Full-automatic self-cleaning mud scraper

By designing a fully automatic self -cleaning scraper and using a servo motor -driven scraper component, the existing scrape scrape plate is easy to attach the sludge and the sludge movement speed is slow, and the rapid cleaning of sludge and the realization High -efficiency sewage.

CN119327147APending Publication Date: 2025-01-21FU JIAN SAN HE HUN NING TU ZHUANG GAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202411736179.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The existing mud scraper is fixed with mud scraper, which is easy to adhere to sludge, increasing the difficulty of sludge scraping; the sludge consistency is large and the movement speed is slow, resulting in a slow discharge speed.

Method used

Design a fully automatic self-cleaning sludge scraper, which uses a servo motor-driven sludge scraper assembly, including a first cleaning pipe, a second cleaning network pipe, a first scraper, a second scraper and a cylinder. Through these components, the sludge can be removed Moves and cleans quickly.

Benefits of technology

Through automation and self -cleaning functions, the cleaning speed and efficiency of sludge are improved, the difficulty of shaving is reduced, and the sewage speed is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of sewage regulation, in particular to a full-automatic self-cleaning mud scraper. The invention also discloses a method. A cleaning and sludge scraping device is mounted in the sewage adjusting tank; a mounting table is arranged at the circle center position of the sewage adjusting tank, and an annular sewage outlet is formed in the periphery of the mounting table; the cleaning and mud scraping device comprises a servo motor fixedly arranged in the mounting table, a center rotating shaft connected with the output end of the servo motor and a plurality of mud scraping assemblies arranged at the top of the center rotating shaft at equal intervals in the circumferential direction of the center rotating shaft. The invention aims to provide the full-automatic self-cleaning sludge scraper so as to increase the pollution discharge speed and clean sludge adhered to the sludge scraping assembly.
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Description

Technical Field

[0001] The invention relates to the technical field of sewage regulation, and in particular to a full-automatic self-cleaning mud scraper. Background Art

[0002] Whether it is industrial wastewater, urban sewage or domestic sewage, the water quantity and quality change within 24 hours a day. It is generally believed that for large and medium-sized urban sewage treatment plants, because their service area is large, the drainage changes of different types of buildings such as residences, shops, office buildings, and institutions in the area have different patterns and complementary effects. In addition, the sewage pipeline network has a balancing effect on water quantity and quality. Therefore, urban sewage treatment plants do not have regulating tanks. Regulating tanks are mainly used in industrial wastewater treatment stations as pretreatment structures to balance water quantity and water quality. They are used to regulate the inlet and outlet flow rates.

[0003] Sewage discharged by industrial enterprises and urban sewage, especially in places with concentrated population such as schools and residential areas, is prone to produce a large amount of sludge due to the uneven water consumption and impurities in the sewage. Therefore, the scraper is one of the necessary equipment in the sewage regulating tank. The existing scraper mainly collects the sludge into the central sludge collecting trough or the sewage discharge button, and discharges it out of the tank by hydrostatic pressure or pump. It should be noted that, on the one hand, the scraper blade of the existing scraper is fixed, the scraper blade has a large area, and sludge is easily attached to its outer surface. After working for a long time, it may increase the difficulty of scraping; on the other hand, due to the high viscosity of the sludge, the sludge moves slowly, resulting in a slow sewage discharge speed.

[0004] Therefore how to design a fully automatic self-cleaning scraper that can solve the above-mentioned technical problems is a technical problem that needs to be solved. Summary of the invention

[0005] In order to solve the above problems, the object of the present invention is to provide a fully automatic self-cleaning scraper to increase the sewage discharge speed and clean the sludge adhering to the scraper assembly.

