A metal pipe bending equipment for racks

By designing a storage rack metal pipe bending equipment including multiple grippers and functional components, the safety and accuracy problems of existing bending machines when bending metal pipes are solved, stable clamping and efficient bending of metal pipes are achieved, and the use effect and safety of the equipment are improved.

CN119319148BActive Publication Date: 2025-03-11CROWN STAR CO LTD
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Patent Information

Application Number
CN202411827621.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-11
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

The existing bending machines can easily cause the pipe to fall off when bending metal pipes and accidentally hurt staff. The unbending metal pipes are easily contaminated with stones and dust, affecting the bending effect.

Method used

A storage rack metal pipe bending equipment including a machine, a gripper, functional components, bending components, clamping components, and mounting frames is designed. By controlling the rotation of the bent member by the servo motor, multiple grippers cooperate with the clamping assembly to achieve stable clamping and efficient bending of the metal pipe. Functional components include frame parts, compression wheels, spray heads, bottom hydraulic parts, frame rods and storage compartments for cleaning impurities on the surface of metal pipes.

Benefits of technology

It improves the fixity and bending accuracy of metal pipes during bending, avoids pipe fall off and accidentally injured, improves the safety and effect of bending equipment, and at the same time, it realizes the surface of metal pipes and extends the service life of the equipment.

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Abstract

The present invention discloses a metal pipe bending device for a storage rack, and relates to the technical field of storage rack processing equipment. The device comprises a machine platform, a holding frame, a functional component, a bending assembly, a clamping assembly, and a mounting frame. The clamping assembly comprises a first clamping wheel, a second clamping wheel, a cylinder, and a toothed plate. A gear is coaxially installed below the first clamping wheel, and the first clamping wheel rotates synchronously with the gear. The movable end of the cylinder is connected to the toothed plate, and the toothed plate is meshed with the gear. The functional component comprises an outer frame, a clamping wheel, a nozzle, a bottom hydraulic component, a rack rod, and a storage bin. A channel is arranged in the outer frame, and elastic rings are arranged at both ends of the channel. A plurality of clamping wheels are installed above the channel, and a nozzle is arranged between adjacent clamping wheels. The overall structure of the metal pipe bending device for the storage rack in the present invention is simple, and the use effect is good. The present invention realizes multi-purpose use of one machine by arranging functional components, and can be used to clean impurities sticking to the surface of metal pipes and improve the bending processing effect of metal pipes.
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Description

Technical Field

[0001] The invention relates to the technical field of rack processing equipment, in particular to a rack metal pipe bending equipment. Background Art

[0002] The metal pipes of the racks are the main supporting structure of the racks. With the multifunctionalization of the racks, the steel pipes required for the production of the racks are also diverse. Therefore, in the production process of the racks, it is necessary to use a bending machine to bend the steel pipes. However, the existing bending machines have fewer restrictions on metal pipes during operation, which causes the metal pipes to fall off during the bending process and easily injure the staff, thus affecting the safety of the steel pipe bending. Unbent metal pipes are usually set up in large quantities. Affected by the storage environment, metal pipes with lubricating oil on the surface are more likely to be stained with stones and dust. If the metal pipes with stones and dust pass through the clamping wheel, after the bending process, the metal pipes are prone to local dents, or the clamping effect of the clamping wheel is reduced. If they are not cleaned in time, the bending effect or the metal pipe will be affected. Traditional bending equipment is either complex in structure or single in function, and only realizes the bending function. In order to improve the use effect of the bending equipment, the inventor studied and proposed this case. Summary of the invention

