Glass steel plate production trimming device with waste collecting function

Abstract

This utility model relates to a cutting device for fiberglass sheet production with waste collection function, belonging to the field of fiberglass sheet processing technology. The cutting device includes a dust suppression component, which includes a water tank. A cutting component is fixedly fitted onto the top of the outer side of the water tank. The interior of the cutting component is connected to the interior of the dust suppression component. A waste collection component extending to the outside of the cutting component is slidably connected inside the cutting component and positioned above the water tank, communicating with its interior and exterior. This utility model, through the follow-up integrated operation of the cutting component and the dust suppression component, ensures that the water sprayed from the nozzle always maintains the same position as the cutting edge, achieving a real-time synergistic effect and preventing dust diffusion. Compared to traditional fixed spray heads, this dust suppression effect is better. Furthermore, this structural design also enables the collection and recycling of water resources, reducing operating costs.

Description

Technical Field

[0001] This utility model belongs to the field of fiberglass sheet processing technology, specifically relating to a cutting device for fiberglass sheet production with waste collection function. Background Technology

[0002] With the rapid development of new energy, shipbuilding, chemical corrosion protection and other fields, the market demand for fiberglass reinforced plastic (FRP) sheets continues to rise due to their excellent properties such as high strength, corrosion resistance and lightweight. The demand for automation, efficiency and environmental protection in its production and processing is also becoming increasingly urgent. In the complete production process of FRP sheets, edge trimming is a key post-processing step. The edge trimming device removes the excess parts at the edges to ensure the dimensional accuracy and assembly compatibility of the product. Therefore, it is necessary to design an edge trimming device for FRP sheet production with waste collection function.

[0003] In existing technologies, the dust suppression structure (such as independent fan dust removal and fixed spray head) of most edge-cutting devices is separated from the edge-cutting mechanism. This results in misalignment between the dust suppression area and the edge-cutting area, and a lag in the processing of dust after it has diffused. The dust suppression rate is low. Furthermore, in existing technologies, the collection of waste material from fiberglass sheet edge-cutting mainly relies on two methods: one is manual cleaning with hand tools during the edge-cutting process, which easily interferes with the edge-cutting operation and poses safety risks; the other is manual cleaning inside the equipment after edge-cutting, which is not only time-consuming but also easily causes waste material to get stuck in the gaps of the drive mechanism, affecting the lifespan of the equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a simple and reasonably designed edge-cutting device for fiberglass sheet production with waste collection function in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A cutting device for producing fiberglass reinforced plastic (FRP) sheets with waste collection function includes a dust suppression component. The dust suppression component includes a water tank. The top of the outer side of the water tank is fixedly fitted with a cutting component. The interior of the cutting component is connected to the interior of the dust suppression component. The interior of the cutting component is slidably connected to a waste collection component extending to its exterior. The waste collection component is placed above the water tank and is connected to its interior and exterior.

[0007] As a further optimization of this utility model, the edge-cutting assembly includes a placement grid fixedly fitted onto the top of the outer side of the water tank. Both ends of the placement grid are fixedly installed with fixing plates. The tops of the two fixing plates are fixedly installed with left and right drive mechanisms. The tops of the two left and right drive mechanisms are slidably installed with front and rear drive mechanisms. An edge-cutting mechanism placed above the placement grid is slidably installed on one side of the front and rear drive mechanisms.

[0008] As a further optimization of this utility model, a water pump is fixedly installed on the bottom of one side of the water tank via a mounting base, and the input end of the water pump is connected to the interior of the water tank. The output end of the water pump is fixedly connected to an inlet hose. A connecting pipe is fixedly installed on the top of the inner side of the front and rear drive mechanism. One side of the inside of the connecting pipe is connected to the other end of the inlet hose, and nozzles are evenly installed on the other side of the connecting pipe.

[0009] As a further optimization of this utility model, the waste collection assembly includes guide rails fixedly installed at the top of both ends inside the placement grid. The two guide rails are placed together at their close ends, with a collection net trough extending outside the placement grid and positioned above the water tank. Both ends of the collection net trough are provided with sliding grooves that cooperate with the guide rails. An internal thread limiting plate is fixedly installed at the middle position of the side of the collection net trough away from the placement grid. Both ends of the internal thread limiting plate are threaded through with fixing bolts that cooperate with the placement grid.

