in the horizontal and vertical directions;

[0012] A mobile structure, arranged on the top of the test bench, for driving the insulating plate to move and inspecting the power equipment;

[0013] Two sets of bump structures are arranged between the test bench and the insulating plate, and are used to detect the electric equipment in a bump state, and the moving structure can drive the bump structure.

[0014] In a possible design, the clamping structure includes a rectangular hole arranged in the top plate, a rectangular block is slidably connected in the rectangular hole, a multi-stage cylinder is fixedly passed through the rectangular block, the output shaft of the multi-stage cylinder is fixedly connected to the top of the lifting plate, a plurality of guide rods are slidably passed through the lifting plate, the bottom ends of the plurality of guide rods are fixedly connected to the top of the pressing plate, the outer walls of the plurality of guide rods are sleeved with springs fixedly connected to the top of the pressing plate, and the top ends of the springs are fixedly connected to the bottom of the lifting plate, the pressing plate clamps the electric equipment in the vertical direction under the cooperation of the springs and the guide rods, and the bottom of the pressing plate is fixedly embedded with a temperature sensor and a vibration sensor, which are respectively used to detect the temperature and vibration state of the electric equipment during operation; the output shaft of the multi-stage cylinder pushes the lifting plate and the pressing plate to move downward, and the pressing plate generates pressure on the electric equipment and clamps it under the cooperation of the guide rods and the springs.

[0015] The two cams are connected by two springs, and the two cams have two ends respectively connected to the two ends of the first spring and the second end of the second spring is connected to the inner wall of the two cams, so that the two cams can be connected in a horizontal direction.

[0016] In one possible design, the detection mechanism includes a rotating disk that rotates and passes through a clamping plate, a slot being provided in the rotating disk, the slot being matched with the output shaft of the motor, a block being fixed in the slot, and the block being engaged with the keyway at the top of the output shaft, so that the output shaft of the motor drives the rotating disk to rotate, a speed detector is fixed on one side of the rotating disk, so as to detect the speed of the rotating disk, and a decibel meter is fixed on the top of the trapezoidal contact plate, so as to detect the noise of the power equipment in operation; when the clamping plate and the trapezoidal contact plate cooperate to clamp the motor laterally, the rotating disk cooperates with the output shaft of the motor, and the protrusion in the rotating disk cooperates with the keyway on the output shaft of the motor, so that the motor can drive the rotating disk to rotate when running, and the speed detector can test the speed of the motor during operation. In addition, the decibel meter can detect the noise generated when the motor is running, and the speed and noise of the motor under different currents can also be detected by a sliding rheostat.

[0017] In a possible design, the movable structure includes a U-shaped frame slidably arranged on the top of the test bench, and the turntable is located in the U-shaped frame, a movable groove is provided in the U-shaped frame, a pin is slidably fitted in the movable groove, and the pin is fixed on the side of the top of the turntable deviating from the center of the circle, and the turntable drives the U-shaped frame to reciprocate through the cooperation of the pin and the movable groove, a bolt is passed through the thread in the fixed plate, and the bottom end of the bolt extends into the movable groove, and the cooperation of the bolt and the movable groove is used to make the U-shaped frame drive the insulating plate to reciprocate, and two guide plates are fixed on the top of the test bench, and two guide grooves are provided at the bottom of the insulating plate, and the guide groove cooperates with the guide plate to guide the moving direction of the insulating plate; tighten the bolt, insert the bolt into the movable groove, and there will be no collision between the bottom end of the bolt and the top end of the pin, at this time, the insulating plate can be driven to move by the cooperation of the bolt, the movable groove and the fixed plate during the rotation of the turntable, and the insulating plate drives the lifting plate and the rectangular block to move through the plug block and the plug rod, and the power equipment can be tested accordingly in the moving state.

