Modular container treatment apparatus

Abstract

The invention relates, inter alia, to a modular container handling apparatus (58, 62, 66) comprising a conveyor main module (12, 14, 16) arranged for conveying containers through the modular container handling apparatus (58, 62, 66) and a plurality of sub-module interfaces (52). The container handling apparatus (58, 62, 66) also includes a plurality of container handling sub-modules (24-44) coupleable to and disconnected from the plurality of sub-module interfaces (52). The container handling apparatus (58, 62, 66) further comprises a control system configured in a self-configured manner to automatically adapt operation of the modular container handling apparatus (58, 62, 66) as a function of coupling and / or disconnection of at least one of the plurality of container handling sub-modules (24-44).

Description

Technical Field

[0001] The invention relates to a modular container treatment plant, a method for producing a modular container treatment plant and a method for operating a modular container treatment plant. Background Art

[0002] In practice, the planning and commissioning of complex production plants, such as container handling plants comprising a plurality of interconnected machines, still proves to be challenging, time-consuming and inflexible.

[0003] WO 2014 / 016091 A1 describes a manufacturing device for manufacturing and filling containers and a corresponding method. A modular processing unit with a fixed working module and a handling device is provided for handling the container between a container inlet of the processing unit and a container outlet of the processing unit and for positioning the container in the working module. The handling device is configured so that the processing units can be replaced individually and at least two identical processing units are provided, on which the containers can be distributed in a targeted manner.

[0004] DE 10 2019 126 402 A1 discloses an apparatus for handling containers, which comprises at least one transport device for transporting containers, a handling device for transporting containers from the transport device into a transport area and for transferring these containers to the transport device in a transfer area, and at least one further handling device for transporting containers from the transport device into another transport area and for transferring these containers to the transport device in another transfer area. At least one treatment station is assigned to each handling device. The treatment stations are filling devices that at least partially fill the containers with a liquid, and these filling devices are arranged in a fixed manner relative to the transport path.

[0005] The object of the present invention is to provide an improved container treatment plant which in particular allows simplified commissioning, adaptation and retrofitting. Summary of the invention

[0006] This object is achieved by the features of the independent claim. Advantageous developments are indicated in the dependent claims and in the description.

[0007] One aspect of the present invention relates to a modular container handling device, the modular container handling device comprising a conveyor main module and a plurality of (e.g., standardized) submodule interfaces, the conveyor main module being arranged to convey containers through the modular container handling device. The modular container handling device also comprises a plurality of container handling submodules, which can preferably be automatically connected to the plurality of submodule interfaces (e.g., for debugging) and disconnected from the plurality of submodule interfaces (e.g., for contact debugging) using, for example, an unmanned transport vehicle (e.g., one container handling submodule can be connected to each submodule interface respectively). The modular container handling device also comprises a (e.g., central or distributed) control system, which is self-configured for automatically adapting the operation of the modular container handling device according to the connection of at least one of the plurality of container handling submodules with at least one of the plurality of submodule interfaces and / or the disconnection of at least one of the plurality of container handling submodules with at least one of the plurality of submodule interfaces.

[0008] Advantageously, self-configuration can allow the commissioning of the container treatment plant to be significantly shortened and thus allow production to start earlier. This also applies to the conversion, modification, replacement and removal of modules and various changes in the production process, such as changing the container specifications, products or all types of production parameters (such as the output of the plant) adaptation. No lengthy setting process with user assistance is required, because when the control system detects that the module is connected or disconnected, the control system can take over the setting or adjust the setting itself. The control system thus makes it possible to almost "plug and play" or "plug and produce" functions. The module can be put into operation independently before being connected to one of the multiple submodule interfaces for the first time. With self-configuration, the control system can, for example, determine the basic configuration and specific parameters for the operation of the corresponding connected module. In this case, the ability of self-configuration works in conjunction with the modularity of the container treatment plant, because it can be made to have a variety of different modular configurations without the need to develop specific control configurations and specific processing flows with corresponding program codes in advance for each of these configurations. Therefore, despite a wide range of requirements and configurations, the modular container treatment plant can always be put into operation or, for example, converted or modified in the shortest possible time (if necessary, even during operation). It is possible to dispense with testing and commissioning of the container handling system or its components at the manufacturer's site, thereby reducing production costs. Commissioning itself requires fewer technical experts. Flexible, modularly adaptable container handling systems also enable flexible and short-term production planning, which can reduce costs and expenses for storage.

[0009] Preferably, the term "self-configuration" may refer to a control setting process performed without a manual setting process or with an automatic control setting process.

[0010] Preferably, the control system is also self-configured to automatically adapt the operation of the modular container handling plant in accordance with changes in production data, production specifications and / or the occurrence of faults.

[0011] In one embodiment, the modular container processing equipment also includes a plurality of container processing main modules, which can be preferably automatically (e.g., using an unmanned transport vehicle) connected to a plurality of (e.g., standardized) main module interfaces of the conveyor main module and disconnected therefrom. The plurality of container processing main modules each include at least one submodule interface of a plurality of submodule interfaces and a conveyor submodule, which is connected to or can be connected to the conveyor main module, for receiving containers from the conveyor main module and for transferring containers back to the conveyor main module (e.g., from a container fixture to a container fixture) (and, for example, configured to transfer containers to a container processing submodule connected to a corresponding submodule interface). Preferably, the control system can also be self-configured, for automatically adapting the operation of the modular container processing equipment according to the connection of at least one container processing main module in the plurality of container processing main modules with at least one main module interface in the plurality of main module interfaces and / or the disconnection of at least one container processing main module in the plurality of container processing main modules with at least one main module interface in the plurality of main module interfaces. This also advantageously enables the construction of relatively complex container processing equipment in a modular manner, wherein the advantages of the above-mentioned self-configuration can also be used here. Preferably, the container treatment main modules can each be equipped with functionally identical and / or functionally related container treatment submodules, so that preferably different functional units can be arranged within the modular container treatment plant.

[0012] In another embodiment, the control system is configured to receive production order information for processing containers. Preferably, the control system can also be configured to automatically adapt the operation of the modular container processing equipment and / or the corresponding connection and disconnection of multiple container processing submodules with multiple submodule interfaces (and preferably the container processing main module with the main module interface) according to the received production order information. This advantageously makes flexible production possible, as a result of which, for example, very different container specifications can also be processed in the container processing equipment. For example, it is possible that at least one connected container processing submodule for a specific production order or for a specific batch remains connected but not used.

[0013] Preferably, the control system can be configured to further adjust machine power, machine speed, production parameters and / or module parameters according to the received production order information.

[0014] In one embodiment, the control system is configured to generate a movement path of the container through a modular container handling device including at least a portion of a plurality of container handling sub-modules (and preferably a container handling main module) when automatically adapting the operation, and control the movement of the container according to the generated movement path.

[0015] In another embodiment, the control system is configured to adjust operating parameters of the conveyor main module and / or the plurality of container handling sub-modules (and / or the container handling main module) when automatically adapting the operation.

[0016] In another embodiment, the control system is configured to automatically adapt the operation and / or to couple and disconnect accordingly based on stored experience data of previous operations of the modular container handling apparatus and / or other container handling apparatuses.

[0017] In a variant, the modular container handling device m further comprises a docking station and (at least) one unmanned transport vehicle for transporting at least one of the plurality of container handling submodules between the docking station and the plurality of submodule interfaces. Alternatively or additionally, the unmanned transport vehicle may be configured to transport at least one of the plurality of container handling main modules between the docking station and the plurality of main module interfaces.

[0018] In one embodiment, the control system is configured to control the transportation of at least one container processing submodule among a plurality of container processing submodules between a docking station and at least one submodule interface among a plurality of submodule interfaces for connecting or disconnecting the corresponding container processing submodules using an unmanned transport vehicle based on the received production order information.

[0019] In another embodiment, the control system is configured to control the transportation of at least one of a plurality of container processing main modules between a docking station and at least one of a plurality of main module interfaces for connecting or disconnecting the corresponding container processing main modules using an unmanned transport vehicle based on the received production order information.

[0020] In one embodiment, the control system is configured to generate and / or receive fault information indicating a predicted or current defect of a component, and to control the automatic repair or automatic replacement of the component (e.g., using a fixed or mobile service robot) and / or the software code assigned to the component based on the fault information. Alternatively or additionally, the operation of the modular container handling device can be automatically adapted so that the component is bypassed by the container and / or the software code assigned to the component is bypassed, preferably while the component or the software code assigned to the component is automatically replaced or repaired. Alternatively or additionally, the control system can control the automatic disconnection of the container handling submodule (and / or the container handling main module) including the component. The container handling device can therefore advantageously react to faults automatically. As a result, production can be carried out with less waste and fewer faults requiring machine downtime, thereby improving the overall efficiency of the device.