[0010] As a further optimization of this utility model, the left and right drive mechanism includes a guide rail, a U-shaped fixing frame, a rack, a gear, and a drive motor. The guide rail is fixedly installed on the top of two fixing plates. The U-shaped fixing frame is placed on top of the two guide rails. The bottom ends of the U-shaped fixing frame are respectively provided with an L-shaped guide slide plate and a guide rail that are slidably connected to the guide rail. The drive motor is fixedly installed on one end of the L-shaped guide slide plate through a motor mounting bracket. The gear is fixedly connected to the output end of the drive motor through a coupling. The rack is fixedly installed on the top of one end of a fixing plate and meshes with the gear.

[0011] As a further optimization of this utility model, the front and rear drive mechanism includes a second guide rail, a second gear, a second rack, a drive motor, and a guide mounting plate. The guide rail is fixedly installed on one side of the U-shaped fixed frame. The guide mounting plate is slidably installed on the outside of the second guide rail and is horizontally arranged with the U-shaped fixed frame. The edge-cutting mechanism is fixedly installed on the side of the guide mounting plate away from the second guide rail. The second drive motor is fixedly installed on the top of the guide mounting plate through a motor mounting bracket. The second gear is fixedly connected to the output end of the second drive motor through a coupling. The second rack is fixedly installed on one side of the top of the U-shaped fixed frame and meshes with the second gear.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model, through the follow-up integrated operation of the edge-cutting component and the dust-suppressing component, ensures that the water sprayed from the nozzle always remains consistent with the position of the edge-cutting component, achieving a real-time coordinated effect and preventing dust diffusion. Compared with traditional fixed spray nozzles, this dust suppression effect is better. Furthermore, this structural design also enables the collection and recycling of water resources, reducing operating costs.

[0014] 2. Through the structural design of the edge-cutting component and the waste collection component, this utility model can realize the synchronous collection of waste during the edge-cutting process, reducing manual intervention and waste pollution. The waste generated during the edge-cutting process can fall directly into the inside of the collection net trough due to its own gravity, and the synchronous collection can be completed without manual intervention, thus avoiding waste scattering and contaminating the equipment. At the same time, it can also facilitate the disassembly and cleaning of the collection net trough by the operator. The operator only needs to rotate the fixing bolts to pull the collection net trough away from the outside of the guide rail, which improves the convenience and efficiency of the disassembly and cleaning of the collection net trough in the later stage. Attached Figure Description

[0015] Figure 1 This is a front and side view of the overall structure of this utility model;

[0016] Figure 2 This is a rear side view of the overall structure of this utility model;

[0017] Figure 3 This is a bottom side view of the three-dimensional structure of the storage compartment of this utility model;

[0018] Figure 4 This is a bottom side view of the three-dimensional structure of the filter screen groove of this utility model;

[0019] Figure 5 This is a top and side view of the three-dimensional structure of the filter screen groove of this utility model;

[0020] Figure 6 This is a utility model Figure 1 Enlarged view of point A in the middle.

[0021] In the diagram: 1. Edge trimming assembly; 100. Fixing plate; 101. Left and right drive mechanism; 102. Grid placement; 103. Front and rear drive mechanism; 104. Edge trimming mechanism; 2. Waste collection assembly; 200. Collection trough; 201. Internal thread limit plate; 202. Fixing bolt; 203. Guide rail; 204. Slide groove; 3. Dust suppression assembly; 300. Water tank; 301. Water inlet hose; 302. Connecting pipe; 303. Nozzle; 304. Water pump. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] Example 1

[0024] like Figure 1 , Figure 2As shown, a cutting device for fiberglass sheet production with waste collection function includes a dust suppression component 3, which includes a water tank 300 made of stainless steel. The water tank 300 is pre-filled with sufficient clean water as a storage carrier for dust suppression water. The cutting component 1 is bolted to the top of the outside of the water tank 300, so that the cutting component 1 is mounted on top of the water tank 300. The inside of the cutting component 1 is connected to the inside of the dust suppression component 3, ensuring that the dust and waste generated during the cutting process can enter the dust suppression component 3 or the corresponding collection area through the connecting structure. At the same time, a waste collection component 2 is slidably connected inside the cutting component 1. The bottom of the waste collection component 2 is placed directly above the water tank 300, and its inside is connected to the inside and outside of the water tank 300, which facilitates the collection of solid waste generated during cutting and allows the dust suppression water to flow back to the water tank 300, realizing the recycling of water resources.

