Raw material pug mill for ceramic processing

By designing the combined structure of the mixing components, filter box and material distribution box in the ceramic processing mud training machine, the problems of insufficient stirring of raw materials and filter net pollution in the existing technology are solved, and uniform stirring and sieving of ceramic raw materials are achieved. , improves the quality of ceramic clay.

CN119319611APending Publication Date: 2025-01-17安徽陶陶新材料科技有限公司

Patent Information

Application Number
CN202411287197.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

The existing ceramic processing mud training machine is stirred and transported through spiral twisting dragons, which cannot achieve sufficient stirring of raw materials, affecting the quality of ceramic mud, and the filter screen can easily cause pollution to the raw materials.

Method used

A raw material clay training machine for ceramic processing is designed, including a stirring assembly, a filter box and a material separation box. The staggered gear structure of the driving roller and the driven roller are used to achieve uniform stirring of raw materials, using the L-shaped baffle and the limiting spring. The filter structure performs sieving and filtering of raw materials. The electric push rod drives the filter to vibrate to remove impurities. The screw conveyor realizes stirring and conveying of raw materials.

Benefits of technology

Fully stirring and uniform screening of ceramic raw materials are achieved, the quality of ceramic clay is improved, the filter is used to avoid contamination of raw materials, and the cleaning and uniformity of raw materials are ensured.

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Abstract

The invention discloses a raw material pug mill for ceramic processing, and relates to the technical field of ceramic processing equipment.The raw material pug mill comprises a rack, a stirring assembly is fixedly installed on the rack, a feeding port is fixedly formed in the stirring assembly, a filtering box is fixedly installed below the rack, and a material distributing box is fixedly installed below the filtering box; a spiral conveyor, a first partition plate and a second partition plate are arranged in the material distributing box, a stirring cavity, a water storage cavity and a material collecting cavity are separated through the first partition plate and the second partition plate, clay for ceramic machining and other raw materials are added into the device through a feeding port, ground and machined through a stirring assembly, screened and filtered through a filtering box, and the ceramic machining quality is improved. Large particles which cannot be crushed are filtered out, and the raw materials filtered by the filter box enter the material distribution box to be subjected to water filtering and stirring conveying, so that the ceramic raw materials are processed, and the problems that in the prior art, stirring and conveying are directly conducted through a spiral auger, the raw materials cannot be fully stirred, and the quality of ceramic pug is affected are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic processing equipment, in particular to a raw material clay kneading machine for ceramic processing. Background Art

[0002] The clay kneading machine mixes clay and other raw materials through the principles of friction and extrusion to ensure that the various ingredients are evenly distributed, thereby producing clay suitable for making pottery.

[0003] The Chinese invention with the publication number CN 114770730 B proposes a ceramic raw material mud kneading machine for ceramic processing: including a base, a shell mechanism and a stirring and kneading mechanism. A frame is installed on the upper end surface of the base; wherein the frame includes a frame rod, a horizontal frame plate and a vertical frame plate, the two ends of the frame rod are respectively fixedly connected to the base and the horizontal frame plate, the vertical frame plate is installed on one side of the frame rod, and the lower end surface of the horizontal frame plate is provided with at least two support plates; two shafts are rotatably installed between the two support plates. The raw materials are stirred by the cooperation of the second motor and the spiral auger to achieve the purpose of raw material mud kneading, and the first half shell and the second half shell are rotated in the opposite direction by the cooperation of the first motor, the two shafts and the two first gears, so that the first half shell and the second half shell can be separated, which is more conducive to the cleaning of the inside of the first half shell and the second half shell.

[0004] However, the existing technology still has shortcomings:

[0005] 1. After feeding through the feed port, the raw materials are directly stirred and transported through the spiral auger, which cannot achieve sufficient stirring of the raw materials and affects the quality of the ceramic mud.

