Battery state detection system and battery state detection method
By setting up a detection system on the battery assembly production line, using detection probes to collect battery data and implement automated detection and removal through lifting tracks, the unqualified battery solves the problem that cannot be detected and removed in real time in the existing technology, and improves the battery Quality and safety of assembly lines.
Patent Information
- Application Number
- CN202411286595.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-01-17
AI Technical Summary
The existing battery assembly production lines lack effective battery status monitoring devices, and cannot detect the battery voltage, usage temperature and other status in real time and accurately, resulting in the inability to identify and remove batteries that do not meet the factory requirements, affecting battery quality and safety.
The battery status detection system is set up on the battery assembly production line, including the first track, the second track, the lifting track and the detection device. Through the detection probe, the voltage, current and temperature data are collected in real time, the battery status is analyzed, and the battery status is analyzed through the detection probe. The lifting track transmits qualified or unqualified batteries to the corresponding transportation route, achieving automated detection and removal.
Real-time and accurate status detection of factory batteries and automatic removal of unqualified batteries are realized, the quality and safety of the battery assembly line are improved, and the healthy status and performance of the battery products are ensured in accordance with factory standards.
Smart Images

Figure CN119319965A_ABST
Abstract
Description
Technical Field
[0001] The present application discloses a battery status detection system and a battery status detection method. Background Art
[0002] With the continuous development of science and technology, batteries are increasingly used in various fields, from electric vehicles to portable electronic devices, and the performance and safety of batteries are crucial. In the battery production process, the efficiency and quality of the battery assembly line directly affect the final performance of the battery.
[0003] At present, although the existing battery assembly production lines have achieved certain results in terms of automation, reduction of labor costs and improvement of production efficiency, there is still a key technical problem, that is, the lack of effective battery status monitoring devices.
[0004] However, the existing battery assembly production line cannot directly and accurately detect the battery voltage, operating temperature and other conditions before the battery is packaged and shipped out of the factory, and cannot identify and remove batteries that do not meet the factory requirements. Therefore, in order to improve the quality and safety of the battery assembly production line, it is particularly urgent to solve the problem of battery status monitoring. Summary of the invention
[0005] A technical problem to be solved by the present application is: to set up a battery detection device on the battery assembly production line and a battery removal mechanism on the production line to detect the assembled batteries to be shipped and remove the problematic batteries.
[0006] In order to solve the above technical problems, the present application discloses an embodiment to provide a battery status detection system, including: a first track, a second track, a lifting track, and a detection device.
[0007] The second track is arranged at the lower end of the first track, a first lifting mechanism is arranged at the lower end of the lifting track, the first lifting mechanism drives the lifting track to switch between the first position and the second position, the detection device is arranged at the upper end of the first track, and the vertical projection of the detection device falls on the position directly above the lifting track;
[0008] Among them, when the lifting track is in the first position, the lifting track and the first track are at the same height, forming a first transportation route; when the lifting track is in the second position, the lifting track and the second track are at the same height, forming a second transportation route.
[0009] In some embodiments, the detection device includes a second lifting mechanism; a housing, a voltage sensor, a current sensor, a processor, and a temperature sensor, the housing is connected to the driving end of the second lifting structure, and the voltage sensor, the current sensor, and the processor are arranged inside the housing; the temperature sensor is arranged at one end of the housing away from the second lifting mechanism; and a detection probe, the detection probe extends out of the housing and is used to contact the electrode of the battery;
[0010] Among them, the voltage sensor, the current sensor, and the temperature sensor are all electrically connected to the processor, and the detection probe is electrically connected to the voltage sensor, the current sensor, and the temperature sensor respectively.
[0011] In some embodiments, the detection device further includes a control panel, which is provided with a touch screen.
[0012] In some embodiments, the detection probe is a spring probe.
[0013] In some embodiments, a contact sensor is disposed at the front end of the spring probe.
[0014] In some embodiments, the detection device further includes a wireless communication module, which is electrically connected to the processor and is used to transmit the detection data to a remote server or a control center.
[0015] In some embodiments, the control panel further includes an alarm module.
[0016] In some embodiments, the first track is provided with a plurality of positioning grooves.
[0017] In some embodiments, the first lifting mechanism and the second lifting mechanism are cylinder drive mechanisms.