[0018] In a possible design, the bump structure includes a plurality of first arc-shaped plates fixed on the top of the test bench, a strip groove is provided at the bottom of the insulating plate, and the strip groove is used to make way for the first arc-shaped plates, a plurality of fixed rods are fixed in the strip groove, and the outer wall sliding sleeves of the plurality of fixed rods are provided with the same movable plate, the outer wall sleeves of the fixed rods are provided with a second tension spring fixedly connected to the movable plate, one end of the second tension spring away from the movable plate is fixedly connected to the inner wall of one side of the strip groove, an electromagnet is fixed to the inner wall of the side of the strip groove away from the second tension spring, an iron sheet layer is provided on one side of the movable plate, and the movable plate is connected to the electromagnet through the iron sheet layer. A magnetic attraction force is generated, and the magnetic attraction force between the electromagnet and the movable plate is greater than the tension of the second tension spring; a plurality of second arc-shaped plates are fixed to the bottom of the movable plate, and the second arc-shaped plates cooperate with the first arc-shaped plates to drive the insulating plate to vibrate; when the electromagnet is energized, the magnetic attraction force of the electromagnet on the movable plate is greater than the tension of the second tension spring, and the movable plate drives the second arc-shaped plates to move toward the electromagnet, and the first arc-shaped plates cooperate with the second arc-shaped plates. Therefore, when the fixed plate drives the insulating plate to move, the insulating plate can vibrate with a certain amplitude under the cooperation of the electromagnet and the second arc-shaped plates, so that relevant detection of the electrical equipment can be performed in this bumpy state.

[0019] In a possible design, two baffles are fixed to the top of the U-shaped frame. The two baffles are respectively located on both sides of the fixed plate and are used to limit the fixed plate.

[0020] In one possible design, a rubber pad is fixed to the top of the insulating plate to increase the friction between the insulating plate and the electrical equipment. A plurality of connectors are provided on one side of the bottom of the lifting plate. The connectors are connected to the electrical equipment to be tested through power lines to provide electrical energy thereto. A plurality of plug rods are fixed to the bottom of the lifting plate. A plurality of plug blocks are fixed to the top of the insulating plate. The plug rods cooperate with the plug blocks to form a whole with the insulating plate and the lifting plate, so that the insulating plate can drive the lifting plate and the rectangular block to move.

[0021] In one possible design, a sliding rheostat is fixed on the top of the test bench, and the sliding rheostat is electrically connected to the connector and is used to control the current provided by the connector to the power equipment. An L-shaped connecting tube is fixed on the top of the U-shaped frame, and the L-shaped connecting tube cooperates with the metal slider on the sliding rheostat to control the resistance. The turntable is driven to rotate by a motor, and the turntable drives the L-shaped connecting tube to move through the cooperation of the pin and the movable groove. The L-shaped connecting tube cooperates with the metal slider on the sliding rheostat to control the resistance, thereby being able to test the operating conditions of the power equipment under different currents and the temperature and vibration conditions under this state.

[0022] In this application, a method for using a multifunctional power equipment comprehensive test platform comprises the following steps:

[0023] S1. Equipment clamping and preparation: Place the electrical equipment on the rubber pad, use the multi-stage cylinder to drive the lifting plate and the pressing plate to press down, combine the guide rod and the spring to achieve stable clamping, and start the plug rod and the plug block to connect synchronously to ensure the integration of the insulating plate and the lifting plate; at the same time, use the trapezoidal contact plate and the tension spring to achieve horizontal clamping and fixation of the equipment;

[0024] S2. Power-on and basic testing: Connect the wires to power on the equipment, and use the temperature sensor and vibration sensor to monitor the temperature and vibration during operation; use the motor to drive the turntable to rotate, and use the L-shaped connecting tube and sliding rheostat to adjust the current, and comprehensively evaluate the equipment's operating performance and temperature and vibration changes under different currents;

[0025] S3. Motor performance test: For motor equipment, use the clamping plate and trapezoidal contact plate to clamp, and use the rotating disk to link with the motor output shaft, and combine with the speed detector to accurately measure the motor speed; at the same time, the decibel meter monitors the operating noise in real time, and the sliding rheostat adjusts the current to analyze the speed and noise changes under different working conditions;

[0026] S4, mobile state test: tighten the bolts to extend into the mobile slots to ensure that the insulating plate and the power equipment are driven to move through the bolts and the fixing plate when the turntable rotates, simulating the equipment operation state in the actual mobile scenario and conducting a comprehensive test;

[0027] S5. Bump state simulation test: energize the electromagnet to attract the moving plate and drive the second arc plate closer to form a vibration source; in the process of the fixed plate driving the insulating plate to move, the interaction between the first arc plate and the second arc plate causes the device to experience simulated bumps, thereby evaluating the performance and stability of the device in this state.

