Metal product processing post-processing system
By designing a metal product processing post-treatment system that integrates conveying and painting, the misalignment and dropping problems caused by the influence of impurities during the painting process and the rotational force during the cleaning process are solved, and more efficient and safer metal product processing is achieved.
Patent Information
- Application Number
- CN202411866643.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-18
AI Technical Summary
Existing metal product treatment systems are prone to affect gloss and quality due to impurities and metal debris during the painting process. At the same time, the rotational force during the cleaning process may cause metal products to be misaligned or dropped, which is low in safety.
A metal product processing post-treatment system is designed, including a processing machine, side equipment seat, integrated conveying paint mechanism and surface cleaning components. The system realizes automatic conveying and rotation of metal products through automatic conveying components and intermittent transmission components, combining conveying rollers and cleaning brushes to ensure the stability and accuracy of metal products during cleaning and painting.
Effectively remove impurities and metal debris from the surface of metal products, improving the gloss and aesthetics after spraying; through synchronous rotation and transportation, the risk of metal products is reduced and the processing efficiency and safety is improved.
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Figure CN119319059B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal product processing, in particular to a post-processing system for metal products. Background Art
[0002] After the production and processing of modern metal products is completed, in order to ensure the quality and appearance of the processed metal products, the metal products need to be processed. Among them, the common methods of metal product processing are cleaning and painting. The cleaning step is to remove debris and dust and other impurities on the surface of the metal products, and the painting step is to ensure the appearance of the metal products.
[0003] The existing Chinese patent application with application publication number CN116603679A discloses a surface treatment device for metal castings, including a treatment table, a positioning groove is provided at the center of the upper surface of the treatment table, a workbench is movably connected inside the positioning groove, the upper surface of the workbench has four workstations in a circular array, the bottom of the workbench is connected to a rotating mechanism, the outer surface of the treatment table is connected to an air-drying mechanism, the upper surface of each of the workstations is connected to a positioning mechanism, and one side of the upper surface of the treatment table is fixedly connected to a paint spraying assembly; the invention drives the workstation to move by moving a fan, a single driving source can complete the movement of the fan and the movement of the metal casting, saving the use cost, and the design of workstations at different heights avoids the impact of paint splashing on metal castings on adjacent workstations when a group of paint is sprayed, thereby improving the quality of paint spraying.
[0004] However, the metal product processing system has the following defects when used specifically:
[0005] 1. When the existing metal product processing system sprays paint on the metal products after processing, since the metal products have just been processed, some impurities and metal debris will inevitably adhere to their surface. At this time, these impurities and metal debris will adhere to the surface of the metal products due to the paint during the subsequent painting, affecting the gloss and quality of the metal products;
[0006] 2. When the existing metal product processing system processes the processed metal products, it is necessary to clean the surface of the metal products to improve the quality of the metal products. However, when the traditional method cleans the surface of the metal products, the rotation force during cleaning the metal products is likely to cause the risk of dislocation of the metal products in the transmission state, resulting in the inaccurate subsequent grasping and handling of the metal products in the transmission state, and even causing the metal products in the transportation state to fall, etc., which has low safety. Summary of the invention
[0007] The object of the present invention is to provide a post-processing system for metal products to solve the problems raised in the above-mentioned background technology.
[0008] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0009] The present invention provides a post-processing system for metal products, comprising a processing machine, a side equipment seat, an integrated conveying and painting mechanism and a surface cleaning component, wherein the side equipment seat is installed on one side of the bottom of the processing machine by screws, the inside of the processing machine is installed with an integrated conveying and painting mechanism extending to the top of the side equipment seat, and the center of the top of the processing machine is installed with a surface cleaning component.
[0010] Wherein, the integrated paint conveying and spraying mechanism comprises:
[0011] An automatic conveying assembly, the automatic conveying assembly is installed inside the processing machine, a surface cleaning assembly is arranged at the top center of the automatic conveying assembly, an intermittent transmission assembly is installed outside the automatic conveying assembly, and the intermittent transmission assembly extends to the top of the side equipment seat;
[0012] An adjustable paint spraying assembly is installed at the edge of the top of the side equipment seat by screws, and the adjustable paint spraying assembly is located on the side of the intermittent transmission assembly.
[0013] The intermittent transmission assembly comprises:
[0014] Bevel gears, two of which are provided, the two bevel gears are meshed and connected, one of the bevel gears is connected to a servo shaft inside the automatic conveying component, and the two bevel gears are rotatably connected to the outside of the processing machine;
[0015] A vertical shaft rod is connected to another of the bevel gears. A guide groove is provided at the inner bottom of the vertical shaft rod. A lifting slide rod extending to the outside is slidably connected inside the guide groove.