[0018] In some embodiments, a battery status detection method includes the following steps:
[0019] Place the battery to be tested in the positioning groove of the first track;
[0020] The sensor in the positioning slot detects whether the battery is correctly placed and transmits the detection result to the processor;
[0021] The detection device is lowered to a predetermined position by the second lifting mechanism so that the detection probe contacts the battery electrode;
[0022] The voltage, current and temperature data of the battery are collected in real time through voltage sensors, current sensors and temperature sensors;
[0023] Analyze the battery status based on the collected data and determine whether the battery is qualified according to the set standards;
[0024] If qualified, the lifting track will transport the battery to the first track at the rear, and the first track will transport the battery to the packaging section for packaging and shipment;
[0025] If it is unqualified, the first lifting mechanism drives the lifting track to switch from the first position to the second position, so that the battery is transferred from the first track to the second track and transported to the recycling area via the second track;
[0026] The detection results are stored in the data storage module and transmitted to the remote server or control center through the wireless communication module.
[0027] Through the above technical solution, the battery status detection system disclosed in the present application is provided, and a detection device, a first track, a second track and a lifting track are set on the battery assembly production line. The battery is transported to the lifting track through the first track. After the battery is tested by the detection device, if the battery status meets the factory requirements, the lifting track will transfer the battery to the first track at the rear for transportation to the packaging section. If the battery status does not meet the factory requirements, the lifting track descends to the height of the second track and is transferred to the second track, and the second track recycles the battery. In this way, the assembled batteries to be shipped are tested, and the problematic batteries are removed from the assembly line. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments disclosed in the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments disclosed in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 It is a structural schematic diagram of the battery status detection system disclosed in the embodiment disclosed in this application.
[0030] Description of reference numerals:
[0031] 10. First track; 20. Second track; 30. Lifting track; 40. Detection device; 50. Battery; 60. First workbench; 70. Second workbench. DETAILED DESCRIPTION
[0032] The following is a further detailed description of the embodiments disclosed in the present application in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles disclosed in the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0033] The present application discloses and provides these embodiments in order to make the present application disclosed thoroughly and completely, and to fully express the scope disclosed in the present application to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0034] It should be noted that, in the description disclosed in this application, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the disclosure of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the disclosure of this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0035] In addition, the words "first", "second" and similar words used in the disclosure of this application do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of also including other elements.
[0036] It should also be noted that in the description disclosed in this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the disclosure of this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0037] All terms used in this application disclosure have the same meanings as those understood by those of ordinary skill in the art to which this application disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as those in general dictionaries, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0038] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0039] Existing battery assembly production lines do not have battery status detection devices and are unable to obtain the health status and performance characteristics of the batteries, such as batteries with abnormal voltage or low capacity, resulting in uneven quality of battery products leaving the factory.
[0040] In order to solve the above problems, a detection device and a removal mechanism are set up on the battery assembly production line to detect the battery products to be shipped out and remove the batteries that do not meet the quality standards.
[0041] As shown in the figure, the present application discloses a battery status detection system, including a first track 10, a second track 20, a lifting track 30 and a detection device 40. The second track 20 is arranged at the lower end of the first track 10; a first lifting mechanism is arranged at the lower end of the lifting track 30, and the first lifting mechanism drives the lifting track 30 to switch between the first position and the second position;
[0042] A detection device 40, which is disposed at the upper end of the first track 10, and a vertical projection of the detection device 40 falls directly above the lifting track 30;
[0043] Among them, when the lifting track 30 is in the first position, the lifting track 30 and the first track 10 are at the same height, forming a first transportation route; when the lifting track 30 is in the second position, the lifting track 30 and the second track 20 are at the same height, forming a second transportation route.
[0044] It can be understood that the first track 10 is used to carry and transport the battery 50 to be tested, ensuring that the battery 50 can move smoothly during the test. The second track 20 corresponds to the position of the first track 10, is arranged below the first track 10, and is used to receive the battery 50 that fails the test. The first track 10 is arranged on the first workbench, and the second track 20 is arranged on the second workbench.
[0045] The lifting track 30 can switch between the first track 10 and the second track 20, thereby forming a first transport route and a second transport route, wherein the first transport route is used to transport batteries 50 that have passed the inspection, and the second transport route is used to transport batteries 50 that have failed the inspection. The detection device 40 is installed above the first track 10, and is used to detect various performance indicators of the battery 50. The performance indicators include voltage, current, and temperature during use.
