A wire harness welding needle device for wire harness processing equipment

By designing an automated wire harness welding needle device, using components such as equipment table, round table, buckle slot, drop box, bidirectional motor and push mechanism, the problem of labor-intensive and insecure operation when welding multi-stranded wires is solved, automatic feeding of welding joints and automatic welding needle operation of copper wires is realized, and the degree of automation of welding and operation safety is improved.

CN119324355BActive Publication Date: 2025-05-16UMBRELLA YANGZHOU NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411863805.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-05-16
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

When welding multi-stranded wires, existing wire harness welding needle machines require workers to hold the wires in hand and keep them stable and target them with the spring, which is laborious and not safe enough.

Method used

A wire harness welding needle device for wire harness processing equipment is designed, using equipment table, round table, buckle slot, drop box, bidirectional motor and pushing mechanism components to realize automated welding needle feeding and copper wire threading operations, avoiding manual close contact with welding needles.

Benefits of technology

Automatic feeding of welding joints and automatic welding needle operation of copper wires are realized, which improves the degree of welding automation and enhances the safety and accuracy of operation.

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Abstract

The present invention discloses a wire harness welding needle device of a wire harness processing equipment, including a wire welding machine body, a notch is provided on the wire welding machine body, an equipment table is installed on the notch, a round table is provided on the equipment table, four buckle slots are provided on the outer wall of the round table at equal intervals, a bidirectional motor for realizing the rotation of the round table is installed inside the notch, a delivery box is slidably provided on the wire welding machine body, two extrusion mechanisms are installed on the delivery box, and the bidirectional motor is connected to the extrusion mechanism through a pushing mechanism; the pushing mechanism includes a rack, a missing gear and a gear, the rack is fixed to the bottom of the delivery box, the missing gear is connected to the output shaft of the bidirectional motor, the gear is meshed with the missing gear, and a tooth groove meshed with the gear is provided on the upper part of the side wall of the rack. The present invention automatically replenishes materials, does not need to drive the feeding separately, is more automatic and convenient, and can perform threading operations, synchronously drives the wire to move one-to-one with the spring needle, does not need to manually contact the welding needle at close range, is safer and more accurate.
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Description

Technical Field

[0001] The invention relates to the technical field of wire harness welding needle equipment, and in particular to a wire harness welding needle device of wire harness processing equipment. Background Art

[0002] The wire harness pin welding machine is an automated mechanical equipment specially used for welding operations. Its working principle and composition enable it to ensure the quality stability and efficiency of the welding process. The wire harness pin welding machine is widely used, especially in the automotive manufacturing industry. It is used to weld automotive wiring harnesses, relays, motor vehicle copper wiring harnesses, electrical connector wiring harnesses, etc. It is widely used in the production of automotive wiring harnesses by reliably and conveniently welding multi-strand wire cross-sections. In addition, there are also a variety of special equipment such as ultrasonic automotive metal wire harness welding machines and ultrasonic automotive wire harness terminal welding machines for specific welding tasks.

[0003] The current wire harness pin welding machine used for welding spring pins requires personnel to place the spring pins on the work surface, then take out the connecting wires and place them under the pins for welding. Although there are wire harness pin welding machines that automatically place spring pins on the market, most of the current spring pins are independently driven and fed. At the same time, for the welding needs of multiple wires, workers are required to hold the wires to keep them stable and connect them to the spring pins. During welding, holding the wires is generally laborious and the distance is close, which is not safe enough. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a wire harness welding needle device for wire harness processing equipment.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A wire harness welding needle device for wire harness processing equipment, comprising a wire welding machine body, a notch is provided on the wire welding machine body, an equipment table is installed on the notch, a round table is provided on the equipment table, four buckle slots are provided on the outer wall of the round table at equal intervals, a bidirectional motor for realizing the rotation of the round table is installed inside the notch, a delivery box is slidably provided on the wire welding machine body, two extrusion mechanisms are installed on the delivery box, and the bidirectional motor is connected to the extrusion mechanism through a pushing mechanism;

