Walnut crude fiber noodle processing equipment and process

Abstract

The invention discloses walnut crude fiber noodle processing equipment and technology. The technology comprises the following steps: S1, raw material preparation: selecting high-quality wheat flour and walnut crude fibers; the walnut crude fibers can be obtained by crushing, grinding and screening walnut shells; meanwhile, dryness and cleanness of the wheat flour and the walnut crude fibers are ensured, so that impurities are prevented from being introduced in the processing process. The walnut crude fiber noodles are prepared from the mixed flour of the walnut crude fibers and the wheat flour, so that the toughness, the ductility and the cooking performance of the noodles are improved, the prepared walnut crude fiber noodles keep the characteristics of existing noodles, and meanwhile, the health-care function of the noodles is enhanced by adding the walnut crude fibers; the walnut crude fiber noodles provided by the invention are good in quality stability, do not fade during storage or cooking, are good in taste stability, can be stored for a long time, are convenient to use, are low in cost, are suitable for serving as staple food in daily life and catering, and are beneficial to body health of people.

Description

Technical Field

[0001] The invention relates to the technical field of noodle processing, and in particular to walnut coarse fiber noodle processing equipment and technology. Background Art

[0002] Noodles are made by grinding flour of cereals or beans into dough, then pressing or rolling or stretching into sheets, cutting or pressing, or rubbing, pulling, pinching, etc., into strips (narrow or wide, flat or round) or small pieces, and finally boiling, stir-frying, stewing, or deep-frying. At present, in order to process multiple noodles at one time, noodle processing equipment is mostly used to extrude the dough into noodles.

[0003] As disclosed in the publication (announcement) number: CN218551125U, a noodle processing device is disclosed, which relates to the field of noodle processing, and includes an equipment body, a feed port and a feed ramp. A partition is installed inside the equipment body, a through opening is opened inside the partition, and a forming mold is connected to the top of the through opening. An electric cylinder is fixedly installed on the equipment body.

[0004] Although the above technical solution solves the corresponding technical problem, the above technical solution still has the following defects:

[0005] The above technical solution is not convenient for feeding and discharging the formed noodles, thereby reducing the processing efficiency of the noodles. Summary of the invention

[0006] The purpose of the present invention is to provide a walnut coarse fiber noodle processing equipment and process. The walnut coarse fiber noodles are made by mixing walnut coarse fiber and wheat flour, which improves the toughness, ductility and cooking performance of the noodles. The prepared walnut coarse fiber noodles not only maintain the characteristics of existing noodles, but also enhance the health care function of the walnut coarse fiber added. The walnut coarse fiber noodles provided by the present invention have good quality stability, do not fade during storage or cooking, have good taste stability, can be stored for a long time, are easy to use, have low cost, are suitable as staple food in daily life and are beneficial to people's health. At the same time, firstly, the dough to be processed is put into a placing frame, and then the pressing plate is driven downward by a hydraulic cylinder, so that the dough inside the placing frame can be compressed, so that the noodles can be squeezed out through the extrusion hole, and the extruded noodles fall to the guide inclined plate. At the same time, the servo motor is turned on to drive the cam to squeeze the guide inclined plate with different radii, so that the guide inclined plate can be driven to shake back and forth continuously under the elastic force of the connecting spring, thereby improving the convenience of noodle discharging, and thus improving the processing efficiency of the noodles.

[0007] In order to achieve the above object, the main technical solutions adopted by the present invention include:

[0008] A walnut coarse fiber noodle processing technology, comprising the following steps:

[0009] S1. Raw material preparation: Select high-quality wheat flour and walnut crude fiber. Walnut crude fiber can be obtained by crushing, grinding and sieving walnut shells; at the same time, ensure that the wheat flour and walnut crude fiber are dry and clean to avoid the introduction of impurities during processing.

[0010] S2. Mixing of raw materials: Mix the wheat flour and walnut crude fiber in S1. Add appropriate amount of water during the mixing process to help the flour and fiber combine better.

[0011] S3, kneading: put the flour and fiber mixed in S2 into a dough mixer, add appropriate amount of water and salt, and start kneading to fully mix the flour and fiber to form a uniform dough.