[0046] Among them, the first track 10, the second track 20 and the lifting track 30 can be chain conveyor belts, which are composed of metal or plastic chain links, and the chain links are driven by rollers or gears to transport the batteries 50. It can also be a belt conveyor, which is composed of a rubber or PVC belt, and the motor drives the roller or roller to drive the belt to move to transport the batteries 50. The above two modes of transmission and transportation can be driven by a servo motor, and the motor speed can be adjusted by a frequency converter, so that the conveying speed can be dynamically adjusted according to the production rhythm. The above processes are all automated through PLC control.
[0047] In addition, a plurality of positioning grooves are provided on the first track 10, and the positioning grooves are used to limit the position of the battery 50 to be tested. Since the conveyor belt on the first track 10 has to start and stop many times, the battery 50 is easily affected by the inertia of movement and deviates from the first track 10. Therefore, a plurality of positioning grooves are provided to limit the position of the battery 50. A sensor can be provided in each positioning groove to detect whether the battery 50 is correctly placed and ensure that the battery 50 is in a stable position during the detection process.
[0048] The size and shape of the positioning groove are customized according to the specifications of the battery 50 to be tested, so as to adapt to batteries 50 of different models.
[0049] The first lifting mechanism at the lower end of the lifting rail 30 may be composed of a motor, a lead screw, and a nut. The motor drives the lead screw to rotate, and the nut on the lead screw moves up and down, driving the lifting rail 30 to rise or fall. The first lifting mechanism may also be a cylinder driving mechanism, which drives the cylinder to extend and retract through compressed air, thereby driving the lifting rail 30 to rise or fall. The first lifting mechanism may also be a hydraulic driving mechanism, which realizes the lifting action through a hydraulic pump and an oil cylinder, and the oil cylinder drives the lifting rail 30 to rise or fall.
[0050] In the initial state, the lifting track 30 is at the first position, forming a first transport route with the first track 10. The first track 10 is used to carry the battery 50 to be tested, and is driven by a servo motor to achieve precise positioning, ensuring that the battery 50 can accurately reach the testing position before testing. After the battery 50 to be tested is transported to the lifting track 30 via the first track 10, the testing device 40 performs a status test on the battery 50;
[0051] When the detection result shows that the battery 50 does not meet the factory standards, the first lifting mechanism is started, driving the lifting rail to descend to the second position, and the lifting rail and the second rail form a second transportation route. The batteries 50 that do not meet the standards are transported to the waste area for centralized collection via the second transportation route.
[0052] The detection device 40 is installed above the first track 10, with its vertical projection falling directly above the lifting track 30, ensuring that the battery 50 placed on the lifting track 30 can be accurately positioned with the detection device 40, so that the detection end of the detection device 40 corresponds to the electrode of the battery 50.
[0053] The battery status detection system disclosed in the present application is provided with a detection device 40, a first track 10, a second track 20 and a lifting track 30 on the battery assembly production line. The battery 50 is transported to the lifting track 30 via the first track 10. After the battery 50 is detected by the detection device 40, if the status of the battery 50 meets the factory requirements, the lifting track 30 will transfer the battery 50 to the first track 10 at the rear for transportation to the packaging section. If the status of the battery 50 does not meet the factory requirements, the lifting track 30 will descend to the height of the second track 20 and transfer it to the second track 20, and the second track 20 will recycle the battery. In this way, the assembled battery 50 to be shipped is detected, and the problematic battery 50 is removed from the assembly line.
[0054] In some embodiments, the detection device 40 includes: a second lifting mechanism and a housing; the housing is connected to the driving end of the second lifting structure, and a voltage sensor, a current sensor and a processor are arranged inside the housing;
[0055] A temperature sensor, the temperature sensor is arranged at one end of the housing away from the second lifting mechanism;
[0056] A detection probe extending out of the housing and used to contact an electrode of the battery 50;
[0057] Among them, the voltage sensor, the current sensor, and the temperature sensor are all electrically connected to the processor, and the detection probe is electrically connected to the voltage sensor, the current sensor, and the temperature sensor respectively.