[0021] In another embodiment, the plurality of container processing submodules includes at least one of the following:

[0022] - at least one labeling submodule for labeling containers;

[0023] - at least one test submodule, for testing the container;

[0024] - at least one printing submodule for printing on the container;

[0025] - at least one cleaning submodule for cleaning the container;

[0026] - at least one filling submodule for filling the container;

[0027] - at least one closing submodule for closing the container;

[0028] - at least one heating submodule for heating the preforms of the containers;

[0029] - at least one molding submodule for molding containers from preforms, preferably using stretch blow molding;

[0030] - at least one rotating submodule for rotating the container;

[0031] - at least one cooling submodule for cooling the container;

[0032] - at least one coating submodule for coating the container (eg on the inside);

[0033] - at least one pasteurization module for pasteurizing the containers;

[0034] - at least one drying module for drying the container;

[0035] - at least one grouping module, for grouping containers;

[0036] - at least one packaging module for packaging containers;

[0037] - at least one palletizing module for palletizing containers;

[0038] - at least one depalletizing module for depalletizing containers;

[0039] - at least one unpacking module for unpacking the container; and

[0040] - at least one dating module for dating the container.

[0041] In another embodiment, at least one testing submodule and at least one labeling submodule and / or printing submodule are included, which are commonly connected to multiple submodule interfaces of one of the multiple container processing main modules, preferably for forming a container equipment main module. Advantageously, these functionally related submodules can thus be combined in the container processing main module to form a functional unit.

[0042] In another embodiment, a plurality of filling submodules and a plurality of closing submodules are included, which are commonly connected to a plurality of submodule interfaces of a container processing main module in a plurality of container processing main modules, preferably for forming a container filling and closing main module. Advantageously, these functionally related submodules can be combined in the container processing main module to form a functional unit.

[0043] In another embodiment, a plurality of heating submodules and a plurality of molding submodules are included, which are commonly connected to a plurality of submodule interfaces of a container processing main module in a plurality of container processing main modules, preferably for forming a container production main module. Advantageously, these functionally related submodules can thus be combined in the container processing main module to form a functional unit.

[0044] In one embodiment, the control system comprises a plurality of distributed control units assigned to the conveyor main module and / or a plurality of container handling submodules (and / or preferably a plurality of container handling main modules), and optionally a central data source. Preferably, the plurality of distributed control units and the optional central data source are configured to jointly coordinate the adaptability of the operation of the modular container handling device when connecting and / or disconnecting a container handling submodule among a plurality of container handling submodules (and / or a container handling main module among connecting and / or disconnecting a plurality of container handling main modules) for self-configuration of the control system. For example, parameters and / or mechatronics (e.g., automatic specification part conversion) can be adjusted. Preferably, type-related data, production-related data and / or system data can be stored in the central data source.

[0045] In another embodiment, the plurality of submodule interfaces each include an electrical connection, a communication connection, a fluid connection and / or a mechanical connection.Alternatively or additionally, the plurality of submodule interfaces may be identical in structure, for example.

[0046] Alternatively, a plurality of submodule interfaces may be arranged in series one after the other along the route of the conveyor submodules of the corresponding container handling main module.

[0047] It is possible that the plurality of master module interfaces each include an electrical connection, a communication connection, a fluid connection and / or a mechanical connection. Alternatively or additionally, the plurality of master module interfaces may be identical in structure. Alternatively or additionally, the plurality of master module interfaces are arranged in series one after another along the route of the conveyor master module.

[0048] In one variant, the conveyor main module is located in the center of the container handling device. Alternatively or additionally, the conveyor main module is configured as a transport turntable, as a long stator or short stator linear drive conveyor, as a plane drive conveyor, as a belt conveyor or as a neck-manipulated conveyor. Alternatively or additionally, a plurality of container handling submodules and / or a plurality of container handling main modules are arranged in a distributed manner around the conveyor main module.

[0049] Alternatively, the plurality of conveyor sub-modules may each be configured as a bypass section, a turntable or a planetary gear of a portion of the conveyor main module.

[0050] Preferably, a plurality of container handling submodules are in each case arranged in a distributed manner around a conveyor submodule of the respective container handling main module.

[0051] Another aspect of the present invention relates to a method for producing a modular container handling device preferably according to the present disclosure using a modular construction system. The method includes selecting (e.g., computer-aided) a conveyor master module from a plurality of different conveyor master modules of the modular construction system, preferably using a graphical user interface. A plurality of different conveyor master modules can each be arranged to convey a container through the modular container handling device. A plurality of different conveyor master modules each include a plurality of master module interfaces. The method also includes selecting (e.g., computer-aided) a plurality of container handling master modules from a plurality of different container handling master modules of the modular construction system, preferably using a graphical user interface. A plurality of different container handling master modules can be connected to a plurality of master module interfaces (e.g., automatically using an unmanned transport vehicle). A plurality of different container handling master modules each include a plurality of submodule interfaces. A plurality of different container handling master modules each include a conveyor submodule, which can be connected to a selected conveyor master module for receiving a container from the selected conveyor master module and transferring the container back to the selected conveyor master module. The method further comprises selecting (e.g., computer-assisted) a plurality of container handling submodules (e.g., in each case) from a plurality of different container handling submodules (e.g., for a selected container handling main module) of the modular construction system, preferably using a graphical user interface. The plurality of different container handling submodules can be coupled to the plurality of submodule interfaces (e.g., automatically using an unmanned transport vehicle). The method further comprises assembling (e.g., computer-assisted) (and, e.g., constructing) a modular container handling apparatus from the selected conveyor main module, the selected main container handling module and the selected container handling submodules. Advantageously, the method can achieve the same advantages as those already described with reference to the modular container handling apparatus.

[0052] It is possible (among other things) to select a plurality of identical container handling submodules and / or a plurality of identical container handling main modules.

[0053] Preferably, the different container handling submodules may differ in functionality, structure and / or configuration.Alternatively or additionally, the various container handling main modules may differ in functionality, structure and / or configuration.

[0054] Possibly, the method further comprises selecting (eg computer-assisted), preferably using a graphical user interface, a docking station and / or an unmanned transport vehicle for transporting the plurality of container handling submodules and / or the container handling main module.

[0055] Another aspect of the present disclosure relates to a method for operating a modular container handling device, preferably as disclosed herein, comprising automatically adapting the operation of the modular container handling device by a self-configuring control system, depending on the coupling and / or disconnection of at least one container handling submodule of a plurality of container handling submodules. Optionally, the method may also comprise automatically adapting the operation of the modular container handling device by a self-configuring control system, for example depending on the coupling and / or disconnection of at least one main container handling module of a plurality of main container handling modules. Advantageously, the method may achieve the same advantages as those already described with reference to the modular container handling device.

[0056] Preferably, the method may further include transporting one of the plurality of container processing submodules between the docking station and one of the plurality of submodule interfaces using an unmanned transport vehicle controlled by a control system according to the received production order information and / or the received fault information.

[0057] Preferably, the method may further include transporting one of a plurality of container processing main modules between a docking station and one of a plurality of main module interfaces using an unmanned transport vehicle controlled by a control system based on the received production order information and / or the received fault information.

[0058] Preferably, the container processing device can be designed for producing, cleaning, coating, testing, filling, closing, labeling, printing and / or packaging containers for liquid media, preferably beverages or liquid foods.

[0059] For example, the container may be configured as a preform, bottle, can, cartridge, carton, vial, or the like.

[0060] Preferably, the terms "control unit" and "control system" may refer to an electronic system (e.g., with a microprocessor and a data memory) that can perform control tasks and / or regulation tasks and / or processing tasks according to the configuration. Although the term "control" is used herein, this may also include or be understood as "closed-loop control" or "control with feedback" and / or appropriate "processing".

[0061] The preferred embodiments and features of the present invention described above may be combined with each other as desired. BRIEF DESCRIPTION OF THE DRAWINGS

[0062] Further details and advantages of the present invention are described below with reference to the accompanying drawings. In the drawings:

[0063] Figure 1 is a schematic diagram of a modular construction system for modular container handling equipment;

[0064] Figure 2 is a schematic diagram of a modular container handling apparatus according to an embodiment of the present disclosure;

[0065] Figure 3 is a schematic diagram of a modular container handling apparatus according to an embodiment of the present disclosure;

[0066] Figure 4 is a schematic diagram of a modular container handling apparatus according to an embodiment of the present disclosure; and

[0067] Figure 5 is a schematic diagram of a communication network of a modular container handling facility.

[0068] The embodiments shown in the figures correspond at least in part, so that similar or identical components have the same reference numerals and, in order to avoid repetitions, reference is also made to the description of other embodiments or figures for explanation thereof. DETAILED DESCRIPTION

[0069] Figure 1 A modular construction system 10 for manufacturing a container handling apparatus is shown. The construction system 10 comprises a plurality of different conveyor main modules 12-16, a plurality of different container handling main modules 18-22 and a plurality of different container handling submodules 24-44.

[0070] The conveyor main modules 12-16 may be arranged for conveying containers through a container handling device. Preferably, the conveyor main modules 12-16 may each be arranged centrally in the container handling device. The conveyor main modules 12-16 may be configured differently.

[0071] For example, the conveyor main module 12 can be configured as a long stator or short stator linear drive conveyor. The conveyor main module 12 can include a plurality of mobile devices or pushers or shuttles for container transportation. Each mobile device can transport one or more containers. The mobile devices can be guided along a preferably continuous guide rail, for example using rollers or sliding shoes. The mobile devices can be driven independently of each other along the guide rail using the magnetic interaction between permanent magnets and electromagnets (= short stators or long stators).

[0072] The conveyor main module 14 can be configured as a conveyor belt. The conveyor belt can support and transport containers on the ground using an endless conveyor belt. The conveyor belt can be configured, for example, as a continuous belt or a cushion chain, etc. Alternatively, for example, the conveyor main module 14 can be configured to be used for continuous container transportation in neck manipulation, for example, using a container clamp.