[0007] The pushing mechanism includes a rack, a missing gear and a gear. The rack is fixed to the bottom of the delivery box, the missing gear is connected to the output shaft of the bidirectional motor, four sets of tooth grooves are equidistantly arranged on the missing gear, the gear is meshed with the missing gear, the upper part of the side wall of the rack is provided with a tooth groove meshed with the gear, the outer wall of the rack is fixed with two connecting blocks, the connecting block is fixed with a moving block located in the delivery box, and the bottom of the delivery box is provided with a sliding opening for sliding the common connecting block.

[0008] As a further solution of the present invention, the equipment platform includes a first mounting plate and a second mounting plate, a circular groove is formed between the first mounting plate and the second mounting plate, the first mounting plate and the second mounting plate are fixed by two U-shaped frames, the round table is located in the circular groove between the first mounting plate and the second mounting plate, and the bottom of the round table is coaxially fixed with the top of the missing gear.

[0009] As a further solution of the present invention, a plurality of mounting ears are fixed to the inner wall of the notch, and the first mounting plate and the second mounting plate are fixed to the screw holes on the mounting ears through screw heads.

[0010] As a further solution of the present invention, a first slide groove is provided on the top of the wire welding machine body, a second slide groove is provided at the bottom of the first slide groove, the rack is slidably arranged in the second slide groove, the delivery box is fixed in the first slide groove, and the connecting block is located on the first slide groove.

[0011] As a further solution of the present invention, a U-shaped slideway is fixed to one end of the inner wall of the first slide groove, and the rack is slidably arranged in the U-shaped slideway.

[0012] As a further solution of the present invention, the middle portion of the delivery box is configured as a disconnected structure, and a support ring is fixed at the disconnected portion, and the support ring is fixed to the bottom of the truncated table.

[0013] As a further solution of the present invention, the two moving blocks are both located on the same side of the delivery box, and the two moving blocks are equidistantly arranged.

[0014] As a further solution of the present invention, the extrusion mechanism includes a hole opened on the moving block, and a guide rod is inserted in the hole, and a pressure plate is fixed on one end of the guide rod passing through the moving block, and the same spring is fixed between the pressure plate and the moving block, and the spring is sleeved on the outer wall of the guide rod. Since the pushing mechanism and the pressure plate are provided with two groups, when the delivery box is moved to the right to a certain extent until all the spring needles are put in, the bidirectional motor can be driven in reverse to work, and the spring needles can be put in the right side of the delivery box to realize selective feeding on the left and right sides, and the delivery box reset operation can be realized without the need for the bidirectional motor to work.