[0025] like Figure 1 , Figure 2 As shown, the edge-cutting assembly 1 includes a placement grid 102, a fixing plate 100, a left and right drive mechanism 101, a front and rear drive mechanism 103, and an edge-cutting mechanism 104. The placement grid 102 adopts a metal mesh plate structure and is fixedly fitted onto the top of the outside of the water tank 300 by welding, serving as a placement platform for the fiberglass plate. The mesh gaps allow dust and waste to fall. At both ends of the placement grid 102, a fixing plate 100 is fixedly installed by bolts. The two fixing plates 100 are symmetrically distributed and serve as the mounting base for the left and right drive mechanisms 101. The two left and right drive mechanisms 101 are respectively fixedly installed on the two fixing plates 102. The top of the fixed plate 100 and the top of the two left and right drive mechanisms 101 are slidably mounted with the front and rear drive mechanism 103. The left and right drive mechanisms 101 can drive the front and rear drive mechanism 103 to move in the horizontal left and right direction. The cutting mechanism 104 is slidably mounted on one side of the front and rear drive mechanism 103. The cutting mechanism 104 adopts a high-speed rotating cutter structure, and the cutting edge of the cutting mechanism 104 is directly above the grid 102. The front and rear drive mechanism 103 can drive the cutting mechanism 104 to move in the horizontal front and rear direction. Through the coordinated drive in the left and right and front and rear directions, the cutting mechanism 104 can cut the fiberglass plate in all directions.

[0026] like Figure 1 , Figure 2As shown, the left and right drive mechanism 101 includes a guide rail, a U-shaped fixed frame, a rack, a gear, and a drive motor. The guide rail is fixedly installed on the top of two fixed plates 100 by bolts. The U-shaped fixed frame is placed on top of the two guide rails, and L-shaped guide slide plates and guide rails are welded to the two ends of the bottom of the U-shaped fixed frame, respectively. The L-shaped guide slide plates and guide rails are slidably connected to the corresponding guide rails, so as to realize the movement of the U-shaped fixed frame along the guide rails. The drive motor is fixedly installed on one end of the L-shaped guide slide plate by a motor mounting bracket. The gear is fixedly connected to the output end of the drive motor by a coupling. The rack is fixedly installed on the top of one end of a fixed plate 100 by bolts, and the rack and gear mesh. When the drive motor is started, the gear can be driven to roll along the rack, thereby driving the U-shaped fixed frame to move left and right along the guide rail, that is, driving the front and rear drive mechanism 103 to move left and right.

[0027] like Figure 1 , Figure 2 As shown, the front and rear drive mechanism 103 includes a second guide rail, a second gear, a second rack, a second drive motor, and a guide mounting plate. The second guide rail is fixedly mounted on one side of the U-shaped fixed frame by bolts. The guide mounting plate is slidably mounted on the outside of the second guide rail by a slider, and the guide mounting plate is horizontally positioned with the U-shaped fixed frame. The trimming mechanism 104 is fixedly mounted on the side of the guide mounting plate away from the second guide rail by bolts. The second drive motor is fixedly mounted on the top of the guide mounting plate by a motor mounting bracket. The second gear is fixedly connected to the output end of the second drive motor by a coupling. The second rack is fixedly mounted on one side of the top of the U-shaped fixed frame by bolts, and the second rack meshes with the second gear. When the second drive motor is started, the second gear can be driven to roll along the second rack, thereby driving the guide mounting plate to move back and forth along the second guide rail, that is, driving the trimming mechanism 104 to move back and forth.