[0028] Beneficial effects:

[0029] In the present invention, a plurality of fixed rods are fixed in the strip groove, and the outer wall sliding sleeves of the plurality of fixed rods are provided with a same movable plate, and an electromagnet is fixed to the inner wall of the strip groove on the side away from the second tension spring, and the movable plate generates magnetic attraction with the electromagnet through the iron layer, and a plurality of second arc plates are fixed to the bottom of the movable plate; when the electromagnet is energized, the magnetic attraction of the electromagnet on the movable plate is greater than the tension of the second tension spring, and the movable plate drives the second arc plate to move in the direction of the electromagnet, and the first arc plate cooperates with the second arc plate, so when the fixed plate drives the insulating plate to move, the insulating plate can vibrate with a certain amplitude under the cooperation of the electromagnet and the second arc plate, and then the relevant detection of the power equipment can be performed in this bumpy state;

[0030] In the present invention, a U-shaped frame is slidably provided on the top of the test bench, and the U-shaped frame is slidably matched with a pin through a moving groove, and the pin is fixed on the side of the top of the turntable that deviates from the center of the circle, and a bolt is penetrated through the inner thread of the fixed plate; the bolt is inserted into the moving groove, and the insulating plate can be driven to move through the cooperation of the bolt, the moving groove and the fixed plate during the rotation of the turntable, and the insulating plate drives the lifting plate and the rectangular block to move through the plug block and the plug rod, and the power equipment can be tested accordingly in the moving state;

[0031] In the present invention, a plurality of guide rods are slidably penetrated in the lifting plate, the bottom ends of the plurality of guide rods are fixedly connected to the top of the pressing plate, a temperature sensor and a vibration sensor are fixedly embedded in the bottom of the pressing plate, a clamping plate is slidably connected in the two slide grooves, and a decibel meter is fixed on the side where the two clamping plates are close to each other through a trapezoidal contact plate; the lifting plate and the pressing plate move downward, and the pressing plate clamps the power equipment with the cooperation of the guide rods and the spring, and at the same time, under the action of the inclined surface of the trapezoidal contact plate and the tension of the first tension spring, one end of the trapezoidal contact plate can complete the horizontal clamping and fixing of the power equipment, and the temperature, vibration and noise can be accurately detected through the temperature sensor, the vibration sensor and the decibel meter.

[0032] In the present invention, a sliding rheostat is fixed on the top of the test bench, and an L-shaped connecting tube is fixed on the top of the U-shaped frame, and the L-shaped connecting tube cooperates with a metal slider on the sliding rheostat; a turntable is driven to rotate by a motor, and the turntable drives the L-shaped connecting tube to move through the cooperation of a pin column and a movable groove, and the L-shaped connecting tube cooperates with the metal slider on the sliding rheostat to control the size of the resistance, so that the operating conditions of the power equipment under different currents and the temperature and vibration conditions under this state can be tested.

[0033] In the present invention, the temperature, vibration, noise and rotation speed of different electrical equipment can be detected, and the detection range is wide. In addition, the electrical equipment can be detected in a moving or bumpy state. In addition, the electrical equipment can be detected under different currents through the cooperation of a sliding rheostat, and the detection is very comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A schematic diagram of the three-dimensional structure of a multifunctional comprehensive test platform for electric power equipment provided in Example 1 of the present invention;

[0035] Figure 2 A three-dimensional cross-sectional structural schematic diagram of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0036] Figure 3 A schematic diagram of the three-dimensional structure of a clamping structure of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0037] Figure 4 A schematic diagram of a three-dimensional explosion structure of a clamping structure of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0038] Figure 5 A schematic diagram of a three-dimensional cross-sectional structure of a pressing plate of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0039] Figure 6 A schematic diagram of a three-dimensional explosion structure of a clamping plate, a trapezoidal abutment plate and a rotating disk of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0040] Figure 7 A schematic diagram of the three-dimensional structure of an insulating plate and a first curved plate of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0041] Figure 8 A schematic diagram of a three-dimensional explosion structure of a fixing rod, a second tension spring and an electromagnet of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0042] Fig. 9 A schematic diagram of the three-dimensional structure of the insulating plate and the turntable of a multifunctional electric power equipment comprehensive test platform provided in Example 1 of the present invention;

[0043] Fig.10 A schematic diagram of the three-dimensional structure of an insulating plate, a turntable, a fixed plate and a sliding rheostat of a multifunctional electric power equipment comprehensive test platform provided in Example 2 of the present invention.