[0073] The conveyor main module 16 can be configured as a transport star wheel or a transport turntable. The transport star wheel can transport containers in a rotating manner around a central axis. The transport star wheel can hold the container during transportation, for example, using a clamp, a gripper and / or a (e.g. rotating) plate.

[0074] For example, another conveyor main module can be configured as a planar drive conveyor or a planar motor conveyor. In this case, multiple motion devices or thrusters or shuttles for container transportation with at least two degrees of freedom (x direction and y direction) can be moved independently of each other on a preferably flat drive surface by utilizing magnetic interaction with the drive surface. Through magnetic interaction, there may also be lifting motion (z direction) and / or tilting motion of the mobile device relative to the drive surface. Preferably, the drive surface can be oriented horizontally or vertically. Each mobile device can transport one or more containers.

[0075] The conveyor master modules 12-16 each include a plurality of master module interfaces 51 (in Figure 1 The main module interfaces 51 can be arranged in a distributed manner around the conveyor main modules 12-16, preferably on the periphery of the corresponding conveyor main modules 12-16. One container handling main module 18-22 can be connected to each main module interface 51. The main module interfaces 51 can, for example, respectively include electrical connections, communication connections, fluid connections and / or mechanical connections. Preferably, the main module interfaces 51 can be identical in structure. The main module interfaces 51 can be arranged in series one after another along the route of the corresponding conveyor main modules 12-16.

[0076] The containers can be processed in the container handling master modules 18 - 22. The container handling master modules 18 - 22 can be coupled (docked) to the master module interfaces 51 of the conveyor master modules and disconnected (undocked) from them, preferably automatically.

[0077] The container handling main modules 18-22 may each include a conveyor submodule 46, 48, 50 for container transport and a plurality of submodule interfaces 52. A plurality of container handling submodules 24-44 may be coupled to the submodule interfaces 52, preferably one container handling submodule 24-44 per submodule interface 52. Through the submodule interfaces 52, the container handling main modules 18-22 may be equipped with the desired container handling submodules 24-44, respectively.

[0078] The conveyor submodules 46, 48, 50 can transport containers and / or container handling submodules 24-44, with which the corresponding container handling main modules 18-22 are equipped. The conveyor submodules 46, 48, 50 can be connectable for receiving containers from one of the conveyor main modules 12-16 and (after container handling) for transferring containers back to the conveyor main modules 12-16. The conveyor submodules 46, 48, 50 can be configured differently.

[0079] The conveyor submodule 46 can be configured, for example, as a clock planetary gear, such as a clock transport star wheel or a turntable. The conveyor submodule 48 can be configured, for example, as a bypass section for a portion of the corresponding conveyor main module. The conveyor submodule 48 can preferably be configured as a long stator or short stator linear drive or planar drive conveyor. The conveyor submodule 50 can be configured, for example, as a continuously operated transport star wheel or turntable.

[0080] The submodule interfaces 52 can be arranged in a manner distributed around the conveyor submodules 46-50. In each case, a container handling submodule 24-44 can be connected (docked) to each submodule interface 52 and disconnected (undocked) from each submodule interface. The submodule interfaces 52 can, for example, include electrical connections, communication connections, fluid connections and / or mechanical connections, respectively. Preferably, the submodule interfaces 52 can be identical in structure. The submodule interfaces 52 can be arranged in series one by one along the route of the corresponding conveyor submodules 46-50.

[0081] The container handling submodules 24-44 may each be coupled to one of the submodule interfaces 52. Depending on the configuration, the container handling submodules 24-44 may be stationary or moved by the corresponding conveyor submodules 46-50. The container handling submodules 24-44 may be carried by the supports of the container handling main modules 18-22.

[0082] The container handling submodules 24-44 can be configured differently. The container handling submodules 24-44 can be divided into basic functions such as coating, labeling, filling, etc.

[0083] For example, the heating submodule 24 can be configured to heat a preform for producing a container. The molding submodule 26 can be configured to mold a container. For example, the molding submodule 26 can blow mold a container from a preform (e.g., stretching). The cooling submodule 28 can be configured to cool the container. The rotating submodule 30 can be configured to rotate (invert) the container or place it upside down. The coating submodule 32 can be configured to coat the container (e.g., on the inside). The printing submodule 34 can be configured to print on the container, for example, using a direct printing process. The labeling submodule 36 can be configured to label the container. The testing submodule 38 can be configured to inspect or test the container. The cleaning submodule 40 can be configured to clean the container (e.g., at the top). The filling submodule 42 can be configured to, for example, fill the container with a liquid or paste medium. The closing submodule 44 can be configured to, for example, close the container with a lid, a screw cap, a cork, or a crown cap.

[0084] To increase the efficiency of the modular construction system 10, the production or supply of modules 12-50 can preferably be adjusted according to the frequency of use in the container processing device. Therefore, modules 12-50 and their corresponding components can each be provided as basic modules, order-related modules or special modules, for example.

[0085] Those modules from the modules 12-50 which are common, frequently needed and which, for example, include easily predictable sales figures can be provided as basic modules. Ideally, the basic modules can be pre-produced according to sales forecasts and can be easily retrieved when an order is placed. Preferably, their mechatronic structure is such that no or only very few adjustments are necessary after removal from the warehouse before the basic module can be connected to other modules.

[0086] Those modules 12-50 which are required for special processes / functions and which, for example, have sales figures which can only be planned with difficulty, can be provided as order-related modules. Order-related modules can preferably be manufactured specifically for an order. In contrast to special modules, their functional scope can be developed for series production and permanently included in the product portfolio.

[0087] Basic modules and preferably also order-related modules can be preassembled by the manufacturer based on forecast data, regardless of the order and the object, as a result of which production costs can be reduced, delivery times can be shortened and the ability to react to short-term changes can be increased.

[0088] Those of the modules 12-50 which are unfinished variants of modules or modules with completely new functions can be provided as special modules. For special modules, order development can be carried out as far as is known or can be estimated, and its impact on the order can ideally be communicated to the purchaser of the equipment during the planning of the container handling equipment, for example regarding the possibilities and limitations of the special module, additional costs, increase in delivery time, etc.

[0089] For example, the container handling main module 22 configured as a container filling main module may include a conveyor submodule 50 as a basic module, which is configured as a turntable with a predetermined pitch circle. The filling submodule 42 equipped with the container filling main module can be an order-related module, which has a filling valve suitable for the corresponding application, etc. (for example, with or without a pressure measuring element, a filling level probe and / or aseptic filling). As another order-related module, the container filling main module can, for example, be equipped with a medium supply module that supplies filling medium or product to the filling submodule 42. The medium supply module can also optionally supply compressed air to the filling submodule 42 and / or provide a vacuum source for emptying the container via the filling submodule 42. In addition, the container filling main module 22 can also be equipped with a special tank module for filling medium, which is suitable for the spatial conditions of the desired production site as a special module.

[0090] It should be understood that the above examples can be transferred to other container processing main modules, such as container labeling main modules.

[0091] In order to construct or produce a modular container handling device, the conveyor main module can be preferably selected from a plurality of conveyor main modules 12-16 of the modular construction system 10. In addition, a plurality of container handling main modules are selected from the container handling main modules 18-22, and a plurality of container handling submodules 24-44 are selected for equipping each selected container handling main module. Then, the container handling device is modularly assembled and constructed by the selected conveyor main modules, the selected container handling main modules, and the selected container handling submodules.

[0092] The selected conveyor main module 12 and the selected container handling main modules 18-22 connected thereto (without the container handling submodules 24-44) can form a functionally neutral or functionally adaptable basic structure of a modular container handling device. By connecting the selected container handling submodules 24-44, an order-related container handling device can be provided. The container handling submodules 24-44 can also be inserted into the basic structure according to the production order (or production order information). Depending on the product, the configuration of the container handling device can be quickly and easily changed.

[0093] The selection of the conveyor main modules 12-16, the container handling main modules 18-22 and the container handling submodules 24-44 can preferably be performed computer-assisted in a graphical user interface on a computer. Using the graphical user interface, different information can preferably be entered and retrieved, such as data on preforms, containers, container formats, labels and / or closures, etc. Optionally, already fully or partially preconfigured container handling devices (e.g. from a previous session or order) can also be loaded into the graphical user interface. Thus, customers can develop or improve their specific requirements directly in the graphical user interface.

[0094] The graphical user interface can then be used to put together the desired configuration for the container handling system. Optionally, details or special customer requests can also be customized by the product specialist. When planning a container handling system, the spatial plant conditions can also be taken into account in the graphical user interface. For example, a production hall for a container handling system can be measured using 3D scanning, and the data can then be loaded into the graphical user interface. The dimensions of the production hall can also be provided as CAD data, for example, and loaded into the graphical user interface.

[0095] When planning a container handling plant in the graphical user interface, later changes to modules can also be taken into account due to the modular nature of the modular construction system 10. It is also possible that a container handling plant provides a certain variability for handling different containers if it is planned with corresponding variable modules.

[0096] The graphical user interface can support the user when planning a container handling plant, for example by displaying additional information about certain actions or changes to the container handling plant. For example, the impact of a particular change on constraints such as installation size, costs, delivery date, scalability, flexibility and / or performance can be shown. In this case, special requests from customers can also be accommodated, wherein the impact on the order conditions is preferably directly visible and clearly communicated via the graphical user interface.