[0003] The invention provides a metal pipe bending device for a storage rack, which overcomes the shortcomings described in the background technology.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A metal pipe bending device for a storage rack includes a machine platform, a holding frame, a functional component, a bending assembly, a clamping assembly, and a mounting frame. The machine platform is equipped with a plurality of holding frames for mounting metal pipes. The clamping assembly includes a first clamping wheel, a second clamping wheel, a cylinder, and a toothed plate. The first clamping wheel and the second clamping wheel are rotatably mounted on the wheel frame, and the wheel frame is mounted on the mounting frame. A gear is coaxially mounted below the first clamping wheel, and the first clamping wheel rotates synchronously with the gear. The movable end of the cylinder is connected to the toothed plate, and the toothed plate is meshed with the gear. The bending assembly includes a plurality of clamping wheels, a plurality of clamping wheels, and a plurality of clamping wheels. It includes a servo motor, a bending part, and a limiter. The output end of the servo motor controls the rotation of the bending part. The top of the bending part is threadedly connected to the limiter. The functional component and the holding frame are located in the forward direction when the metal pipe is placed in the clamping assembly. The functional component includes an outer frame, a clamping wheel, a nozzle, a bottom hydraulic part, a rack rod, and a storage bin. A channel is set in the outer frame. Elastic rings are set at both ends of the channel. A number of clamping wheels are installed above the channel. A nozzle is set between adjacent clamping wheels. A bottom hydraulic part is slidably installed in the rack rod, and a storage bin is installed at the side end of the rack rod. The limiter is specifically threadedly connected to the bending part through a threaded rod at the bottom end of the limiter. Based on this structure, the relative height and direction of the limiter can be adjusted. The structural opening on the holding frame for fixing the metal pipe can be oriented to limit the metal pipe laterally. Some holding frames can be lateral opening structures.

[0006] The storage rack metal pipe bending equipment in the present invention controls the rotation of the bending part through a servo motor, and the main part of the metal pipe is restricted by the handle, the outer frame, the first clamping wheel, and the second clamping wheel, thereby realizing the bending action; a toothed plate frame can be provided to ensure the stability of the toothed plate when it is controlled by the cylinder to move telescopically, and then the toothed plate precisely engages with the gear under the first clamping wheel to rotate; the first clamping wheel and the second clamping wheel hold the metal pipe, and when the first clamping wheel rotates, it realizes the action of passing the metal pipe forward. The outer frame part cooperates with the displacement bottom hydraulic part and the clamping wheel to efficiently clamp the metal pipe, which can cooperate with the clamping assembly to efficiently clamp the metal pipe at the front and rear ends when bending, effectively avoiding the problem of inaccurate bending position caused by displacement of the bending part when the metal pipe is too long. The functional component can not only clamp the metal pipe, but also cooperate to clean impurities on the surface of the metal pipe.

[0007] A better technical solution: the elastic ring is symmetrically provided with a pointed structure, the metal pipe is a cylinder, and the hole on the elastic ring is circular, and the elastic ring is nested and fixed on the outer frame; the circular hole on the elastic ring is slightly smaller than the metal pipe, and when the metal pipe extends through the elastic ring, the elastic ring structure will perform a scraping action on the metal pipe, thereby removing large-volume debris, such as stones, from the metal pipe to a certain extent.

[0008] A better technical solution: The clamping wheel is installed on the auxiliary frame through the rotation of the shaft, and the auxiliary frame is locked and installed on the outer frame. The top of the shaft is fitted with an arc seat, and the auxiliary frame is prefabricated with a notch for the arc seat to move. The top of the arc seat and the inner top surface of the outer frame are provided with a clamping spring. The clamping wheel is made of rubber and has a certain elasticity, which is convenient for holding the metal pipe; multiple clamping wheels cooperate with the nozzle to effectively ensure that the cleaning liquid is coated on the surface of the metal pipe, and the cleaning liquid removes the oil on the surface of the metal pipe; cooperate with the elastic ring to improve the effect of removing the oil on the surface of the metal pipe.

[0009] A preferred technical solution: the nozzles are double-headed and face the lower left and lower right directions respectively; a hollow cavity is prefabricated in the outer frame, and the hollow cavity is connected to the nozzles.