[0044] In the figure: 1. test bench; 2. insulating plate; 3. support; 4. top plate; 5. rectangular hole; 6. rectangular block; 7. multi-stage cylinder; 8. lifting plate; 9. pressing plate; 10. guide rod; 11. spring; 12. plug rod; 13. plug block; 14. slideway; 15. clamping plate; 16. first tension spring; 17. trapezoidal contact plate; 18. decibel meter; 19. temperature sensor; 20. vibration sensor; 21. clearance groove; 22. rotating disk; 23. Speed ​​detector; 24, turntable; 25, pin; 26, U-shaped frame; 27, L-shaped connecting pipe; 28, sliding rheostat; 29, guide groove; 30, guide plate; 31, fixed plate; 32, bolt; 33, baffle; 34, movable groove; 35, strip groove; 36, first arc plate; 37, movable plate; 38, fixed rod; 39, second tension spring; 40, electromagnet; 41, second arc plate; 42, rubber pad; 43, connector. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0046] Example 1

[0047] Reference Figure 1 and Figure 2 The test platform is used in the field of power equipment and includes a test bench 1. The four corners of the top of the test bench 1 are fixed with pillars 3, and the top of the four pillars 3 is fixed with the same top plate 4. The top of the test bench 1 is provided with an insulating plate 2 for carrying the power equipment to be tested. A lifting plate 8 and a pressing plate 9 are provided below the top plate 4. The lifting plate 8, the pressing plate 9 and the insulating plate 2 are used to clamp and fix the power equipment to be tested.

[0048] The clamping structure includes vertical clamping and horizontal clamping:

[0049] Reference Figure 1-Figure 5 , vertical clamping: a rectangular hole 5 is provided in the top plate 4, and a rectangular block 6 is slidably connected in the rectangular hole 5. A multi-stage cylinder 7 is fixedly passed through the rectangular block 6, and the output shaft of the multi-stage cylinder 7 is fixedly connected to the top of the lifting plate 8. A plurality of guide rods 10 are slidably passed through the lifting plate 8, and the bottom end of the guide rod 10 is fixedly connected to the top of the pressing plate 9. The outer wall of the guide rod 10 is provided with a spring 11 fixedly connected to the top of the pressing plate 9, and the top end of the spring 11 is fixedly connected to the bottom of the lifting plate 8. A temperature sensor 19 and a vibration sensor 20 are fixedly embedded at the bottom of the pressing plate 9.

[0050] Specifically, when the output shaft of the multi-stage cylinder 7 pushes the lifting plate 8 and the pressing plate 9 downward, with the cooperation of the guide rod 10 and the spring 11, the pressing plate 9 generates pressure on the electrical equipment and clamps it, and at the same time, the temperature sensor 19 and the vibration sensor 20 respectively detect the temperature and vibration state of the electrical equipment.

[0051] Reference Figure 3-Figure 6 , Horizontal clamping: Two slide grooves 14 are provided on both sides of the lifting plate 8, and a clamping plate 15 is slidably connected in the slide groove 14. A first tension spring 16 is fixed on the inner side of the clamping plate 15, and the other end of the first tension spring 16 is fixedly connected to the inner wall of one side of the slide groove 14. A trapezoidal contact plate 17 is also fixed on the inner side of the clamping plate 15 to prevent the clamping plate 15 from colliding with the power equipment when descending. A speed detection mechanism is provided in both clamping plates 15 to detect the speed of the motor.

[0052] Specifically, when the lifting plate 8 moves downward, the inclined surface of the trapezoidal contact plate 17 contacts the electric equipment, so that the clamping plate 15 moves closer to the electric equipment under the tension of the first tension spring 16 to achieve lateral clamping.

[0053] Reference Figure 4 and Figure 6 The speed detection mechanism includes a rotating disk 22 that rotates and penetrates the clamping plate 15. A card slot is provided in the rotating disk 22, and the card slot matches the output shaft of the motor. A card block is fixed in the card slot and engages with the key slot at the top of the motor output shaft. A speed detector 23 is fixed on one side of the rotating disk 22 to detect the speed of the rotating disk 22. A decibel meter 18 is also fixed on the top of the trapezoidal contact plate 17 to detect the noise during the operation of the power equipment. Two clearance grooves 21 are provided in the pressing plate 9, and the clearance grooves 21 make way for the clamping plate 15.