[0012] S4, let the dough rest: The dough mixed in S3 needs to be left to rest for a while, and the resting time should be controlled between 30 minutes and 1 hour, so that the gluten network in the dough can be fully formed and the toughness and ductility of the noodles can be improved.

[0013] S5, rolling: the dough proofed in S4 is squeezed into thin strips through noodle processing equipment to form noodles.

[0014] S6, drying: evenly spread the noodles pressed in S5 on a drying rack and dry them naturally or quickly using drying equipment to remove excess moisture from the noodles, extend the shelf life, and ensure that the noodles do not stick together during cooking.

[0015] S7, packaging: After cooling the noodles dried in S6, they are weighed and packaged to obtain finished noodles.

[0016] S8, quality inspection and shipment: The noodles packaged in S7 are inspected for quality, including appearance, taste, nutritional content, etc. Qualified products can be shipped out of the factory and enter the market for consumers to purchase.

[0017] A walnut coarse fiber noodle processing device comprises the noodle processing device described above, wherein the noodle processing device comprises a supporting shell, a placement mechanism for storing dough is installed inside the supporting shell, a pressing mechanism for pressing noodles is installed on the top of the supporting shell and at a position corresponding to the placement mechanism, a discharge port is opened at the bottom of the side surface of the supporting shell, a flow guide mechanism is installed inside the supporting shell and at a position corresponding to the discharge port, and a driving mechanism for driving the flow guide mechanism is installed on the side surface of the supporting shell and at a position corresponding to the flow guide mechanism.

[0018] The above-mentioned walnut coarse fiber noodle processing equipment, wherein the placing mechanism includes a placing frame, both sides of the placing frame are fixedly connected with symmetrically arranged mounting blocks, and the bottom of the placing frame is provided with a plurality of extrusion holes arranged at equal distances.

[0019] In the above-mentioned walnut coarse fiber noodle processing equipment, both sides of the placement frame are fixedly connected to the side surfaces of the inner wall of the supporting shell through the mounting blocks.

[0020] The above-mentioned walnut coarse fiber noodle processing equipment, wherein the pressing mechanism includes a mounting frame, a hydraulic cylinder is fixedly connected to the center of the top of the mounting frame, and a pressing plate matching the placement frame is fixedly connected to the output end of the hydraulic cylinder.

[0021] The above-mentioned walnut coarse fiber noodle processing equipment, wherein the bottom of the mounting frame is fixedly connected to the top of the supporting shell.

[0022] The above-mentioned walnut coarse fiber noodle processing equipment, wherein the guide mechanism includes a guide inclined plate, one end of which is rotatably mounted with a mounting shaft, one side of the bottom of the guide inclined plate is fixedly connected with a connecting block, and the bottom of the connecting block is fixedly connected with a connecting spring.

[0023] In the above-mentioned walnut coarse fiber noodle processing equipment, the end of the guide inclined plate is rotatably mounted on the inner wall of the discharge port through the mounting shaft, and the bottom of the connecting spring is fixedly connected to the bottom of the inner wall of the supporting shell.

[0024] In the above-mentioned walnut coarse fiber noodle processing equipment, the driving mechanism includes a servo motor, and a cam is fixedly connected to the output shaft of the servo motor.

[0025] In the above-mentioned walnut coarse fiber noodle processing equipment, the servo motor is fixedly connected to the bottom of the side of the supporting shell, and the side of the cam close to the guide inclined plate is in conflict with the guide inclined plate.

[0026] The present invention has at least the following beneficial effects:

[0027] 1. A walnut coarse fiber noodle processing process of the present invention adopts a mixed flour of walnut coarse fiber and wheat flour to make walnut coarse fiber noodles, which improves the toughness, ductility and cooking performance of the noodles. The prepared walnut coarse fiber noodles not only maintain the characteristics of existing noodles, but also the added walnut coarse fiber enhances its health function. The walnut coarse fiber noodles provided by the present invention have good quality stability, do not fade during storage or cooking, have good taste stability, can be stored for a long time, are easy to use, have low cost, are suitable as a staple food in daily life and catering, and are beneficial to people's health.