[0016] As a preferred solution of the present invention, two groups of threaded rods are provided on both sides of the center of the top of the processing machine, and the outer sides of the threaded rods are threadedly connected with threaded assembly blocks, and the threaded assembly blocks abut against the outer side of the processing machine.
[0017] Among them, a horizontal plate is installed between the two threaded rods, and two of the horizontal plates are provided. The two horizontal plates are located on the inner side of the processing machine, and the horizontal plates are located at the bottom of the surface cleaning component.
[0018] Among them, a plurality of conveying rollers are movably arranged between the two horizontal plates, and the conveying rollers guide and convey the metal products that are in contact with the side, and a plurality of the conveying rollers are located on the top of the automatic conveying component.
[0019] As a preferred solution of the present invention, the side equipment seat is composed of a base at the bottom and a processing seat at the top. The top of the base is mounted with a processing seat by screws, and the top of the processing seat is provided with an adjustable paint spraying assembly.
[0020] An intermittent transmission component penetrating the processing seat is arranged above the base, grooves are arranged on the side of the base and the processing seat close to the intermittent transmission component, and the base is mounted on the side of the processing machine by screws.
[0021] As a preferred embodiment of the present invention, the surface cleaning component comprises:
[0022] Side mounting plates, the side mounting plates are mounted on both sides of the top of the processing machine table by screws, the side mounting plates are located on the sides of the threaded rod, and a DC motor is mounted on the side of one of the side mounting plates;
[0023] A main shaft, the main shaft is connected to the output end of the DC motor, the main shaft is rotatably connected to the center of the two side assembly plates, and the main shaft is connected to a first transmission belt via a synchronous wheel connected by an outer key.
[0024] Wherein, two first transmission belts are provided, and the two first transmission belts are movably arranged on the inner sides of the two side assembly plates;
[0025] A slave shaft rod, wherein a plurality of slave shaft rods are provided, wherein the slave shaft rod close to the main shaft rod is connected to the inner side of the first transmission belt via a synchronous wheel connected with an outer key, and the plurality of slave shaft rods are all rotatably connected to the side surface of the side assembly plate.
[0026] As a preferred solution of the present invention, two adjacent slave shafts are connected to a second transmission belt via a synchronous wheel connected by an outer key, a plurality of second transmission belts are provided, and the second transmission belts are movably provided on the inner side of the side assembly plate.
[0027] Wherein, the second transmission belt is located on the inner side of the first transmission belt, and cleaning brushes are installed on the outer sides of the slave shaft and the main shaft, and the cleaning brushes are used to clean the surface of the metal product arranged at the bottom.
[0028] As a preferred embodiment of the present invention, the automatic conveying component includes:
[0029] A servo motor is installed on one side of the processing machine. The output end of the servo motor is connected to a servo shaft, and the servo shaft runs through the processing machine.
[0030] Wherein, the bottom of the servo shaft is connected with an intermittent transmission assembly;
[0031] Conveying gears, wherein two conveying gears are provided, both conveying gears are rotatably connected to the inside of the processing machine, and a servo shaft is installed inside one of the conveying gears;
[0032] A conveyor belt is meshed and connected to the outside of the two conveyor gears. The conveyor belt is movably arranged on the inside of the processing machine. A conveyor roller is arranged above the conveyor belt. The top of the conveyor belt supports a metal product.
[0033] As a preferred solution of the present invention, a plurality of protrusions are installed on the outer side of the lifting slide bar, and the protrusions match the guide grooves.
[0034] The intermittent transmission assembly also includes:
[0035] A movable block, the movable block is movably arranged on the outside of the lifting slide rod, the upper and lower sides of the movable block are provided with raised parts, the left and right sides of the movable block protrude outward and are connected to the output end of the telescopic cylinder,
[0036] Wherein, the telescopic cylinder is installed on the side of the processing machine;
[0037] The top of the rotating shaft rod is recessed inwards and matches the lifting slide bar and the plurality of protrusions. The rotating shaft rod is rotatably connected to the side of the processing machine.
[0038] As a preferred solution of the present invention, the outer side of the rotating shaft is connected to a third transmission belt through a key-connected synchronous wheel, and the third transmission belt is movably arranged on the top of the base.
[0039] The inner side of the third transmission belt is connected to a rotating table through a synchronous wheel key, the rotating table is rotatably connected to the top of the processing seat, a cross plate is installed at the center of the top of the rotating table, and a magnetic seat installed at the eccentric position of the top of the rotating table is provided on the side of the cross plate.