[0015] As a further solution of the present invention, a threading mechanism is installed on the outer wall of the first mounting plate, and the threading mechanism includes a first synchronous wheel, a second synchronous wheel, a first synchronous belt and a plurality of threading sleeves equidistantly arranged on the outer wall of the first synchronous belt, a transmission mechanism is arranged inside the notch, and the bidirectional motor realizes the operation of the threading mechanism through the transmission mechanism, and the transmission mechanism includes a third synchronous wheel fixed to the output shaft of the bidirectional motor, the third synchronous wheel is connected to the fourth synchronous wheel through the second synchronous belt, the fourth synchronous wheel is rotatably connected to the bottom of the first mounting plate, a first helical gear is coaxially fixed to the bottom of the fourth synchronous wheel, the first helical gear is meshed with the second helical gear, the second helical gear is coaxially fixed to the second synchronous wheel, and a hole for the shaft to pass through is opened on the first mounting plate, the first synchronous wheel is rotatably arranged on the outer wall of the first mounting plate, the first synchronous belt is wound around the first synchronous wheel and the second synchronous wheel, a triangular pad is fixed on the first mounting plate, a threading mechanism is arranged on the first mounting plate, and the threading mechanism is connected through the transmission mechanism, and the threading mechanism includes the first synchronous wheel, the second synchronous wheel, the first synchronous belt and the threading sleeve. The wire sleeve, the transmission mechanism includes a third synchronous wheel, a second synchronous belt, a fourth synchronous wheel, a first bevel gear and a second bevel gear, etc. Through the above-mentioned structural arrangement, when the bidirectional motor is working, the rotation of the third synchronous wheel can be realized, and the rotation of the fourth synchronous wheel can be realized under the action of the second synchronous belt, thereby realizing the movement of the fourth synchronous wheel, and the rotation of the second synchronous wheel can be realized under the action of the first bevel gear and the second bevel gear. The first synchronous belt drives the threading sleeve to move, and the copper wire of the electric welding spring needle needs to be straightened and tightly inserted into the threading sleeve, and the inner wall of the threading sleeve can be fixed with The rubber layer, each time the round table rotates 90 degrees, the threading sleeve moves to correspond to its buckle groove, realizing the automatic welding needle operation of the copper wire, without manual close contact with the welding needle, which is safer and more accurate. The triangular pad set on the first mounting plate plays a role in lifting the copper wire after the welding point, and smoothly moves the copper wire after the welding point to the outer wall of the first mounting plate to form a bend, which is conducive to quickly testing whether the welding point is firm. It is worth noting that the threading mechanism, as an optional mechanism, can only keep the copper wire threading in the clockwise direction, and each time it can only guarantee the horizontal threading requirements.

[0016] As a further solution of the present invention, the arrangement arc surface of each group of tooth grooves of the missing gear is not larger than one quarter of the circumference of the missing gear, so that the rack moves a small distance every 90 degrees of rotation of the truncated table to push the spring pin.

[0017] The beneficial effects of the present invention are:

[0018] The present invention adopts the equipment table, the round table, the buckle slot, the delivery box, the bidirectional motor and the pushing mechanism, etc., and the bidirectional motor realizes the rotation of the missing gear. When the missing gear rotates, the gear rotation is indirectly realized. The bidirectional motor makes the missing gear rotate 90 degrees. In the process of rotating 90 degrees, the gear meshing with the missing gear realizes a certain angle of rotation. At this time, the gear can realize the movement of the rack meshing with it, and the rack realizes the movement of the moving block through the connecting block, and then pushes the spring needle located in the delivery box to realize the movement of a position, so that it can be smoothly pushed into the buckle slot on the round table. In this way, when the round table rotates to perform welding points, automatic material replenishment is realized, and there is no need to drive the feeding separately, which is more automatic and convenient; and a guide rod, a pressure plate and a spring are installed on the moving block. The spring is connected to the pressure plate, so that it has a compression force, which can form an extrusion force on the spring needle, which helps to smoothly put it into the buckle slot. A support ring is fixed at the bottom of the round table, so that the spring needle that keeps rotating in the buckle slot can be supported by the support ring and will not fall off;

[0019] The present invention: Since the pushing mechanism and the pressing plate are both provided with two groups, when the delivery box is moved to the right side until all the spring pins are put in, the bidirectional motor can be driven in the reverse direction to put the spring pins in the right side of the delivery box, so as to realize the selective feeding on the left and right sides, and the delivery box reset operation can be realized without the bidirectional motor working;