[0054] Reference Figure 1 , Figure 2 , Figure 4 and Fig. 9 , Mobile structure: A U-shaped frame 26 is provided on the top of the test bench 1, and a mobile groove 34 is provided in the U-shaped frame 26. A pin 25 is slidably fitted in the mobile groove 34, and the pin 25 is fixed to the side of the top of the turntable 24 that deviates from the center of the circle. A bolt 32 is threaded through the internal thread of the fixed plate 31, and the bottom end of the bolt 32 extends into the mobile groove 34. Two guide plates 30 are also fixed on the top of the test bench 1, and two guide grooves 29 are provided at the bottom of the insulating plate 2, which cooperate with the guide plates 30 to guide the movement of the insulating plate 2.

[0055] Specifically, when the rotating disk 24 rotates, the insulating plate 2 is driven to reciprocate through the cooperation between the pin 25 and the moving groove 34 , and the cooperation between the bolt 32 , the moving groove 34 and the fixing plate 31 .

[0056] Reference Figure 1 , Figure 2 , Figure 7 and Figure 8 , Bumping structure: A plurality of first arc-shaped plates 36 are fixed on the top of the test bench 1, a strip groove 35 is provided at the bottom of the insulating plate 2, a plurality of fixed rods 38 are fixed in the strip groove 35, a moving plate 37 is slidably sleeved on the fixed rod 38, and a second tension spring 39 is provided between the moving plate 37 and the fixed rod 38. An electromagnet 40 is fixed on the inner wall of one side of the strip groove 35, and an iron layer is provided on one side of the moving plate 37 to generate magnetic attraction with the electromagnet 40. A plurality of second arc-shaped plates 41 are fixed at the bottom of the moving plate 37, which cooperate with the first arc-shaped plate 36 to drive the insulating plate 2 to vibrate.

[0057] Specifically, when the electromagnet 40 is energized, the movable plate 37 drives the second arc plate 41 to move under the action of the electromagnetic force, and cooperates with the first arc plate 36 to make the insulating plate 2 vibrate.

[0058] Reference Fig. 9 Two baffles 33 are fixed on the top of the U-shaped frame 26 to limit the fixing plate 31.

[0059] Reference Figure 4A rubber pad 42 is fixed on the top of the insulating plate 2 to increase the friction between the insulating plate 2 and the electrical equipment.

[0060] Reference Figure 4 The bottom of the lifting plate 8 is provided with a plurality of connectors 43, which are connected to the power equipment to be tested through a power line to provide power. At the same time, a plurality of plug rods 12 are fixed to the bottom of the lifting plate 8, and a plurality of plug blocks 13 are provided on the top of the insulating plate 2. The plug rods 12 cooperate with the plug blocks 13 to form an integral body with the lifting plate 8, which is convenient for movement.

[0061] Example 2

[0062] refer to Fig.10 , improved on the basis of Example 1: a sliding rheostat 28 is fixed on the top of the test bench 1, which is electrically connected to the connector 43 to control the current provided to the power equipment. An L-shaped connecting tube 27 is fixed on the top of the U-shaped frame 26, which cooperates with the metal slider on the sliding rheostat 28 to control the resistance, thereby testing the operating conditions, temperature and vibration conditions of the power equipment under different currents.

[0063] Through the above specific implementation methods, the multifunctional comprehensive test platform for electric equipment can realize all-round detection of electric equipment, including temperature, vibration, noise, rotation speed and operating status under different currents, etc., and has high practicality and operability.

[0064] A method for using a multifunctional power equipment comprehensive test platform comprises the following steps:

[0065] S1. Place the electrical equipment to be tested on the rubber pad 42. The output shaft of the multi-stage cylinder 7 pushes the lifting plate 8 and the pressing plate 9 downward. With the cooperation of the guide rod 10 and the spring 11, the pressing plate 9 generates pressure on the electrical equipment and clamps it. At the same time, the insertion rod 12 is inserted into the insertion block 13, so that the insulating plate 2 and the lifting plate 8 form a whole. In addition, the lifting plate 8 synchronously drives the clamping plate 15 to move downward. Under the action of the inclined surface of the trapezoidal contact plate 17 and the tension of the first tension spring 16, one end of the trapezoidal contact plate 17 can complete the horizontal clamping and fixing of the electrical equipment.