[0010] A better technical solution: an oil path cavity is set in the frame rod, the bottom hydraulic part is I-shaped, and the bottom hydraulic part includes an upper sealing plate and a lower sealing plate. A rectangular block is set in the frame rod, the rectangular block is located above the lower sealing plate, and a reset spring is set between the rectangular block and the lower sealing plate. The reset spring effectively improves the reset effect of the bottom hydraulic part after displacement, and can cooperate with the input and output of the oil of the lower sealing plate to efficiently restore the bottom hydraulic part to the initial position. The displacement of the bottom hydraulic part is controlled by the oil pump to control the input or output of the oil under the lower sealing plate; in specific applications, the input of the oil is through the input pipe, and the output is through the output pipe, and the input pipe and the output pipe are provided with a one-way valve of the corresponding conveying direction.

[0011] A better technical solution: a rubber plate is attached to the top of the upper sealing plate and is set in a corresponding shape. The elasticity of the rubber plate cooperates with the clamping wheel to achieve efficient clamping of the metal pipe.

[0012] A better technical solution: The inner bottom surface of the outer frame is provided with a retaining plate and an inclined plate, a flow port is provided between the retaining plate and the inclined plate, a filter plate is provided at the flow port, and the flow port is connected with the space above the lower sealing plate. The retaining plate is used to assist the upper sealing plate in precise displacement, and the inclined plate is used to improve the flow efficiency of the cleaning liquid; when the bottom hydraulic part is in the initial position, the bottom end of the upper sealing plate will not block the flow port, so that a temporary storage space is formed between the upper sealing plate and the lower sealing plate for temporary storage of the cleaning liquid.

[0013] A better technical solution: storage bins are provided on both sides of the rack.

[0014] A better technical solution: a transparent window is nested on the outer surface of the storage bin, and a transmission pipe is connected to the top of the storage bin, which can cooperate with the pump body to transfer the cleaning liquid in the storage bin. One end of the transmission pipe can be connected to the hollow cavity at the nozzle to realize the recycling of the cleaning liquid.

[0015] A better technical solution: the top of the storage bin is nested and installed in the upper outer frame, and a magnetic block is set at the bottom of the storage bin. The magnetic block at the bottom can absorb the magnetic impurities of the precipitated cleaning liquid, and the transmission pipe is set at the storage bin near the top outlet, so that the foam floating on the top of the storage bin can be transferred along with the cleaning liquid.

[0016] By adopting the above technical solution, the beneficial effects of the present invention are:

[0017] The rack metal pipe bending device of the present invention improves the fixation of the metal pipe by using multiple holding frames and clamping components, and efficiently cooperates with the bending components for bending. The overall structure is simple and the use effect is good. The present invention realizes multi-purpose use of one machine by setting functional components, and can be used to clean impurities sticking to the surface of the metal pipe and improve the bending effect of the metal pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 A top view of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the functional component in the present invention;

[0022] Figure 4 for Figure 3 A partial enlarged view of point A in the middle.

[0023] Description of main reference numerals:

[0024] 1. Machine; 2. Holding frame; 3. Functional component; 31. Outer frame; 311. Channel; 312. Hollow cavity; 313. Holding plate; 314. Inclined plate; 315. Flow port; 316. Filter plate; 32. Pressing wheel; 321. Shaft; 322. Auxiliary frame; 323. Arc seat; 324. Pressing spring; 33. Nozzle; 34. Bottom hydraulic component; 341. Upper sealing plate; 3411. Rubber plate; 342. Lower sealing plate; 34 3. Rectangular block; 344. Return spring; 35. Rack rod; 351. Oil channel cavity; 36. Storage bin; 361. Transparent window; 362. Transmission pipe; 37. Elastic ring; 371. Pointed structure; 4. Bending assembly; 41. Servo motor; 42. Bending part; 43. Limiting part; 5. Clamping assembly; 51. First clamping wheel; 52. Second clamping wheel; 53. Cylinder; 54. Tooth plate; 55. Wheel frame; 56. Gear; 6. Mounting frame. DETAILED DESCRIPTION