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 6As shown, to suppress dust during the edge-cutting process, a water pump 304 is fixedly installed on the bottom of one side of the water tank 300 via a mounting bracket. The input end of the water pump 304 is connected to the interior of the water tank 300 via a pipe, allowing it to draw clean water from the tank. A drain outlet is fixedly connected to the bottom of one side of the water tank 300, facilitating the discharge of wastewater or impurities from the tank 300 later. The output end of the water pump 304 is fixedly connected to the inlet hose 301 via a flange. The inlet hose 301 is made of high-pressure resistant flexible tubing, and its length can be adjusted as the drive mechanism moves. It is located on the top of the inner side of the front and rear drive mechanisms 103. The connecting pipe 302 is fixedly installed by a buckle. The connecting pipe 302 adopts a metal rigid pipe structure. One side of its interior is connected to the other end of the water inlet hose 301 through a connector, forming a water path of "water tank 300 → water pump 304 → water inlet hose 301 → connecting pipe 302". On the other side of the connecting pipe 302, at least 5 nozzles 303 are evenly installed along the length direction. The spray direction of the nozzles 303 is obliquely downward and points to the cutting position of the cutting mechanism 104. The water can be sprayed on the cutting area to directly suppress dust. At the same time, it can also play a cooling role to prevent the tempered glass plate from breaking during cutting due to high temperature friction.

[0029] like Figure 4 , Figure 5 As shown, the waste collection assembly 2 includes a collection mesh trough 200, an internally threaded limiting plate 201, fixing bolts 202, guide rails 203, and sliding grooves 204. A guide rail 203 is fixedly installed at the top of each end of the inner side of the grid 102 using bolts. The two guide rails 203 are parallel and their length direction is consistent with the length direction of the grid 102. The collection mesh trough 200 adopts a metal mesh trough structure, and its two ends are respectively provided with sliding grooves 204 that cooperate with the guide rails 203. Through the sliding cooperation between the sliding grooves 204 and the guide rails 203, the collection mesh trough 200 is placed at the end where the two guide rails 203 are close together, and one end of the collection mesh trough 200 extends to the outside of the grid 102. The entire assembly is positioned directly above the water tank 300. The mesh diameter of the collecting trough 200 is smaller than the minimum size of the fiberglass plate cutting waste, which can intercept solid waste and allow dust suppression water to flow back to the water tank 300 through the mesh. At the middle position of the collecting trough 200 away from the side where the grid 102 is placed, an internal thread limiting plate 201 is fixedly installed by welding. The internal thread limiting plate 201 is a metal plate with internal thread holes. At both ends of the internal thread limiting plate 201, a fixing bolt 202 is threaded through. The end of the fixing bolt 202 can be threaded with the outer wall of the grid 102. By tightening the fixing bolt 202, the sliding of the collecting trough 200 can be restricted. By loosening it, the collecting trough 200 can be pulled out along the guide rail 203, which is convenient for cleaning the waste collected inside.

[0030] It should be noted that this fiberglass sheet cutting device with waste collection function requires checking the water level in the water tank 300 during use to ensure sufficient water. If insufficient, add clean water to the preset mark. Place the fiberglass sheet to be cut flat on top of the grid 102, adjust the position of the fiberglass sheet so that the edge to be cut is aligned with the cutting path of the cutting mechanism 104, push the collection trough 200, and through the cooperation of the sliding groove 204 and the guide rail 203, adjust the collection trough 200 to be directly below the fiberglass sheet cutting area. Then tighten the two fixing bolts 202 on the internal thread limit plate 201 so that the ends of the fixing bolts 202 press against the outer wall of the grid 102, fixing the position of the collection trough 200. Start the water pump 304, which draws clean water from the water tank 300 and delivers it to the connecting pipe 302 through the water inlet hose 301. Finally, it is sprayed onto the cutting position of the cutting mechanism 104 through the nozzle 303 to form a stable dust-reducing and cooling water curtain. Start the cutting mechanism 104 to make the cutting blade rotate at high speed. At the same time, according to the cutting requirements of the fiberglass sheet, the left and right drive mechanisms 101 and the front and rear drive mechanisms 103 are started respectively. Solid waste generated during the cutting process, such as fiberglass sheet scraps, falls under the action of gravity and is intercepted and collected by the collection net trough 200 below. The generated dust is suppressed by the water sprayed by the nozzle 303. Some dust flows back to the water tank 300 through the mesh of the collection net trough 200 with the water flow, realizing the simultaneous treatment of dust and waste.