[0028] 2. A walnut coarse fiber noodle processing device of the present invention puts the dough to be processed into a placing frame, and then drives the pressure plate downward through the hydraulic cylinder, thereby compressing the dough inside the placing frame, so that the noodles can be squeezed out through the extrusion hole, and the extruded noodles fall onto the guide inclined plate. At the same time, the servo motor is turned on to drive the cam to squeeze the guide inclined plate with different radii, so that the guide inclined plate can be driven to continuously reciprocate and shake under the elastic force of the connecting spring, thereby improving the convenience of discharging the noodles, and thus improving the processing efficiency of the noodles. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0030] Figure 1 This is a process flow chart of the walnut coarse fiber noodles of the present invention;

[0031] Figure 2 This is a schematic diagram of the structure of the walnut coarse fiber noodle processing equipment of the present invention;

[0032] Figure 3 This is a schematic diagram of the cross-sectional structure of the walnut coarse fiber noodle processing equipment of the present invention;

[0033] Figure 4 It is a structural schematic diagram of the placement mechanism in the walnut coarse fiber noodle processing equipment of the present invention;

[0034] Figure 5 It is a structural schematic diagram of the layering mechanism in the walnut coarse fiber noodle processing equipment of the present invention;

[0035] Figure 6 It is a structural schematic diagram of the flow guiding mechanism in the walnut coarse fiber noodle processing equipment of the present invention;

[0036] Figure 7 The present invention is a schematic diagram of the structure of the driving mechanism of the walnut coarse fiber noodle processing equipment.

[0037] Description of Figure Numbers:

[0038] 1. Support shell; 2. Placement mechanism; 3. Layering mechanism; 4. Discharge port; 5. Flow guide mechanism; 6. Driving mechanism;

[0039] 201, placement frame; 202, mounting block; 203, extrusion hole;

[0040] 301, mounting frame; 302, hydraulic cylinder; 303, pressing plate;

[0041] 501, guide inclined plate; 502, mounting shaft; 503, connecting block; 504, connecting spring;

[0042] 601. Servo motor; 602. Cam. DETAILED DESCRIPTION

[0043] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0044] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present invention.

[0045] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0046] Example 1

[0047] Please refer to Figure 1 As shown, a walnut coarse fiber noodle processing process provided by an embodiment of the present invention comprises the following steps:

[0048] S1. Raw material preparation: Select high-quality wheat flour and walnut crude fiber. Walnut crude fiber can be obtained by crushing, grinding and sieving walnut shells; at the same time, ensure that the wheat flour and walnut crude fiber are dry and clean to avoid the introduction of impurities during processing.

[0049] S2. Mixing of raw materials: Mix the wheat flour and walnut crude fiber in S1. Add appropriate amount of water during the mixing process to help the flour and fiber combine better.

[0050] S3, kneading: put the flour and fiber mixed in S2 into a dough mixer, add appropriate amount of water and salt, and start kneading to fully mix the flour and fiber to form a uniform dough.

[0051] S4, let the dough rest: The dough mixed in S3 needs to be left to rest for a while, and the resting time should be controlled between 30 minutes and 1 hour, so that the gluten network in the dough can be fully formed and the toughness and ductility of the noodles can be improved.

[0052] S5, rolling: the dough proofed in S4 is squeezed into thin strips through noodle processing equipment to form noodles.

[0053] S6, drying: evenly spread the noodles pressed in S5 on a drying rack and dry them naturally or quickly using drying equipment to remove excess moisture from the noodles, extend the shelf life, and ensure that the noodles do not stick together during cooking.

[0054] S7, packaging: After cooling the noodles dried in S6, they are weighed and packaged to obtain finished noodles.

[0055] S8, quality inspection and shipment: The noodles packaged in S7 are inspected for quality, including appearance, taste, nutritional content, etc. Qualified products can be shipped out of the factory and enter the market for consumers to purchase.

