A cleaning device and cleaning method for valve production

Abstract

The present invention discloses a cleaning device and a cleaning method for valve production, which relates to the field of valve cleaning technology, and aims to solve the technical problem that the existing ultrasonic cleaning equipment is often difficult to adjust quickly to meet specific cleaning needs, resulting in damage to parts due to excessive power during use, or insufficient power resulting in substandard cleaning effects, including a cleaning box, a bottom plate arranged in the cleaning box, an isolation plate located above the bottom plate, a pressure assembly, and a flow guide assembly. When cleaning large parts, the present invention adjusts the angle at which the parts are placed by rotating, thereby avoiding the existence of dead angles when cleaning the parts. When processing small parts, the device can actively promote the flow rate of the liquid inside the cleaning box, thereby improving the contact efficiency between the liquid and the parts, so that the device can be adjusted specifically for different parts, which not only avoids the waste of resources, but also ensures the cleaning efficiency and cleaning effect of the parts.

Description

Technical Field

[0001] The present invention relates to the technical field of valve cleaning, and more specifically, to a cleaning device and a cleaning method for valve production. Background Art

[0002] The valve production cleaning device plays a crucial role in the valve manufacturing process. It is specifically used to remove grease, rust spots and other impurities on the valve and its components, thereby ensuring the excellent quality and reliable performance of the valve. In this process, ultrasonic cleaning machines are widely used due to their unique advantages.

[0003] The ultrasonic cleaning machine cleverly combines the ultrasonic vibration with the effectiveness of the cleaning liquid to generate powerful shock waves and micro-jet flows. These forces can penetrate into every tiny corner of the valve surface, quickly peel off and suspend impurities such as rust and dirt attached thereto, making the valve look brand new. The ultrasonic cleaning machine not only has high cleaning efficiency but also excellent cleaning quality, providing strong support for valve production.

[0004] However, there are still some challenges in the use of current ultrasonic cleaning machines on the market. The traditional method is to directly put the valve components into the internal part of the cleaning machine after disassembling, but this way often results in incomplete cleaning of the contact parts between the parts or the areas in contact with the inner wall of the cleaning machine. In addition, in the face of parts of different sizes and complex shapes, the existing ultrasonic cleaning equipment is often difficult to quickly adjust to meet specific cleaning requirements. If high power is continuously used for cleaning, not only will it cause waste of resources, but it may also cause unnecessary damage to the parts; while if low power is selected, it may not be able to ensure the ideal cleaning effect for small parts or parts with complex shapes. In view of this, we propose a cleaning device and a cleaning method for valve production. Summary of the Invention

[0005] The purpose of the present invention is to provide a cleaning device and a cleaning method for valve production, so as to solve the technical problem that the existing ultrasonic cleaning equipment is often difficult to quickly adjust to meet specific cleaning requirements, resulting in easy damage to parts due to excessive power during use, or insufficient cleaning effect due to too low power.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: A cleaning device and a cleaning method for valve production, including,

[0007] The cleaning mechanism includes a cleaning tank, a bottom plate disposed within the cleaning tank, a partition plate above the bottom plate, a pressure assembly, and a diversion assembly. Among them, the pressure assembly is connected to the partition plate, and one end of the diversion assembly is connected to the pressure assembly; and a circulation mechanism includes a mounting cover, a first conduit disposed below the mounting cover, a water pump connected to the first conduit, two sealing shells, a mounting assembly, a filtering assembly, a second conduit, a third conduit connected to the second conduit, and a docking cover. Among them, the two sealing shells are respectively connected to the water pump and the second conduit, the mounting assembly is located within the sealing shell, and the filtering assembly is located within the mounting assembly; and an adjustment mechanism includes a drive shaft, a blade assembly disposed outside the drive shaft, a placement assembly connected to the blade assembly, a motor connected to the drive shaft, a cage, and a power storage assembly. Among them, the cage is located below the motor, and the power storage assembly is connected to the motor.

[0008] When the present invention cleans large parts, it adjusts the angle of the parts during placement by rotating, thus avoiding the situation of dead corners during part cleaning. At the same time, it can convert and store electricity through the rotation of the drive shaft. When processing small parts, the device can actively promote the flow rate of the liquid inside the cleaning tank, thereby improving the contact efficiency between the liquid and the parts. At the same time, it increases the contact direction between the liquid and the parts, thereby ensuring the processing effect of the device on the parts, enabling the device to make targeted adjustments for different parts, not only avoiding waste of resources, but also ensuring the cleaning efficiency and cleaning effect of the parts.