[0066] S2, the connector 43 cooperates with the wire, the power equipment is powered on, and the temperature and vibration of the power equipment during operation can be tested through the temperature sensor 19 and the vibration sensor 20, which is convenient for the tester to analyze; in addition, the motor drives the turntable 24 to rotate, and the turntable 24 drives the L-shaped connecting tube 27 to move through the cooperation of the pin 25 and the moving groove 34. The L-shaped connecting tube 27 cooperates with the metal slider on the sliding rheostat 28 to control the size of the resistance, so that the power equipment can be tested under different currents. Its operating conditions and temperature and vibration conditions in this state;

[0067] S3. In addition, the motor speed can also be tested; in specific operation, when the clamping plate 15 and the trapezoidal contact plate 17 cooperate to clamp the motor horizontally, the rotating disk 22 cooperates with the motor output shaft, and the protrusion in the rotating disk 22 cooperates with the keyway on the motor output shaft. When the motor is running, the rotating disk 22 can be driven to rotate, and the speed detector 23 can be used to test the speed of the motor during operation. In addition, the decibel meter 18 can detect the noise generated when the motor is running, and the speed and noise of the motor under different currents can also be detected by the sliding rheostat 28;

[0068] S4. Since some power equipment is operated in a moving and bumpy state, the power equipment can also be tested in this state; specifically, tighten the bolt 32, insert the bolt 32 into the moving groove 34, and there will be no collision between the bottom end of the bolt 32 and the top end of the pin 25. At this time, the insulating plate 2 can be driven to move by the cooperation of the bolt 32, the moving groove 34 and the fixed plate 31 during the rotation of the turntable 24. The insulating plate 2 drives the lifting plate 8 and the rectangular block 6 to move through the plug block 13 and the plug rod 12. At this time, the power equipment can be tested accordingly in the moving state;

[0069] S5. In addition, when testing the electrical equipment in a bumpy state, the specific operation is to energize the electromagnet 40, and the magnetic attraction of the electromagnet 40 on the movable plate 37 is greater than the tension of the second tension spring 39. The movable plate 37 drives the second curved plate 41 to move toward the electromagnet 40, and the electromagnet 40 cooperates with the second curved plate 41. Therefore, when the fixed plate 31 drives the insulating plate 2 to move, the cooperation of the electromagnet 40 and the second curved plate 41 can make the insulating plate 2 vibrate with a certain amplitude, so that the relevant detection of the electrical equipment can be carried out in this bumpy state.

[0070] However, as is well known to those skilled in the art, the working principles and wiring methods of the sliding rheostat 28, electromagnet 40, speed detector 23, decibel meter 18, temperature sensor 19, vibration sensor 20 and multi-stage cylinder 7 are commonplace, and are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0071] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A multifunctional comprehensive test platform for electric power equipment, characterized in that: The test bench (1) comprises pillars (3) fixed at the four corners of the top of the test bench (1), a top plate (4) fixed on the tops of the four pillars (3), an insulating plate (2) provided on the top of the test bench (1) for carrying the electric power equipment to be tested, a lifting plate (8) and a pressing plate (9) provided below the top plate (4), the lifting plate (8), the pressing plate (9) and the insulating plate (2) cooperate to clamp and fix the electric power equipment to be tested; It also includes a turntable (24) which is rotatably arranged on one side of the top of the test bench (1); a fixing plate (31) is fixed on one side of the top of the insulating plate (2), and the fixing plate (31) cooperates with the turntable (24); A clamping structure, arranged inside the top plate (4), for clamping and fixing the electrical equipment to be inspected in the horizontal and vertical directions; A moving structure, arranged on the top of the test bench (1), used to drive the insulating plate (2) to move and to test the electric equipment; Two groups of bump structures are arranged between the test bench (1) and the insulating plate (2) and are used to detect the electric equipment in a bump state, and the moving structure can drive the bump structure.