[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a cleaning and scraping device is installed in the sewage regulating tank; a mounting platform is provided at the center of the sewage regulating tank, and the mounting platform is surrounded by an annular sewage outlet; the cleaning and scraping device includes a servo motor fixedly installed in the mounting platform, a central rotating shaft connected to the output end of the servo motor, and a plurality of groups of scraping assemblies arranged at equal intervals along the circumference of the central rotating shaft at the top of the central rotating shaft; the scraping assemblies each include a support rod fixedly installed vertically on the outer peripheral wall of the central rotating shaft, a first cleaning pipe arranged parallel to and directly below the support rod, a first scraper fixedly installed on the outer peripheral wall of the first cleaning pipe, a second cleaning mesh pipe arranged between the support rod and the first cleaning pipe, and a second cleaning mesh pipe fixedly installed on the second A second scraper for cleaning the outer peripheral wall of the net tube and a cylinder fixedly arranged directly above the support rod and corresponding to the position of the second cleaning net tube; the second cleaning net tube is arranged at the end of the support rod away from the central rotating shaft, one end of the second cleaning net tube passes through the support rod and extends to above the support rod and is fixedly connected to the support rod, and the other end of the second cleaning net tube is connected to the first cleaning tube; a cleaning block with the same diameter as the inner tube of the second cleaning net tube is fixed at the output end of the cylinder, and a cleaning scraper is arranged on the outer peripheral wall of the cleaning block along its circumference; the first cleaning tube includes a first cleaning net tube connected to the second cleaning net tube, a mounting tube arranged at the end of the first cleaning net tube away from the second cleaning net tube, and a screw feeder arranged on the mounting tube.

[0007] Furthermore, pulleys are fixedly provided at the movable ends of the support rods, a circle of slide rails is provided on the upper end surface of the sewage regulating tank, and the pulleys are clamped in the slide rails.

[0008] Furthermore, a discharge port is provided on the wall of the first cleaning network pipe at a position corresponding to the annular discharge port.

[0009] Furthermore, the screw shaft of the screw feeder passes through the installation tube and extends into the first cleaning mesh tube.

[0010] Furthermore, the first scraper is arranged on the outer peripheral wall of the first cleaning network pipe close to the side wall of the sewage regulating tank.

[0011] Furthermore, the second scraper is arranged on the outer peripheral wall of the second cleaning network pipe close to the bottom of the sewage regulating tank.

[0012] The present invention has the following beneficial effects:

[0013] 1. The present invention is provided with a sludge scraping assembly, which moves the sludge on the bottom and side walls of the sewage regulating tank toward the annular sewage outlet through the first cleaning pipe and the second cleaning mesh pipe; the first scraper scrapes off the sludge on the inner side wall of the sewage regulating tank, so that part of the sludge enters the second cleaning mesh pipe and, under the action of the cylinder, pushes the sludge entering the second cleaning mesh pipe downward, so that it quickly falls into the first cleaning mesh pipe or the bottom of the sewage regulating tank; the sludge on the bottom of the sewage regulating tank is cleaned by the second scraper, and most of the sludge is accumulated and counted into the first cleaning mesh pipe when scraped by the second scraper, and moves quickly to the outlet under the action of the spiral feeder and finally enters the annular sewage discharge buckle, thereby improving the sludge cleaning speed and efficiency.

[0014] 2. The present invention is provided with a cylinder and a second cleaning mesh tube. After cleaning, the extended end of the cylinder is reciprocatedly extended into the second cleaning mesh tube, and the sludge adhered to the outer wall of the second cleaning mesh tube is scraped off by the cleaning blade on the outer peripheral wall of the cleaning block to clean the second cleaning mesh tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a cross-sectional schematic diagram of the present invention;

[0016] Figure 2 For the present invention Figure 1 Enlarged schematic diagram at point A in the middle.

[0017] Description of reference numerals:

[0018] 1- sewage regulating tank, 11- mounting platform, 12- annular sewage outlet, 13- slide rail;

[0019] 2-cleaning and scraping device, 21-servo motor, 22-center shaft, 23-scraping assembly, 231-support rod, 2311-pulley, 232-first cleaning pipe, 2321-first cleaning mesh pipe, 23211-discharge outlet, 2322-mounting pipe, 2323-screw feeder, 233-first scraper, 234-second cleaning mesh pipe, 235-second scraper, 236-cylinder, 2361-cleaning block, 2362-cleaning scraper. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:

[0021] See also Figure 1-2 As shown, a cleaning and scraping device 2 is installed in the sewage regulating tank 1 of the scheme; a mounting platform 11 is provided at the center of the sewage regulating tank 1, and a circular sewage outlet 12 is formed around the mounting platform 11; optimally, the bottom of the sewage regulating tank 1 is inclined from the periphery to the center to facilitate sewage discharge.