[0009] Preferably, the inner wall of the cleaning tank is fixedly connected to the outer wall of the bottom plate, the upper part of the bottom plate is fixedly connected to the partition plate, the outer wall of the partition plate is fixedly connected to the inner wall of the cleaning tank, one side of the partition plate is in communication with the pressure assembly, the other end of the pressure assembly is in communication with the diversion assembly, the other two ends of the diversion assembly are respectively in communication with the front and back of the cleaning tank, and an ultrasonic generator is provided within the cleaning tank.

[0010] Preferably, the pressure assembly includes a first diversion shell, the first diversion shell is in communication with a second diversion shell, the size of the first diversion shell is smaller than that of the second diversion shell, a sealing plate is slidably connected within the first diversion shell, one side of the sealing plate is fixedly connected to one end of an elastic telescopic rod, the other end of the elastic telescopic rod is fixedly connected to a mounting bracket, and the mounting bracket is fixedly connected within the second diversion shell;

[0011] The first diversion shell is in communication with the partition plate, and the second diversion shell is in communication with the diversion assembly.

[0012] Preferably, the diversion assembly includes two liquid discharge covers, and the two liquid discharge covers are respectively in communication with two branch pipes, the two branch pipes are in communication with the same tee joint, and the other end of the tee joint is in communication with the docking cover;

[0013] The other side of the docking cover is communicated with the second diversion shell, and the two liquid discharge covers are respectively communicated with the front and back of the cleaning box.

[0014] Preferably, the lower part of the mounting cover is communicated with the top end of the first conduit, the other end of the first conduit is communicated with a water pump, the sealing shell on one side of the water pump is communicated, both sealing shells are fixedly connected outside the mounting assembly, the water pump is communicated with the second conduit through the two sealing shells and the mounting assembly, the second conduit is communicated with the docking cover through the third conduit, and the filtering assembly is snap-fitted in the mounting assembly;

[0015] The mounting cover is communicated with the bottom plate, and the water pump is fixedly connected to the lower part of the inner wall of the cleaning box.

[0016] Preferably, the mounting assembly includes a mounting shell, a sealing bearing is snap-fitted in the mounting shell, a docking head is sleeved in the sealing bearing, two partition plates are fixedly connected to the outside of the docking head, the outer walls of the partition plates are lapped with the inner wall of the mounting shell, leakage grooves are formed on both sides of the mounting shell, the size of the leakage grooves is smaller than that of the partition plates, and two sliding grooves are formed at one end of the mounting shell, and clamping grooves are formed in both sliding grooves;

[0017] The mounting shell is snap-fitted with the filtering assembly through the clamping groove, and both sealing shells are fixedly connected outside the mounting shell.

[0018] Preferably, the filtering assembly includes two positioning plates, the two positioning plates are fixedly connected through a plurality of limiting columns, a docking hole is formed on the left side of the left positioning plate, the right side of the right positioning plate is fixedly connected with two reinforcing ribs, the positioning plate is fixedly connected with a clamping plate through the reinforcing rib, a handle is fixedly connected to the other side of the clamping plate, and two sliders are fixedly connected outside the right positioning plate;

[0019] The mounting shell is snap-fitted in the docking hole formed in the left positioning plate through the docking head, the external filter screen is located between the two positioning plates, and the right positioning plate is snap-fitted in the clamping groove through the slider.

[0020] Preferably, the outer wall of the driving shaft is fixedly connected with three blade assemblies, and several driven blades are fixedly connected to the outside of one of the blade assemblies. The three blade assemblies are respectively fixedly connected with three placing assemblies. The other end of the driving shaft is fixedly connected with a motor. The lower part of the motor is fixedly connected with a holder. The other end of the motor is fixedly connected with a power storage assembly. The lower part of the power storage assembly is fixedly connected with the holder. The power storage assembly is composed of a rectifier and a storage battery;

[0021] The holder is fixedly connected to one side of the cleaning box, and the driving shaft is snap-fitted in the connection cover.

[0022] Preferably, the placing component includes a mounting block, and a plurality of active blades are fixedly connected to the outside of the mounting block;

[0023] The mounting block is fixedly connected to the outside of the drive shaft, and a plurality of active blades of one of the mounting blocks are fixedly connected to a plurality of driven blades;

[0024] The placing component includes a placing box, the placing box is hinged to a cover plate through a pin shaft, a mounting buckle is fixedly connected to the outside of the cover plate, the cover plate is clamped to the placing box through the mounting buckle, and a plurality of liquid leakage holes are formed in the outside of the placing box;

[0025] The placing box is fixedly connected to the outside of the mounting block.