[0040] There are multiple magnetic seats, and metal products are magnetically fixed on the tops of the multiple magnetic seats. An adjustable paint spraying assembly is provided on the side of the rotating table.
[0041] As a preferred embodiment of the present invention, the adjustable paint spraying assembly comprises:
[0042] A hydraulic cylinder, which is mounted on the top of the processing seat by screws, is located on the side of the rotating table, and an output end of the hydraulic cylinder is connected to an L-shaped lifting frame;
[0043] A movable seat, the movable seat is movably arranged on the outside of the L-shaped lifting frame, a paint spray gun is installed at the bottom of the movable seat, and the paint spray gun is used to spray paint the metal product;
[0044] An outer bracket is installed on the outer side of the L-shaped lifting frame, a steering motor is installed on the side of the outer bracket, and an output end of the steering motor is connected to a movable seat.
[0045] As a preferred solution of the present invention, the input port of the paint spray gun is connected to a paint spray tank through a pipeline, and a plurality of the paint spray tanks are provided, and the plurality of the paint spray tanks are installed on the top of the processing seat.
[0046] Wherein, a flow rate control valve is installed on the outer side of the paint spray can output port.
[0047] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0048] 1. In the post-processing system for metal products, when processing the metal products after processing, the impurities and metal debris on the surface of the metal products can be removed first, and then the metal products can be painted to improve the gloss and appearance of the metal products during subsequent processing. At the same time, when cleaning and painting the surface of the metal products, the rotational force when the metal products are transported can synchronously and regularly drive multiple metal products to rotate (for painting), making it convenient to move the metal products that have been painted from one side of the paint gun and the metal products to be painted to the side of the paint gun, thereby achieving more efficient post-processing of metal products;
[0049] 2. In the post-processing system for metal products, when conveying metal products, the design of multiple conveying rollers can limit and guide the metal products in the transmission state to ensure the stability of the metal products during conveying, so as to facilitate the subsequent grabbing of the metal products by the manipulator and move them to the top of the magnetic seat. At the same time, the conveying rollers that guide the metal products can reduce the problems of metal product displacement or dislocation caused by the force of the rotating cleaning when the surface of the metal products is cleaned by the cleaning brush, thereby improving the effect of cleaning the surface of the metal products;
[0050] 3. In the post-processing system of metal products, when spraying paint on metal products after cleaning impurities and metal debris, the position and angle of spraying paint can be adjusted by rotating the motor and the hydraulic cylinder respectively to ensure good and more uniform effect when spraying paint on the surface of the metal products, and improve the glossiness of the surface of the metal products when spraying paint. At the same time, the flow rate of the paint during spraying can be adjusted by the operation of the flow rate control valve, so that there will be no waste when spraying paint on metal products;
[0051] 4. In the post-processing system for metal products, when spraying metal products, the space for spraying metal products can be divided into four parts through the design of the cross plate, and the spraying position of each part can be separated to ensure that when spraying a group of metal products, the sprayed paint will not be sprayed onto another metal product, thereby improving the effect of spraying metal products and ensuring the cleanliness of the spraying area. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0053] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0054] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0055] Figure 2 It is a schematic diagram of the structure of the present invention as a whole viewed from above;
[0056] Figure 3 It is a schematic diagram of the structure of the present invention as a whole from the left;
[0057] Figure 4 It is a schematic diagram of the overall front view of the structure of the present invention;
[0058] Figure 5 It is a structural schematic diagram of the cross-section of the connection between the processing machine and the automatic conveying assembly of the present invention;
[0059] Figure 6 It is a schematic diagram of the structure of the connection between the horizontal plate and the surface cleaning assembly of the present invention;
[0060] Figure 7 The present invention Figure 6 A schematic diagram of the structure of the enlarged area in the middle A;
[0061] Figure 8 It is a structural schematic diagram of the connection between the processing machine and the integrated conveying and painting mechanism of the present invention;
[0062] Fig. 9 It is a schematic structural diagram of the connection between the conveying gear and the intermittent transmission assembly of the present invention;
[0063] Fig.10 It is a schematic structural diagram of the intermittent transmission assembly of the present invention in cross section;
[0064] Fig.11 It is a structural schematic diagram of the connection between the rotating table and the adjustable paint spraying assembly of the present invention;
[0065] Fig.12 It is a structural schematic diagram of the adjustable paint spraying assembly of the present invention;