[0097] The graphical user interface can also be used to actively support the user in planning, for example by displaying improvement suggestions, pointing out further options and / or features, etc., so that the user can advantageously put together the best container handling equipment for his application in a modular manner.

[0098] Based on the data of the container handling system compiled in the graphical user interface, the manufacturer of the system can also prepare a quotation for the corresponding customer particularly quickly in all other respects, which results in corresponding time and resource savings compared to conventional quotation preparation. For the manufacturer, this can also result in easier planning of the required quantities of machines and systems and faster order processing due to standardized modules.

[0099] After the container handling equipment has been assembled digitally in the graphical user interface, the container handling equipment can be physically assembled and installed using the modular construction system 10. Autonomous and, where appropriate, semi-autonomous modules can be put into operation before delivery, so that they are ready for integration of mechanics, control and software into the customer's system. In this case, as already explained, the individual modules can be provided as basic modules, order-related modules or special modules.

[0100] The respective container handling equipment may include a (e.g. central or distributed) control system. The control system may advantageously allow the respective container handling equipment to be controlled in a self-configuring manner, as described in detail below by way of example. Optionally, the control system may also allow the respective container handling equipment to self-organize, self-optimize, self-protect, self-repair and / or self-interpret or be controlled, as also described in detail below by way of example.

[0101] Regarding the self-configuration capability, the control system may automatically adapt the operation of the corresponding container processing equipment according to coupling at least one of the plurality of container processing submodules 24-44 to at least one of the submodule interfaces 52 and / or disconnecting at least one of the plurality of container processing submodules 24-44 from at least one of the submodule interfaces 52. Alternatively, the control system may automatically adapt the operation of the corresponding container processing equipment according to coupling at least one of the plurality of container processing main modules 18-22 to at least one of the main module interfaces 51 and / or disconnecting at least one of the plurality of container processing main modules 18-22 from at least one of the main module interfaces 51.

[0102] For example, a self-configuration capability can be implemented, for example, in that the respective module 12-50 "knows" its own configuration, for example in the form of configuration information stored in the respective assigned control unit, and can transmit this configuration information to other modules 12-50 of the respective container treatment plant when connected. Alternatively, each module can also receive configuration information by exchanging configuration information with other modules 12-50 of the respective container treatment plant. In terms of software, this can be implemented in such a way that in each case parameter settings and functions for a specific type of production or for the production of a specific product can be loaded fully automatically from a suitable source. Thus, if possible and reasonable, the mechanical structure of the module 12-50 can also be optionally adapted to the respective production mode.

[0103] Preferably, the control system of the respective container handling plant can be configured in a decentralized or distributed manner. The control system can, for example, include decentralized control units, which are assigned to the respectively selected transport modules 12-16 and 46-50 and to the respectively selected processing modules 18-44. For example, each module 12-50 of the respective container handling plant can include its own decentralized control unit. The decentralized control units can communicate with each other. The control system can also optionally include a central data source 72 (see Figure 5 ), the decentralized control units can communicate with this central data source and / or specifically retrieve and change information.

[0104] The decentralized control units and the central data source 72 can jointly coordinate the adaptability of the operation of the respective container treatment system when connecting and / or disconnecting one of the plurality of modules 18-50 for self-configuration of the control system. In this case, for example, the control unit assigned to the connected module can transmit information about its own (e.g. software and / or hardware) configuration to other decentralized control units and / or the central data source 72. Alternatively or additionally, for example, the control unit assigned to the connected module can receive information about the (e.g. software and / or hardware) configuration of the container treatment system and / or other modules 12-50 from the central data source 72 and / or other decentralized control units.

[0105] The self-configuration capability of the control system already plays a key role during the assembly of the container handling plant. The final assembly of the container handling plant takes place directly at the customer's site. The self-configuration allows the assembled modules 12-50 to automatically detect and communicate with each other. Interfaces can be used for the integration of third-party machines that do not come from the modular construction system 10. The container handling plant produced by the modular construction system 10 can be put into operation in a very short time. In order to further accelerate the commissioning, it is also possible to perform virtual commissioning of processes, control systems and machinery in advance based on the virtual twin of the container handling plant that has been compiled in the graphical user interface.

[0106] With regard to the ability of self-organization, the control system can control a process, a job or a program-related sequence of operations for operating the respective container handling equipment, preferably taking into account all connected modules 18-50. Thus, for example, higher-level production order information can be received by the control system, and each module 12-50 of the respective container handling equipment can perform its function for solving the task specified by the production order information. This means that there is no need to plan the timing of the composition and functions of the respective container handling equipment, to program them in advance, and to completely modify them in the event of changes or optimizations. Instead, the control system can automatically adapt the current operation of the respective container handling equipment to the current configuration (e.g., which modules 18-50 are connected?).

[0107] The modular construction system 10 may also optionally include a docking station or module station 54 and at least one unmanned transport vehicle (AGV automatic guided vehicle) 56 .

[0108] Uncoupled container processing submodules 24-44 of the corresponding container processing equipment that are not currently in use may be temporarily stored in the docking station 54. It is also possible that one or more uncoupled container processing main modules 12-16 of the corresponding container processing equipment that are not currently in use may be temporarily stored in the docking station 54. For example, when coupled container processing submodules 24-44 that require repair or maintenance are to be replaced and / or when they are required to meet received production order information (e.g., different products, different container specifications, or different processes), the modules 18-22 and / or 24-44 temporarily stored in the docking station 54 may be used.

[0109] The container processing submodules 24-44 of the corresponding container processing equipment can be transported between the parking station 54 and the submodule interface 52 using an unmanned transport vehicle 56. Alternatively or additionally, the container processing main module 18-22 of the corresponding container processing equipment can be transported between the parking station 54 and the main module interface 51 using an unmanned transport vehicle 56.

[0110] The unmanned transport vehicle 56 can be controlled by the control system of the corresponding container processing device. Alternatively or additionally, the transport vehicle 56 can also be assigned to its own decentralized control unit located in the communication network. For example, the control system of the corresponding container processing device can receive production order information for processing containers. The production order information can be input by a user or received via a communication interface, for example. For example, the production order information can specify how to process the container or which containers to process, for example, with respect to the desired filling product, the desired closure, the desired container specification, the desired labeling, the desired printing and / or the desired packaging, etc. Optionally, for example, the production order information can also specify the number of containers to be processed.

[0111] According to the received production order information, the control system can control the unmanned transport vehicle 56 in such a way that all previously unconnected container processing submodules 24-44 and / or container processing main modules 18-22 of the corresponding container processing equipment (which are still necessary to complete the production order information) are transported from the parking station 54 to the submodule interface 52 or the main module interface 51 using the unmanned transport vehicle 56, and optionally also connected (e.g. automatically). Alternatively, if desired, at least one previously connected container processing submodule 24-44 and / or container processing main module 18-22 of the corresponding container processing equipment (which is not necessary for completing the production order information) can be disconnected (e.g., automatically) and transported to the parking station 54 using the unmanned transport vehicle 56.

[0112] Of course, in order to construct or produce a modular container handling system, in addition to the modules 12 - 44 , a parking station 54 and an unmanned transport vehicle 56 can also be selected.

[0113] As an alternative or in addition to the driverless transport vehicle 56, the container handling submodules 24-44 can also be coupled, disconnected and / or transported manually. It goes without saying that auxiliary devices such as vehicles (for example, industrial trucks) can also be used in this case.

[0114] Regarding the ability of self-optimization, the control system can be configured in a way that creates and uses a database. For example, production order information can be used to bring the target value of the order into the control system. Due to self-configuration, the output parameters or operating parameters of each module 12-50 can be known, which can be adjusted fully automatically by the control system during operation to best complete the task. For example, the signal from the corresponding sensor together with the monitoring of the process parameters and the comparison with the database of empirical values ​​and the optimization measures from the past can be used as a reference for this optimization process. This knowledge base can be made accessible to multiple container processing equipment worldwide, and the newly obtained data can be gradually enriched, thereby generating a continuous improvement process. The container processing equipment can also advantageously determine its optimal production process under the consideration of criteria such as minimum energy and medium consumption.

[0115] In particular, the control system of the respective container handling device can automatically adapt its operation according to the received production order information for handling the container. For this purpose, the control system can, for example, generate a movement path of the container through the respective container handling device, including at least some of the plurality of container handling main modules 18-22 and / or container handling submodules 24-44. The movement of the container through the container handling device can then be controlled by the control system according to the generated movement path. The adaptation operation can also include adjusting the operating parameters of the modules 12-50. The control system can also use experience data stored from previous operations of the respective container handling device and / or other container handling devices to adapt the operation.

[0116] With regard to the ability to protect itself, the control system of the respective container handling device can be configured to detect current or impending errors or defects based on the received information. If an error is detected, the control system can introduce corresponding protective measures in order to minimize the degree of damage. Ideally, the operator does not need to take any action. The control system can, for example, receive information from sensors and / or operating parameter monitors. When evaluating the information, the control system can, for example, also access a database with empirical values.

[0117] Regarding the self-healing capability, the control system can be configured to adapt the operation of the respective container processing equipment in the event of, for example, an unpredictable or unavoidable error or defect based on the received information, so that the respective container processing equipment can continue to operate to process the container until the defect can be repaired and / or the defect can be repaired during the ongoing operation. The control system can, for example, receive the information from sensors and / or operating parameter monitors. When evaluating the information, the control system can, for example, also access a database with empirical values.

