Automatic rice hull separation equipment for rice production and use method of automatic rice hull separation equipment

By designing an automatic rice husk separation equipment with a dust reduction treatment system in rice production, the problem of inability to effectively reduce dust during the rice husk separation process is solved, and the environmental protection and safety of the production process are improved.

CN119327529AInactive Publication Date: 2025-01-21SUIZHOU DAZIRAN RICE IND CO LTD
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Patent Information

Application Number
CN202411466409.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing rice production technology, dust reduction cannot be effectively reduced during the separation of rice husks, which affects the surrounding environment and workers' health.

Method used

Design a type of rice shell automatic separation equipment for rice shells. By setting up water storage tanks, liquid level displays, supercharged water pumps, water conductors, splitters, and atomized nozzles in the separation box. And atomization and atomization for dust reduction treatment.

Benefits of technology

Effectively avoids the influence of dust in the rice shell on the surrounding environment and the health of workers, and improves the environmental protection and safety of the rice production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses automatic rice hull separation equipment for rice production and a use method of the automatic rice hull separation equipment, and relates to the field of rice production. Comprising a separation box; a discharging port is formed in the left side of the upper portion of the separation box, a water storage box is fixedly connected to the left side face of the discharging port, a liquid level displayer is fixedly connected to the front face of the water storage box, and a booster water pump is fixedly connected to a water outlet of the water storage box. Through the arrangement of the water storage tank, the liquid level displayer, the booster water pump, the water guide pipe, the flow divider and the atomization nozzles, the liquid level displayer can directly reflect the water level in the water storage tank, a water source can be conveniently replenished into the water storage tank, and the booster water pump works to pressurize water in the water storage tank and inject the pressurized water into the flow divider through the water guide pipe; and water in the flow divider can be atomized and sprayed out through an atomizing spray head under the action of pressure, dust falling treatment can be carried out near a rice hull outlet, and the influence of dust in rice hulls on the surrounding environment and the health of workers is avoided.
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Description

Technical Field

[0001] The invention relates to the field of rice production, in particular to an automatic rice husk separation device for rice production and a use method thereof. Background Art

[0002] Rice, also known as rice, is a food made from rice grains after cleaning, husking, milling, and finishing. Rice is the main food for people in most parts of China. Rice contains about 75% carbohydrates, 7%-8% protein, 1.3%-1.8% fat, and is rich in B vitamins. The carbohydrates in rice are mainly starch, and the protein it contains is mainly glutenin, followed by rice gelatin and globulin. The biological value and amino acid composition ratio of its protein are higher than those of cereal crops such as wheat, barley, millet, and corn. The digestibility is 66.8%-83.1%, which is also a higher type of cereal protein. In the process of processing rice, the outer shell of rice cannot be eaten, and removing the outer shell does not affect the storage and transportation of rice. Therefore, in the process of processing rice, the rice needs to be separated from the rice husk.

[0003] By utilizing the two gears, the motor can simultaneously drive the two rotating shafts to move, so that the two rolling rollers can rotate simultaneously and the rice can be rolled. The rolled rice falls on the upper surface of the arc-shaped baffle under the action of gravity. The blower can blow air inside the diverter pipe of the box, so that the air inside the diverter pipe can be blown out through a group of inclined blowing pipes, and the fallen rice husks can be blown up, so that the rice husks can be blown out of the separation box through the rice husk outlet, so as to separate the rice.

[0004] The husk-rice separation mechanism can be used to make wind blow upward from the bottom of the inner box to prevent some light rice grains from flying out with the rice husks. However, the above scheme still has certain defects when used. The blown rice husks are mixed with dust. The above scheme cannot perform dust reduction treatment on the blown rice husks when used, which affects the surrounding environment and the health of workers. Summary of the invention

[0005] The object of the present invention is to provide an automatic rice husk separation device for rice production and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic rice husk separation device for rice production and a method for using the same, comprising: a separation box; a discharge port is provided on the left side of the upper portion of the separation box, a water storage tank is fixedly connected to the left side of the discharge port, a liquid level display is fixedly connected to the front of the water storage tank, a booster water pump is fixedly connected to the water outlet of the water storage tank, a water pipe is fixedly connected to the water outlet of the booster water pump, a diverter is fixedly connected to the water outlet of the water pipe, an atomizing nozzle is fixedly connected to the water outlet of the diverter, and the interior of the separation box A sealing door panel is movably connected from bottom to top, a guide plate is fixedly connected to the inner lower part of the separation box, a discharge hopper is fixedly connected to the discharge end of the separation box, and a liquid level display can directly reflect the water level in the water tank, so it is convenient to replenish water to the inside of the water tank; the booster pump can pressurize the water inside the water tank and then inject it into the inside of the diverter through the water pipe; the water inside the diverter can be atomized and sprayed out through the atomizing nozzle under the action of pressure, and dust reduction treatment can be carried out near the rice husk outlet to prevent the dust in the rice husk from affecting the surrounding environment and the health of the staff.