[0031] After the fiberglass sheet is trimmed, the trimming mechanism 104, the left and right drive mechanism 101, the front and rear drive mechanism 103 and the water pump 304 are turned off in sequence. The trimmed fiberglass sheet is removed from the placement grid 102 for further processing. The fixing bolts 202 on the internal thread limit plate 201 are loosened, and the collection mesh trough 200 is pulled out from the placement grid 102 along the guide rail 203. The solid waste collected inside is poured out and cleaned. After cleaning, the collection mesh trough 200 is reset and re-fixed. The drain port at the bottom of the water tank 300 is opened periodically to discharge the deposited dust and impurities. At the same time, clean water is added to ensure the continuous and stable operation of the dust suppression component 3.

[0032] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A glass steel plate production edge cutting device with waste collection function, comprising a dust falling assembly (3), characterized in that, The dust suppression component (3) includes a water tank (300), and a cutting edge component (1) is fixedly fitted on the top of the outer side of the water tank (300). The interior of the cutting edge component (1) is connected to the interior of the dust suppression component (3). A waste collection component (2) extending to the outside of the cutting edge component (1) is slidably connected inside the cutting edge component (1), and the waste collection component (2) is placed above the water tank (300) and connected to its interior and exterior.

2. The edge cutting device for glass steel plate production with waste collecting function according to claim 1, characterized in that: The edge-cutting assembly (1) includes a placement grid (102) fixedly fitted on the top of the outer side of the water tank (300). Both ends of the placement grid (102) are fixedly installed with fixing plates (100). The top of the two fixing plates (100) is fixedly installed with left and right drive mechanisms (101). The top of the two left and right drive mechanisms (101) is slidably installed with front and rear drive mechanisms (103). The edge-cutting mechanism (104) is slidably installed on one side of the front and rear drive mechanisms (103) above the placement grid (102).

3. The edge cutting device for glass steel plate production with waste collecting function according to claim 2, characterized in that: A water pump (304) is fixedly installed on the bottom of one side of the water tank (300) via a mounting base, and the input end of the water pump (304) is connected to the interior of the water tank (300). The output end of the water pump (304) is fixedly connected to the inlet hose (301). A connecting pipe (302) is fixedly installed on the top of the inner side of the front and rear drive mechanism (103). One side of the inside of the connecting pipe (302) is connected to the other end of the inlet hose (301). Spray nozzles (303) are evenly installed on the other side of the connecting pipe (302).

4. The edge cutting device for glass steel plate production with waste collecting function according to claim 2, characterized in that: The waste collection assembly (2) includes guide rails (203) fixedly installed at the top of both ends inside the placement grid (102). The two guide rails (203) are placed together at their close ends, with a collection mesh trough (200) extending to the outside of the placement grid (102) and placed above the water tank (300). Both ends of the collection mesh trough (200) are provided with sliding grooves (204) that cooperate with the guide rails (203). An internal thread limiting plate (201) is fixedly installed at the middle position on the side of the collection mesh trough (200) away from the placement grid (102). Both ends of the internal thread limiting plate (201) are threaded through with fixing bolts (202) that cooperate with the placement grid (102).

5. The edge cutting device for glass steel plate production with waste collecting function according to claim 2, characterized in that: The left and right drive mechanism (101) includes a guide rail, a U-shaped fixing frame, a rack, a gear, and a drive motor. The guide rail is fixedly installed on the top of two fixing plates (100). The U-shaped fixing frame is placed on the top of the two guide rails. The bottom ends of the U-shaped fixing frame are respectively provided with an L-shaped guide slide plate and a guide rail that are slidably connected to the guide rail. The drive motor is fixedly installed on one end of the L-shaped guide slide plate through a motor mounting bracket. The gear is fixedly connected to the output end of the drive motor through a coupling. The rack is fixedly installed on the top of one end of a fixing plate (100) and meshes with the gear.

6. The edge cutting device for glass steel plate production with waste collecting function according to claim 2, characterized in that: The front and rear drive mechanism (103) includes a second guide rail, a second gear, a second rack, a second drive motor, and a guide mounting plate. The guide rail is fixedly installed on one side of the U-shaped fixed frame. The guide mounting plate is slidably installed on the outside of the second guide rail and is horizontally set with the U-shaped fixed frame. The edge cutting mechanism (104) is fixedly installed on the side of the guide mounting plate away from the second guide rail. The second drive motor is fixedly installed on the top of the guide mounting plate through a motor mounting bracket. The second gear is fixedly connected to the output end of the second drive motor through a coupling. The second rack is fixedly installed on one side of the top of the U-shaped fixed frame and meshes with the second gear.

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