[0066] In the figure:
[0067] 10. Processing machine; 101. Threaded rod; 1011. Horizontal plate; 102. Threaded assembly block; 103. Conveying roller;
[0068] 20, side equipment seat; 201, base; 202, processing seat; 203, groove;
[0069] 30. Integrated conveying and painting mechanism;
[0070] 40. Surface cleaning assembly; 401. Side assembly plate; 402. DC motor; 403. Main shaft; 404. First transmission belt; 405. Slave shaft; 406. Second transmission belt; 407. Cleaning brush;
[0071] 50. Automatic conveying assembly; 501. Servo motor; 502. Servo shaft; 503. Conveying gear; 504. Conveying belt;
[0072] 60. Intermittent transmission assembly; 601. Bevel gear; 602. Vertical shaft; 603. Guide groove; 604. Lifting slide bar; 605. Raised portion; 606. Movable block; 607. Telescopic cylinder; 608. Rotating shaft; 6081. Third transmission belt; 6082. Rotating table; 6083. Cross plate; 6084. Magnetic seat;
[0073] 70. Adjustable paint spraying assembly; 701. Hydraulic cylinder; 702. L-shaped lifting frame; 703. Movable seat; 704. Paint spraying gun; 7041. Paint spraying can; 7042. Flow rate control valve; 705. External bracket; 706. Steering motor. DETAILED DESCRIPTION
[0074] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0075] See also Figure 1-Figure 12 The post-processing system for metal products includes a processing machine 10, a side equipment seat 20, an integrated conveying and painting mechanism 30 and a surface cleaning component 40. The side equipment seat 20 is installed on one side of the bottom of the processing machine 10 by screws. The inside of the processing machine 10 is installed with an integrated conveying and painting mechanism 30 extending to the top of the side equipment seat 20. The surface cleaning component 40 is installed at the center of the top of the processing machine 10, wherein the integrated conveying and painting mechanism 30 includes an automatic conveying component 50, which is installed inside the processing machine 10, and the surface cleaning component 40 is arranged at the top center of the automatic conveying component 50. An intermittent transmission component 60 is installed on the outside of the automatic conveying component 50, and the intermittent transmission component 60 extends to the side equipment seat 20. Top; adjustable paint spraying assembly 70, the adjustable paint spraying assembly 70 is installed at the edge of the top of the side equipment seat 20 by screws, the adjustable paint spraying assembly 70 is located on the side of the intermittent transmission assembly 60, the intermittent transmission assembly 60 includes a bevel gear 601, two bevel gears 601 are provided, the two bevel gears 601 are meshed and connected, one bevel gear 601 is connected to the servo shaft 502 inside the automatic conveying assembly 50, and the two bevel gears 601 are rotatably connected to the outside of the processing machine 10; vertical shaft 602, the vertical shaft 602 is connected to another bevel gear 601, the inner bottom of the vertical shaft 602 is provided with a guide groove portion 603, and the inside of the guide groove portion 603 is slidably connected with a lifting slide rod 604 extending to the outside.
[0076] The above working principle: when processing the processed metal products, the metal products are first placed on the top of the automatic conveying component 50, and the automatic conveying operation of the metal products is completed by the automatic conveying component 50. At this time, during the conveying process of the automatic conveying component 50, the surface cleaning component 40 can be operated to clean the surface of the metal products in the transportation state, so as to ensure that the metal products have better gloss and aesthetics after painting when the metal products are subsequently sprayed with paint. When the automatic conveying component 50 is in operation, the design of the intermittent transmission component 60 can be used to intermittently drive the metal products placed on the top of the intermittent transmission component 60 to rotate, and the operation of conveying the metal products to move can be coordinated to realize the automatic rotation operation of the metal products in the painting state, so as to facilitate the removal of the metal products that have been sprayed with paint from the side of the adjustable spray paint component 70, and move the metal products that are being sprayed with paint to the side of the adjustable spray paint component 70, thereby improving the efficiency of processing the metal products.
[0077] In the present invention, the adjustable paint spraying assembly 70 can be operated to adjust the angle of spraying paint to the metal product, thereby achieving a better effect of metal product spraying operation.
[0078] Specific reference Figure 6 and Figure 7Two groups of threaded rods 101 are arranged on both sides of the center of the top of the processing machine 10, and the outer sides of the threaded rods 101 are threadedly connected with threaded assembly blocks 102, and the threaded assembly blocks 102 abut against the outer side of the processing machine 10, wherein a horizontal plate 1011 is installed between the two threaded rods 101, and two horizontal plates 1011 are arranged, and the two horizontal plates 1011 are located on the inner side of the processing machine 10, and the horizontal plates 1011 are located at the bottom of the surface cleaning component 40, wherein a plurality of conveying rollers 103 are movably arranged between the two horizontal plates 1011, and the conveying rollers 103 guide and convey the metal products that abut against the side, and the plurality of conveying rollers 103 are located at the top of the automatic conveying component 50.