[0020] The present invention: a threading mechanism is arranged on the first mounting plate, and the threading mechanism is connected through a transmission mechanism. Through the above-mentioned structural arrangement, when the bidirectional motor is working, the rotation of the third synchronous wheel can be realized, the rotation of the fourth synchronous wheel can be realized under the action of the second synchronous belt, and then the movement of the fourth synchronous wheel can be realized. The rotation of the second synchronous wheel is realized under the action of the first bevel gear and the second bevel gear. The first synchronous belt drives the threading sleeve to move. The copper wire of the electric welding spring needle needs to be straightened and tightly inserted into the threading sleeve, and the inner wall of the threading sleeve can be fixed with a rubber layer. The round table rotates 90 degrees each time, and the threading sleeve It moves corresponding to its buckle groove to realize automatic welding needle operation of copper wire, and synchronously drives the arranged wire to move, and welds with the spring needle one-on-one, without manual close contact with the welding needle, which is safer and more accurate. The triangular pad set on the first mounting plate serves to lift the copper wire after the welding point, and smoothly moves the copper wire after the welding point to the outer wall of the first mounting plate to form a bend, which is conducive to quickly testing whether the welding point is firm. It is worth noting that the threading mechanism, as an optional mechanism, can only keep the copper wire threading in the clockwise direction, and can only guarantee the horizontal threading requirement each time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the three-dimensional structure of a wire harness welding needle device of a wire harness processing equipment proposed by the present invention;

[0022] Figure 2It is a partially unfolded three-dimensional structural schematic diagram of a wire harness welding needle device of a wire harness processing equipment proposed by the present invention;

[0023] Figure 3 A wire harness welding needle device for a wire harness processing equipment proposed by the present invention Figure 2 A schematic diagram of a first partially expanded three-dimensional structure;

[0024] Figure 4 A wire harness welding needle device for a wire harness processing equipment proposed by the present invention Figure 2 A schematic diagram of a second partially expanded three-dimensional structure;

[0025] Figure 5 A partially unfolded three-dimensional structural schematic diagram of a threading mechanism of a wire harness welding needle device of a wire harness processing equipment proposed by the present invention;

[0026] Figure 6 A schematic diagram of the three-dimensional structure of the layout of a wire welding machine of a wire welding needle device of a wire harness processing equipment proposed by the present invention;

[0027] Figure 7 A schematic diagram of a partial three-dimensional structure of a delivery box of a wire harness welding needle device of a wire harness processing equipment proposed by the present invention;

[0028] Figure 8 A wire harness welding needle device for a wire harness processing equipment proposed by the present invention Figure 7 Enlarged structural diagram at A in the middle.

[0029] In the figure: 1. Wire welding machine body; 101. notch; 102. first slide; 103. second slide; 2. equipment table; 201. first mounting plate; 202. second mounting plate; 203. circular groove; 204. U-shaped frame; 3. round table; 301. buckle groove; 4. threading mechanism; 401. first synchronous wheel; 402. second synchronous wheel; 403. first synchronous belt; 404. threading sleeve; 5. pushing mechanism; 501. U-shaped slide; 5 02. Rack; 503. Connecting block; 504. Moving block; 505. Missing gear; 506. Gear; 6. Transmission mechanism; 601. Third synchronous wheel; 602. Second synchronous belt; 603. Fourth synchronous wheel; 604. First bevel gear; 605. Second bevel gear; 7. Support ring; 8. Delivery box; 9. Bidirectional motor; 10. Pressing plate; 11. Guide rod; 12. Spring; 13. Mounting ear; 14. Extrusion mechanism; 15. Triangular pad. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0032] Reference Figure 1-8 A wire harness welding needle device for wire harness processing equipment comprises a wire welding machine body 1, a notch 101 is provided on the wire welding machine body 1, a device table 2 is installed on the notch 101, a round table 3 is provided on the device table 2, four buckle slots 301 are provided on the outer wall of the round table 3 at equal intervals, a bidirectional motor 9 for realizing the rotation of the round table 3 is installed inside the notch 101, a delivery box 8 is slidably provided on the wire welding machine body 1, two squeezing mechanisms 14 are installed on the delivery box 8, and the bidirectional motor 9 is connected to the squeezing mechanism 14 through a pushing mechanism 5;

[0033] The pushing mechanism 5 includes a rack 502, a gear 505 and a gear 506. The rack 502 is fixed to the bottom of the delivery box 8. The gear 505 is connected to the output shaft of the bidirectional motor 9. Four sets of tooth grooves are equidistantly arranged on the gear 505. The gear 506 meshes with the gear 505. The upper part of the side wall of the rack 502 is provided with a tooth groove meshing with the gear 506. Two connecting blocks 503 are fixed to the outer wall of the rack 502. The connecting block 503 is fixed with a moving block 504 located in the delivery box 8. The bottom of the delivery box 8 is provided with a sliding opening for the connecting block 503 to slide.