2. A multifunctional comprehensive test platform for electric power equipment according to claim 1, characterized in that: The clamping structure comprises a rectangular hole (5) arranged in the top plate (4), a rectangular block (6) being slidably connected in the rectangular hole (5), a multi-stage cylinder (7) being fixedly passed through the rectangular block (6), an output shaft of the multi-stage cylinder (7) being fixedly connected to the top of the lifting plate (8), a plurality of guide rods (10) being slidably passed through the lifting plate (8), the bottom ends of the plurality of guide rods (10) being fixedly connected to the top of the pressing plate (9), the outer walls of the plurality of guide rods (10) being sleeved with a spring (11) fixedly connected to the top of the pressing plate (9), and the top end of the spring (11) being fixedly connected to the bottom of the lifting plate (8), the pressing plate (9) clamps the electric equipment in a vertical direction under the cooperation of the spring (11) and the guide rod (10), and a temperature sensor (19) and a vibration sensor (20) being fixedly embedded in the bottom of the pressing plate (9), which are respectively used to detect the temperature and vibration state of the electric equipment during operation.

3. A multifunctional comprehensive test platform for electric power equipment according to claim 2, characterized in that: The clamping structure also includes two slide grooves (14) arranged on both sides of the lifting plate (8), and the two slide grooves (14) are slidably connected with a clamping plate (15), and the two clamping plates (15) are fixed with a first tension spring (16) on the side close to each other, and the ends of the two first tension springs (16) close to each other are respectively fixedly connected to the inner wall of one side of the corresponding slide groove (14), and the cooperation between the first tension spring (16) and the clamping plate (15) can clamp the power equipment in the horizontal direction. A trapezoidal abutment plate (17) is fixed on the side where the clamping plates (15) are close to each other, which is used to prevent the bottom end of the clamping plates (15) from colliding with the power equipment when the lifting plate (8) moves downward and facilitates the clamping of the power equipment by the cooperation of the clamping plates (15) and the trapezoidal abutment plate (17). A rotation speed detection mechanism is provided in the two clamping plates (15) for detecting the rotation speed of the motor in the running state. Both sides of the pressing plate (9) are provided with a clearance groove (21) for making way for the clamping plates (15).

4. A multifunctional comprehensive test platform for electric power equipment according to claim 3, characterized in that: The detection mechanism comprises a rotating disk (22) that rotates and passes through the clamping plate (15), wherein a slot is provided in the rotating disk (22), wherein the slot matches the output shaft of the motor, wherein a block is fixed in the slot, and the block is engaged with a keyway at the top of the output shaft, so as to enable the output shaft of the motor to drive the rotating disk (22) to rotate, wherein a rotation speed detector (23) is fixed on one side of the rotating disk (22) for detecting the rotation speed of the rotating disk (22), and a decibel meter (18) is fixed on the top of the trapezoidal contact plate (17) for detecting the noise of the electric equipment in operation.

5. A multifunctional comprehensive test platform for electric power equipment according to claim 1, characterized in that: The movable structure comprises a U-shaped frame (26) slidably arranged on the top of the test bench (1), and the turntable (24) is located in the U-shaped frame (26), a movable groove (34) is arranged in the U-shaped frame (26), a pin (25) is slidably fitted in the movable groove (34), and the pin (25) is fixed on a side of the top of the turntable (24) that deviates from the center of the circle, and the turntable (24) drives the U-shaped frame (26) to reciprocate through the cooperation of the pin (25) and the movable groove (34), and the fixed plate A bolt (32) is passed through the internal thread (31), and the bottom end of the bolt (32) extends into the movable groove (34). The bolt (32) cooperates with the movable groove (34) to enable the U-shaped frame (26) to drive the insulating plate (2) to move back and forth. Two guide plates (30) are fixed on the top of the test bench (1), and two guide grooves (29) are provided on the bottom of the insulating plate (2), and the guide grooves (29) cooperate with the guide plates (30) to guide the moving direction of the insulating plate (2).