[0118] In particular, the control system of the respective container handling device may receive the fault information. For example, the fault information may indicate a predicted defect or a current defect of a component. For example, the component may be included in one of the components 12-56. The information may be transmitted to the control system, for example, from a sensor in the respective container handling device. The sensor may monitor the component. The sensor may, for example, comprise a physical sensor, such as an optical sensor. Alternatively or additionally, the sensor may comprise a virtual sensor, which may, for example, use the recorded operating data to determine a current defect or an impending defect in the component. Alternatively or additionally, the information may be input by a user and / or received via a communication interface.

[0119] Based on the received fault information, the control system can, for example, control the automatic repair or automatic replacement of the component. For the automatic replacement, the control system can, for example, control an unmanned transport vehicle 56. Alternatively or additionally, based on the received fault information, the control system can automatically adapt the operation of the corresponding container handling equipment to bypass the component specified in the fault information, preferably while automatically replacing or repairing the component.

[0120] For clarity, two examples of possible failures are described below.

[0121] In a first exemplary fault, a fault occurs in the entrance of a container processing main module or a submodule for labeling due to a defective fixture for holding the container. Due to the defective fixture, the container can no longer be labeled. In this case, the corresponding container processing equipment can be operated in a self-protective manner, so that most errors and faults can be prevented before they occur. For example, if the fixture shows signs of impending failure, such as reduced clamping force, this can be detected by sensors in the container processing equipment, and the fault information can be sent to the control system. The control system can indicate to the operator that the fixture needs to be replaced and / or can control a movable service robot to replace the fixture. In order to achieve self-repair, the control system can first redirect the container flow to at least one other container processing main module or submodule for labeling to bypass the defective fixture, while replacing the defective fixture, for example, by a service robot. This not only prevents downtime, but also, in the best case, the entire container processing equipment can continue to operate at full capacity. Ideally, no operator intervention is required. If necessary, buffer sections can be omitted in the container handling system, since flexible container transport ensures the supply of each module.

[0122] In a second exemplary fault, bottle breakage occurs in a container handling main module or submodule for filling containers. For example, glass fillers may often break during filling due to excessive temperature gradients. This means that bottles may break during filling and surrounding bottles may also be damaged. The control system can, for example, use suitable sensors and / or databases to check the containers upstream of the container handling main module or submodule for filling. In this case, for example, data about completed materials, temperatures and / or filling cycles can be recorded. Preferably, the control system can therefore adapt the processing of the containers to the recorded data. Therefore, for example, the heating submodule 24 can be used to control the heating of the container more slowly than in normal operation in a self-configuring and self-protecting manner, so that, for example, stress peaks in the structure can be prevented and the possibility of breakage is therefore also reduced.

[0123] With regard to the self-explanatory capability, the container handling device can provide the processed and exchanged data and information to the operator of the respective container handling device using a user interface. Preferably, each state, each piece of information and each instruction can be provided to the operator in a fully understandable manner at the right time and in the right place, so that the operation of the container handling device can be understood on the one hand and can be manually adapted on the other hand. Advantageously, the simplified usability can lead to reduced personnel costs and reduced operating errors. Preferably, when problems occur, the operator can be guided to find solutions and perform corrections, so that downtime can be reduced and the overall installation efficiency can be increased.

[0124] Modules 12-50 and their components may have different degrees of autonomy. For example, modules 12-50 and their components may be configured as (completely) autonomous modules, partially autonomous modules or sometimes as non-autonomous modules. The corresponding structure may depend on various factors, such as reusability in other peripheral devices, procurement / outsourcing of the entire function, costs, technical requirements and limitations, advantages in the production process (assembly, manufacturing, debugging), etc. Preferably, in this document, the term "autonomous" means that it does not need to be connected to other modules, but provides all media, environmental requirements, assistance, etc. required for the function, such as energy / power, data, fluids, fastening / stabilization, consumables, workpieces, etc.

[0125] Autonomous modules can achieve the above-mentioned self-configuration, and optionally also achieve self-organization, self-optimization, self-protection, self-repair and / or self-interpretation. Autonomous modules can perform one or more functions alone or in combination. Therefore, an autonomous module can have the necessary mechanical, electrical hardware and associated software (including module-specific parameters) for performing the corresponding tasks off-site, or can, for example, request program blocks or data sets or download them from a suitable location. The ability to communicate, request, forward and exchange information, add or uninstall software modules, etc. may be necessary for exchanges from module to module, and also for the operator of the system and external systems. This type of consistent data availability is intended to create transparency and simplicity when using the installation for everyone who interacts with it.

[0126] Semi-autonomous modules, which may also be referred to as information providing modules, may optionally independently perform calculations, control actuators, request information and / or change their configuration, etc. Semi-autonomous modules can advantageously be used as flexible, self-contained units that perform subtasks or provide data for other modules or higher-level tasks. For such subtasks or semi-autonomous modules, stand-alone commissioning or autonomous operation is simply not possible or does not make sense in many cases, for example because the commissioning is very short and can therefore be done jointly, or the effort required to simulate the necessary module peripherals is very large. One example of this is a sensor or evaluation module, where the intelligence or logic of the autonomous module initiates certain measures and actions based on the data provided by the module. A gripper accessory that can indicate its type and its previous operating time and provide an "open / closed" status signal (upon request) can also be such a module.

[0127] A non-autonomous module (also referred to as carrier component / module) is only or almost only a mechanical component, which, for example, only represents a carrier element and, using a code or information storage device, etc., only provides the most necessary information, such as type, part number, production date, etc. This module type does not realize all functions itself, but can be understood as supporting the implementation of the module 12-50.

[0128] In addition to autonomous modules, semi-autonomous modules and non-autonomous modules, third-party modules can also be installed in the container handling system. These can be obtained from the outside and integrated into the overall modular system via corresponding interfaces and communicate via the same network.

[0129] The modular construction system 10 can also significantly simplify conversions or refits after the initial commissioning of the assembly plant. In this case, it should first be taken into account that the individual modules 12-50 may already have a certain degree of variability in terms of the containers that can be transported or processed. For example, all containers of a certain type with a volume between 0.3 l and 1 l can be processed. This change can preferably be available only in terms of software, so that, for example, a switch to a new bottle format can be made at the push of a button. For this purpose, for example, a certain number of memory slots can be provided during operation, in which data from different containers are stored. The number of memory slots can be expanded as required.

[0130] As mentioned above, in addition to software upgrades, hardware upgrades may also be required, for example for certain container sizes or products. For this purpose, the modules 12-50 can be easily connected to the interfaces 51, 52, for example using a mobile robot with corresponding tools (such as an unmanned transport vehicle 56) or by an equipment operator as needed.

[0131] Due to the preferred integrated interfaces 51, 52 (in mechanics, automation / electrics and software) and the ability to self-configure and (if necessary) self-organize, the modules 12-50 can be exchanged during the product life cycle, or the network can be extended to include new modules and their functions. The reasons for such measures can be a desired performance increase / decrease (e.g., adapting the device to the current market situation), a technological change / addition (e.g., printing instead of labeling or additional PET inner coating), an extension for more product and specification flexibility (e.g., multiple types existing simultaneously on the same device), etc.

[0132] In this case, such changes in the system can be pre-planned or prepared within the framework of the modular construction system 10. Furthermore, the modular construction system 10 also enables retrofitting of modules 12-50 during the product life cycle without pre-planning.

[0133] A graphical user interface is a preferred option for planning a conversion. Here, for example, feedback can be obtained about which hardware and software are necessary for the requested change. If all mechanical engineering requirements are already in place, the change can also be easily activated using software. Otherwise, the corresponding modules 12-50 can be produced and transported to the plant. In this way, not only the plant itself can be upgraded, but also, if available, the mobile robotic systems (e.g. unmanned transport vehicles 56) that support or completely take over the processes in the plant can be upgraded.

[0134] Due to the modular construction system 10 , modules 12 - 50 that are no longer needed can also be easily integrated into other devices assembled using the modular construction system 10 and thus be reused.

[0135] In the above-described embodiment, the modular construction system 10 includes a plurality of container handling main modules 18-22 and a plurality of container handling submodules 24-44 for equipping the container handling main modules 18-22. However, in principle, the modular construction system 10 may also include only the container handling submodules 24-44 and, for example, not include the container handling main modules 18-22 that can be connected and disconnected. In this case, the submodule interfaces 52 for the container handling submodules 24-44 may, for example, be arranged on the conveyor main module 12 or in other ways.

[0136] Figures 2 to 4 Different container handling devices are shown, which can be used, for example, Figure 1 The modular construction system 10 is constructed.

[0137] It should be understood that although only Figure 2 The exemplary container handling system shown in FIG. 1 is shown with a docking station 54 and an unmanned transport vehicle 56, but if desired, Figure 3 and Figure 4 The container handling facility may also include a parking station 54 and an unmanned transport vehicle 56 .

[0138] It should also be understood that the following only applies to Figures 2 to 4 An explanation of the functions and configuration of a container handling device can be found in Figures 2 to 4 The same is implemented in other container processing equipment.