[0058] It can be understood that the detection device 40 is located above the first track 10 and is fixed by an installation bracket. The installation bracket wraps the support column and the crossbeam. The support columns are respectively arranged on both sides of the first track 10. The two ends of the crossbeam are respectively fixed to the support columns and have a certain distance from the first track 10. A second lifting mechanism is installed on the crossbeam. The second lifting mechanism can be a cylinder driving mechanism. The cylinder is driven to extend and retract by compressed air, thereby driving the shell to rise or fall, so that the shell is close to or away from the battery 50 on the first transport route, and the detection probe is used to contact the electrode of the battery 50, so as to detect the status of the battery 50.
[0059] The lead screw can also be driven by a servo motor, and the nut on the lead screw moves up and down, driving the housing to rise or fall.
[0060] Wherein, in the case where the second lifting mechanism is a cylinder drive mechanism, the telescopic rod is fixedly connected to the shell and stably performs the telescopic action so that the detection probe on the shell can accurately contact the electrode of the battery 50. The shell is used to accommodate and protect the outer shell of the internal components of the detection device 40. The voltage sensor: is used to measure the voltage across the battery 50. The current sensor is used to measure the current during the charging and discharging process of the battery 50. The temperature sensor is used to monitor the temperature of the battery 50, and is usually arranged on a side of the shell away from the second lifting mechanism and close to the battery 50. The detection probe is used to contact the electrode of the battery 50 to achieve the measurement of voltage, current and temperature. The detection probe can be a spring probe, a fixed probe or an electric probe.
[0061] Battery detection working process:
[0062] Initial state: The detection device 40 is raised to the highest position by the second lifting mechanism, and the detection probe is away from the electrode of the battery 50. At this time, the battery 50 is placed in the positioning groove of the first track 10 to ensure that the battery 50 is in the correct position. The first track 10 transports the battery 50 to the lifting track 30, and at this time, the detection device 40 is located directly above the battery 50.
[0063] The positioning method may be to use a photoelectric sensor to detect the position of the battery 50 by emitting a light beam and receiving the reflected light beam when the battery 50 passes by. The emitter and receiver of the photoelectric sensor are respectively arranged on the support column relative to each other. When the battery 50 passes by, the light beam is blocked, and the receiver detects the signal interruption, thereby determining the position of the battery 50. A signal is sent to the processor, and the detection work is started after receiving the signal.
[0064] The detection probe descends: the second lifting mechanism drives the housing to descend, so that the detection probe gradually approaches the electrode of the battery 50. The contact sensor at the front end of the probe detects the contact with the electrode and feeds back the signal to the processor.
[0065] Data collection: After the contact sensor confirms that the probe is in contact with the electrode, the voltage sensor, current sensor, and temperature sensor start working. The voltage sensor measures the voltage across the battery 50. The current sensor measures the current during the charge and discharge process of the battery 50. The temperature sensor monitors the temperature of the battery 50, wherein the temperature sensor is an infrared temperature sensor that receives infrared radiation emitted by the battery 50 and converts the infrared radiation into an electrical signal. The circuit inside the sensor converts the electrical signal into a temperature value. Since the infrared temperature sensor does not need to be in direct contact with the battery 50, interference with the battery 50 can be avoided.
[0066] Data processing and storage: All data collected by the sensors are transmitted to the processor via signal lines. The processor processes the data, identifies the health status of the battery 50, and stores the results in the internal memory.
[0067] Track switching: After the detection is completed, the detection status of the battery 50 is identified. When the health status of the detected battery 50 does not meet the factory standards, the first lifting mechanism drives the lifting track 30 to switch from the first position to the second position, so that the battery 50 is transferred from the first track 10 to the second track 20, and transported to its recovery area via the second track 20.
[0068] When the health status of the detected battery 50 meets the factory standard, the lifting track 30 transfers the battery 50 to the first track 10 at the rear, and the first track 10 transfers the battery 50 to the packaging section for packaging and shipment.
[0069] Therefore, a detection device 40 and a lifting track 30 are set on the battery 50 assembly production line to cooperate with the second track 20. After the battery 50 products to be shipped are tested, the batteries 50 that are in poor health and do not meet the quality standards can be removed from the first track 10 through the lifting track 30 and collected using the second track 20.
[0070] In some embodiments, the detection device 40 further includes a control panel, which is provided with a touch screen.
[0071] It is understandable that the processor transmits the detection results to a remote server or control center via the wireless communication module. The control panel displays the detection results, and the user can view detailed information through the touch display.
[0072] In some embodiments, the detection probe is a spring probe.