[0034] In this embodiment, the equipment platform 2 includes a first mounting plate 201 and a second mounting plate 202, a circular groove 203 is formed between the first mounting plate 201 and the second mounting plate 202, the first mounting plate 201 and the second mounting plate 202 are fixed by two U-shaped frames 204, the round table 3 is located in the circular groove 203 between the first mounting plate 201 and the second mounting plate 202, and the bottom of the round table 3 is coaxially fixed to the top of the missing gear 505.

[0035] In this embodiment, a plurality of mounting ears 13 are fixed to the inner wall of the slot 101 , and the first mounting plate 201 and the second mounting plate 202 are fixed to the mounting ears 13 via screw heads and screw holes.

[0036] In this embodiment, a first slide groove 102 is provided on the top of the wire bonding machine body 1, a second slide groove 103 is provided at the bottom of the first slide groove 102, the rack 502 is slidably arranged in the second slide groove 103, the delivery box 8 is fixed in the first slide groove 102, and the connecting block 503 is located on the first slide groove 102.

[0037] In this embodiment, a U-shaped slideway 501 is fixed to one end of the inner wall of the first slide groove 102 located at the notch 101 , and the rack 502 is slidably disposed in the U-shaped slideway 501 .

[0038] In this embodiment, the middle portion of the delivery box 8 is set as a disconnected structure, and a support ring 7 is fixed at the disconnected portion, and the support ring 7 is fixed to the bottom of the truncated table 3 .

[0039] In this embodiment, the two moving blocks 504 are both located on the same side of the delivery box 8, and the two moving blocks 504 are equidistantly arranged.

[0040] In this embodiment, the extrusion mechanism 14 includes a hole opened on the moving block 504, and a guide rod 11 is inserted in the hole. A pressure plate 10 is fixed to one end of the guide rod 11 passing through the moving block 504. The same spring 12 is fixed between the pressure plate 10 and the moving block 504, and the spring 12 is sleeved on the outer wall of the guide rod 11. Since the pushing mechanism 5 and the pressure plate 10 are provided with two groups, when the delivery box 8 is moved to the right to a certain extent until all the spring needles are put in, the bidirectional motor 9 can be driven in reverse to work, and the spring needles can be put in the right side of the delivery box 8 to realize selective feeding on the left and right sides, and the delivery box 8 reset operation can be realized without the need for the bidirectional motor 9 to work.