[0026] A cleaning method for a cleaning device used in valve production includes the following steps:

[0027] S1. When in use, place large valve parts in one of the placing components on the right, place small valve parts in two of the placing components on the left, and select whether to start the motor according to whether to process large parts or small parts;

[0028] S2. When processing large parts, start the water pump. When the parts are processed by the ultrasonic generator in the cleaning tank and the water pump is running, the water pump will extract the liquid in the cleaning tank through the mounting cover, and after being filtered by the mounting component and the filtering component, it will be discharged along the connecting cover. At this time, the liquid circulates in the cleaning tank, and when discharging from the connecting cover, it squeezes the blade component and the driven blades, so that the drive shaft rotates with the blade component and the driven blades. At this time, the placing component with the valve parts rotates with the rotation of the drive shaft. When processing small parts, start the water pump and the motor, and the drive shaft, the blade component and the placing component are actively rotated by the motor, and the blade component will push the liquid to flow rapidly in the cleaning tank, so that the flow rate of the liquid to the left increases, the liquid squeezes the pressure component and enters the diversion component, and then circulates back to the cleaning tank again, thereby increasing the flow direction of the liquid in the device and completing the cleaning of different angles of the outside of the small parts.

[0029] Compared with the prior art, the beneficial effects of the present invention are:

[0030] 1. The present invention designs a motor, a water pump, a placement component and a pressure component. When processing large parts, the water pump is started. When processing parts through the ultrasonic generator in the cleaning tank, when processing small parts, the water pump and the motor are started. The motor drives the drive shaft, the blade component and the placement component to rotate actively, so that the device will adjust the angle of the parts during placement by rotating when cleaning large parts, thus avoiding the situation of dead corners during part cleaning. At the same time, electric power can be converted and stored through the rotation of the drive shaft. When processing small parts, the device can actively push the flow rate of the liquid inside the cleaning tank, thereby improving the contact efficiency between the liquid and the parts. At the same time, the contact direction between the liquid and the parts is increased, thus ensuring the processing effect of the device on the parts, enabling the device to make targeted adjustments for different parts, not only avoiding waste of resources, but also ensuring the cleaning efficiency and cleaning effect of the parts.

[0031] 2. The present invention also designs an installation component, a placement component, a blade component and a driven blade. When processing large parts, the water pump extracts the liquid above the bottom plate through the installation cover and the first conduit and discharges it into the installation shell. After filtering and blocking the impurities in the liquid through several filters arranged between the positioning plates, the liquid flows out along the second conduit, the third conduit and the connecting cover. At this time, the impurities in the liquid will remain in the filters between the positioning plates, and the flowing liquid will contact and squeeze the driven blade, causing the driven blade to drive the drive shaft, the installation block and the placement box to rotate. At this time, large valve parts will roll in the placement box under the action of gravity and slow down the falling speed under the action of liquid buoyancy. On the one hand, it can avoid the occurrence of dead corners during the cleaning process of the valve parts. On the other hand, it can avoid the valve parts directly hitting the placement box, thus ensuring the cleaning quality of the valve parts and the service life of the placement box.

[0032] 3. The present invention also designs an installation component and a filtering component. When processing small parts, the motor and the water pump need to be started. While the water pump circulates the liquid, the motor drives several active blades to rotate through the drive shaft. When the active blades rotate, they will increase the flow rate of the liquid inside the cleaning tank, making the drainage efficiency of a single installation cover under the bottom plate insufficient, causing a large amount of liquid to squeeze the sealing plate, causing the sealing plate to push the elastic telescopic rod to contract. When the sealing plate enters the second diversion shell, a large amount of liquid will flow into the tee through the first diversion shell and the second diversion shell, and then the liquid will flow out along the shunt pipe and the drainage cover, so that part of the liquid can flow to the front and back of the placement box where small parts are placed, thereby increasing the different directions of contact between the liquid and the parts in the cleaning tank, thus ensuring the cleaning effect on parts of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1Schematic diagram of the overall structure of the present invention;

[0034] Figure 2 Schematic diagram of the sectional structure of the cleaning tank of the present invention;

[0035] Figure 3 Schematic diagram of the adjusting mechanism structure of the present invention;

[0036] Figure 4 Schematic diagram of the blade assembly structure of the present invention;

[0037] Figure 5 Schematic diagram of the sectional structure of the diversion assembly of the present invention;

[0038] Figure 6 Schematic diagram of the circulation mechanism structure of the present invention;

[0039] Figure 7 Schematic diagram of the sectional structure of the installation assembly of the present invention;

[0040] Figure 8 Schematic diagram of the filter assembly structure of the present invention;

[0041] Explanation of the reference numerals in the figure:

[0042] 1. Cleaning mechanism; 2. Circulation mechanism; 3. Adjusting mechanism;

[0043] 101. Cleaning tank; 102. Bottom plate; 103. Partition plate; 104. Pressure assembly; 105. Diversion assembly;

[0044] 1041. First diversion shell; 1042. Second diversion shell; 1043. Sealing plate; 1044. Elastic telescopic rod; 1045. Mounting frame;

[0045] 1051. Drain hood; 1052. Sub - connecting pipe; 1053. Tee; 1054. Docking hood;