[0073] It can be understood that the spring probe is elastic and can adapt to the different heights of the battery 50 electrodes and avoid wear on the battery 50 electrodes. The spring probe can provide stable contact pressure and automatically adjust to adapt to slight position changes of the battery 50 electrodes, ensuring good contact and detection accuracy.
[0074] In some embodiments, a contact sensor is disposed at the front end of the spring probe.
[0075] It is understandable that in order to ensure the accuracy and safety of the detection during the battery 50 detection process, a contact sensor is provided at the end of the spring probe, and when the spring probe contacts the electrode of the battery 50, the contact state can be automatically identified and fed back to the processor to ensure the accuracy of the detection. When the probe contacts the electrode, the contact is closed and a signal is sent to the processor.
[0076] Among them, the contact sensor can detect whether the detection probe has established a good electrical connection with the electrode of the battery 50. Only after confirming that the probe is in good contact with the electrode will the detection process be started to avoid false detection or inaccurate data caused by poor contact. The contact sensor can prevent the detection from being started when the probe is not fully in contact with the electrode, and avoid arcs, sparks and other phenomena caused by excessive current or poor contact, thereby protecting the detection equipment and the battery 50 from damage.
[0077] In some embodiments, the detection device 40 further includes a wireless communication module, which is electrically connected to the processor and is used to transmit the detection data to a remote server or a control center.
[0078] It is understandable that by adding a wireless communication module to the battery status detection system, the detection data can be remotely transmitted to a server or control center, thereby realizing centralized management and real-time monitoring. The wireless communication module transmits the battery 50 status data collected by the detection device 40 to the remote server or control center via a wireless network. Through the wireless communication module, managers can monitor the status of the battery 50 in real time on the remote server or control center, and promptly discover and deal with possible problems. When an abnormal battery 50 status is detected, the wireless communication module can immediately send an alarm message to the control center to facilitate timely action.
[0079] Among them, a Wi-Fi module can be used as a wireless communication module. The Wi-Fi module is electrically connected to the processor of the detection device 40 to receive data sent by the processor. The Wi-Fi module is connected to an external wireless network through an antenna.
[0080] In some embodiments, the control panel further includes an alarm module.
[0081] It is understandable that when an abnormal state of the battery 50 is detected, the alarm module can emit an audible and visual alarm to alert the operator.
[0082] In some embodiments, the first rail 10 is provided with a plurality of positioning grooves.
[0083] It is understandable that in order to ensure that the battery 50 can be accurately positioned and fixed during the detection process, it is necessary to prevent the spring probe from being unstable or unable to contact the battery 50 electrode due to position deviation during the detection process.
[0084] Among them, a plurality of positioning grooves are arranged at intervals on the first track 10, and the positioning grooves are rectangular grooves with a certain depth, and arc-shaped spring sheets are arranged on the inner walls of the grooves, respectively. The spring sheets protrude toward the middle part of the grooves, thereby compressing the internal space of the grooves. When the battery 50 is placed in the grooves, the spring sheets are squeezed by external force, deformed and generate elastic force, thereby firmly limiting the battery 50 in the middle position of the grooves.
[0085] In some embodiments, the first lifting mechanism and the second lifting mechanism are cylinder drive mechanisms.
[0086] The cylinder drive mechanism can be understood to complete the lifting action in a short time through the rapid inflation and deflation of compressed air, which is suitable for application scenarios that require rapid response. This rapid response feature helps to improve production efficiency and shorten the inspection cycle.
[0087] In addition, compared with electric or hydraulic drive mechanisms, cylinder drive mechanisms are low-cost, simpler in structure, and easier to install and maintain. There is no complicated electrical wiring or hydraulic piping, which reduces the difficulty of installation and maintenance.
[0088] In some embodiments, the present disclosure provides a method for detecting a state of a battery 50, comprising the following steps:
[0089] Place the battery 50 to be tested in the positioning groove of the first track 10;
[0090] The sensor in the positioning slot detects whether the battery 50 is correctly placed, and transmits the detection result to the processor; wherein a proximity sensor or a photoelectric sensor is installed in each positioning slot to detect whether the battery 50 is correctly placed.
[0091] The detection device 40 is lowered to a predetermined position by the second lifting mechanism, so that the detection probe contacts the electrode of the battery 50;
[0092] The voltage, current and temperature data of the battery 50 are collected in real time through the voltage sensor, the current sensor and the temperature sensor;
[0093] Analyze the status of the battery 50 according to the collected data, and determine whether the battery 50 is qualified according to the set standards;
[0094] If qualified, the lifting track 30 transfers the battery 50 to the first track 10 at the rear, and the first track 10 transfers the battery 50 to the packaging section for packaging and shipment.