[0022] The cleaning and scraping mud device 2 includes a servo motor 21 fixedly mounted in the mounting platform 11, a central rotating shaft 22 connected to the output end of the servo motor 21, and a plurality of groups of scraping mud components 23 arranged at equal intervals along the circumference of the central rotating shaft 22 at the top of the central rotating shaft 22; the scraping mud components 23 each include a support rod 231 fixedly mounted vertically on the outer peripheral wall of the central rotating shaft 22, a first cleaning pipe 232 arranged parallel to and directly below the support rod 231, a first scraper 233 fixedly mounted on the outer peripheral wall of the first cleaning pipe 232, a second cleaning net pipe 234 arranged between the support rod 231 and the first cleaning pipe 232, a second scraper 235 fixedly mounted on the outer peripheral wall of the second cleaning net pipe 234, and a cylinder 236 fixedly mounted directly above the support rod 231 and corresponding to the position of the second cleaning net pipe 234. 36; the second cleaning net tube 234 is arranged at the end of the support rod 231 away from the central rotating shaft 22, one end of the second cleaning net tube 234 passes through the support rod 231 and extends to the top of the support rod 231 and is fixedly connected to the support rod 231, and the other end of the second cleaning net tube 234 is connected to the first cleaning tube 232; a cleaning block 2361 with the same diameter as the inner tube of the second cleaning net tube 234 is fixed at the output end of the cylinder 236, and a cleaning scraper 2362 is arranged on the outer peripheral wall of the cleaning block along its circumference; the first cleaning tube 232 includes a first cleaning net tube 2321 connected to the second cleaning net tube 234, a mounting tube 2322 arranged at the end of the first cleaning net tube 2321 away from the second cleaning net tube 234, and a screw feeder 2323 arranged on the mounting tube 2322.

[0023] The movable ends of the support rods 231 are fixed with pulleys 2311 . The upper end surface of the sewage regulating tank 1 is provided with a circle of slide rails 13 . The pulleys 2311 are all clamped in the slide rails 13 .

[0024] Furthermore, a discharge port 23211 is provided on the wall of the first cleaning network pipe 2321 at a position corresponding to the annular sewage discharge port 12 to facilitate the discharge of sludge.

[0025] Furthermore, the spiral shaft of the spiral feeder 2323 passes through the mounting tube 2322 and extends into the first cleaning mesh tube 2321 .

[0026] Furthermore, the first scraper 233 is arranged on the outer peripheral wall of the first cleaning network tube 2321 close to the side wall of the sewage regulating tank 1. The first scraper 233 is close to the inner wall of the sewage regulating tank 1.

[0027] Furthermore, the second scraper 235 is arranged on the outer peripheral wall of the second cleaning net pipe 234 close to the bottom of the sewage regulating tank 1. The second scraper 235 is close to the bottom of the sewage tank.

[0028] The working principle is roughly as follows:

[0029] The servo motor 21 drives the scraper assembly 23 to rotate. During the rotation, the first scraper 233 of the scraper assembly 23 is in close contact with the side wall of the sewage regulating tank 1 to scrape off the sludge on the side wall of the tank. Part of the sludge falls to the bottom of the tank under the action of gravity after being scraped off, and part of the sludge overflows into the second cleaning net pipe 234. At the same time, under the action of the cylinder 236, the extended end of the cylinder 236 reciprocates into the second cleaning net pipe 234. The cylinder 236 moving downward moves the sludge toward the bottom of the sewage regulating tank 1 and the first cleaning pipe 232. At the same time, the cleaning scraper 2362 on the outer peripheral wall of the cleaning block 2361 at the end of the extended end scrapes off the sludge attached to the net wall of the second cleaning net pipe 234.