[0046] 201. Mounting hood; 202. First conduit; 203. Water pump; 204. Sealing shell; 205. Installation assembly; 206. Filter assembly; 207. Second conduit; 208. Third conduit; 209. Connecting hood;

[0047] 2051. Installation shell; 2052. Sealing bearing; 2053. Docking head; 2054. Partition board; 2055. Leakage trough; 2056. Slide groove; 2057. Card slot;

[0048] 2061. Positioning plate; 2062. Limiting post; 2063. Docking hole; 2064. Reinforcing rib; 2065. Card board; 2066. Handle; 2067. Slide block;

[0049] 301. Drive shaft; 302. Blade assembly; 303. Driven blade; 304. Placing assembly; 305. Motor; 306. Cage; 307. Power storage assembly;

[0050] 3021. Mounting block; 3022. Driving blade;

[0051] 3041. Placing box; 3042. Cover plate; 3043. Mounting buckle; 3044. Liquid leakage hole. Detailed implementation manner

[0052] As Figures 1 to 8 shown, a cleaning device and a cleaning method for valve production according to the present invention include

[0053] The cleaning mechanism 1 includes a cleaning tank 101, a bottom plate 102 disposed within the cleaning tank 101, a partition plate 103 located above the bottom plate 102, a pressure assembly 104, and a diversion assembly 105. Among them, the pressure assembly 104 is connected to the partition plate 2054, and one end of the diversion assembly 105 is connected to the pressure assembly 104; and, the circulation mechanism 2 includes a mounting cover 201, a first conduit 202 disposed below the mounting cover 201, a water pump 203 connected to the first conduit 202, two sealing shells 204, a mounting assembly 205, a filtering assembly 206, a second conduit 207, a third conduit 208 connected to the second conduit 207, and a docking cover 1054. Among them, the two sealing shells 204 are respectively connected to the water pump 203 and the second conduit 207, the mounting assembly 205 is located within the sealing shell 204, and the filtering assembly 206 is located within the mounting assembly 205;And, an adjusting mechanism 3, including a drive shaft 301, a blade assembly 302 disposed outside the drive shaft 301, a placement assembly 304 connected to the blade assembly 302, a motor 305 connected to the drive shaft 301, a cage 306, and a power storage assembly 307. Among them, the cage 306 is located below the motor 305, and the power storage assembly 307 is connected to the motor 305. When processing large parts, the water pump 203 is started. When the parts are processed by the ultrasonic generator in the cleaning tank 101, when the water pump 203 is running, the water pump 203 will extract the liquid in the cleaning tank 101 through the mounting cover 201, and after being filtered by the mounting assembly 205 and the filtering assembly 206, it is discharged along the connecting cover 209. At this time, the liquid circulates in the cleaning tank 101, and when discharging from the connecting cover 209, it squeezes the blade assembly 302 and the driven blade 303, causing the drive shaft 301 to rotate with the blade assembly 302 and the driven blade 303. At this time, the placement assembly 304 with the valve parts placed on it rotates with the rotation of the drive shaft 301. When processing small parts, the water pump 203 and the motor 305 are started, and the motor 305 drives the drive shaft 301, the blade assembly 302, and the placement assembly 304 to rotate actively. The blade assembly 302 will push the liquid to flow faster in the cleaning tank, increasing the flow rate of the liquid to the left, causing the liquid to squeeze the pressure assembly 104 and enter the diversion assembly 105, and then circulate back to the cleaning tank 101 again, thereby increasing the flow direction of the liquid in the device and completing the cleaning of different angles of the outside of the small parts. This enables the device to adjust the angle of the parts during placement by rotating when cleaning large parts, thus avoiding the situation of dead corners during part cleaning. At the same time, the rotation of the drive shaft 301 can be used to convert and store electricity. When processing small parts, the device can actively push the flow rate of the liquid inside the cleaning tank 101, thereby improving the contact efficiency between the liquid and the parts. At the same time, it increases the contact direction between the liquid and the parts, thus ensuring the processing effect of the device on the parts. This enables the device to make targeted adjustments for different parts, not only avoiding waste of resources but also ensuring the cleaning efficiency and cleaning effect of the parts.