[0139] It should also be pointed out that in Figures 2 to 4 The variants shown in are only a selection of the possibilities that can be realized with the modular construction system 10. The variant and combination possibilities of the modular construction system 10 are much larger and can be adapted to the respective customer. In this case, for the construction itself, it does not matter whether the customer wants a complete production line, a part of a production line or only individual machines, units or modules. Due to the modular construction, any combination is possible.

[0140] In detail, Figure 2 A container handling installation 58 is shown. The container handling installation 58 may comprise a conveyor master module 12. A plurality of container handling master modules 20, ie for example container handling master modules 20.1 to 20.7, may be coupled to a master module interface 51 of the conveyor master module 12.

[0141] The conveyor submodules 48 of the container handling main modules 20.1 to 20.7 are each configured or arranged as bypass sections for different parts of the conveyor main module 12. Containers are diverted from the main transport path predetermined by the conveyor main module 12 via the conveyor submodules 48 arranged as bypasses for the respective treatment and are directed back to the main transport path or the conveyor main module 12 after treatment.

[0142] In the configuration shown by way of example, the container processing device 58 can perform the functions of heating, molding / production, cooling, printing, filling and closing. If necessary, closely coupled processing steps can be performed one after another in the same container processing main module 20.1 to 20.7. This coupling of different processing steps can be performed, for example, during heating and molding (see container processing main modules 20.1 and 20.2) and / or during filling and closing (see container processing main modules 20.6 and 20.7).

[0143] The container processing main modules 20.1 and 20.2 may be configured as container production main modules for producing containers. The container processing main modules 20.1 and 20.2 may each include a plurality of heating submodules 24 and molding submodules 26.

[0144] The container processing main module 20 . 3 may be configured as a container cooling main module for cooling the container. The container processing main module 20 . 3 may include a plurality of cooling submodules 28 .

[0145] The container handling main modules 20.4 and 20.5 may be configured as container equipping main modules for equipping containers. The container handling main modules 20.4 and 20.5 may each include a plurality of printing submodules 34 (and / or labelling submodules 36, not shown).

[0146] The container handling main modules 20.6 and 20.7 may be configured as container filling and closing main modules. The container handling main modules 20.6 and 20.7 may each include a plurality of filling submodules 42 and a plurality of closing submodules 44.

[0147] The arrangement of the container handling main modules 20.1 to 20.7 is merely exemplary. For example, the container handling main modules 20.4 and 20.5 configured as container equipment main modules may be arranged downstream of the container handling main modules 20.6 and 20.7 configured as container closing main modules.

[0148] The container handling device 58 may include a parking station 54 and an unmanned transport vehicle 56 for transporting the container handling main modules 20.1 to 20.7 and / or the container handling submodules 24-44 (see also Figure 1 ).

[0149] Optionally, the container handling apparatus 58 may also include, for example, a preform feeding device 60. Preforms for containers may be transported to the conveyor main module 12 using the preform feeding device 60 and transferred to the conveyor main module.

[0150] During operation of the container handling apparatus 58, preforms can be fed to the conveyor main module 12 via the preform feeding device 60 and discharged via one of the two container handling main modules 20.1 and 20.2, heated in the heating submodule 24 and molded into containers in the molding submodule 26. The produced containers are transferred from the conveyor submodule 48 back to the conveyor main module 12.

[0151] Via sensing temperature detection, containers that are hotter than a predeterminable limit value may be transferred to the container handling main module 20.3 to be cooled using the cooling submodule 28 and, after cooling, returned to the conveyor main module 12. Alternatively, containers whose temperature is below the predeterminable limit value or within the target range may be further transported on the conveyor main module 12 without being transferred to the container handling main module 20.3.

[0152] Subsequently, the processing steps of printing in the container processing main modules 20.4 and 20.5 and filling and closing in the container processing main modules 20.6 and 20.7 can be performed. In this case, the containers can be evenly distributed between the container processing main modules 20.4 and 20.5 and between the container processing main modules 20.6 and 20.7.

[0153] In the parking station 54, unused container handling submodules 24-44 can be temporarily stored and, if necessary, supplied using an unmanned transport vehicle 56 for coupling to the interface 52. As described above, since the control system is in particular self-configuring, coupling and disconnection of the container handling submodules 24-44 can be performed without a setup process and the operation of the container handling device 58 can be automatically adapted accordingly.

[0154] For example, based on the production order information received from the control system of the container processing equipment 58, the composition of the entire container processing equipment 58 (i.e., the automatic connection and disconnection of the modules 12-44) can be carried out on a self-organizing and self-optimizing basis in order to achieve the best possible production. Using the fault information received by the control system of the container processing equipment 58, defective components or modules 12-44 can be detected (early) and replaced or repaired before, for example, the entire container processing equipment 58 may fail or be damaged. This allows the container processing equipment 58 to also be self-protected and self-repaired.

[0155] Figure 3 A container handling device 62 is shown.

[0156] In the container treatment system 62, for example, a conveyor main module 14 configured as a conveyor belt and a treatment main module 22.1-22.12 having a conveyor submodule 50 configured as a turntable can be used.

[0157] The container processing main modules 22 . 1 and 22 . 2 may be configured as container production main modules for producing containers. The container processing main modules 22 . 1 and 22 . 2 may each include a plurality of molding submodules 26 .

[0158] The container handling main modules 22.3 and 22.4 may be configured as container cooling main modules for cooling containers. The container handling main modules 22.3 and 22.4 may each include a plurality of cooling submodules 28.

[0159] The container processing main modules 22.5 and 22.6 may be configured as container equipping main modules for equipping containers. The container processing main modules 22.5 and 22.6 may each include at least one testing submodule 38 and at least one labeling submodule 36.

[0160] The container processing main modules 22.7 and 22.8 can be configured as cleaning main modules for cleaning containers. The container processing main modules 22.7 and 22.8 can each include a plurality of cleaning submodules 40.

[0161] The container handling main modules 22.9 and 22.10 may be configured as container filling main modules. The container handling main modules 22.9 and 22.10 may each include a plurality of filling submodules 42.

[0162] The container handling main modules 22 . 11 and 22 . 12 may be configured as container closing main modules. The container handling main modules 22 . 11 and 22 . 12 may each include a plurality of closing submodules 44 .

[0163] The arrangement of the container handling main modules 22.1 to 22.12 is merely exemplary. For example, the container handling main modules 22.5 and 22.6 configured as container equipment main modules may be arranged downstream of the container handling main modules 22.11 and 22.12 configured as container closing main modules.

[0164] During operation of the container handling device 62, a continuous transport of containers can be provided via the conveyor main module 14. The container flow can be distributed on the container handling main modules 22.1 to 22.12 as required, whereby, for example, optimal capacity utilization can be achieved. During distribution, the continuous container flow can be received from the container handling main modules 22.1 to 22.12, for example using a gripper, and conveyed back to the conveyor main module 14.

[0165] The container handling device 62 also shows the integration of a conventional preform heating apparatus 64 upstream of the conveyor main module 14 , through which all preforms pass.

[0166] Figure 4 A container handling device 66 is shown.

[0167] In the container handling device 66, for example, a conveyor main module 16 configured as a turntable and a container handling main module 18.1-18.14 with a conveyor submodule 46 configured as a planetary gear (turntable) can be used, which planetary gears are not shown in FIG. Figure 4 The container handling main modules 18.1-18.14 are connected to the conveyor main module 16 via transport star wheels.

[0168] The container processing main modules 18.1 to 18.6 can be configured as container production main modules for producing containers. The container processing main modules 18.1 to 18.6 can each include a plurality of molding submodules 26, which are arranged in a plurality of mold submodules for reasons of clarity. Figure 4 The container handling main modules 18.1 to 18.3 can share a transport star wheel connecting them to the main transfer module 16. Likewise, the container handling main modules 18.4 to 18.6 can share a transport star wheel connecting them to the conveyor main module 16.

[0169] The container handling main module 18.7 can be configured as a container equipping main module for equipping containers. The container handling main module 18.7 can include at least one testing submodule 38 and at least one labeling submodule 36. For example, the labeling submodule 36 can be interchanged with the printing submodule 34. The container handling main module 18.7 can be connected to the main transport module 16 via an inlet star wheel and an outlet star wheel.

[0170] The container handling main modules 18.8 to 18.14 can be configured as container filling main modules. The container handling main modules 18.8 to 18.14 can each include a plurality of filling submodules 42, which are separated for clarity reasons. Figure 4 The container handling main modules 18.8 to 18.11 can share a transport star wheel connecting them to the conveyor main module 16. Likewise, the container handling main modules 18.12 to 18.14 can share a transport star wheel connecting them to the conveyor main module 16. The container handling main modules 18.12 to 18.14 can be configured as container closing main modules, each container closing main module comprising a plurality of closing submodules 44 (not shown).

[0171] The arrangement of the container handling main modules 18.1 to 18.14 is merely exemplary. For example, a container handling main module 18.7 configured as a container equipment main module may be connected to the conveyor main module 16 downstream of the container handling main module 18.14.

[0172] Reference Figures 2 to 4 , some aspects of exemplary production operations of the container handling equipment 58, 62, 66 are described below.

[0173] During operation, the operator can access all relevant production data at any time via a central display, head-up display, data glasses, tablet computer, etc. Material supply, production, process optimization, logistics, etc. can be integrated and run without manual intervention.