[0025] Example 1

[0026] like Figure 1-Figure 4 As shown, this embodiment provides a rack metal pipe bending equipment, including a machine platform 1, a holding frame 2, a functional component 3, a bending assembly 4, a clamping assembly 5, and a mounting frame 6. The machine platform 1 is equipped with a plurality of holding frames 2 for mounting metal pipes. The clamping assembly 5 includes a first clamping wheel 51, a second clamping wheel 52, a cylinder 53, and a toothed plate 54. The first clamping wheel 51 and the second clamping wheel 52 are rotatably mounted on a wheel frame 55, and the wheel frame 55 is mounted on the mounting frame 6. A gear 56 is coaxially mounted below the first clamping wheel 51, and the first clamping wheel 51 rotates synchronously with the gear 56. The movable end of the cylinder 53 is connected to the toothed plate 54, and the toothed plate 54 is meshed with the gear 56. The bending assembly 4 includes a servo Servo motor 41, bending part 42, limit part 43, the output end of servo motor 41 controls the rotation of bending part 42, the top end of bending part 42 is threadedly connected to limit part 43, functional component 3 and holding frame 2 are located in the forward direction when metal pipe is placed in clamping assembly 5, functional component includes outer frame part 31, clamping wheel 32, nozzle 33, bottom hydraulic part 34, rack rod 35, storage bin 36, channel 311 is arranged in outer frame part 31, elastic rings 37 are arranged at both ends of channel 311, several clamping wheels 32 are installed above channel 311, nozzle 33 is arranged between adjacent clamping wheels 32, bottom hydraulic part 34 is slidably installed in rack rod 35, storage bin 36 is installed at the side end of rack rod 35.

[0027] Furthermore, pointed structures 371 are symmetrically arranged on the elastic ring 37 .

[0028] Furthermore, the clamping wheel 32 is rotatably mounted on the auxiliary frame 322 through the shaft 321, and the auxiliary frame 322 is locked and mounted on the outer frame 31. The top of the shaft 321 is fitted with an arc seat 323, and the auxiliary frame 322 is prefabricated with a groove for the arc seat 323 to move. A clamping spring 324 is set between the top of the arc seat 323 and the inner top surface of the outer frame 31.

[0029] Furthermore, the nozzle 33 is double-headed and faces two directions, namely, the lower left direction and the lower right direction. A hollow cavity 312 is prefabricated in the outer frame 31 , and the hollow cavity 312 is connected to the nozzle 33 .

[0030] Furthermore, an oil path cavity 351 is provided in the frame rod 35, the bottom hydraulic component 34 is I-shaped, and the bottom hydraulic component 34 includes an upper sealing plate 341 and a lower sealing plate 342. A rectangular block 343 is provided in the frame rod 35, the rectangular block 343 is located above the lower sealing plate 342, and a return spring 344 is provided between the rectangular block 343 and the lower sealing plate 342.

[0031] Furthermore, a rubber plate 3411 is attached to the top of the upper sealing plate 341 .

[0032] Furthermore, a retaining plate 313 and an inclined plate 314 are provided on the inner bottom surface of the outer frame 31 , a flow port 315 is provided between the retaining plate 313 and the inclined plate 314 , a filter plate 316 is provided at the flow port 315 , and the flow port 315 is connected to the space above the lower sealing plate 342 .

[0033] Furthermore, storage bins 36 are provided on both sides of the rack 35 .

[0034] Example 2

[0035] This embodiment provides a metal pipe bending device for a storage rack. The difference between this embodiment and embodiment 1 is that:

[0036] A transparent window 361 is nested on the outer surface of the storage bin 36, and a transmission pipe 362 is connected to the top of the storage bin 36. The pump body transfers the cleaning liquid in the storage bin 36, and one end of the transmission pipe 362 is connected to the hollow cavity 312 at the nozzle 33 to realize the recycling of the cleaning liquid. The top of the storage bin 36 is nested and installed in the upper outer frame 31, and a magnetic block is set at the bottom of the storage bin 36. The magnetic block at the bottom can absorb the magnetic impurities of the precipitated cleaning liquid.

[0037] Taking the rack metal pipe bending device in Example 1 as an example, the bending part 42 is Figure 1 The three-dimensional structure is independently controlled to rotate by the servo motor 41. When the metal pipe is clamped and limited by the first clamping wheel 51, the second clamping wheel 52 and other structures, the limiting member 43 on the bending member 42 applies force to bend the metal pipe.