[0007] As a further solution of the present invention: the feed port of the separation box is fixedly connected with a feed hopper, and the feed end of the feed hopper is fixedly connected with a baffle plate, which is arranged at the inlet end of the feed hopper. It neither affects the feeding of the feed hopper nor can it play a role of blocking the material when the rice is crushed, thereby avoiding splashing out of the inlet end of the feed hopper during the rice crushing process.

[0008] As a further solution of the present invention: both sides of the lower rear end of the feed hopper are rotatably connected with rotating rods, and the outer walls of the rotating rods are fixedly connected with rolling rollers and gears from back to front. The two sets of gears are meshed, so the two sets of rotating rods are operated, which can make the two rolling rollers rotate at the same time, so that the rice can be rolled.

[0009] As a further solution of the present invention: a driving motor is fixedly connected to the lower right end of the feed hopper, and the output shaft of the driving motor is fixedly connected to the head of the rotating rod located at the right end. After the feed hopper is loaded with rice, the driving motor can control the two rolling rollers to move simultaneously when it is in operation, so that the rice can be rolled and the rice and the rice husk can be decomposed.

[0010] As a further solution of the present invention: a blower is fixedly connected in the top groove on the right side of the separation box, the air outlet of the blower is fixedly connected to an air supply pipe, the air outlet of the air supply pipe is fixedly connected to a diversion pipe, and the blower can transmit wind into the air supply pipe when working, the air supply pipe converts the received wind into the diversion pipe, and the diversion pipe then evenly distributes the wind to the inclined blowing pipe.

[0011] As a further solution of the present invention: the air outlet of the diverter pipe is fixedly connected with an inclined blowing pipe, the air outlet end of the inclined blowing pipe is fixedly connected with a protective partition net, the inner left wall of the separation box is fixedly connected with an arc-shaped baffle, and the rolled rice falls on the upper surface of the arc-shaped baffle under the action of gravity. The blower can blow air into the inside of the diverter pipe, so that the air inside the diverter pipe can be blown out through a group of inclined blowing pipes, and the fallen rice husks can be blown up, so that the rice husks can be blown out of the separation box through the discharge port, thereby separating the rice.

[0012] As a further solution of the present invention: a servo motor is fixedly connected to the right side wall of the separation box, the output shaft of the servo motor is fixedly connected to a driving rod, the outer wall of the driving rod is fixedly connected to a screening paddle, the screening paddle is arranged on the upper part of the screening plate, the servo motor can drive the driving rod to operate when working, and the screening paddle will operate synchronously with the driving rod, so as to screen the rice and avoid clogging of the screen during screening.

[0013] As a further solution of the present invention: a screening plate is fixedly connected to the inner wall of the separation box, a screening mesh is inserted into the interior of the screening plate, and the screening mesh is inserted into the screening plate mounting groove from front to back, so as to screen the separated rice, thereby further separating the rice husks and rice that have not been separated cleanly, and effectively separating the rice husks, while the rice husks that remain on the upper part of the screening mesh can be subsequently cleaned up inside the separation box by opening the sealing door panel.

[0014] As a further solution of the present invention: the bottom of the separation box is movably connected to a support base, both ends of the support base are provided with adjustment grooves and connecting grooves, the inside of the connecting groove is movably connected to a connecting frame, the top of the connecting frame is fixedly connected to a positioning frame, the separation box is placed on the upper part of the support base, the support base can both provide support for the separation box and improve the stability of the separation box during operation.