[0030] At this time, the second scraper 235 of the scraper assembly 23 cleans the sludge on the bottom of the pool and the sludge that falls to the bottom of the pool. Most of the sludge is scraped away by the second scraper 235 and accumulates in the first cleaning net pipe 2321. It moves toward the discharge outlet 23211 of the first cleaning net pipe 2321 through the spiral feeder 2323, which speeds up the movement of the sludge to above the sewage discharge buckle and improves the sewage discharge efficiency. The remaining sludge naturally flows to the sewage discharge outlet during the discharge process.

[0031] After the scraping of mud is completed, the cylinder 236 in the second cleaning net tube 234 drives its extended end to reciprocate, so that the second cleaning net tube 234 can be self-cleaned.

[0032] The above description is only a specific implementation mode of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made by using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic self-cleaning scraper, comprising a sewage regulating tank (1), characterized in that: A cleaning and scraping device (2) is installed in the sewage regulating tank (1); a mounting platform (11) is provided at the center of the sewage regulating tank (1), and a circular sewage outlet (12) is formed around the mounting platform (11); The cleaning and scraping mud device (2) comprises a servo motor (21) fixedly mounted in the mounting platform (11), a central rotating shaft (22) connected to the output end of the servo motor (21), and a plurality of groups of scraping mud components (23) arranged at equal intervals on the top of the central rotating shaft (22) along the circumference of the central rotating shaft (22); each of the scraping mud components (23) comprises a support rod (231) fixedly mounted on the outer peripheral wall of the central rotating shaft (22), a first cleaning pipe (232) arranged parallel to and directly below the support rod (231), a first scraper (233) fixedly mounted on the outer peripheral wall of the first cleaning pipe (232), a second cleaning net pipe (234) arranged between the support rod (231) and the first cleaning pipe (232), a second scraper (235) fixedly mounted on the outer peripheral wall of the second cleaning net pipe (234), and a cylinder (236) fixedly mounted on the upper side of the support rod (231) and corresponding to the position of the second cleaning net pipe (234). 236); the second cleaning net tube (234) is arranged at one end of the support rod (231) away from the central rotating shaft (22); one end of the second cleaning net tube (234) passes through the support rod (231) and extends to the top of the support rod (231) and is fixedly connected to the support rod (231); the other end of the second cleaning net tube (234) is connected to the first cleaning tube (232); the output end of the cylinder (236) is fixedly provided with a second cleaning net tube (23 4) A cleaning block (2361) with the same inner tube diameter, wherein a cleaning scraper (2362) is provided on the outer peripheral wall of the cleaning block along its circumference; the first cleaning tube (232) comprises a first cleaning mesh tube (2321) connected to the second cleaning mesh tube (234), a mounting tube (2322) disposed at one end of the first cleaning mesh tube (2321) away from the second cleaning mesh tube (234), and a screw feeder (2323) disposed on the mounting tube (2322).

2. A fully automatic self-cleaning scraper according to claim 1, characterized in that: The movable ends of the support rods (231) are fixedly provided with pulleys (2311), the upper end surface of the sewage regulating tank (1) is provided with a circle of slide rails (13), and the pulleys (2311) are all clamped in the slide rails (13).

3. The fully automatic self-cleaning scraper according to claim 1, characterized in that: A discharge outlet (23211) is provided on the wall of the first cleaning mesh tube (2321) at a position corresponding to the annular sewage discharge outlet (12).

4. The fully automatic self-cleaning scraper according to claim 1, characterized in that: The screw shaft of the screw feeder (2323) passes through the mounting tube (2322) and extends into the first cleaning mesh tube (2321).

5. The fully automatic self-cleaning scraper according to claim 1, characterized in that: The first scraper (233) is arranged on the outer peripheral wall of the first cleaning network tube (2321) close to the side wall of the sewage regulating tank (1).

6. The fully automatic self-cleaning scraper according to claim 1, characterized in that: The second scraper (235) is arranged on the outer peripheral wall of the second cleaning mesh tube (234) close to the bottom of the sewage regulating tank (1).