[0041] In this embodiment, a threading mechanism 4 is installed on the outer wall of the first mounting plate 201, and the threading mechanism 4 includes a first synchronous wheel 401, a second synchronous wheel 402, a first synchronous belt 403 and a plurality of threading sleeves 404 equidistantly arranged on the outer wall of the first synchronous belt 403. A transmission mechanism 6 is arranged inside the notch 101, and the bidirectional motor 9 realizes the operation of the threading mechanism 4 through the transmission mechanism 6. The transmission mechanism 6 includes a third synchronous wheel 601 fixed to the output shaft of the bidirectional motor 9, and the third synchronous wheel 601 is connected to the fourth synchronous wheel 603 through the second synchronous belt 602. The fourth synchronous wheel 603 is rotatably connected to the bottom of the first mounting plate 201, and the bottom of the fourth synchronous wheel 603 is synchronously The shaft is fixed with a first bevel gear 604, the first bevel gear 604 is meshed with a second bevel gear 605, the second bevel gear 605 is coaxially fixed with the second synchronous wheel 402, and a hole for the shaft to pass through is opened on the first mounting plate 201, the first synchronous wheel 401 is rotatably arranged on the outer wall of the first mounting plate 201, the first synchronous belt 403 is wound around the first synchronous wheel 401 and the second synchronous wheel 402, a triangular pad 15 is fixed on the first mounting plate 201, a threading mechanism 4 is arranged on the first mounting plate 201, and the threading mechanism 4 is connected through a transmission mechanism 6, and the threading mechanism 4 includes a first synchronous wheel 401, a second synchronous wheel 402, and a first synchronous belt 403. The transmission mechanism 6 includes a third synchronous wheel 601, a second synchronous belt 602, a fourth synchronous wheel 603, a first bevel gear 604, a second bevel gear 605, etc. Through the above-mentioned structural arrangement, when the bidirectional motor 9 is working, the third synchronous wheel 601 can be rotated, and the fourth synchronous wheel 603 can be rotated under the action of the second synchronous belt 602, thereby realizing the movement of the fourth synchronous wheel 603, and the second synchronous wheel 402 can be rotated under the action of the first bevel gear 604 and the second bevel gear 605. The first synchronous belt 403 drives the threading sleeve 404 to move, and the copper wire of the electric welding spring needle needs to be straightened and tightly threaded into the threading sleeve The threading sleeve 404 is in the tube 404, and a rubber layer can be fixed on the inner wall of the threading sleeve 404. Each time the truncated table 3 rotates 90 degrees, the threading sleeve 404 moves to correspond to its buckle groove 301, thereby realizing automatic welding needle operation of the copper wire. There is no need to manually contact the welding needle at close range, which is safer and more accurate. The triangular pad 15 arranged on the first mounting plate 201 serves to lift the copper wire after the welding point, and smoothly moves the copper wire after the welding point to fit the outer wall of the first mounting plate 201 to form a bend, which is conducive to quickly testing whether the welding point is firm. It is worth noting that the threading mechanism 4, as an optional mechanism, can only maintain the clockwise direction for threading the copper wire, and can only guarantee the horizontal threading requirement each time.

[0042] In this embodiment, the arc surface of each group of tooth grooves of the missing gear 505 is no larger than one quarter of the circumference of the missing gear 505, so that the rack 502 moves a small distance every time the truncated table 3 rotates 90 degrees, thereby pushing the spring pin.

[0043] Working principle: Due to the use of the equipment table 2, the round table 3, the buckle slot 301, the delivery box 8, the bidirectional motor 9 and the driving mechanism 5, a notch 101, a first slide slot 102 and a second slide slot 103 are provided on the wire welding machine body 1. The equipment table 2 includes a first mounting plate 201, a second mounting plate 202 and a circular slot 203. The driving mechanism 5 includes a U-shaped slideway 501, a rack 502, a connecting block 503, a moving block 504, a missing gear 505 and a gear 506. Through the above-mentioned structural design, spring needles are evenly stacked on the delivery box 8, the wire welding machine body 1 is started, and the bidirectional motor 9 works to realize the rotation of the missing gear 505. When the missing gear 505 rotates, the gear 506 is indirectly rotated. The bidirectional motor 9 causes the missing gear 505 to rotate 90 degrees. In the process of rotating 90 degrees, the missing gear 505 is connected to the missing gear 506. The gear 506 meshed with the gear 505 realizes a certain angle of rotation. At this time, the gear 506 can realize the movement of the rack 502 meshed with it. The rack 502 realizes the movement of the moving block 504 through the connecting block 503, and then pushes the spring needle located in the delivery box 8 to realize a position of movement, so that it can be smoothly pushed into the buckle groove 301 on the round table 3. In this way, when the round table 3 rotates to perform welding points, automatic material replenishment is achieved without the need to drive the material supply separately, which is more automatic and convenient; and a guide rod 11, a pressure plate 10 and a spring 12 are installed on the moving block 504. The spring 12 is connected to the pressure plate 10, so that it has a compression force, which can form an extrusion force on the spring needle, which helps to smoothly put it into the buckle groove 301. A support ring 7 is fixed at the bottom of the round table 3, so that the spring needle that keeps rotating in the buckle groove 301 can be supported by the support ring 7 and will not fall off;