[0056] Example 2

[0057] Please refer to Figures 2 to 7 As shown, an embodiment of the present invention provides a walnut coarse fiber noodle processing device, including the noodle processing device of embodiment 1, and the noodle processing device includes:

[0058] A supporting shell 1 is provided, wherein a placement mechanism 2 for storing dough is installed inside the supporting shell 1, a pressing mechanism 3 for pressing noodles is installed on the top of the supporting shell 1 and at a position corresponding to the placement mechanism 2, a discharge port 4 is provided at the bottom of the side of the supporting shell 1, a flow guide mechanism 5 is installed inside the supporting shell 1 and at a position corresponding to the discharge port 4, and a driving mechanism 6 for driving the flow guide mechanism 5 is installed on the side of the supporting shell 1 and at a position corresponding to the flow guide mechanism 5.

[0059] Please refer to Figures 2 to 7 As shown, the placement mechanism 2 includes a placement frame 201 , both sides of which are fixedly connected with symmetrically arranged mounting blocks 202 , and a plurality of extrusion holes 203 arranged at equal distances are provided at the bottom of the placement frame 201 .

[0060] Please refer to Figures 2 to 7 As shown, both sides of the placement frame 201 are fixedly connected to the side surfaces of the inner wall of the support shell 1 through the mounting blocks 202 .

[0061] Please refer to Figures 2 to 7 As shown, the pressing mechanism 3 includes a mounting frame 301 , a hydraulic cylinder 302 is fixedly connected to the center of the top of the mounting frame 301 , and a pressing plate 303 matching the placement frame 201 is fixedly connected to the output end of the hydraulic cylinder 302 .

[0062] Please refer to Figures 2 to 7 As shown, the bottom of the mounting frame 301 is fixedly connected to the top of the supporting shell 1 .

[0063] Please refer to Figures 2 to 7 As shown, the guide mechanism 5 includes a guide inclined plate 501 , one end of which is rotatably mounted with a mounting shaft 502 , one side of the bottom of the guide inclined plate 501 is fixedly connected with a connecting block 503 , and the bottom of the connecting block 503 is fixedly connected with a connecting spring 504 .

[0064] Please refer to Figures 2 to 7 As shown, the end of the guiding inclined plate 501 is rotatably mounted on the inner wall of the discharge port 4 via the mounting shaft 502 , and the bottom of the connecting spring 504 is fixedly connected to the bottom of the inner wall of the supporting shell 1 .

[0065] Please refer to Figures 2 to 7 As shown, the driving mechanism 6 includes a servo motor 601 , and a cam 602 is fixedly connected to the output shaft of the servo motor 601 .

[0066] Please refer to Figures 2 to 7 As shown, the servo motor 601 is fixedly connected to the bottom of the side of the supporting shell 1 , and the side of the cam 602 close to the guide inclined plate 501 is in conflict with the guide inclined plate 501 .

[0067] The working principle of the present invention is as follows: the walnut crude fiber noodles are made by mixing walnut crude fiber and wheat flour, thereby improving the toughness, ductility and cooking performance of the noodles. The prepared walnut crude fiber noodles not only maintain the characteristics of existing noodles, but also the added walnut crude fiber enhances its health function. The walnut crude fiber noodles provided by the present invention have good quality stability, do not fade during storage or cooking, have good taste stability, can be stored for a long time, are easy to use, have low cost, are suitable for being used as a staple food in daily life and are beneficial to people's health. The dough is placed in the placement frame 201, and then the hydraulic cylinder 302 drives the pressure plate 303 to move downward, thereby compressing the dough inside the placement frame 201, so that the noodles can be squeezed out through the extrusion hole 203, and the extruded noodles fall onto the guide inclined plate 501. At the same time, the servo motor 601 is turned on to drive the cam 602 to squeeze the guide inclined plate 501 at different radii, so that the guide inclined plate 501 can be driven to continuously reciprocate and shake under the elastic force of the connecting spring 504, thereby improving the convenience of discharging the noodles, and thus improving the processing efficiency of the noodles.