[0054] In an embodiment of the present invention, the inner wall of the cleaning tank 101 is fixedly connected to the outer wall of the bottom plate 102. Above the bottom plate 102, there is a fixed connection with a partition plate 103. The outer wall of the partition plate 103 is fixedly connected to the inner wall of the cleaning tank 101. One side of the partition plate 103 is connected to a pressure assembly 104 in communication. The other end of the pressure assembly 104 is connected to a flow guiding assembly 105 in communication. The other two ends of the flow guiding assembly 105 are respectively connected to the front and back of the cleaning tank 101. An ultrasonic generator is provided in the cleaning tank 101. The pressure assembly 104 includes a first flow guiding shell 1041. The first flow guiding shell 1041 is in communication with a second flow guiding shell 1042. The size of the first flow guiding shell 1041 is smaller than that of the second flow guiding shell 1042. A sealing plate 1043 is slidably connected inside the first flow guiding shell 1041. One side of the sealing plate 1043 is fixedly connected to one end of an elastic telescopic rod 1044. The other end of the elastic telescopic rod 1044 is fixedly connected to a mounting bracket 1045. The mounting bracket 1045 is fixedly connected inside the second flow guiding shell 1042. The first flow guiding shell 1041 is in communication with the partition plate 103. The second flow guiding shell 1042 is in communication with the flow guiding assembly 105. Due to the provision of the sealing plate 1043 and the elastic telescopic rod 1044, it is avoided that liquid enters the second flow guiding shell 1042 only when the water pump 203 is operating, ensuring that impurities generated during the cleaning of large parts can be recycled in real time, thus guaranteeing the cleaning effect on the parts.

[0055] In an embodiment of the present invention, the diversion assembly 105 includes two liquid discharge covers 1051, and the two liquid discharge covers 1051 are respectively communicated with two branch pipes 1052. The two branch pipes 1052 are communicated with the same tee 1053. The other end of the tee 1053 is communicated with a docking cover 1054. The other side of the docking cover 1054 is communicated with the second diversion shell 1042. The two liquid discharge covers 1051 are respectively communicated with the front and back of the cleaning tank 101. The lower part of the installation cover 201 is communicated with the top end of the first conduit 202. The other end of the first conduit 202 is communicated with a water pump 203. The sealing housing 204 on one side of the water pump 203 is communicated. The two sealing housings 204 are both fixedly connected outside the installation assembly 205. The water pump 203 is communicated with the second conduit 207 through the two sealing housings 204 and the installation assembly 205. The second conduit 207 is communicated with the docking cover 1054 through the third conduit 208. The filtering assembly 206 is snap-fitted inside the installation assembly 205. The installation cover 201 is communicated with the bottom plate 102. The water pump 203 is fixedly connected to the lower part of the inner wall of the cleaning tank 101. By designing the installation assembly 205, the placement assembly 304, the blade assembly 302 and the driven blade 303, when processing large parts, the water pump 203 extracts the liquid above the bottom plate 102 through the installation cover 201 and the first conduit 202 and discharges it into the installation housing 2051. After the impurities in the liquid are filtered and blocked by a plurality of filter meshes arranged between the positioning plates 2061, the liquid flows out along the second conduit 207, the third conduit 208 and the connection cover 209. At this time, the impurities in the liquid will remain in the filter meshes between the positioning plates 2061, and the liquid in the flowing state will contact and squeeze the driven blade 303, causing the driven blade 303 to drive the drive shaft 301, the installation block 3021 and the placement box 3041 to rotate. At this time, the large valve parts will roll in the placement box 3041 under the action of gravity, and the falling speed will be slowed down under the action of the buoyancy of the liquid. On the one hand, it can avoid the situation of dead corners in the cleaning process of the valve parts. On the other hand, it can avoid the valve parts directly hitting the placement box 3041, thereby ensuring the cleaning quality of the valve parts and the service life of the placement box 3041.

[0056] As another embodiment of the present invention, the mounting assembly 205 includes a mounting shell 2051. A sealed bearing 2052 is snap-fitted inside the mounting shell 2051. A docking head 2053 is sleeved inside the sealed bearing 2052. Two partition plates 2054 are fixedly connected to the outside of the docking head 2053. The outer wall of the partition plate 2054 abuts against the inner wall of the mounting shell 2051. Leakage grooves 2055 are formed on both sides of the mounting shell 2051. The size of the leakage groove 2055 is smaller than that of the partition plate 2054. Two sliding grooves 2056 are formed at one end of the mounting shell 2051, and clamping grooves 2057 are formed in both of the two sliding grooves 2056. The mounting shell 2051 is snap-fitted with the filtering assembly 206 through the clamping groove 2057. Both of the two sealed shells 204 are fixedly connected to the outside of the mounting shell 2051. The filtering assembly 206 includes two positioning plates 2061. The two positioning plates 2061 are fixedly connected through a plurality of limiting columns 2062. A docking hole 2063 is formed on the left side of the left positioning plate 2061. The right side of the right positioning plate 2061 is fixedly connected to two reinforcing ribs 2064. The positioning plate 2061 is fixedly connected to a clamping plate 2065 through the reinforcing rib 2064. The other side of the clamping plate 2065 is fixedly connected to a handle 2066. Two sliders 2067 are fixedly connected to the outside of the right positioning plate 2061. The mounting shell 2051 is snap-fitted into the docking hole 2063 formed in the left positioning plate 2061 through the docking head 2053. The external filter screen is located between the two positioning plates 2061. The right positioning plate 2061 is snap-fitted into the clamping groove 2057 through the slider 2067. By designing the mounting assembly 205 and the filtering assembly 206, when processing small parts, the motor 305 and the water pump 203 need to be started. While the water pump 203 circulates the liquid, the motor 305 drives a plurality of active blades 3022 to rotate through the drive shaft 301. When the active blades 3022 rotate, the flow rate of the liquid inside the cleaning tank 101 will be increased, resulting in insufficient drainage efficiency of a single mounting cover 201 below the bottom plate 102, causing a large amount of liquid to squeeze the sealing plate 1043, and the sealing plate 1043 will push the elastic telescopic rod 1044 to contract. When the sealing plate 1043 enters the second diversion shell 1042, a large amount of liquid will flow into the tee 1053 along the first diversion shell 1041 and the second diversion shell 1042. Subsequently, the liquid will be discharged along the sub-pipe 1052 and the drainage cover 1051, enabling some liquid to flow towards the front and back of the placement box 3041 where small parts are placed, thereby increasing the different directions of contact between the liquid and the parts inside the cleaning tank 101, and thus ensuring the cleaning effect on parts of different shapes.