[0006] 2. Filter the raw materials and water by setting up a filter; setting the filter in the open air is likely to cause pollution to the raw materials. Summary of the invention

[0007] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a raw material mud kneading machine for ceramic processing, which solves the problem that the raw materials cannot be fully stirred by directly stirring and conveying through a spiral auger in the prior art, thus affecting the quality of the ceramic mud.

[0008] To achieve the above-mentioned purpose, the present invention proposes a raw material mud kneading machine for ceramic processing, comprising a frame, a stirring assembly is fixedly installed on the frame, a material inlet is fixedly installed on the stirring assembly, a filter box is fixedly installed below the frame, a material distribution box is fixedly installed below the filter box, the stirring assembly comprises a mounting frame, a casing, a first motor, a driving roller, a driven roller, a driving wheel, and a driven wheel; the mounting frame is fixedly installed on the upper surface of the frame, a casing is fixedly installed on the mounting frame, a driving roller is rotatably connected in the casing, the driving roller Both ends of the roller extend out of the casing, one end of the active roller is fixedly connected to the active wheel, and the other end is fixedly connected to the first motor, the first motor is fixedly mounted on the frame, and the first motor is arranged on the side of the mounting frame; a driven roller is rotatably connected in the casing, one end of the driven roller is arranged in the casing and rotatably connected to the casing, and the other end extends out of the casing and is fixedly connected to the driven wheel, the active wheel is meshed with the driven wheel, and the active roller and the driven roller are provided with interlaced gears.

[0009] As a further solution of the present invention: a baffle is fixedly installed in the filter box, and the baffle is L-shaped.

[0010] As a further solution of the present invention: a limit spring is fixedly installed under the baffle, one end of the limit spring is fixedly connected to the baffle, and the other end is fixedly connected to a filter screen, the filter screen has a certain inclination angle, and is rotatably connected to the inner wall of the filter box.

[0011] As a further solution of the present invention: an electric push rod is fixedly installed on the distribution box, the output shaft of the electric push rod passes through the filter box and abuts against the filter screen, a discharge port is fixedly installed at one end of the filter box, a collecting box is fixedly installed on the distribution box, the discharge port extends toward the collecting box, and a block is inserted at the connection between the discharge port and the collecting box.

[0012] As a further solution of the present invention: a box door is arranged on the material distribution box, and a first partition plate and a second partition plate are fixedly installed in the material distribution box.

[0013] As a further solution of the present invention: the first partition plate and the second partition plate separate the material distribution box into a water storage chamber, a material collection chamber and a stirring chamber.

[0014] As a further solution of the present invention: a second motor is fixedly installed in the distribution box, the output shaft of the second motor is fixedly connected to a screw conveyor, the screw conveyor is arranged in the stirring chamber, both ends of the screw conveyor are rotatably connected to the stirring chamber, and the collecting chamber is arranged on the side of the screw conveyor away from the second motor.

[0015] As a further solution of the present invention: a sieve hole is opened on the first partition plate, and the sieve hole is arranged directly below the filter box.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. By setting a stirring component, the stirring component is fixedly installed on the frame through a mounting frame, so that the stirring component can be disassembled and cleaned; starting the first motor to drive the active roller to rotate, the rotation of the active roller drives the active wheel to rotate, thereby driving the driven wheel meshing therewith to rotate, and the rotation of the driven wheel drives the driven roller to rotate, so that the active roller and the driven roller can stir and grind the input raw materials, and can achieve uniform stirring of the input raw materials.

[0018] 2. A filter box is provided, an L-shaped baffle is provided in the filter box, a limit spring is fixedly installed under the baffle, one end of the limit spring is fixedly connected to the baffle, and the other end is fixedly connected to a filter screen, the filter screen is at a certain inclination angle, and is rotatably connected to the inner wall of the filter box, an electric push rod is fixedly installed on the distribution box, the output shaft of the electric push rod passes through the filter box and abuts against the filter screen, and a discharge port is fixedly installed at one end of the filter box; the input raw materials can be uniformly stirred by the stirring assembly, the electric push rod is started after the raw materials fall into the filter box, the electric push rod pushes the filter screen to rotate, and the filter screen is driven to vibrate under the action of the limit spring, and qualified raw materials fall from the filter screen into the distribution box, and unqualified large particles of impurities flow to the discharge port through the filter screen and are discharged through the discharge port, thereby realizing the screening of the raw materials.