6. A multifunctional comprehensive test platform for electric power equipment according to claim 1, characterized in that: The bump structure comprises a plurality of first arc-shaped plates (36) fixed on the top of the test bench (1); a strip groove (35) is provided at the bottom of the insulating plate (2); and the strip groove (35) is used to make way for the first arc-shaped plates (36); a plurality of fixed rods (38) are fixed in the strip groove (35); the outer walls of the plurality of fixed rods (38) are slidably sleeved with the same movable plate (37); the outer walls of the fixed rods (38) are sleeved with a second tension spring (39) fixedly connected to the movable plate (37); an end of the second tension spring (39) away from the movable plate (37) is in contact with the strip groove The inner wall of one side of the strip groove (35) is fixedly connected, an electromagnet (40) is fixedly connected to the inner wall of one side of the strip groove (35) away from the second tension spring (39), an iron sheet layer is provided on one side of the movable plate (37), and the movable plate (37) generates a magnetic attraction force with the electromagnet (40) through the iron sheet layer, and the magnetic attraction force between the electromagnet (40) and the movable plate (37) is greater than the tension of the second tension spring (39), and a plurality of second arc plates (41) are fixedly connected to the bottom of the movable plate (37), and the second arc plates (41) cooperate with the first arc plate (36) to drive the insulating plate (2) to vibrate.

7. A multifunctional comprehensive test platform for electric power equipment according to claim 5, characterized in that: Two baffles (33) are fixed on the top of the U-shaped frame (26), and the two baffles (33) are respectively located on both sides of the fixed plate (31) and are used to limit the fixed plate (31).

8. A multifunctional comprehensive test platform for electric power equipment according to claim 2, characterized in that: A rubber pad (42) is fixed on the top of the insulating plate (2) for increasing the friction between the insulating plate (2) and the electric equipment. A plurality of connectors (43) are provided on one side of the bottom of the lifting plate (8). The connectors (43) are connected to the electric equipment to be tested via power lines to provide electric energy thereto. A plurality of plug rods (12) are fixed on the bottom of the lifting plate (8). A plurality of plug blocks (13) are fixed on the top of the insulating plate (2). The plug rods (12) cooperate with the plug blocks (13) to form a whole with the insulating plate (2) and the lifting plate (8).

9. A multifunctional comprehensive test platform for electric power equipment according to claim 5, characterized in that: A sliding rheostat (28) is fixed on the top of the test bench (1), and the sliding rheostat (28) is electrically connected to a connector (43) and is used to control the magnitude of the current provided by the connector (43) to the power equipment. An L-shaped connecting tube (27) is fixed on the top of the U-shaped frame (26), and the L-shaped connecting tube (27) cooperates with a metal slider on the sliding rheostat (28) and is used to control the magnitude of the resistance.

10. The method for using a multifunctional electric power equipment comprehensive test platform according to claim 9, characterized in that: The following steps are involved: S1. Equipment clamping and preparation: The electrical equipment is placed on the rubber pad (42), and the lifting plate (8) and the pressing plate (9) are driven downward by the multi-stage cylinder (7), and the guide rod (10) and the spring (11) are combined to achieve stable clamping, and the insertion rod (12) and the insertion block (13) are started synchronously to ensure the integration of the insulating plate (2) and the lifting plate (8); at the same time, the trapezoidal contact plate (17) and the tension spring are used to achieve the horizontal clamping and fixing of the equipment; S2. Power on and basic test: Connect the wires to power on the equipment, and use the temperature sensor (19) and the vibration sensor (20) to monitor the temperature and vibration during operation; use the motor to drive the turntable (24) to rotate, and use the L-shaped connecting tube (27) and the sliding rheostat (28) to adjust the current, and comprehensively evaluate the operating performance of the equipment under different currents and the changes in temperature and vibration; S3. Motor performance test: For motor equipment, the clamping plate (15) and the trapezoidal contact plate (17) are used to clamp the motor, and the rotating disk (22) is linked to the motor output shaft, and the motor speed is accurately measured in combination with the speed detector (23); at the same time, the decibel meter (18) monitors the operating noise in real time, and the sliding rheostat (28) adjusts the current to analyze the changes in speed and noise under different working conditions; S4, mobile state test: tighten the bolt (32) to extend into the mobile slot (34), ensure that when the turntable (24) rotates, the insulating plate (2) and the power equipment are driven to move through the bolt (32) and the fixing plate (31), simulate the equipment operation state in the actual mobile scene, and conduct a comprehensive test; S5, a bumpy state simulation test: the electromagnet (40) is energized to attract the moving plate (37) and drive the second curved plate (41) closer to form a vibration source; in the process of the fixed plate (31) driving the insulating plate (2) to move, the interaction between the first curved plate (36) and the second curved plate (41) causes the device to experience simulated bumps, thereby evaluating the performance and stability of the device in this state.