[0015] As a further solution of the present invention: the adjusting groove is movably connected to an adjusting frame inside, the top of the adjusting frame is fixedly connected to the bottom of the connecting frame, the side wall center of the supporting base is rotatably connected to an adjusting bolt, the outer wall of the adjusting bolt is threadedly connected to the center of the adjusting frame, the adjusting frame, the connecting frame and the positioning frame are sequentially combined into one from bottom to top, so the adjusting bolt can adjust the position of the positioning frame arranged on the upper part of the supporting base, so that the bottom of the separation box can be firmly placed on the upper part of the supporting base after the intervention of the positioning frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. Through the arrangement of the water tank, liquid level display, booster water pump, water guide pipe, diverter and atomizing nozzle, the liquid level display can directly reflect the water level in the water tank, which is convenient for replenishing water source into the water tank. The booster water pump can pressurize the water inside the water tank and then inject it into the diverter through the water guide pipe. The water inside the diverter can be sprayed out through the atomizing nozzle under the action of pressure, and dust reduction treatment can be carried out near the rice husk outlet to prevent the dust in the rice husk from affecting the surrounding environment and the health of the staff;

[0018] 2. Through the arrangement of a blower, an air duct, a diverter pipe, an inclined blowing pipe, a protective screen and an arc-shaped baffle, the rolled rice falls on the upper surface of the arc-shaped baffle under the action of gravity. The blower can blow air into the inside of the diverter pipe, so that the air inside the diverter pipe can be blown out through a group of inclined blowing pipes, and the fallen rice husks can be blown up so that the rice husks can be blown out of the separation box through the discharge port, thereby separating the rice.

[0019] 3. Through the setting of the feed hopper, the baffle plate, the driving motor, the rotating rod, the gear and the rolling roller, when the driving motor is operating, it can control the two rolling rollers to move simultaneously, so that the rice can be rolled and the rice and the rice husk can be decomposed.

[0020] 4. Through the setting of screening plate, screen, servo motor, screening paddle and driving rod, the servo motor can drive the driving rod to operate when working, and the screening paddle will run synchronously with the driving rod to screen the rice, avoiding blockage of the screen during screening, thereby ensuring that the screen can continue to screen the separated rice, so that the rice husk and rice that have not been separated cleanly can be further separated, and the rice husk can be effectively separated.

[0021] 5. Through the arrangement of the separation box, the support base, the adjustment groove, the connecting groove, the positioning frame, the adjusting bolt, the connecting frame and the adjusting frame, the adjusting frame, the connecting frame and the positioning frame are sequentially combined into one from bottom to top, so the adjusting bolt can adjust the position of the positioning frame arranged on the upper part of the support base. Therefore, the bottom of the separation box can be firmly placed on the upper part of the support base after the intervention of the positioning frame. The support base can not only provide support for the separation box, but also improve the stability of the separation box during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional diagram of an automatic rice husk separation device for rice production and a method of using the same according to the present invention;

[0023] Figure 2 This is a structural diagram of a guide plate and a discharge hopper of an automatic rice husk separation device for rice production and a method for using the same in the present invention;

[0024] Figure 3It is a structural diagram of an arc-shaped baffle plate and a screening plate of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0025] Figure 4 A bottom view of a water storage tank of an automatic rice husk separation device for rice production and a method of using the same according to the present invention;

[0026] Figure 5 This is a structural diagram of a dust reduction component of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0027] Figure 6 It is a left view of an inclined blowing pipe of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0028] Figure 7 This is a structural diagram of a rolling assembly of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0029] Figure 8 This is a structural diagram of a screening component of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0030] Fig. 9 This is a structural diagram of a supporting base of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0031] Fig.10 This is a structural diagram of the positioning components of an automatic rice husk separation device for rice production and a method for using the same according to the present invention;

[0032] In the figure: 1. separation box; 2. support base; 3. water storage tank; 4. feed hopper; 5. blower; 6. sealing door panel; 7. liquid level display; 8. baffle plate; 9. servo motor; 10. drive motor; 11. air duct; 12. diverter pipe; 13. inclined blowing pipe; 14. protective screen; 15. booster pump; 16. water guide pipe; 17. diverter; 18. atomizing nozzle; 19. arc baffle; 20. discharge port; 21. screening plate; 22. screen; 23. guide plate; 24. discharge hopper; 25. rotating rod; 26. gear; 27. rolling roller; 28. screening paddle; 29. ​​drive rod; 30. adjusting slot; 31. connecting slot; 32. positioning frame; 33. adjusting bolt; 34. connecting frame; 35. adjusting frame. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.

[0035] See also Figure 1 , Figure 4 and Figure 5 In an embodiment of the present invention, an automatic rice husk separation device for rice production and a method for using the same include: a separation box 1; a discharge port 20 is opened on the left side of the upper portion of the separation box 1, a water storage tank 3 is fixedly connected to the left side of the discharge port 20, and a liquid level display 7 is fixedly connected to the front of the water storage tank 3.