[0057] As another embodiment of the present invention, the outer wall of the drive shaft 301 is fixedly connected to three blade assemblies 302, and several driven blades 303 are fixedly connected to the outside of one of the blade assemblies 302. The three blade assemblies 302 are respectively fixedly connected to three placement assemblies 304. The other end of the drive shaft 301 is fixedly connected to the motor 305. The lower part of the motor 305 is fixedly connected to the cage 306. The other end of the motor 305 is fixedly connected to the power storage assembly 307. The lower part of the power storage assembly 307 is fixedly connected to the cage 306. The power storage assembly 307 is composed of a rectifier and a storage battery. The cage 306 is fixedly connected to one side of the cleaning tank 101. The drive shaft 301 is clamped in the connection cover 209. The placement assembly 304 includes a mounting block 3021. Several active blades 3022 are fixedly connected to the outside of the mounting block 3021. The mounting block 3021 is fixedly connected to the outside of the drive shaft 301. Several active blades 3022 of one of the mounting blocks 3021 are fixedly connected to several driven blades 303. The placement assembly 304 includes a placement box 3041. The placement box 3041 is hinged to the cover plate 3042 through a pin shaft. An installation buckle 3043 is fixedly connected to the outside of the cover plate 3042. The cover plate 3042 is clamped to the placement box 3041 through the installation buckle 3043. Several liquid leakage holes 3044 are formed in the outside of the placement box 3041. The placement box 3041 is fixedly connected to the outside of the mounting block 3021. When it is necessary to replace the filter screen between the positioning plates 2061, only need to rotate the handle 2066 along the card slot 2057. When the slider 2067 slides in the card slot 2057 to the position of the sliding slot 2056, the two partition plates 2054 on both sides will seal the two liquid leakage grooves 2055. At this time, it is necessary to pull out the positioning plate 2061 and the clamping plate 2065, and then replace or clean the filter screen between the two positioning plates 2061. After cleaning, insert it again so that the slider 2067 enters the sliding slot 2056. After docking with the docking head 2053 through the docking hole 2063 and rotating clockwise, the slider 2067 slides into the card slot 2057, and the partition plate 2054 will be misaligned with the liquid leakage groove 2055, so that the device can check or replace the filter screen in a usable state, avoiding the leakage of liquid during the replacement process, and can be quickly assembled after the replacement, reducing the use difficulty of the device.

[0058] Working principle: This embodiment provides a cleaning device and a cleaning method for valve production. When processing large parts, the water pump 203 extracts the liquid above the bottom plate 102 through the mounting cover 201 and the first conduit 202 and discharges it into the mounting shell 2051. After filtering and blocking the impurities in the liquid through a number of filters arranged between the positioning plates 2061, the liquid is discharged along the second conduit 207, the third conduit 208, and the connecting cover 209. At this time, the impurities in the liquid will remain in the filters between the positioning plates 2061, and the liquid in a flowing state will contact and squeeze the driven blades 303, causing the driven blades 303 to drive the drive shaft 301, the mounting block 3021, and the placement box 3041 to rotate. At this time, the large valve parts will roll in the placement box 3041 under the action of gravity, and the falling speed will be slowed down under the action of the buoyancy of the liquid;