[0019] 3. A first partition and a second partition are fixedly installed in the distribution box, and the first partition and the second partition separate the distribution box into a water storage chamber, a collection chamber and a stirring chamber. A second motor is fixedly installed in the distribution box, and the output shaft of the second motor is fixedly connected to a screw conveyor. The screw conveyor is arranged in the stirring chamber, and both ends of the screw conveyor are rotatably connected to the stirring chamber. The collection chamber is arranged on the side of the screw conveyor away from the second motor. Sieve holes are opened on the first partition, and the sieve holes are arranged directly below the filter box; starting the second motor drives the screw conveyor to rotate, which can realize the stirring and conveying of the filtered raw materials, and conveying them into the collection chamber to realize the collection of the raw materials. The sieve holes are arranged directly below the filter box, which is convenient for filtering out excess water in the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural diagram of a raw material clay kneading machine for ceramic processing of the present invention;

[0021] Figure 2 A partial cross-sectional view of a raw material clay kneading machine for ceramic processing according to the present invention;

[0022] Figure 3 It is a structural schematic diagram of a stirring assembly of a raw material clay kneading machine for ceramic processing according to the present invention;

[0023] Figure 4 A raw material clay kneading machine for ceramic processing of the present invention Figure 2 Enlarged view of point A.

[0024] In the figure: 1. frame; 2. material distribution box; 3. box door; 4. stirring assembly; 5. feeding port; 6. first motor; 7. mounting frame; 8. casing; 9. driving roller; 10. driven roller; 11. driving wheel; 12. driven wheel; 13. filter box; 14. collecting box; 15. discharge port; 16. block; 17. filter screen; 18. electric push rod; 19. baffle; 20. limit spring; 21. second motor; 22. water storage chamber; 23. collecting chamber; 24. first partition; 25. screw conveyor; 26. second partition; 27. stirring chamber; 28. sieve hole. DETAILED DESCRIPTION

[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] like Figure 1-4 As shown, a raw material clay kneading machine for ceramic processing includes a frame 1, a stirring assembly 4 is fixedly installed on the frame 1, a feeding port 5 is fixedly installed on the stirring assembly 4, a filter box 13 is fixedly installed below the frame 1, and a material distribution box 2 is fixedly installed below the filter box 13; clay and other raw materials for ceramic processing are added into the device through the feeding port 5, ground by the stirring assembly 4, and then screened and filtered by the filter box 13 to filter out large particles that cannot be crushed, and the raw materials filtered by the filter box 13 enter the material distribution box 2 for water filtration and stirring and conveying, thereby realizing the processing of ceramic raw materials;

[0027] As an implementation method in this embodiment, the stirring component 4 includes a mounting frame 7, a casing 8, a first motor 6, a driving roller 9, a driven roller 10, a driving wheel 11, and a driven wheel 12; the mounting frame 7 is fixedly mounted on the upper surface of the frame 1, the casing 8 is fixedly mounted on the mounting frame 7, the driving roller 9 is rotatably connected in the casing 8, both ends of the driving roller 9 extend out of the casing 8, one end of the driving roller 9 is fixedly connected to the driving wheel 11, and the other end is fixedly connected to the first motor 6, the first motor 6 is fixedly mounted on the frame 1, and the first motor 6 is arranged on the side of the mounting frame 7; the driven roller 10 is rotatably connected in the casing 8, one end of the driven roller 10 is fixedly connected to the driving wheel 11, and the other end is fixedly connected to the first motor 6, the first motor 6 is fixedly mounted on the frame 1, and the first motor 6 is arranged on the side of the mounting frame 7; One end is arranged in the casing 8 and is rotatably connected with the casing 8, and the other end extends out of the casing 8 and is fixedly connected with the driven wheel 12. The driving wheel 11 meshes with the driven wheel 12. The driving roller 9 and the driven roller 10 are provided with interlaced gears. The above setting purpose is that the raw materials input from the feed port 5 enter the casing 8, start the first motor 6, drive the driving roller 9 to rotate, the rotation of the driving roller 9 drives the driving wheel 11 to rotate, thereby driving the driven wheel 12 meshed with it to rotate, and the rotation of the driven wheel 12 drives the driven roller 10 to rotate, so as to realize the stirring and grinding of the input raw materials by the driving roller 9 and the driven roller 10, and the stirred raw materials fall into the filter box 13;