[0036] Please refer to Figure 5 The water outlet of the water storage tank 3 is fixedly connected to a booster water pump 15, the water delivery port of the booster water pump 15 is fixedly connected to a water pipe 16, the water delivery port of the water pipe 16 is fixedly connected to a diverter 17, and the water delivery port of the diverter 17 is fixedly connected to an atomizing nozzle 18.

[0037] The working principle of the present invention is: the liquid level display 7 can directly reflect the water level in the water tank 3, which is convenient for replenishing water into the water tank 3. The booster pump 15 can pressurize the water inside the water tank 3 and inject it into the diverter 17 through the water pipe 16. The water inside the diverter 17 can be atomized and sprayed out through the atomizing nozzle 18 under the action of pressure, and dust reduction treatment can be performed near the rice husk outlet to prevent the dust in the rice husk from affecting the surrounding environment and the health of the staff.

[0038] In other embodiments of the present invention, since the feed port of the separation box 1 is fixedly connected to the feed hopper 4, the feed end of the feed hopper 4 is fixedly connected to the baffle plate 8.

[0039] Please refer to Figure 1 , Figure 3 and Figure 7 The lower rear end of the feed hopper 4 is rotatably connected to a rotating rod 25 on both sides, and the outer walls of the rotating rod 25 are fixedly connected with a rolling roller 27 and a gear 26 from back to front. The lower right end of the feed hopper 4 is fixedly connected to a driving motor 10, and the output shaft of the driving motor 10 is fixedly connected to the head of the rotating rod 25 located at the right end.

[0040] The working principle of the present invention is that after the feed hopper 4 is put into the rice, when the driving motor 10 is in operation, the two rolling rollers 27 can be controlled to move simultaneously, so that the rice can be rolled and the rice and the rice husk can be decomposed.

[0041] In other embodiments of the present invention, since a blower 5 is fixedly connected to the right top groove of the separation box 1, the air outlet of the blower 5 is fixedly connected to the air supply pipe 11, and the air outlet of the air supply pipe 11 is fixedly connected to the diversion pipe 12.

[0042] Please refer to Figure 1 and Figure 6 The air outlet of the diverter pipe 12 is fixedly connected with an inclined blowing pipe 13, the air outlet end of the inclined blowing pipe 13 is fixedly connected with a protective partition 14, and the inner left wall of the separation box 1 is fixedly connected with an arc baffle 19.

[0043] The working principle of the present invention is as follows: the rolled rice falls on the upper surface of the arc baffle 19 under the action of gravity, and the blower 5 can blow air into the inside of the diverter pipe 12, so that the air inside the diverter pipe 12 can be blown out through a group of inclined blowing pipes 13, and the fallen rice husks can be blown up, so that the rice husks can be blown out of the separation box through the discharge port 20, so as to separate the rice.

[0044] In other embodiments of the present invention, since the inner wall of the separation box 1 is fixedly connected with the screen plate 21, the screen 22 is inserted into the interior of the screen plate 21, and the screen 22 is inserted into the placement groove of the screen plate 21 from front to back.

[0045] Please refer to Figure 3 and Figure 8 A servo motor 9 is fixedly connected to the right side wall of the separation box 1, a driving rod 29 is fixedly connected to the output shaft of the servo motor 9, and a screening paddle 28 is fixedly connected to the outer wall of the driving rod 29.

[0046] The working principle of the present invention is: when the servo motor 9 is working, it can drive the driving rod 21 to operate, and the screening paddle 28 will follow the driving rod 21 to operate synchronously, so as to screen the rice and avoid clogging of the screen 22 during screening. The screen 22 is inserted into the placement groove of the screening plate 21 from front to back, and the separated rice can be screened, so that the rice husk and rice that have not been separated cleanly can be further separated, and the rice husk can be effectively separated.

[0047] In other embodiments of the present invention, since the bottom of the separation box 1 is movably connected to the support base 2, both ends of the support base 2 are provided with adjustment grooves 30 and connecting grooves 31, the interior of the connecting groove 31 is movably connected to a connecting frame 34, and the top of the connecting frame 34 is fixedly connected to a positioning frame 32.