[0079] In the metal product post-processing system of the present invention, when the metal product is being transported, the design of the multiple transport rollers 103 can guide the metal product during the transport process. At the same time, when the surface of the metal product is being cleaned, the transport rollers 103 can limit the cleaned metal product to avoid the metal product from being offset or even falling during cleaning. The positions of the multiple transport rollers 103 can be adjusted, and the positioning operation of the position is completed by the direction of the assembly of the threaded rod 101 and the threaded assembly block 102, so as to meet the requirements of the transport of different metal products for cleaning.
[0080] In this embodiment, the side equipment seat 20 is composed of a base 201 at the bottom and a processing seat 202 at the top. The processing seat 202 is installed on the top of the base 201 by screws, and an adjustable paint spraying assembly 70 is arranged on the top of the processing seat 202, wherein an intermittent transmission assembly 60 that passes through the processing seat 202 is arranged above the base 201, and a groove 203 is arranged on the side of the base 201 and the processing seat 202 close to the intermittent transmission assembly 60, and the base 201 is installed on the side of the processing machine 10 by screws.
[0081] Specific reference Figure 6 and Figure 7The surface cleaning component 40 includes a side assembly plate 401, which is mounted on both sides of the top of the processing machine 10 by screws, and the side assembly plate 401 is located on the side of the threaded rod 101, and a DC motor 402 is mounted on the side of one side assembly plate 401; a main shaft rod 403, the main shaft rod 403 is connected to the output end of the DC motor 402, the main shaft rod 403 is rotatably connected to the center of the two side assembly plates 401, and the main shaft rod 403 is connected to the first transmission belt 404 through a synchronous wheel connected by an outer key, wherein two first transmission belts 404 are provided, and the two first transmission belts 404 are movably arranged on the inner side of the two side assembly plates 401; a slave shaft rod 405, a plurality of slave shaft rods 405 are provided, and the slave shaft rod 405 close to the main shaft rod 403 is connected to the inner side of the first transmission belt 404 through a synchronous wheel connected by an outer key, and the plurality of slave shaft rods 405 are rotatably connected to the side of the side assembly plate 401.
[0082] In this embodiment, two adjacent slave shafts 405 are connected to a second transmission belt 406 by a synchronous wheel connected by an outer key, and a plurality of second transmission belts 406 are provided. The second transmission belt 406 is movably arranged on the inner side of the side assembly plate 401, wherein the second transmission belt 406 is located on the inner side of the first transmission belt 404, and cleaning brushes 407 are installed on the outer sides of the slave shaft 405 and the main shaft 403, and the cleaning brush 407 cleans the surface of the metal product arranged at the bottom.
[0083] In the above embodiment, when a slave shaft 405 rotates, the second transmission belt 406 connected to its outer side through the synchronous wheel will operate, and another slave shaft 405 and a cleaning brush 407 connected to the inner side of the second transmission belt 406 through the synchronous wheel key will clean the surface of the metal product.
[0084] In the metal product post-processing system of the present invention, when cleaning the surface of the metal product, the DC motor 402 is started to operate, driving the main shaft 403 connected to the output end of the DC motor 402 to rotate. When the main shaft 403 rotates, the first transmission belt 404 connected to the outside through the synchronous wheel will operate, and the two slave shafts 405 connected to the inside of the first transmission belt 404 through the synchronous wheel key will rotate. When the main shaft 403 rotates, the cleaning brush 407 installed on the outside will rotate to clean the surface of the metal product.
[0085] Specific reference Figure 5The automatic conveying component 50 includes a servo motor 501, which is installed on one side of the processing machine 10. The output end of the servo motor 501 is connected to a servo shaft 502, which runs through the processing machine 10, wherein the bottom of the servo shaft 502 is connected to an intermittent transmission component 60; a conveying gear 503, wherein two conveying gears 503 are provided, and both conveying gears 503 are rotatably connected to the inside of the processing machine 10, and the servo shaft 502 is installed inside one of the conveying gears 503; a conveying belt 504, which is meshed and connected to the outside of the two conveying gears 503, and the conveying belt 504 is movably arranged on the inside of the processing machine 10, and a conveying roller 103 is arranged above the conveying belt 504, and a metal product is supported on the top of the conveying belt 504.