[0068] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A walnut coarse fiber noodle processing technology, characterized in that: The steps include: S1. Raw material preparation: Select high-quality wheat flour and walnut crude fiber. Walnut crude fiber can be obtained by crushing, grinding and sieving walnut shells; at the same time, ensure that the wheat flour and walnut crude fiber are dry and clean to avoid the introduction of impurities during processing. S2. Mixing of raw materials: Mix the wheat flour and walnut crude fiber in S1. Add appropriate amount of water during the mixing process to help the flour and fiber combine better. S3, kneading: put the flour and fiber mixed in S2 into a dough mixer, add appropriate amount of water and salt, and start kneading to fully mix the flour and fiber to form a uniform dough. S4, let the dough rest: The dough mixed in S3 needs to be left to rest for a while, and the resting time should be controlled between 30 minutes and 1 hour, so that the gluten network in the dough can be fully formed and the toughness and ductility of the noodles can be improved. S5, rolling: the dough proofed in S4 is squeezed into thin strips through noodle processing equipment to form noodles. S6, drying: evenly spread the noodles pressed in S5 on a drying rack and dry them naturally or quickly using drying equipment to remove excess moisture from the noodles, extend the shelf life, and ensure that the noodles do not stick together during cooking. S7, packaging: After cooling the noodles dried in S6, they are weighed and packaged to obtain finished noodles. S8, quality inspection and shipment: The noodles packaged in S7 are inspected for quality, including appearance, taste, nutritional content, etc. Qualified products can be shipped out of the factory and enter the market for consumers to purchase.

2. A walnut coarse fiber noodle processing equipment, characterized in that: The noodle processing device according to claim 1, comprising: A support shell (1), wherein a placement mechanism (2) for storing dough is installed inside the support shell (1), a noodle pressing mechanism (3) is installed at the top of the support shell (1) and at a position corresponding to the placement mechanism (2), a discharge port (4) is provided at the bottom of the side of the support shell (1), a flow guide mechanism (5) is installed inside the support shell (1) and at a position corresponding to the discharge port (4), and a driving mechanism (6) for driving the flow guide mechanism (5) is installed on the side of the support shell (1) and at a position corresponding to the flow guide mechanism (5).

3. The walnut coarse fiber noodle processing equipment according to claim 2, characterized in that: The placement mechanism (2) comprises a placement frame (201), both sides of the placement frame (201) are fixedly connected with symmetrically arranged mounting blocks (202), and the bottom of the placement frame (201) is provided with a plurality of extrusion holes (203) arranged at equal distances.

4. The walnut coarse fiber noodle processing equipment according to claim 3, characterized in that: Both sides of the placement frame (201) are fixedly connected to the side surfaces of the inner wall of the support shell (1) via the mounting blocks (202).

5. The walnut coarse fiber noodle processing equipment according to claim 4, characterized in that: The pressure strip mechanism (3) comprises a mounting frame (301), a hydraulic cylinder (302) is fixedly connected to the center of the top of the mounting frame (301), and a pressure plate (303) matching the placement frame (201) is fixedly connected to the output end of the hydraulic cylinder (302).

6. The walnut coarse fiber noodle processing equipment according to claim 5, characterized in that: The bottom of the mounting frame (301) is fixedly connected to the top of the supporting shell (1).

7. The walnut coarse fiber noodle processing equipment according to claim 6, characterized in that: The flow guide mechanism (5) comprises a guide inclined plate (501), one end of the guide inclined plate (501) being rotatably mounted with a mounting shaft (502), one side of the bottom of the guide inclined plate (501) being fixedly connected with a connecting block (503), and the bottom of the connecting block (503) being fixedly connected with a connecting spring (504).

8. The walnut coarse fiber noodle processing equipment according to claim 7, characterized in that: The end of the guide inclined plate (501) is rotatably mounted on the inner wall of the discharge port (4) via the mounting shaft (502), and the bottom of the connecting spring (504) is fixedly connected to the bottom of the inner wall of the supporting shell (1).

9. The walnut coarse fiber noodle processing equipment according to claim 8, characterized in that: The driving mechanism (6) comprises a servo motor (601), and a cam (602) is fixedly connected to the output shaft of the servo motor (601).

10. The walnut coarse fiber noodle processing equipment according to claim 9, characterized in that: The servo motor (601) is fixedly connected to the bottom of the side of the support shell (1), and the side of the cam (602) close to the guide inclined plate (501) is in conflict with the guide inclined plate (501).

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