[0174] Sensors in the container handling equipment 58 , 62 , 66 can monitor relevant critical data and identify, for example, wear, productivity loss, malfunctions, process fluctuations, etc.

[0175] In this regard, the probability of failure can be determined, for example, by comparing them with the digital twin. For example, if a predetermined threshold is exceeded or not reached, the control system can issue a notification with intervention instructions, or optionally automatically order spare parts, lubricants, etc. The digital twin is preferably synchronized with the physical container handling equipment 58, 62, 66 on a daily basis. For example, the evaluation of all data is performed using artificial intelligence. Data sets from a plurality of delivered equipment can be used as the basis for continuous optimization (including digital twins) and therefore as the basis for continuous improvement of process parameters in each module 12-50.

[0176] Thanks to this approach and the constantly growing knowledge base, the modules 12-50 and their network can optimally handle faults. Foreseeable error conditions can be avoided, or their elimination can be prepared and handled in the best possible way, preferably fully automatically. For example, corresponding robotics can be used for this purpose, or the fault can be remedied by an operator using self-explanatory instructions from the corresponding module 12-50, for example, timely supply and refilling of consumables, failure of worn parts, etc.

[0177] In the event of an unforeseen error, a correction can be performed as immediately as possible. For example, if a software crash occurs on a module, an automatic restart routine can be loaded without stopping production. It is also possible to put the device into a safe state and, for example, issue a suggestion for action to the operator.

[0178] For example, the faulty module 12-50 can be automatically disconnected from the corresponding main module interface 51 or submodule interface 52. The device can then advantageously continue production, for example at a reduced yield. For example, using the knowledge base, it can then be determined that in the current error case, leakage is 92% of the cause and which connector should be checked / replaced.

[0179] The preferred self-organizing sequence of the entire production process allows the container handling devices 58, 62, 66 to react quickly to changes in the production plan and also process different products in different containers by means of a corresponding arrangement of the modules 12-50. It is also conceivable that, for example, the progress of urgent orders can be predetermined by means of direct software in conjunction with the relevant production planning system, the planning is carried out fully automatically, the container handling devices 58, 62, 66 adapt or adjust themselves accordingly, and the device operator is informed of what he must do and how to do it in order to complete the priority order on time.

[0180] The operator can also decide during operation which digital functions or features he wants to use. For this purpose, he preferably has an overview of all options available for the respective container handling system 58, 62, 66 in the already explained graphical user interface and can directly add, install and, if necessary, remove corresponding additional programs and plug-ins (e.g., respective process optimization programs, self-repair programs, storage tank types when using customizable accessories, etc.). The customer can also use this method to submit improvement suggestions for his container handling system 58, 62, 66 at any time, so that the entire system configuration can be optimized according to customer standards and goals (maximum overall system efficiency, energy saving, life span, etc.) and all potential can be exploited.

[0181] Figure 5 An exemplary communication network 68 is shown, in which the modules 12 - 50 may be integrated on a module-by-module basis, as explained below by way of example.

[0182] The communication network 68 may include various modules 12-50 (only some of which are shown), communication links 70 and a central data source (central data storage) 72. Optionally, the communication network 68 may also include a packaging module 74 for packaging containers, for example.

[0183] Preferably, in the communication network 68, the individual modules 12-50 are the same participants and have the same access rights. Each participant listens and speaks in the communication network 68 or can receive data via the communication network 68 and send data via the communication network 68. For example, inquiries issued in the communication network 68 can be answered directly. Preferably, the respective communication partners find each other independently. The data exchange can preferably take place in a manufacturer-specific language.

[0184] The various modules 12-50 can be connected to each other and to a central data source 72 via a communication connection 70. The communication connection 70 can be implemented as a wireless and / or wired connection. The modules 12-50 and the central data source 72 can exchange information in the form of data via the communication link 70. The modules 12-50 and the central data source 72 can each send and receive data via the communication connection 70.

[0185] As mentioned above, the central data source 72 may be part of the control system of the respective container handling device. The central data source 72 may preferably be configured as a data storage platform without its own control logic components, etc. The central data source 72 may communicate via a communication interface, for example, with a cloud or server of the manufacturer of the respective container handling device.

[0186] Different data can be stored in the central data source 72. The data can be stored in so-called data tables or in another way. For example, the data can be divided into a plurality of categories, such as type or product-related data, production-related data and installation data or production line data.

[0187] The type-related data may be data related to the product to be processed or produced, such as container dimensions, preform material, filling material / medium to be filled, etc.

[0188] In contrast, production-related data may contain information that is independent of the product and is used for production planning and coordination, such as production volume, ambient temperature, etc.

[0189] Type-related and production-related data can basically be received or input externally, for example via the cloud, a commissioning engineer or an operator. The individual modules 12-50 can retrieve the data for use. The modules 12-50 can also send feedback (eg learning) to the central data source 72.

[0190] The module can store 12-50 pieces of information in the installation data. This can preferably be information related to the entire system (ie, the corresponding container processing device), such as fault information, product order information or an overview of a single module 12-50.

[0191] Storing data in the central data source 72 is preferably performed via a standard mask. This ensures that relevant data is always stored in the same location and can be retrieved from it. The modules 12-50 independently retrieve the data they need to interact and produce within the network. If an update occurs during production or relevant data becomes available, the modules 12-50 can also independently query the central data source 72 for this information.

[0192] It is possible that higher priority data requiring immediate action (like a fault or an emergency stop) may be sent as a (push) notification to the module 12 - 50 .

[0193] Preferably, all necessary master data required for pure task processing can be stored in the respective module capable of completing the task. These data can include, for example, information about capabilities, reactions, maintenance intervals, etc. These data can be individual for each variant of a module 12-50 (e.g. type of filling / filling process) and can be transferred to the respective module 12-50 before it is transferred. These data can also be updated or changed via the cloud or the manufacturer's server.

[0194] Preferably, the modules 12-50 can also make prioritized method calls, such as in the event of a fault, and therefore have to provide direct feedback to specific participants in the communication network 68. As already mentioned, these messages can be sent via (push) notifications to the relevant participants so that they can react immediately.

[0195] Another type of data of the modules 12 - 50 may be coordination data, which the respective modules 12 - 50 continuously transmit to the communication network 68 during production.

[0196] Preferably, prefabricated communication protocols and method calls in which the corresponding parameters can be stored in order before being sent can simplify the data exchange. Type-related and production-related data can be retrieved from the modules 12-50 in a module-specific manner during initialization of the corresponding container handling system and temporarily stored until updated or overwritten.

[0197] Fault information about scrap rates exceeding a limit can preferably be forwarded directly to the corresponding module 12-50, which can counteract the detected degradation until a critical scrap amount is exceeded. Only if the problem cannot be solved in this way can a global fault information be transmitted to the communication network 68.

[0198] For example, the container handling plants 58, 62, 66 described here by way of example are suitable for the flexible production of different kinds of products in the low to medium performance range. This means that requirements such as plants close to or as part of a supermarket or plants for products with different versions, labels, closures, etc. can be well covered by the concept, even if the large variety of variants of all product attributes and fluctuating requirements across seasons and production years may be difficult to plan. In addition, the possibility of autonomous module operation and corresponding interfaces allows the use of functional units in different peripherals, from stand-alone machines to cycle machines to high-performance operations with continuous container flow. Examples of such widely applicable functional modules are automatic filling valves, internal coating stations, labeling units, printing technology units, etc. Preferably, the proposed concept can provide flexible, technically high-quality and future-proof solutions for all demand profiles.

[0199] The present invention is not limited to the preferred embodiments described above. On the contrary, there may be a variety of variations and modifications which also utilize the inventive concept and therefore fall within the scope of protection. In particular, the present invention also claims protection for the subject matter and features of the dependent claims, regardless of the claims to which they refer. In particular, the individual features of independent claim 1 are each disclosed independently of one another. In addition, the features of the dependent claims are also disclosed independently of all the features of independent claim 1, and are disclosed, for example, independently of the features related to the presence and / or configuration of the conveyor main module, multiple submodule interfaces, multiple container handling submodules and / or control system of independent claim 1.

[0200] List of Reference Numerals

[0201] 10 Modular construction system

[0202] 12-16 Conveyor Main Module

[0203] 18-22 Container handling main module

[0204] 24-44 Container processing submodule

[0205] 46-50 Conveyor submodule

[0206] 51 Main module interface

[0207] 52 Submodule interface

[0208] 54 parking stations

[0209] 56 Unmanned transport vehicles

[0210] 58 Container handling equipment

[0211] 60 Preform feeding device

[0212] 62 Container handling equipment

[0213] 64 Preform heating equipment

[0214] 66 Container handling equipment

[0215] 68 Communication Network

[0216] 70 Communication Connections

[0217] 72 Central Data Source

[0218] 74 Packaging modules.

Claims

1. A modular container handling device (58, 62, 66), the modular container handling device comprising: a conveyor main module (12, 14, 16) arranged to convey containers through the modular container handling equipment (58, 62, 66); A plurality of submodule interfaces (52); a plurality of container handling submodules (24-44) capable of being automatically coupled to and disconnected from the plurality of submodule interfaces (52), preferably using an unmanned transport vehicle (56); and A control system, wherein the control system is configured in a self-configuring manner to automatically adapt the operation of the modular container processing equipment (58, 62, 66) based on the connection of at least one container processing submodule among the multiple container processing submodules (24-44) to at least one submodule interface among the multiple submodule interfaces (52) and / or the disconnection of at least one container processing submodule among the multiple container processing submodules (24-44) to at least one submodule interface among the multiple submodule interfaces (52).