[0086] In the metal product post-processing system of the present invention, when the metal product is to be transported, the servo motor 501 is started to operate, driving the servo shaft 502 connected to the output end of the servo motor 501 to rotate. When the servo shaft 502 rotates, the conveying gear 503 installed on the outside thereof will rotate, and drive the conveying belt 504 meshed and connected to the outside of the conveying gear 503 to move. At this time, when the conveying belt 504 moves, it will drive the metal product set on the top thereof to move, realizing the automatic transmission operation of the metal product.
[0087] Specific reference Figure 8 , Fig. 9 , Fig.10 and Fig.11 , a plurality of protrusions 605 are installed on the outer side of the lifting slide bar 604, and the protrusions 605 match the guide groove portion 603. The intermittent transmission component 60 also includes: a movable block 606, which is movably arranged on the outer side of the lifting slide bar 604, and protrusions 605 are arranged on the upper and lower sides of the movable block 606. The left and right sides of the movable block 606 protrude outward and are connected to the output end of the telescopic cylinder 607, wherein the telescopic cylinder 607 is installed on the side of the processing machine 10; a rotating shaft 608, the top of the rotating shaft 608 is recessed inward and matches the lifting slide bar 604 and the plurality of protrusions 605, and the rotating shaft 608 is rotatably connected to the side of the processing machine 10.
[0088] In this embodiment, the outer side of the rotating shaft 608 is connected to the third transmission belt 6081 through a key-connected synchronous wheel, and the third transmission belt 6081 is movably arranged on the top of the base 201, wherein the inner side of the third transmission belt 6081 is connected to a rotating table 6082 through a synchronous wheel key, and the rotating table 6082 is rotatably connected to the top of the processing seat 202, and a cross plate 6083 is installed at the center of the top of the rotating table 6082, and a magnetic seat 6084 installed at the eccentric position of the top of the rotating table 6082 is arranged on the side of the cross plate 6083, wherein a plurality of magnetic seats 6084 are arranged, and metal products are magnetically fixed on the top of the plurality of magnetic seats 6084, and an adjustable paint spraying assembly 70 is arranged on the side of the rotating table 6082.
[0089] In the above embodiment, when the rotating shaft 608 rotates, the synchronous wheel connected to the outer key and the third transmission belt 6081 will operate, so that the rotating table 6082 connected to the inner side of the third transmission belt 6081 through the synchronous wheel key can rotate. At this time, when the rotating table 6082 rotates, it will adjust the angle and position of the metal product adsorbed by the magnetic seat 6084 on the top of the rotating table 6082, so as to achieve the operation of moving away from or approaching the adjustable painting assembly 70. The design of the cross plate 6083 can divide the painting space, ensure that when the metal product is sprayed, the paint will not be sprayed on other metal products, and improve the uniformity of the metal product when spraying.
[0090] In the post-processing system for metal products of the present invention, when it is necessary to drive the metal products to rotate, the telescopic cylinder 607 is started to operate, driving the movable block 606 and the lifting slide 604 connected to the output end of the telescopic cylinder 607 to move up and down, so that the bottom of the lifting slide 604 can extend to the inner top of the rotating shaft 608. At this time, the rotation force of the servo shaft 502 will drive the bevel gear 601 through the servo shaft 502, and the bevel gear 601 will drive another bevel gear 601 to rotate, and the other bevel gear 601 will drive the bottom connected vertical shaft 602 to rotate. When the lifting slide 604 rotates, it is inside the movable block 606, and will not conflict with the operation of the movable block 606 driving the lifting slide 604 to move up and down.
[0091] Specific reference Fig.11 and Fig.12The adjustable paint spraying assembly 70 includes a hydraulic cylinder 701, which is installed on the top of the processing seat 202 by screws. The hydraulic cylinder 701 is located on the side of the rotating table 6082, and the output end of the hydraulic cylinder 701 is connected to the L-shaped lifting frame 702; a movable seat 703, the movable seat 703 is movably arranged on the outside of the L-shaped lifting frame 702, and a paint spraying gun 704 is installed at the bottom of the movable seat 703, and the paint spraying gun 704 sprays paint on the metal product; an outer bracket 705, the outer bracket 705 is installed on the outside of the L-shaped lifting frame 702, and a steering motor 706 is installed on the side of the outer bracket 705, and the output end of the steering motor 706 is connected to the movable seat 703.
[0092] In this embodiment, the input port of the paint spray gun 704 is connected to a paint spray tank 7041 through a pipeline. There are multiple paint spray tanks 7041, which are installed on the top of the processing seat 202, wherein a flow rate control valve 7042 is installed on the outside of the output port of the paint spray tank 7041.