[0059] When processing small parts, it is necessary to start the motor 305 and the water pump 203. While the water pump 203 circulates the liquid, the motor 305 drives a number of active blades 3022 to rotate through the drive shaft 301. When the active blades 3022 rotate, the flow rate of the liquid inside the cleaning tank 101 will be increased, resulting in insufficient drainage efficiency of the single mounting cover 201 below the bottom plate 102. A large amount of liquid will squeeze the sealing plate 1043, causing the sealing plate 1043 to push the elastic telescopic rod 1044 to contract. When the sealing plate 1043 enters the second diversion shell 1042, a large amount of liquid will enter the tee 1053 along the first diversion shell 1041 and the second diversion shell 1042. Subsequently, the liquid will be discharged along the sub-conduit 1052 and the drainage cover 1051;

[0060] When it is necessary to replace the filter between the positioning plates 2061, just rotate the grip 2066 along the card slot 2057. When the slider 2067 slides in the card slot 2057 to the position of the chute 2056, the two partitions 2054 on both sides will seal the two liquid leakage grooves 2055. At this time, it is necessary to pull out the positioning plate 2061 and the clamping plate 2065, and then replace or clean the filter between the two positioning plates 2061. After cleaning, insert it again so that the slider 2067 enters the chute 2056. After docking with the docking head 2053 through the docking hole 2063 and rotating clockwise, the slider 2067 slides into the card slot 2057, and the partition 2054 will be misaligned with the liquid leakage groove 2055.

[0061] The embodiments disclosed in this invention are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of this invention based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of this invention, they are within the protection scope of this invention.

Claims

1. A cleaning device for valve production, characterized in that, including a cleaning mechanism (1), comprising a cleaning tank (101), a bottom plate (102) arranged in the cleaning tank (101), a partition plate (103) above the bottom plate (102), a pressure component (104) and a diversion component (105), wherein the pressure component (104) is connected to the partition plate (2054), and one end of the diversion component (105) is connected to the pressure component (104); and a circulation mechanism (2), comprising a mounting cover (201), a first conduit (202) arranged below the mounting cover (201), a water pump (203) connected to the first conduit (202), two sealing shells (204), a mounting component (205), a filtering component (206), a second conduit (207), a third conduit (208) connected to the second conduit (207) and a docking cover (1054), wherein the two sealing shells (204) are respectively connected to the water pump (203) and the second conduit (207), the mounting component (205) is located in the sealing shell (204), and the filtering component (206) is located in the mounting component (205); and an adjustment mechanism (3), comprising a drive shaft (301), a blade assembly (302) arranged outside the drive shaft (301), a placement component (304) connected to the blade assembly (302), a motor (305) connected to the drive shaft (301), a cage (306) and a power storage component (307), wherein the cage (306) is located below the motor (305), and the power storage component (307) is connected to the motor (305); the pressure component (104) includes a first diversion shell (1041), the first diversion shell (1041) is communicated with a second diversion shell (1042), the size of the first diversion shell (1041) is smaller than that of the second diversion shell (1042), a sealing plate (1043) is slidably connected in the first diversion shell (1041), one side of the sealing plate (1043) is fixedly connected to one end of an elastic telescopic rod (1044), the other end of the elastic telescopic rod (1044) is fixedly connected to a mounting frame (1045), and the mounting frame (1045) is fixedly connected in the second diversion shell (1042); the first diversion shell (1041) is communicated with the partition plate (103), and the second diversion shell (1042) is communicated with the diversion component (105); the diversion component (105) includes two liquid discharge covers (1051), and the two liquid discharge covers (1051) are respectively communicated with two sub-connecting pipes (1052), the two sub-connecting pipes (1052) are communicated with the same tee joint (1053), and the other end of the tee joint (1053) is communicated with the docking cover (1054); the other side of the docking cover (1054) is communicated with the second diversion shell (1042), and the two liquid discharge covers (1051) are respectively communicated with the front and back of the cleaning tank (101); The installation component (205) includes an installation shell (2051). A sealed bearing (2052) is clamped inside the installation shell (2051). A docking head (2053) is sleeved inside the sealed bearing (2052). Two partition plates (2054) are fixedly connected to the outside of the docking head (2053). The outer wall of the partition plate (2054) abuts against the inner wall of the installation shell (2051). Leakage grooves (2055) are formed on both sides of the installation shell (2051). The size of the leakage groove (2055) is smaller than that of the partition plate (2054). Two sliding grooves (2056) are formed at one end of the installation shell (2051), and clamping grooves (2057) are formed in both of the two sliding grooves (2056). The installation shell (2051) is clamped to the filtering component (206) through the clamping groove (2057). Both of the two sealed shells (204) are fixedly connected to the outside of the installation shell (2051). The outer wall of the driving shaft (301) is fixedly connected to three blade components (302). A number of driven blades (303) are fixedly connected to the outside of one of the blade components (302). The three blade components (302) are respectively fixedly connected to three placement components (304). The other end of the driving shaft (301) is fixedly connected to the motor (305). The motor (305) is fixedly connected to the cage (306) below. The other end of the motor (305) is fixedly connected to the power storage component (307). The power storage component (307) is fixedly connected to the cage (306) below. The power storage component (307) is composed of a rectifier and a storage battery. The cage (306) is fixedly connected to one side of the cleaning box (101). The driving shaft (301) is clamped inside the connection cover (209). The placement component (304) includes a mounting block (3021). A number of active blades (3022) are fixedly connected to the outside of the mounting block (3021). The mounting block (3021) is fixedly connected to the outside of the driving shaft (301). A number of active blades (3022) of one of the mounting blocks (3021) are fixedly connected to a number of driven blades (303). The placement component (304) includes a placement box (3041). The placement box (3041) is hinged to a cover plate (3042) through a pin shaft. An installation buckle (3043) is fixedly connected to the outside of the cover plate (3042). The cover plate (3042) is clamped to the placement box (3041) through the installation buckle (3043). A number of liquid leakage holes (3044) are formed on the outside of the placement box (3041). The placement box (3041) is fixedly connected to the outside of the mounting block (3021).