[0095] If unqualified, the first lifting mechanism drives the lifting track 30 to switch from the first position to the second position, so that the battery 50 is transferred from the first track 10 to the second track 20 and transported to the recovery area via the second track 20 .
[0096] The detection results are stored in the data storage module and transmitted to the remote server or control center through the wireless communication module.
[0097] It should be noted that the first track 10, the second track 20 and the lifting track 30 are all multiple and arranged in parallel; there are multiple detection devices 40, and the detection devices 40 are arranged one by one with the lifting tracks 30. It is possible to detect multiple batteries 50 at the same time. Improve work efficiency. So far, the various embodiments disclosed in the present application have been described in detail. In order to avoid obscuring the concept disclosed in the present application, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0098] Although some specific embodiments disclosed in the present application have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are only for illustration, and are not intended to limit the scope disclosed in the present application. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit disclosed in the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments may be combined in any manner.
Claims
1. A battery status detection system, characterized in that: include: First track (10); A second track (20), the second track (20) being arranged at a lower end of the first track (10); and A lifting track (30), wherein a first lifting mechanism is disposed at the lower end of the lifting track (30), and the first lifting mechanism drives the lifting track (30) to switch between a first position and a second position; A detection device (40), wherein the detection device (40) is disposed at the upper end of the first track (10), and a vertical projection of the detection device (40) falls directly above the lifting track (30); Wherein, when the lifting track (30) is in the first position, the lifting track (30) and the first track (10) are at the same height, forming a first transport route; when the lifting track (30) is in the second position, the lifting track (30) and the second track (20) are at the same height, forming a second transport route.
2. The battery status detection system according to claim 1, characterized in that: The detection device (40) comprises: A second lifting mechanism; A housing, the housing being connected to the driving end of the second lifting structure, and a voltage sensor, a current sensor and a processor being arranged inside the housing; a temperature sensor, the temperature sensor being disposed at an end of the housing away from the second lifting mechanism; a detection probe extending out of the housing and used for contacting an electrode of a battery (50); The voltage sensor, the current sensor, and the temperature sensor are all electrically connected to the processor, and the detection probes are electrically connected to the voltage sensor, the current sensor, and the temperature sensor, respectively.
3. The battery status detection system according to claim 2, characterized in that: The detection device (40) also includes a control panel, and the control panel is provided with a touch display screen.
4. The battery status detection system according to claim 2, characterized in that: The detection probe is a spring probe.
5. The battery status detection system according to claim 4, characterized in that: A contact sensor is arranged at the front end of the spring probe.
6. The battery status detection system according to claim 2, characterized in that: The detection device (40) further comprises a wireless communication module, which is electrically connected to the processor and is used to transmit detection data to a remote server or a control center.
7. The battery status detection system according to claim 3, characterized in that: The control panel also includes an alarm module.
8. The battery status detection system according to claim 4, characterized in that: The first track (10) is provided with a plurality of positioning grooves.
9. The battery status detection system according to claim 2, characterized in that: The first lifting mechanism and the second lifting mechanism are cylinder drive mechanisms.
10. A battery status detection method, characterized in that: The following steps are involved: Placing a battery (50) to be tested in a positioning groove of the first track (10); detecting whether the battery (50) is correctly placed by means of a sensor in the positioning slot, and transmitting the detection result to a processor; The detection device (40) is lowered to a predetermined position by a second lifting mechanism, so that the detection probe contacts the electrode of the battery (50); The voltage, current and temperature data of the battery (50) are collected in real time by means of a voltage sensor, a current sensor and a temperature sensor; Analyzing the state of the battery (50) according to the collected data, and judging whether the battery (50) is qualified according to a set standard; If qualified, the lifting track (30) transports the battery (50) to the first track (10) at the rear, and the first track (10) transports the battery (50) to the packaging section for packaging and shipment; If it is unqualified, the first lifting mechanism drives the lifting track (30) to switch from the first position to the second position, so that the battery (50) is transferred from the first track (10) to the second track (20), and is transported to the recycling area via the second track (20); The detection results are stored in the data storage module and transmitted to the remote server or control center through the wireless communication module.