2. The modular container handling equipment (58, 62, 66) according to claim 1, further comprising: A plurality of container handling master modules (18, 20, 22) capable of automatically coupling to and disconnecting from a plurality of master module interfaces (51) of the conveyor master modules (12, 14, 16), preferably using an unmanned transport vehicle (56), wherein each of the plurality of container handling master modules (18, 20, 22) comprises: - at least one sub-module interface of the plurality of sub-module interfaces (52); and a conveyor submodule (46, 48, 50) connected or connectable to the conveyor main module (12, 14, 16) for receiving the container from the conveyor main module (12, 14, 16) and for transferring the container back to the conveyor main module (12, 14, 16); Wherein, preferably, the control system is further self-configured to automatically adapt the operation of the modular container processing equipment (58, 62, 66) according to the connection of at least one container processing main module among the multiple container processing main modules (18, 20, 22) and at least one main module interface among the multiple main module interfaces (51) and / or the disconnection of at least one container processing main module among the multiple container processing main modules (18, 20, 22) and at least one main module interface among the multiple main module interfaces (51).

3. The modular container handling apparatus (58, 62, 66) according to claim 1 or claim 2, wherein the control system is configured to: - receiving production order information for handling said container; and - Automatically adapting the operation of the modular container handling equipment (58, 62, 66) and / or the corresponding connection and disconnection of the plurality of container handling submodules (24-44) and the plurality of submodule interfaces (52) according to the received production order information.

4. A modular container handling plant (58, 62, 66) according to any one of the preceding claims, wherein the control system is configured to: When automatically adapting the operation, generating a movement path of the container through the modular container handling equipment (58, 62, 66) including at least a portion of the plurality of container handling submodules (24-44), and controlling the movement of the container according to the generated movement path; and / or When automatically adapting the operation, adjusting operating parameters of the conveyor main module (12, 14, 16) and / or the plurality of container handling submodules (24-44); and / or The operation and / or the corresponding coupling and disconnection are automatically adapted based on stored experience data of previous operation of the modular container handling device (58, 62, 66) and / or other container handling devices.

5. The modular container handling plant (58, 62, 66) according to any one of the preceding claims, further comprising: Parking station (54); as well as An unmanned transport vehicle (56) is used to transport at least one container handling submodule of the plurality of container handling submodules (24-44) between the parking station (54) and the plurality of submodule interfaces (52).

6. The modular container handling apparatus (58, 62, 66) according to claim 5, wherein: The control system is configured to use the unmanned transport vehicle (56) to control the transportation of at least one container processing submodule among the multiple container processing submodules (24-44) between the docking station (54) and at least one submodule interface among the multiple submodule interfaces (52) for connecting or disconnecting the corresponding container processing submodules (24-44) based on the received production order information.

7. A modular container handling plant (58, 62, 66) according to claim 2 and claim 5 or 6, wherein: The control system is configured to use the unmanned transport vehicle (56) to control the transportation of at least one of the multiple container processing main modules (18, 20, 22) between the docking station (54) and at least one of the multiple main module interfaces (51) for connecting or disconnecting the corresponding container processing main modules (18, 20, 22) based on the received production order information.

8. The modular container handling plant (58, 62, 66) according to any one of the preceding claims, wherein the control system is configured to generate and / or receive fault information indicating a predicted or current defect of a component, and based on the fault information: - controlling the automatic repair or replacement of said component and / or software code assigned to said component; and / or - automatically adapting the operation of the modular container handling device (58, 62, 66) so that the component is bypassed by the container and / or the software code assigned to the component is bypassed, preferably while the component and / or the software code assigned to the component is automatically replaced or repaired; and / or - controlling the automatic disconnection of said container handling submodule (24-44) comprising said component.

9. The modular container handling apparatus (58, 62, 66) according to any one of the preceding claims, wherein the plurality of container handling submodules (24-44) comprises at least one of the following: - at least one labeling submodule (36) for labeling the container; - at least one testing submodule (38) for testing the container; - at least one printing submodule (34) for printing on the container; - at least one cleaning submodule (40) for cleaning the container; - at least one filling submodule (42) for filling the container; - at least one closing submodule (44) for closing the container; - at least one heating submodule (24) for heating the preforms of the containers; - at least one molding submodule (26) for molding said container from a preform, preferably using stretch blow molding; - at least one rotating submodule (30) for rotating the container; - at least one cooling submodule (28) for cooling the container; - at least one coating submodule (32) for coating the container; - at least one pasteurization module for pasteurizing said containers; - at least one drying module for drying the container; - at least one grouping module, configured to group the containers; - at least one packaging module for packaging said containers; - at least one palletizing module for palletizing said containers; - at least one depalletizing module for depalletizing said containers; - at least one unpacking module for unpacking said container; as well as - at least one measuring module for measuring said container.

10. The modular container handling apparatus (58, 62, 66) according to claim 2 and claim 9, wherein: comprising at least one testing submodule (38) and at least one labeling submodule (36) and / or printing submodule (34), which are jointly connected to a plurality of submodule interfaces (52) of one of the plurality of container processing main modules (18, 20, 22), preferably for forming a container equipment main module (20.4, 20.5, 22.5, 22.6, 18.7); and / or comprising a plurality of filling submodules (42) and a plurality of closing submodules (44), which are commonly coupled to a plurality of submodule interfaces (52) of one of the plurality of container handling main modules (18, 20, 22), preferably for forming a container filling and closing main module (20.6, 20.7); and / or It comprises a plurality of heating submodules (24) and a plurality of molding submodules (26), which are collectively connected to a plurality of submodule interfaces (52) of a container processing main module among the plurality of container processing main modules (18, 20, 22), preferably for forming a container production main module (20.1, 20.2).

11. Modular container handling plant (58, 62, 66) according to any of the preceding claims, wherein: The control system includes a plurality of distributed control units associated with the conveyor main module (12, 14, 16) and / or the plurality of container handling submodules (24-44), and a central data source (72); and The plurality of decentralized control units and the central data source (72) are configured to jointly coordinate the adaptability of the operation of the modular container handling equipment (58, 62, 66) when coupling and / or disconnecting a container handling submodule of the plurality of container handling submodules (24-44) for self-configuration of the control system, Therein, preferably, category-related data, production-related data and system data are stored in the central data source.

12. Modular container handling plant (58, 62, 66) according to any one of the preceding claims, wherein: The plurality of submodule interfaces (52) each include an electrical connection, a communication connection, a fluid connection and / or a mechanical connection; and / or The plurality of submodule interfaces (52) are identical in structure.

13. The modular container handling plant (58, 62, 66) according to any of the preceding claims, wherein at least one of the following features is met: The conveyor main module (12, 14, 16) is arranged centrally in the container handling device (58, 62, 66); The conveyor main module (12, 14, 16) is configured as a transport turntable, as a long stator or short stator linear drive conveyor, as a flat drive conveyor, as a belt conveyor, or as a neck-manipulated conveyor; and The plurality of container handling submodules (24-44) are arranged in a distributed manner around the conveyor main module (12, 14, 16).

14. A method for producing a modular container handling plant (58, 62, 66) preferably according to any one of the preceding claims using a modular construction system (10), the method comprising: The conveyor main module (12, 14, 16) is selected from a plurality of different conveyor main modules (12, 14, 16) of the modular construction system (10), preferably using a graphical user interface, wherein: - the plurality of different conveyor main modules (12, 14, 16) can each be arranged for transporting containers through the modular container handling equipment (58, 62, 66); and - the plurality of different conveyor main modules (12, 14, 16) each comprises a plurality of main module interfaces (51); Preferably, the graphical user interface is used to select a plurality of container handling main modules (18, 20, 22) from a plurality of different container handling main modules (18, 20, 22) of the modular construction system (10), wherein: - the plurality of different container processing main modules (18, 20, 22) can be coupled to the plurality of main module interfaces (51); - the plurality of different container processing main modules (18, 20, 22) each comprises a plurality of submodule interfaces (52); and - the plurality of different container handling main modules (18, 20, 22) each comprises a conveyor submodule (46, 48, 50) connectable to a selected conveyor main module (12, 14, 16) to receive the container from the selected conveyor main module (12, 14, 16) and to transfer the container back to the selected conveyor main module (12, 14, 16); Preferably, the graphical user interface is used to select a plurality of container handling submodules (24-44) from a plurality of different container handling submodules (24-44) of the modular construction system (10), wherein: - the plurality of different container handling submodules (24-44) are connectable to the plurality of submodule interfaces (52); The selected conveyor main module (12, 14, 16), the selected main container handling module (18, 20, 22) and the selected container handling submodule (24-44) are assembled into the modular container handling equipment (58, 62, 66).

15. Method for operating a modular container handling plant (58, 62, 66) according to any one of claims 1 to 13, the method comprising: automatically adapting the operation of the modular container handling apparatus using self-configuration of the control system in accordance with the coupling and / or disconnection of at least one of the plurality of container handling submodules (24-44); and optionally The operation of the modular container handling plant is automatically adapted by self-configuring the control system according to the coupling and / or disconnection of at least one container handling main module of the plurality of container handling main modules (18-22).

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