[0028] As an implementation method in this embodiment, a baffle 19 is fixedly installed in the filter box 13, and a limit spring 20 is fixedly installed below the baffle 19. The baffle 19 is L-shaped, which can prevent the raw material from splashing into the limit spring 20 when falling. One end of the limit spring 20 is fixedly connected to the baffle 19, and the other end is fixedly connected to the filter screen 17. The filter screen 17 has a certain inclination angle and is rotatably connected to the inner wall of the filter box 13. An electric push rod 18 is fixedly installed on the material distribution box 2. The output shaft of the electric push rod 18 passes through the filter box 13 and abuts against the filter screen 17. A discharge port 15 is fixedly installed at one end of the filter box 13. A collecting box 14 is fixedly installed on the box 2, and a discharge port 15 extends to the collecting box 14. A stopper 16 is inserted at the connection between the discharge port 15 and the collecting box 14. The purpose of the above setting is to start the electric push rod 18 after the raw materials fall into the filter box 13, drive the filter screen 17 to vibrate, and the qualified raw materials fall into the material distribution box 2 from the filter screen 17, and the unqualified large particles of impurities flow to the discharge port 15 through the filter screen 17. After the stopper 16 is removed, the large particles of impurities flow into the collecting box 14. The setting of the limit spring 20 can realize the vibration of the filter screen 17 under the elastic action of the limit spring 20 after the electric push rod 18 pushes the filter screen 17 to rotate;

[0029] As an implementation method in this embodiment, a box door 3 is provided on the distribution box 2, and a first partition plate 24 and a second partition plate 26 are fixedly installed in the distribution box 2. The first partition plate 24 and the second partition plate 26 separate the distribution box 2 into a water storage chamber 22, a collection chamber 23 and a stirring chamber 27. A second motor 21 is fixedly installed in the distribution box 2, and the output shaft of the second motor 21 is fixedly connected with a screw conveyor 25. The screw conveyor 25 is arranged in the stirring chamber 27, and both ends of the screw conveyor 25 are rotatably connected to the stirring chamber 27. The collection chamber 23 is arranged on the side of the screw conveyor 25 away from the second motor 21. A sieve hole 28 is opened on the first partition plate 24, and the sieve hole 28 is arranged directly below the filter box 13. The purpose is to filter out excess moisture in the raw material. Starting the second motor 21 drives the screw conveyor 25 to rotate, which can realize the stirring and conveying of the filtered raw materials, and conveying them into the collection chamber 23 to realize the collection of the raw materials.

[0030] Working principle:

[0031] Clay and other raw materials for ceramic processing are added into the device through the feed port 5, and the first motor 6 is started to drive the active roller 9 to rotate. The rotation of the active roller 9 drives the active wheel 11 to rotate, thereby driving the driven wheel 12 meshed therewith to rotate, and the rotation of the driven wheel 12 drives the driven roller 10 to rotate, so that the active roller 9 and the driven roller 10 stir and grind the input raw materials, and the stirred raw materials fall into the filter box 13; the electric push rod 18 is started to push the filter screen 17 to rotate, and the filter screen 17 is driven to vibrate under the elastic force of the limit spring 20, and the qualified raw materials fall into the distribution box 2 from the filter screen 17, and the unqualified large particles of impurities flow to the discharge port 15 through the filter screen 17, and the large particles of impurities flow into the collection box 14 after the block 16 is removed, and the water falling into the distribution box 2 falls into the water storage chamber 22 from the sieve hole 28, and the second motor 21 is started to drive the screw conveyor 25 to rotate, so as to stir and convey the filtered raw materials, and convey them into the collection chamber 23 to collect the raw materials.