[0044] Furthermore, since the pushing mechanism 5 and the pressing plate 10 are provided with two groups, when the delivery box 8 is moved to the right until all the spring pins are put in, the bidirectional motor 9 can be driven in the reverse direction to work, and the spring pins are put in the right position of the delivery box 8, so as to realize the selective feeding on the left and right sides, and the delivery box 8 is reset without the bidirectional motor 9 working;

[0045] Furthermore, a threading mechanism 4 is provided on the first mounting plate 201, and the threading mechanism 4 is connected via a transmission mechanism 6, the threading mechanism 4 includes a first synchronous wheel 401, a second synchronous wheel 402, a first synchronous belt 403 and a threading sleeve 404, the transmission mechanism 6 includes a third synchronous wheel 601, a second synchronous belt 602, a fourth synchronous wheel 603, a first bevel gear 604 and a second bevel gear 605, etc. Through the above-mentioned structural arrangement, when the bidirectional motor 9 is working, the third synchronous wheel 601 can be rotated, the fourth synchronous wheel 603 can be rotated under the action of the second synchronous belt 602, and then the fourth synchronous wheel 603 can be moved, the second synchronous wheel 402 can be rotated under the action of the first bevel gear 604 and the second bevel gear 605, and the first synchronous belt 403 drives the threading sleeve 404 The movement requires the copper wire of the electric welding spring needle to be straightened and tightly threaded into the threading sleeve 404, and the inner wall of the threading sleeve 404 can be fixed with a rubber layer. Each time the round table 3 rotates 90 degrees, the threading sleeve 404 moves to correspond to its buckle groove 301, thereby realizing the automatic welding needle operation of the copper wire, and synchronously driving the arranged wire to move, so that it forms a one-to-one with the spring needle for welding, without manual close contact with the welding needle, which is safer and more accurate. The triangular pad 15 arranged on the first mounting plate 201 serves to lift the copper wire after the welding point, and smoothly moves the copper wire after the welding point to fit the outer wall of the first mounting plate 201 to form a bend, which is conducive to quickly testing whether the welding point is firm. It is worth noting that the threading mechanism 4, as an optional mechanism, can only keep the copper wire threading in the clockwise direction, and can only guarantee the horizontal threading requirement each time.