[0093] In the above embodiment, when the paint spray gun 704 is in operation, the paint inside the paint spray tank 7041 can be adjusted to spray onto the surface of the metal product through the control of the flow rate control valve 7042, thereby realizing automatic painting operation of the metal product.
[0094] In the metal product post-processing system of the present invention, when painting metal products, the position of the paint spray gun 704 can be adjusted by the hydraulic cylinder 701 driving the L-shaped lifting frame 702 to move up and down, so as to achieve the painting operation at different positions of the metal products. The angle of the paint spray gun 704 can be adjusted by the steering motor 706 driving the movable seat 703 to rotate, so as to achieve a better effect of the painting operation.
[0095] Without limitation, any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes according to the technical solution and inventive concept of the present invention, should be covered by the protection scope of the present invention.
Claims
1. A post-processing system for metal products, comprising a processing machine (10), a side equipment stand (20), an integrated conveying and painting mechanism (30) and a surface cleaning component (40), characterized in that: A side equipment seat (20) is mounted on one side of the bottom of the processing machine (10) by means of screws, an integrated conveying and spraying paint mechanism (30) extending to the top of the side equipment seat (20) is mounted inside the processing machine (10), and a surface cleaning component (40) is mounted at the center of the top of the processing machine (10). Wherein, the integrated paint conveying and spraying mechanism (30) comprises: An automatic conveying assembly (50), the automatic conveying assembly (50) being installed inside the processing machine (10), a surface cleaning assembly (40) being arranged at the top center of the automatic conveying assembly (50), an intermittent transmission assembly (60) being installed outside the automatic conveying assembly (50), and the intermittent transmission assembly (60) extending to the top of the side equipment seat (20); an adjustable paint spraying assembly (70), the adjustable paint spraying assembly (70) being mounted on the edge of the top of the side equipment seat (20) by means of screws, the adjustable paint spraying assembly (70) being located on the side of the intermittent transmission assembly (60), The intermittent transmission assembly (60) comprises: bevel gears (601), two of which are provided, the two bevel gears (601) being meshed and connected, one of the bevel gears (601) being connected to a servo shaft (502) inside the automatic conveying component (50), and the two bevel gears (601) being rotatably connected to the outside of the processing machine (10); A vertical shaft (602), the vertical shaft (602) being connected to another of the bevel gears (601), a guide groove (603) being provided at the bottom of the vertical shaft (602), a lifting slide rod (604) extending to the outside being slidably connected inside the guide groove (603), Wherein, a plurality of protrusions (605) are installed on the outer side of the lifting slide bar (604), and the protrusions (605) match the guide grooves (603). The intermittent transmission assembly (60) further comprises: A movable block (606) is movably arranged on the outside of the lifting slide rod (604), and raised portions (605) are arranged on the upper and lower sides of the movable block (606). The left and right sides of the movable block (606) protrude outward and are connected to the output end of the telescopic cylinder (607). Wherein, the telescopic cylinder (607) is installed on the side of the processing machine (10); A rotating shaft (608) has a top portion that is recessed inward and matches the lifting slide bar (604) and the plurality of protrusions (605), and the rotating shaft (608) is rotatably connected to a side surface of the processing machine (10).
2. The metal product post-processing system according to claim 1, characterized in that: Two groups of threaded rods (101) are provided on both sides of the center of the top of the processing machine (10), and the outer sides of the threaded rods (101) are threadedly connected to threaded assembly blocks (102), and the threaded assembly blocks (102) abut against the outer side of the processing machine (10). A horizontal plate (1011) is installed between the two threaded rods (101), two horizontal plates (1011) are provided, the two horizontal plates (1011) are located on the inner side of the processing machine (10), and the horizontal plates (1011) are located at the bottom of the surface cleaning assembly (40). A plurality of conveying rollers (103) are movably arranged between the two horizontal plates (1011), and the conveying rollers (103) guide and convey the metal products that are in contact with the side, and the plurality of conveying rollers (103) are located at the top of the automatic conveying component (50).
3. The metal product post-processing system according to claim 2, characterized in that: The side equipment seat (20) is composed of a base (201) at the bottom and a processing seat (202) at the top. The processing seat (202) is mounted on the top of the base (201) by screws. The top of the processing seat (202) is provided with an adjustable paint spraying assembly (70). An intermittent transmission component (60) penetrating the processing seat (202) is arranged above the base (201); a groove (203) is arranged on one side of the base (201) and the processing seat (202) close to the intermittent transmission component (60); and the base (201) is mounted on the side of the processing machine (10) by means of screws.