[0032] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A raw material clay kneading machine for ceramic processing, characterized in that: The invention comprises a frame (1), a stirring assembly (4) is fixedly mounted on the frame (1), a material inlet (5) is fixedly mounted on the stirring assembly (4), a filter box (13) is fixedly mounted below the frame (1), a material distribution box (2) is fixedly mounted below the filter box (13), and the stirring assembly (4) comprises a mounting frame (7), a housing (8), a first motor (6), a driving roller (9), a driven roller (10), a driving wheel (11), and a driven wheel (12); the mounting frame (7) is fixedly mounted on the upper surface of the frame (1), a housing (8) is fixedly mounted on the mounting frame (7), a driving roller (9) is rotatably connected in the housing (8), and both ends of the driving roller (9) extend The housing (8) extends out of the housing (8), one end of the active roller (9) is fixedly connected to the active wheel (11), and the other end is fixedly connected to the first motor (6), the first motor (6) is fixedly mounted on the frame (1), and the first motor (6) is arranged on the side of the mounting frame (7); a driven roller (10) is rotatably connected in the housing (8), one end of the driven roller (10) is arranged in the housing (8) and is rotatably connected to the housing (8), and the other end extends out of the housing (8) and is fixedly connected to the driven wheel (12), the active wheel (11) is meshed with the driven wheel (12), and the active roller (9) and the driven roller (10) are provided with interlaced gears.

2. A raw material clay kneading machine for ceramic processing according to claim 1, characterized in that: A baffle (19) is fixedly installed in the filter box (13), and the baffle (19) is L-shaped.

3. A raw material clay kneading machine for ceramic processing according to claim 2, characterized in that: A limit spring (20) is fixedly installed below the baffle (19); one end of the limit spring (20) is fixedly connected to the baffle (19), and the other end is fixedly connected to a filter screen (17); the filter screen (17) is at a certain inclination angle and is rotatably connected to the inner wall of the filter box (13).

4. A raw material clay kneading machine for ceramic processing according to claim 3, characterized in that: An electric push rod (18) is fixedly mounted on the distribution box (2), and the output shaft of the electric push rod (18) passes through the filter box (13) and abuts against the filter screen (17). A discharge port (15) is fixedly mounted on one end of the filter box (13). A collection box (14) is fixedly mounted on the distribution box (2), and the discharge port (15) extends toward the collection box (14). A stopper (16) is inserted at the connection between the discharge port (15) and the collection box (14).

5. A raw material clay kneading machine for ceramic processing according to claim 1, characterized in that: The material distribution box (2) is provided with a box door (3), and a first partition plate (24) and a second partition plate (26) are fixedly installed in the material distribution box (2).

6. A raw material clay kneading machine for ceramic processing according to claim 5, characterized in that: The first partition plate (24) and the second partition plate (26) separate the material distribution box (2) into a water storage chamber (22), a material collection chamber (23) and a stirring chamber (27).

7. A raw material clay kneading machine for ceramic processing according to claim 6, characterized in that: A second motor (21) is fixedly installed in the distribution box (2), and the output shaft of the second motor (21) is fixedly connected to a screw conveyor (25). The screw conveyor (25) is arranged in the stirring chamber (27), and both ends of the screw conveyor (25) are rotatably connected to the stirring chamber (27). The collecting chamber (23) is arranged on a side of the screw conveyor (25) away from the second motor (21).

8. A raw material clay kneading machine for ceramic processing according to claim 5, characterized in that: The first partition plate (24) is provided with a sieve hole (28), and the sieve hole (28) is arranged directly below the filter box (13).

Citation Information

Patent Citations

  • A ceramic raw material mixing machine for ceramic processing

    CN114770730B

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