[0046] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wire harness welding needle device for a wire harness processing device, comprising a wire welding machine body (1), characterized in that: The wire welding machine body (1) is provided with a slot (101), an equipment table (2) is mounted on the slot (101), a round table (3) is arranged on the equipment table (2), four buckle slots (301) are arranged at equal intervals on the outer wall of the round table (3), a bidirectional motor (9) for realizing the rotation of the round table (3) is mounted inside the slot (101), a delivery box (8) is slidably arranged on the wire welding machine body (1), two squeezing mechanisms (14) are mounted on the delivery box (8), and the bidirectional motor (9) is connected to the squeezing mechanism (14) via a pushing mechanism (5); The pushing mechanism (5) comprises a rack (502), a missing gear (505) and a gear (506); the rack (502) is fixed to the bottom of the delivery box (8); the missing gear (505) is connected to the output shaft of the bidirectional motor (9); four groups of tooth grooves are equidistantly arranged on the missing gear (505); the gear (506) meshes with the missing gear (505); a tooth groove meshing with the gear (506) is provided on the upper part of the side wall of the rack (502); two connecting blocks (503) are fixed to the outer wall of the rack (502); a moving block (504) located in the delivery box (8) is fixed to the connecting block (503); and a sliding opening for the connecting block (503) to slide is provided at the bottom of the delivery box (8); The equipment platform (2) comprises a first mounting plate (201) and a second mounting plate (202); a circular groove (203) is formed between the first mounting plate (201) and the second mounting plate (202); the first mounting plate (201) and the second mounting plate (202) are fixed via two U-shaped frames (204); the round table (3) is located in the circular groove (203) between the first mounting plate (201) and the second mounting plate (202); the bottom of the round table (3) is coaxially fixed to the top of the missing gear (505); A plurality of mounting ears (13) are fixed to the inner wall of the notch (101), and the first mounting plate (201) and the second mounting plate (202) are fixed to the mounting ears (13) via screw heads and screw holes on the mounting ears (13); A threading mechanism (4) is installed on the outer wall of the first mounting plate (201), the threading mechanism (4) comprising a first synchronous wheel (401), a second synchronous wheel (402), a first synchronous belt (403) and a plurality of threading sleeves (404) equidistantly arranged on the outer wall of the first synchronous belt (403), a transmission mechanism (6) is arranged inside the notch (101), the bidirectional motor (9) realizes the operation of the threading mechanism (4) through the transmission mechanism (6), the transmission mechanism (6) comprises a third synchronous wheel (601) fixed to the output shaft of the bidirectional motor (9), the third synchronous wheel (601) is connected to a fourth synchronous wheel (603) through a second synchronous belt (602), the The fourth synchronous wheel (603) is rotatably connected to the bottom of the first mounting plate (201); a first bevel gear (604) is coaxially fixed to the bottom of the fourth synchronous wheel (603); the first bevel gear (604) is meshed with a second bevel gear (605); the second bevel gear (605) is coaxially fixed to the second synchronous wheel (402); a hole for the shaft to pass through is provided on the first mounting plate (201); the first synchronous wheel (401) is rotatably arranged on the outer wall of the first mounting plate (201); the first synchronous belt (403) is wound around the first synchronous wheel (401) and the second synchronous wheel (402); and a triangular pad (15) is fixed to the first mounting plate (201).

2. A wire harness welding needle device for wire harness processing equipment according to claim 1, characterized in that: A first slide groove (102) is provided at the top of the wire welding machine body (1), a second slide groove (103) is provided at the bottom of the first slide groove (102), the rack (502) is slidably arranged in the second slide groove (103), the delivery box (8) is fixed in the first slide groove (102), and the connecting block (503) is located on the first slide groove (102).

3. A wire harness welding needle device for wire harness processing equipment according to claim 2, characterized in that: A U-shaped slideway (501) is fixed to one end of the inner wall of the first slide groove (102) located at the notch (101), and the rack (502) is slidably arranged in the U-shaped slideway (501).

4. The wire harness welding needle device of the wire harness processing equipment according to claim 3, characterized in that: The middle part of the delivery box (8) is arranged as a disconnected structure, and a support ring (7) is fixed at the disconnected part, and the support ring (7) is fixed to the bottom of the truncated table (3).

5. The wire harness welding needle device of a wire harness processing equipment according to claim 1, characterized in that: The two moving blocks (504) are both located on the same side of the delivery box (8), and the two moving blocks (504) are equidistantly arranged.

6. The wire harness welding needle device of the wire harness processing equipment according to claim 1, characterized in that The squeezing mechanism (14) includes a hole formed on the moving block (504), and a guide rod (11) is inserted into the hole. A pressure plate (10) is fixed to one end of the guide rod (11) passing through the moving block (504). A spring (12) is fixed between the pressure plate (10) and the moving block (504), and the spring (12) is sleeved on the outer wall of the guide rod (11).

7. The wire harness welding needle device of a wire harness processing equipment according to claim 1, characterized in that: The arrangement arc surface of each group of tooth grooves of the missing gear (505) is no larger than one quarter of the circumference of the missing gear (505).

Citation Information

Patent Citations

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