4. The metal product post-processing system according to claim 2, characterized in that: The surface cleaning component (40) comprises: A side assembly plate (401), the side assembly plate (401) being mounted on both sides of the top of the processing machine table (10) by means of screws, the side assembly plate (401) being located on the side of the threaded rod (101), and a DC motor (402) being mounted on the side of one of the side assembly plates (401); A main shaft (403), the main shaft (403) is connected to the output end of the DC motor (402), the main shaft (403) is rotatably connected to the center of the two side assembly plates (401), and the main shaft (403) is connected to a first transmission belt (404) via a synchronous wheel connected by an outer key. Wherein, two first transmission belts (404) are provided, and the two first transmission belts (404) are both movably arranged on the inner sides of the two side assembly plates (401); A slave shaft (405), wherein a plurality of slave shafts (405) are provided, wherein the slave shaft (405) close to the main shaft (403) is connected to the inner side of the first transmission belt (404) via a synchronous wheel connected with an outer key, and the plurality of slave shafts (405) are all rotatably connected to the side of the side assembly plate (401).
5. The metal product post-processing system according to claim 4, characterized in that: Two adjacent slave shafts (405) are connected to a second transmission belt (406) through a synchronous wheel connected by an outer key. A plurality of second transmission belts (406) are provided. The second transmission belts (406) are movably provided on the inner side of the side assembly plate (401). The second transmission belt (406) is located on the inner side of the first transmission belt (404), and cleaning brushes (407) are installed on the outer sides of the slave shaft (405) and the main shaft (403), and the cleaning brushes (407) clean the surface of the metal product arranged at the bottom.
6. The metal product post-processing system according to claim 3, characterized in that: The automatic conveying component (50) comprises: A servo motor (501), the servo motor (501) being mounted on one side of the processing machine (10), the output end of the servo motor (501) being connected to a servo shaft (502), the servo shaft (502) being arranged to penetrate the processing machine (10), Wherein, the bottom of the servo shaft (502) is connected to an intermittent transmission assembly (60); A conveying gear (503), wherein two conveying gears (503) are provided, and both conveying gears (503) are rotatably connected to the inside of the processing machine (10), and a servo shaft (502) is installed inside one of the conveying gears (503); A conveying belt (504), the conveying belt (504) is meshedly connected to the outside of the two conveying gears (503), the conveying belt (504) is movably arranged on the inside of the processing machine (10), a conveying roller (103) is arranged above the conveying belt (504), and a metal product is supported on the top of the conveying belt (504).
7. The metal product post-processing system according to claim 1, characterized in that: The outer side of the rotating shaft (608) is connected to a third transmission belt (6081) via a key-connected synchronous wheel. The third transmission belt (6081) is movably arranged on the top of the base (201). The inner side of the third transmission belt (6081) is connected to a rotating table (6082) via a synchronous wheel key; the rotating table (6082) is rotatably connected to the top of the processing seat (202); a cross plate (6083) is installed at the center of the top of the rotating table (6082); and a magnetic seat (6084) installed at an eccentric position on the top of the rotating table (6082) is provided on the side of the cross plate (6083). There are a plurality of magnetic seats (6084), and metal products are magnetically fixed on the tops of the plurality of magnetic seats (6084). An adjustable paint spraying assembly (70) is provided on the side of the rotating platform (6082).
8. The metal product post-processing system according to claim 7, characterized in that: The adjustable paint spraying assembly (70) comprises: A hydraulic cylinder (701), the hydraulic cylinder (701) being mounted on the top of the processing seat (202) by means of screws, the hydraulic cylinder (701) being located on the side of the rotating table (6082), and the output end of the hydraulic cylinder (701) being connected to an L-shaped lifting frame (702); A movable seat (703), the movable seat (703) being movably arranged on the outside of the L-shaped lifting frame (702), a paint spray gun (704) being installed at the bottom of the movable seat (703), the paint spray gun (704) being used to spray paint the metal product; An outer bracket (705), the outer bracket (705) being mounted on the outer side of the L-shaped lifting frame (702), a steering motor (706) being mounted on the side of the outer bracket (705), and an output end of the steering motor (706) being connected to a movable seat (703).
9. The metal product post-processing system according to claim 8, characterized in that: The input port of the paint spray gun (704) is connected to a paint spray tank (7041) via a pipeline. A plurality of the paint spray tanks (7041) are provided. The plurality of paint spray tanks (7041) are installed on the top of the processing seat (202). Wherein, a flow rate control valve (7042) is installed outside the output port of the spray paint can (7041).
Citation Information
Patent Citations
Metal casting machining surface treatment equipment
CN116603679A
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CN112495634A
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CN118080210A