[0048] Please refer to Figure 1 , Fig. 9 and Fig.10 The adjusting slot 30 is internally movably connected with an adjusting frame 35 , the top of the adjusting frame 35 is fixedly connected with the bottom of the connecting frame 34 , the center of the side wall of the supporting base 2 is rotatably connected with an adjusting bolt 33 , and the outer wall of the adjusting bolt 33 is threadedly connected with the center of the adjusting frame 35 .

[0049] The working principle of the present invention is: the adjustment frame 35, the connecting frame 34 and the positioning frame 32 are sequentially combined into one from bottom to top, so the adjustment bolt 33 can adjust the position of the positioning frame 32 set on the upper part of the support base 2, so the bottom of the separation box 1 can be firmly placed on the upper part of the support base 2 after the intervention of the positioning frame 32.

[0050] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic rice husk separation device for rice production and a method for using the same, comprising: A separation box (1); characterized in that: a discharge port (20) is provided on the left side of the upper portion of the separation box (1); a water storage tank (3) is fixedly connected to the left side of the discharge port (20); a liquid level display (7) is fixedly connected to the front of the water storage tank (3); a booster pump (15) is fixedly connected to the water outlet of the water storage tank (3); a water delivery port of the booster pump (15) is fixedly connected to a water guide pipe (16); a water delivery port of the water guide pipe (16) is fixedly connected to a diverter (17); a water delivery port of the diverter (17) is fixedly connected to an atomizing nozzle (18); a sealing door panel (6) is movably connected from bottom to top inside the separation box (1); a guide plate (23) is fixedly connected to the inner lower portion of the separation box (1); and a discharge hopper (24) is fixedly connected to the discharge end of the separation box (1).

2. The automatic rice husk separation device for rice production and the use method thereof according to claim 1, characterized in that: The feed port of the separation box (1) is fixedly connected to a feed hopper (4), and the feed end of the feed hopper (4) is fixedly connected to a baffle plate (8).

3. The automatic rice husk separation device for rice production and the use method thereof according to claim 2, characterized in that: Both sides of the lower rear end of the feed hopper (4) are rotatably connected to a rotating rod (25), and the outer wall of the rotating rod (25) is fixedly connected to a rolling roller (27) and a gear (26) from the back to the front.

4. The automatic rice husk separation device for rice production and the use method thereof according to claim 2, characterized in that: A driving motor (10) is fixedly connected to the lower right end of the feed hopper (4), and an output shaft of the driving motor (10) is fixedly connected to the head of a rotating rod (25) located at the right end.

5. The automatic rice husk separation device for rice production and the use method thereof according to claim 1, characterized in that: A blower (5) is fixedly connected in the groove on the top right side of the separation box (1), an air outlet of the blower (5) is fixedly connected to an air supply pipe (11), and an air outlet of the air supply pipe (11) is fixedly connected to a diversion pipe (12).

6. The automatic rice husk separation device for rice production and the use method thereof according to claim 5, characterized in that: The air outlet of the diverter pipe (12) is fixedly connected to an inclined blowing pipe (13), the air outlet end of the inclined blowing pipe (13) is fixedly connected to a protective partition (14), and the inner left wall of the separation box (1) is fixedly connected to an arc-shaped baffle (19).

7. The automatic rice husk separation device for rice production and the use method thereof according to claim 1, characterized in that: A servo motor (9) is fixedly connected to the right side wall of the separation box (1), a driving rod (29) is fixedly connected to the output shaft of the servo motor (9), and a screening paddle (28) is fixedly connected to the outer wall of the driving rod (29).

8. The automatic rice husk separation device for rice production and the use method thereof according to claim 1, characterized in that: A sieve plate (21) is fixedly connected to the inner wall of the separation box (1), and a sieve mesh (22) is inserted into the interior of the sieve plate (21).

9. The automatic rice husk separation device for rice production and the use method thereof according to claim 1, characterized in that: The bottom of the separation box (1) is movably connected to a support base (2), both ends of the support base (2) are provided with an adjustment groove (30) and a connection groove (31), the interior of the connection groove (31) is movably connected to a connection frame (34), and the top of the connection frame (34) is fixedly connected to a positioning frame (32).

10. The automatic rice husk separation device for rice production and the use method thereof according to claim 9, characterized in that: The adjusting groove (30) is movably connected to an adjusting frame (35), the top of the adjusting frame (35) is fixedly connected to the bottom of the connecting frame (34), the side wall center of the supporting base (2) is rotatably connected to an adjusting bolt (33), and the outer wall of the adjusting bolt (33) is threadedly connected to the center of the adjusting frame (35).