[0038] When the user encounters debris on the surface of the metal pipe that affects the bending accuracy, the metal pipe can be first scraped and cleaned through the structural components in the functional component 3. At this time, the servo motor 41 is not started for bending; when there is no debris on the surface of the metal pipe and bending is required, the servo motor 41 is controlled to drive the bending part 42 for bending.

[0039] The foot at the bottom of the machine platform 1 can also be provided with a threaded rod, and the levelness of the entire surface of the machine platform 1 can be adjusted by turning the threaded rod.

[0040] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of the present invention. That is, equivalent changes and modifications made according to the patent scope of the present invention and the contents of the specification should still fall within the scope of the present invention.

Claims

1. A metal pipe bending device for a storage rack, characterized in that: It includes a machine, a holding frame, a functional component, a bending assembly, a clamping assembly, and a mounting frame. The machine is equipped with a plurality of holding frames for mounting metal pipes. The clamping assembly includes a first clamping wheel, a second clamping wheel, a cylinder, and a toothed plate. The first clamping wheel and the second clamping wheel are rotatably mounted on the wheel frame, and the wheel frame is mounted on the mounting frame. A gear is coaxially mounted below the first clamping wheel, and the first clamping wheel rotates synchronously with the gear. The movable end of the cylinder is connected to the toothed plate, and the toothed plate is meshed with the gear. The bending assembly includes a servo motor, a bending part, and a limit part. The output end of the servo motor controls the rotation of the bending part. The top end of the bending part is threadedly connected to the limit part. The functional component and the holding frame are located in the forward direction when the metal pipe is placed in the clamping assembly. The functional component includes an outer frame, a clamping wheel, and a nozzle. , bottom hydraulic parts, frame rods, and storage bins, a channel is arranged in the outer frame, elastic rings are arranged at both ends of the channel, a number of clamping wheels are installed above the channel, a nozzle is arranged between adjacent clamping wheels, a bottom hydraulic part is slidably installed in the frame rod, and a storage bin is installed at the side end of the frame rod; the clamping wheel is rotatably installed on the auxiliary frame through an axle rod, the auxiliary frame is locked and installed on the outer frame, the top end of the axle rod is fitted with an arc seat, the auxiliary frame is prefabricated with a groove for the displacement of the arc seat, a compression spring is arranged on the top end of the arc seat and the inner top surface of the outer frame; an oil circuit cavity is arranged in the frame rod, the bottom hydraulic part is I-shaped, the bottom hydraulic part includes an upper sealing plate and a lower sealing plate, a rectangular block is arranged in the frame rod, the rectangular block is located above the lower sealing plate, and a reset spring is arranged between the rectangular block and the lower sealing plate.

2. The rack metal pipe bending equipment according to claim 1, characterized in that: The elastic ring is symmetrically provided with pointed structures.

3. The rack metal pipe bending equipment according to claim 1, characterized in that: The nozzles are double-headed and face two directions, namely, the lower left and the lower right. A hollow cavity is prefabricated in the outer frame, and the hollow cavity is connected with the nozzles.

4. The rack metal pipe bending equipment according to claim 1, characterized in that: A rubber plate is attached to the top of the upper sealing plate.

5. The rack metal pipe bending equipment according to claim 1, characterized in that: The inner bottom surface of the outer frame is provided with a retaining plate and an inclined plate, a flow port is provided between the retaining plate and the inclined plate, a filter plate is provided at the flow port, and the flow port is connected with the space above the lower sealing plate.

6. The rack metal pipe bending equipment according to claim 1, characterized in that: Storage bins are arranged on both sides of the rack rod.

7. The rack metal pipe bending equipment according to claim 1, characterized in that: A transparent window is nested on the outer side of the storage bin.

8. The metal tube bending equipment for a storage rack according to claim 1, characterized in that: The top end of the storage bin is nested and installed on the upper outer frame, and a magnetic block is arranged at the bottom end of the storage bin.

Citation Information

Patent Citations

  • High-precision bending equipment for frame pipe fitting

    CN214022412U