2. The cleaning device for valve production according to claim 1, wherein, The inner wall of the cleaning tank (101) is fixedly connected to the outer wall of the bottom plate (102). Above the bottom plate (102), it is fixedly connected to the isolation plate (103). The outer wall of the isolation plate (103) is fixedly connected to the inner wall of the cleaning tank (101). One side of the isolation plate (103) is communicated with the pressure assembly (104). The other end of the pressure assembly (104) is communicated with the diversion assembly (105). The other two ends of the diversion assembly (105) are respectively communicated with the front and back of the cleaning tank (101). An ultrasonic generator is arranged in the cleaning tank (101).

3. The cleaning device for valve production according to claim 2, characterized in that, Below the mounting cover (201), it is communicated with the top end of the first conduit (202). The other end of the first conduit (202) is communicated with the water pump (203). It is communicated with the sealing housing (204) on one side of the water pump (203). Both sealing housings (204) are fixedly connected outside the mounting assembly (205). The water pump (203) is communicated with the second conduit (207) through the two sealing housings (204) and the mounting assembly (205). The second conduit (207) is communicated with the docking cover (1054) through the third conduit (208). The filtering assembly (206) is snap-fitted in the mounting assembly (205); The mounting cover (201) is communicated with the bottom plate (102). The water pump (203) is fixedly connected below the inner wall of the cleaning tank (101).

4. The cleaning device for valve production according to claim 3, characterized in that, The filtering assembly (206) includes two positioning plates (2061). The two positioning plates (2061) are fixedly connected by a plurality of limiting columns (2062). A docking hole (2063) is opened on the left side of the left positioning plate (2061). On the right side of the right positioning plate (2061), it is fixedly connected to two reinforcing ribs (2064). The positioning plate (2061) is fixedly connected to the clamping plate (2065) through the reinforcing rib (2064). The other side of the clamping plate (2065) is fixedly connected with a handle (2066). Two sliders (2067) are fixedly connected outside the right positioning plate (2061); The mounting shell (2051) is snap-fitted into the docking hole (2063) opened on the left positioning plate (2061) through the docking head (2053). The external filter screen is located between the two positioning plates (2061). The right positioning plate (2061) is snap-fitted into the card slot (2057) through the slider (2067).

5. The cleaning method of a cleaning device for valve production according to claim 4, characterized in that, It includes the following steps: S1. During use, place the large valve parts in one of the placement assemblies (304) on the right side, place the small valve parts in the two placement assemblies (304) on the left side, and select whether to start the motor (305) according to whether to process large parts or small parts; S2. When processing large parts, start the water pump (203). When processing the parts through the ultrasonic generator in the cleaning tank (101) while the water pump (203) is running, the water pump (203) will extract the liquid in the cleaning tank (101) through the installation cover (201), and after being filtered by the installation component (205) and the filter component (206), it will be discharged along the connection cover (209). At this time, the liquid circulates in the cleaning tank (101), and when discharging from the connection cover (209), it squeezes the blade assembly (302) and the driven blade (303), causing the drive shaft (301) to rotate with the blade assembly (302) and the driven blade (303). At this time, the placement component (304) with the valve parts rotates with the rotation of the drive shaft (301). When processing small parts, start the water pump (203) and the motor (305). The motor (305) drives the drive shaft (301), the blade assembly (302) and the placement component (304) to rotate actively. The blade assembly (302) will push the liquid to flow faster in the cleaning tank, increasing the flow rate of the liquid to the left, causing the liquid to squeeze the pressure component (104) and enter the diversion component (105), and then circulate back to the cleaning tank (101) again, thereby increasing the flow direction of the liquid in the device and completing the cleaning of different angles of the outside of the small parts.

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